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Health Check-Up Report 2MW

1. A health check was performed on a 550MW steam turbine generator unit from 1980 at The Kishan Co-operative Sugar Factory Ltd. 2. The check found oil leakages from the gear wheel, alternator pedestal, and mechanical governor. Bearings for the rotor, pinion, gearwheel, and alternator were recommended as replacement spares. 3. An action plan was needed to address the problems, and running parameters would need strict monitoring going forward.

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55 views

Health Check-Up Report 2MW

1. A health check was performed on a 550MW steam turbine generator unit from 1980 at The Kishan Co-operative Sugar Factory Ltd. 2. The check found oil leakages from the gear wheel, alternator pedestal, and mechanical governor. Bearings for the rotor, pinion, gearwheel, and alternator were recommended as replacement spares. 3. An action plan was needed to address the problems, and running parameters would need strict monitoring going forward.

Uploaded by

lamrininos
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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FORMAT NO: SS/03/206

TRIVENI TURBINE LIMITED


Service Centre NOIDA
Date- 13/02/24
Client AMC order No.
Data of Health Check up - Check list
Client THE KISHAN CO-OPERATIVE SUGAR FACTORY LTD.
SRASAWA
Fr Size- 550 MM SR. NO.- 09 Year of 1980
Commissioning
Manufacturing Year 1980 Last Over hauling 23/09/23
date
Drive - ALTERNATOR Power 2000 KW
Name of Mechanical Engineer NIRMAL KU SONI Date of Visit 13/02/24
Name of Mechanical Engineer ABHINAV ANAND Time of visit 05:30 PM

Design Running Remarks


STEAM PARAMETERS Parameters Parameters
Inlet steam Pressure 18 20
Inlet Steam Temperature 300 297
Inlet Steam Flow (TPH) NA NA
Wheel Case Pressure 12.5
Exhaust Pressure 0.95 0.8
Exhaust Temperature NA NA
Exhaust Steam Flow (TPH) NA NA
Extraction steam Pressure NA NA
Extraction Steam Temperature NA NA
Extraction Steam Flow (TPH) NA NA
Bleed-1 Steam Pressure NA NA
Bleed-1 steam Temperature NA NA
Bleed-1 steam Flow (TPH) NA NA
Governor HP & LP %age opening NA HP:-
Gland Sealing Pressure NA NA
Bleed-2 Steam Parameters (if any) NA NA
Hot well Temperature NA NA
Power 2000 KW 1800 KW

OIL PARAMETERS Checks Remarks


Lube oil pressure 1.8
Control oil pressure 3.6
Trip Circuit oil pressure NA
Oil inlet Temperature (At Oil Cooler)
Oil outlet Temperature(At Oil NA
Cooler)
D.P. Across Filter NA
Oil leakages (if Any) YES
Centrifuging M/c is being used _____hours in 24 hours NA

Pressure Temperature Remarks


COOLING WATER SYSTEM
Inlet Pr./Temp. of condenser NA NA
Outlet Pr/Temp of condenser NA NA
Inlet Pr/Temp of Oil cooler NA NA
Outlet Pr/Temp of cooler NA NA
VIBRATION PARAMETERS
FORMAT NO: SS/03/206
X Y
Remarks
Rotor Fore NA NA NO VIBRATION PROBE
Rotor After NA NA NO VIBRATION PROBE
Pinion Fore NA NA NO VIBRATION PROBE
Pinion After NA NA NO VIBRATION PROBE
Gear Fore NA NA NO VIBRATION PROBE
Gear After NA NA NO VIBRATION PROBE
Alternator Fore NA NA NO VIBRATION PROBE
Alternator After NA NA NO VIBRATION PROBE
Rotor Axial Top NA NA
Rotor Axial Bottom NA NA
Differential NA NA

Remarks
TEMPERATURES:BEARING/WINDING/AIR Temperature in Deg C
Rotor Fore bearing 75
Rotor After bearing 69
Pinion Fore 66
Pinion After 60
Gear Fore 62
Gear Aft 58
Rotor Thrust Active NA
Rotor Thrust Non Active NA
Alternator bearing Fore 60
Alternator bearing Aft 56
Winding Temp. -R NA R1/R2
Winding Temp. -Y NA Y1/Y2
Winding Temp. -B NA B1/B2
Alternator Cold Air NA
Alternator Hot Air NA
Observation on Accessories Check parameters status Remarks

(A) MECHANICAL
CEP-1 Mech.seal,DP across NA
Suction Strainer,outlet
Pressure ,Oil level etc.
CEP-2 - do - NA
Ejector Motive steam pressure and NA
Temp.,vacuum,
ejector drains trap etc.
GVC GVC blower,GVC drain trap NA
etc.
Centrifuging M/C Working of m/c, Oil level in NA
gear box etc.
Condenser Cooling water Inlet & NA
outlet pressure and
Temp.,hot well temp.,level
guage and Level transmitter
etc.
EOP NA
(B) ELECTRICAL
FORMAT NO: SS/03/206
Observation on Accessories Check parameters Status Remarks

AVR Connections, cleaning NA


Status,Temp. of Bus- bar
Joints, Display Parameters
etc.
VCB/ACB - do - NA
LASCPT - do - NA
NGR - do - NA
MCC - do - NA
MCSP - do - NA
ACDB - do - NA
DCMSP - do - NA
BC - do - NA
TGP - do - NA

ELECTRICAL ACCESSORIES
Check parameters status Remarks
Batteries Working NA
Governor Programming Programming values NA
Relay Setting Working NA
Annunciator Working NA
Indicating Lamps Working NA

INSTRUMENTS
Check parameters status Remarks
Temperature scanner - Turbine Working/Display NA
Temperature scanner - Alternator Working/Display NA
Speed Indicator Display OK
Pressure guages Steam, Oil and Water OK STEAM & OIL
Temperature guages Steam ,Oil And Water OK STEAM & BEARING
Flow Transmitter Steam NA
Pressure Transmitter Steam ,Oil And Water NA
Temperature Transmitter Steam ,Oil And Water NA

ELECTRICAL METERS
Check parameters status Remarks
Ammeter Display/Working NA
Volt Meter Display/Working NA
Watt Meter Display/Working NA
Power Factor Meter Display/Working NA
KVA Meter Display/Working NA
KVAR Meter Display/Working NA
Tri-vector Meter Display/Working NA

Observation on mechanical system

Oil leakage from Gear wheel rear oil gland, alternator rear pedestal, mechanical governor
observed.
FORMAT NO: SS/03/206

Observation on electrical & instrument system

N/A

Spares Recommendation

 Turbine rotor fore & after bearing


 Thrust bearing.
 Pinion fore & after bearing
 Gearwheel fore & after bearing
 Alternator bearings.

Action Plan to address the problem

Remarks

Above recommended spares should be available during major Overhauling.

Running Parameters need to monitor strictly.

Name of Mech. Engineer Electrical Engineer Name & Designation of Client


Nirmal Kr Soni ------

Abhinav Anand ---------


Sign. of Mech. Engineer Sign. Electrical Engineer Signature of Client

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