Kioti Daedong DK4210, DK4710, DK4810, DK5310, DK5810, DK6010 Tractors Service Manual
Kioti Daedong DK4210, DK4710, DK4810, DK5310, DK5810, DK6010 Tractors Service Manual
DK4810/DK5310
DK5810/DK6010
workshop manual
All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have.
KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed or published.
This manual is ultimately to satisfy customers with best performance of tractor. If there
is any typo, wrong information or question for this manual, feel free to contact KIOTI.
Oct. 2019
service division
DAEDONG INDUSTRIAL Co., Ltd.
Important Remark
• Using unspecified parts, fuel and lubricants • We reserve the right to make changes throughout
other than KIOTI's genuine parts can damage the the entire manual at any time without notice.
tractor and such damage will not be covered by
warranty.
CHAPTER 2 GENERAL
CHAPTER 3 ENGINE
CHAPTER 4 CLUTCH
CHAPTER 5 TRANSMISSION
CHAPTER 6 HST
CHAPTER 8 BRAKE
CHAPTER 13 CABIN
CHAPTER 15 INDEX
TABLE OF CONTENTS
1. for SAFETY........................................... 1-2
1.1 Alert symbols........................................... 1-2
1. for SAFETY
SAFETY
FIRST
매뉴얼
reaD 숙지 !
manual!
T46W001A
TRANSMISSION
TRANSMI
SSION
▶▶ Remark ▶▶ CAUTION
REAR AXLE
HST
REAR AXLE
BRAKE AXLE
ⱇ#⪣
BRAKE
Remark CAUTION
AXLE FRONT
T46W002A T46W004A
STEERING
SYSTEM
• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
FRONT
service information for optimal service. which, if not observed, may result in serious injury.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
▶▶ Important ▶▶ WARNING
HYDRAULIC
ELECTRIC &
DIAGNOSIS
SYSTEM
STEERING
SYSTEM
CABIN
WARNING
& HEATER
HYDRAULIC
A/CSYSTEM
T46W003A T46W005A
• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
is not carefully read and observed, the tractor can-
A/C AND
HEATER
INDEX
1-2 DFF2-W0*
2. Safety TIPS
SAFETY
FIRST
2.1 Safety gear 2.2 Work place
GENERAL
GENERAL
ENGINE
ENGINE
CLUTCH
CLUTCH
T46W007A
A. VENTILATING SYSTEM
TRANSMISSION
The service should be performed in well-ventilated
TRANSMI
T46W006A
SSION
area. If the engine should be started in an enclosed
When working on the tractor, wear safety gloves, safety
place, the exhaust gas pipe should be installed.
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ- WARNING
TRANSMI
SSION
ment. Never wear loose fitting clothing or a tie which
HST
• California Proposition 65 Warning
can be caught to the rotating part. According to the
Inhaling exhaust gas can cause cancer or damage
statistics, most accidents that occurred with rotating
the generative function leading to infertility.
parts are due to this inappropriate manner of wearing
AXLE
clothes.
HST
REAR
B. Safe working place
AXLE
BRAKE
REAR AXLE FRONT
STEERING AXLE
BRAKE
SYSTEM
FRONT
T46W008A
C. Illumination
The work place should be well illuminated. If working
HYDRAULIC
ELECTRIC &
DIAGNOSIS
SYSTEM
D. Safety equipment
CABIN
ately.
AND
HEATER
INDEX
A/C
DFF2-W0* 1-3
preparing tractor
GENERAL
GENERAL
ENGINE
ENGINE
T46W011A
CLUTCH
CLUTCH
T46W012A
T46W013A
HYDRAULIC
STEERING
SYSTEM
SYSTEM
T46W014A
1-4 DFF2-W0*
2.5 Cautions when handling the 2.6 Cautions for high pressure hoses
SAFETY
FIRST
battery
GENERAL
GENERAL
ENGINE
ENGINE
T46W015A
CLUTCH
CLUTCH
• Always disconnect the negative battery cable first and
reconnect it last to avoid sparks from an accidental T46W019A
short circuit. You can get injured or fire may break out.
• The hydraulic fluid leaked from high pressure hoses
TRANSMISSION
or pipes can penetrate your skin.
TRANSMI
SSION
TRANSMI
SSION
HSTAXLE
T46W016A
HST
REAR
• Do not charge the frozen battery. Charging the frozen
battery can cause explosion. Let the battery warmed up
AXLE
to ambient temperature (16°C, 60°F) before charging.
BRAKE
REAR
T46W020A
AXLE
stop the engine and depressurize it by valve.
BRAKE
AXLE FRONT
• Check the bolts for tightness before starting the en-
gine after servicing the hydraulic system.
• Use a cardboard or plank when checking leakage.
STEERING
SYSTEM
FRONT
T46W017A
T46W021A
• The battery contains the acid that can burn you. When
it contacts with your eyes, you may lose your sight.
AND
HEATER
INDEX
A/C
DFF2-W0* 1-5
equipment materials
• Use the appropriate tools in proper size. If an inap- • Do not use pressurized air to blow out hazardous
propriate tool is used, it can be slipped which can materials, such as clutch dust, with compressed
GENERAL
GENERAL
damage parts or injure you. air. Inhaling such hazardous materials can damage
• Do not confuse units (mm, inch, etc.). your health.
