DS3510

workshop manual

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UM26(DS3510)_01_safety first.ind2 2 2011-03-07 오전 11:18:13
 PREFACE
This manual is to provide servicing personnel with information on the general specifica-
tions, service, operating principle, troubleshooting, exploded view including part name,
removing and installing procedures for DS3510 tractor with high-end technology.

All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have.

KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed or published.

The modified information is available in KIOTI’s online electronic manual system

(DEMSS).

This manual is ultimately to satisfy customers with best performance of tractor. If there
is any typo, wrong information or question for this manual, feel free to contact KIOTI.

2011.01
Overseas service team
DAEDONG INDUSTRIAL Co., Ltd.

Important REMARK
• Using unspecified parts, fuel and lubricants • We reserve the right to make changes throughout
other than KIOTI’s genuine parts can damage the entire manual at any time without notice.
the tractor and such damage will not be
covered by warranty.

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 TABLE OF CONTENTS

CHAPTER 1 SAFETY FIRST

CHAPTER 2 GENERAL

CHAPTER 3 ENGINE

CHAPTER 4 CLUTCH

CHAPTER 5 TRANSMISSION

CHAPTER 6 REAR AXLE

CHAPTER 7 BRAKE

CHAPTER 8 FRONT AXLE

CHAPTER 9 STEERING SYSTEM

CHAPTER 10 HYDRAULIC SYSTEM

CHAPTER 11 ELECTRIC SYSTEM

CHAPTER 12 INDEX

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 DS3510
SAFETY FIRST CHAPTER 1

TABLE OF CONTENTS
1. for safety.................................................. 1-2 3. safety DECALS.......................................... 1-9
1.1 Alert symbols............................................ 1-2

2. safety tips................................................. 1-3

2.1 Safety gear............................................... 1-3
2.2 Work place .............................................. 1-3
2.2.1 Ventilating system.......................... 1-3
2.2.2 Safe working place........................ 1-3
2.2.3 Illumination.................................... 1-3
2.2.4 Safety equipment........................... 1-3
2.2.5 Clean working area........................ 1-3
2.3 Safety instructions when preparing tractor...... 1-4
2.4 Avoid fires................................................. 1-4
2.5 Cautions when handling the battery......... 1-5
2.6 Cautions for high pressure hoses............ 1-6
2.7 Use of appropriate tools and equipment....1-6
2.8 Handling of hazardous materials.............. 1-6
2.9 Handling of rotating blade, shaft and ...........
driving belt................................................ 1-7
2.10 Prevention of scald................................... 1-7
2.11 Disposal of environmental waste............. 1-8
2.12 Cautions when handling tires................... 1-8

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 SAFETY FIRST - FOR SAFETY DS3510

1. for safety
SAFETY FIRST

• Most accidents can be avoided if basic safety instruc-

tions and regulations are followed. Always follow the
safety regulations and avoid any dangerous situation to
prevent an accident.
GENERAL

• You can be unexpectedly injured if inspecting or servicing

the tractor without full knowledge of it. Read the service
manual carefully before starting servicing and follow the
instructions for servicing, maintenance and inspection to
prevent any injury.
ENGINE

매뉴얼
reaD 숙지 !
manual!
T46W001A
CLUTCH

1.1 Alert symbols

In this manual, the following safety-alert symbols are
TRANSMISSION

used. Their meanings are as follows:

A. NOTE B. caution
REAR AXLE

NoTE
BRAKE

CAUTION
T46W005A
FRONT AXLE

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
service information for optimal service. which, if not observed, may result in serious injury.

C. important D. warning
STEERING
HYDRAULIC

WARNING
ELECTRIC

H07W101A T46W005A

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if not
can be confused when servicing. If this information observed, may result in death or injury.
is not carefully read and observed, the tractor cannot
INDEX

fully function or may be damaged.

1- SH07-W00 Jan. 2011

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 DS3510 SAFETY FIRST - SAFETY TIPS

2. safety tips

SAFETY FIRST
2.1 Safety gear 2.2 Work place

GENERAL
ENGINE
T46W007A

2.2.1 Ventilating system

CLUTCH
The service should be performed in well-ventilated area.
T46W006A
If the engine should be started in an enclosed place, the
When working on the tractor, wear safety gloves, safety exhaust gas pipe should be installed.
shoes, ear plugs, safety goggles, safety helmet, working
clothes, etc. appropriate for your working environment.

TRANSMISSION
Never wear loose fitting clothing or a tie which can be WARNING
caught to the rotating part. According to the statistics, • California Proposition 65 Warning
most accidents that occurred with rotating parts are due Inhaling exhaust gas can cause cancer or damage
to this inappropriate manner of wearing clothes.
the generative function leading to infertility.

REAR AXLE
2.2.2 SAFE WORKING PLACE

BRAKE
FRONT AXLE
T46W008A

The work should be done in a wide, level and safe place

to prevent slip and fall accident.
STEERING

2.2.3 Illumination
The work place should be well illuminated. If working in
a dark place or under the tractor, use the work lamp. The
HYDRAULIC

work lamp should be covered by the safety cover. The

bulb can cause fire due to leaked fuel if it is broken.

2.2.4 Safety equipment

Be sure to keep a first aid kit and fire extinguisher handy
ELECTRIC

at all times.