• Use the air impact wrench only when unscrewing
ENGINE
ENGINE
• Be careful of a socket popped out due to the turning • These materials should be rinsed or wiped away
force when using the air impact wrench. Especially, after spraying oil.
be extra cautious when working on connection or
TRANSMISSION
T46W022A
AXLE
1-6 DFF2-W0*
SAFETY
FIRST
shaft and driving belt
GENERAL
GENERAL
ENGINE
ENGINE
CLUTCH
CLUTCH
T46W023A
TRANSMISSION
T46W027A
TRANSMI
SSION
• Do not open the radiator cap when the radiator is
hot. Hot coolant or steam can be surged leading to
a serious scald.
TRANSMI
T46W024A
SSION
HST
• Do not set a hand or a foot into the tractor's rotating
blade or PTO shaft.
AXLE
Be extra careful when you are in loose clothes.
HST
REAR
REAR AXLE
BRAKE AXLE
BRAKE
AXLE FRONT
T46W028A
STEERING
SYSTEM
• Check the surface temperature of the container be-
FRONT
T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
• Be careful not to get caught by the rotating engine
HYDRAULIC
STEERING
There is danger of burning.
SYSTEM
SYSTEM
cooling fan.
• Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
they are not hot.
HYDRAULIC
ELECTRIC &
DIAGNOSIS
SYSTEM
STEERING
SYSTEM
CABIN
& HEATER
HYDRAULIC
SYSTEM
A/C
T46W026A
DFF2-W0* 1-7
waste
GENERAL
GENERAL
ENGINE
ENGINE
CLUTCH
CLUTCH
TRANSMISSION
T46W029A T46W030A
TRANSMI
SSION
• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
coolant, oil filter, etc. Otherwise, they can pollute
TRANSMI
SSION
in violation of regulations.
REAR AXLE
HST
AXLE
BRAKE
REAR AXLE
BRAKE
AXLE FRONT
T46W031A
1-8 DFF2-W0*
3. Safety decals
SAFETY
FIRST
• When replacing parts, be sure to install the appropriate safety decal as well. Otherwise, the customer's safety will be threatened.
• If a decal is damaged or detached, always replace with the appropriate decal.
GENERAL
GENERAL
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.
ENGINE
ENGINE
rops
CLUTCH
CLUTCH
TRANSMISSION
TRANSMI
SSION
11 3
TRANSMI
SSION
HSTAXLE
HST
REAR
9
AXLE
BRAKE
1
REAR
2
10
AXLE
BRAKE
AXLE FRONT
6
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC &
DIAGNOSIS
SYSTEM
STEERING
SYSTEM
CABIN
& HEATER
HYDRAULIC
SYSTEM
4
8 7
A/C AND
HEATER
INDEX
A/C
D21W101B
DFF2-W0* 1-9
1-10
�TD210_01�_��.indd 10
5
cabin
8
9
11
4
2
SAFETY FIRST - SAFETY DECALS
D21W102B
DFF2-W0*
DK5810/DK6010
DK4810/DK5310
DK4210/DK4710
2020-10-19 �� 10:52:19
DK4210/DK4710
DK4810/DK5310
SAFETY FIRST - SAFETY DECALS
DK5810/DK6010
SAFETY
(1) Part No.: T4930-52481 (4) Part No.: T4930-52371
FIRST
WarnInG
WarnInG
GENERAL
GENERAL
Flammables
Stop the engine before fueling
ENGINE
ENGINE
Use diesel fuel only
CLUTCH
CLUTCH
Do n ot open the radiator c ap w hile t he
engine i s hot. Highly pressurized steam or
(2) Part No.: T4682-53552 scalding liquids released from the hot cooling
TRANSMISSION
system can burn you seriously.
TRANSMI
SSION
T4930-52371
DanGer
TRANSMI
SSION
HST
(5) Part No.: T2555-52141
AXLE
WARNING
HST
REAR
Before starting and operating
0#Know the operating and safety instructions
in the operators manual and on the tractor.
AXLE
0#Clear the area of bystanders.
Never try to start the engine
BRAKE
0#Locate and know operation of controls.
by connecting it to the start
REAR
0#Fasten your seat belt.
motor directly. The vehicle Start engine only from operators seat with
may move abruptly, r esult- transmission in neutral, PTO disengaged
AXLE
and hydraulic controls in lowered position.
ing in an accident.
BRAKE
Slow down on turns, rough ground and
AXLE FRONT
slopes to avoid upset.
Do not permit anyone but the operator
to ride on the tractor, There is no safe
STEERING
place for riders.
SYSTEM
Lock brakes together, use warning lights
FRONT
and SMV emblem while driving on roads.
(3) Part No.: T4930-52351
Lower equipment, place gear shift levers
in neutral, stop engine and apply parking
HYDRAULIC
STEERING
brake before leaving tractor seat.
Release Engage
HYDRAULIC
ELECTRIC &
DIAGNOSIS
Connecting
STEERING
SYSTEM
hook
CABIN
시오.
● If연결고리를
depressing the brake
연결하지 pedal without
않고 브레이크 페달을 밟으 the
면
connecting hook engaged, it can lead to a
A/C
DFF2-W0* 1-11
Pipe.
2. Operating Condition
1) Depress brake pedal and lock it.
2) Put gearshift lever in neutral position.
3) Hand/Foot Accel. Pedal “Idle Min”.
TRANSMISSION
TRANSMI
WARNING
AXLE
WarnInG
BRAKE
REAR
Do n ot r un t he engine
in a poorly ventilated TO AVOID POSSIBLE INJURY, DEATH OR LOSS OF
PROPERTY FROM A MACHINE RUNAWAY
area.
AXLE
BRAKE
½G~GGGSGGGGG
Emissions can cause GGGGGGGUG
AXLE FRONT
WarnInG
SYSTEM
1-12 DFF2-W0*
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