2.2.5 Clean working area

Keep the working area clean before and during work. If any
oil or fuel is spilled, it should be cleaned up immediately.
INDEX

SH07-W00 Jan. 2011 1-

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 SAFETY FIRST - SAFETY TIPS DS3510

2.3 Safety instructions when 2.4 AVOID fires

SAFETY FIRST

preparing tractor
GENERAL
ENGINE

T46W009A T46W011A

• Lower the implement on to the ground. • Never smoke or allow flames in your work area when
servicing the fuel system.
CLUTCH
TRANSMISSION
REAR AXLE

T46W010A T46W012A

• Stop the engine and remove the key. • Keep flames or sparks away from the spray paint or
• Put “Do not operate” label on the tractor if necessary. fuel containers and be careful of leak.
BRAKE
FRONT AXLE
STEERING

T46W013A

• Always disconnect the battery cable before servicing.

• Be extra cautious of fire when welding.
HYDRAULIC
ELECTRIC
INDEX

T46W014A

• Always keep a fire extinguisher in workshop.

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 DS3510 SAFETY FIRST - SAFETY TIPS

2.5 Cautions when handling the

SAFETY FIRST
battery

GENERAL
ENGINE
T46W015A T46W018A

• Always disconnect the negative battery cable first and • The battery contains the acid that can burn you. When

CLUTCH
reconnect it last to avoid sparks from an accidental it contacts with your eyes, you may lose your sight.
short circuit. You can get injured or fire may break out.

TRANSMISSION
REAR AXLE
BRAKE
T46W016A

• Do not charge a frozen battery. Charging the frozen battery

can cause explosion. Let the battery warmed up to ambient
temperature (16°C, 60°F) before charging.

FRONT AXLE
STEERING
HYDRAULIC

T46W017A

• Keep sparks and flames (match, lighter) away from

ELECTRIC

the battery. The battery can explode due to the battery

fluid.
• Never connect the battery’s negative and positive cables
with metal for test. Use only tester when checking the
battery voltage.
INDEX

SH07-W00 Jan 2011 1-11

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 SAFETY FIRST - SAFETY TIPS DS3510

2.6 Cautions for high pressure 2.7 Use of appropriate tools and
SAFETY FIRST

hoses equipment
GENERAL
ENGINE

T46W019A T46W022A

• The hydraulic fluid leaked from high pressure hoses or • Use the appropriate tools in proper size. If an inappropriate
CLUTCH

pipes can penetrate your skin. tool is used, it can be slipped which can damage parts or
injure you.
• Do not confuse units (mm, inch, etc.).
• Use the air impact wrench only when unscrewing the
TRANSMISSION

bolts or nuts. Such wrench should not be used when

assembly precisely machined parts which its tightening
torque should be strictly observed. It can cause mal-
function.
• Be careful of a socket popped out due to the turning
force when using the air impact wrench. Especially, be
REAR AXLE

extra cautious when working on connection or socket

with joint.
• When lifting the tractor with a hydraulic jack or a hoist,
fix it firmly and install the auxiliary support. Never work
T46W020A under the tractor if the support and the hydraulic jack
(hoist) are not installed.
BRAKE

• Before connecting a high pressure hose or pipe, stop

the engine and depressurize it by valve. • When using a hydraulic jack or a hoist, do not use it over
the limit of the equipment and the conveying belt.
• Check the bolts for tightness before starting the engine
after servicing the hydraulic system. • Make sure that the hydraulic lock operates properly
before using the hydraulic jack. Improper use of lock
FRONT AXLE

• Use a cardboard or plank when checking leakage. can cause a serious accident.
• Check the buttons and operating direction of the hoist
before using it. Improper operation can cause a serious
accident.
• Do not use wooden blocks or bricks as support under the
STEERING

tractor. As the tractor’s weight is continuously applied to

them, they can be broken or collapsed.

2.8 Handling of hazardous mate-

HYDRAULIC

rials
• Do not use pressurized air to blow out hazardous
materials, such as clutch dust, with compressed air.
Inhaling such hazardous materials can damage your
health.
T46W021A
ELECTRIC

NOTE:
• Never weld the high pressure pipe or the surrounding
area. The pipe or hose can be heated and explode • All KIOTI’s genuine parts contain no asbetos.
which can lead to fire or burn. • These materials should be rinsed or wiped away after
spraying oil.
INDEX

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 DS3510 SAFETY FIRST - SAFETY TIPS

2.9 Handling of rotating blade, 2.10 Prevention of scald

SAFETY FIRST
shaft and driving belt

GENERAL
ENGINE
T46W023A

CLUTCH
T46W027A

• Do not open the radiator cap when the radiator is hot.

Hot coolant or steam can be surged leading to a seri-
ous scald.

TRANSMISSION
T46W024A

• Do not set a hand or a foot into the tractor’s rotating

blade or PTO shaft.
Be extra careful when you are in loose clothes.

REAR AXLE
BRAKE
FRONT AXLE
T46W028A

• Check the surface temperature of the container before

T46W025A draining the engine oil, transmission fluid, coolant, etc.
If it is hot, let it cool down before draining it. There is
• Be careful not to get caught by the rotating engine danger of burning.
cooling fan. STEERING
• Perform any service on the engine parts (muffler, exhaust
manifold, turbocharger, etc.) only when they are not hot.
HYDRAULIC
ELECTRIC

T46W026A

• You can be seriously injured if your hand or clothes is

INDEX

caught by the rotating fan belt or A/C belt.

SH07-W00 Jan 2011 1-13

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 SAFETY FIRST - SAFETY TIPS DS3510

2.11 Disposal of environmental 2.12 Cautions when handling

SAFETY FIRST

waste tires
GENERAL
ENGINE
CLUTCH

T46W029A T46W030A

• Observe all relevant environmental protection regulations • The tire rims can fall out of the tires. Therefore, stay
when disposing used oil, transmission fluid, coolant, oil out of its way when checking or inflating tires.
filter, etc. Otherwise, they can pollute the environment se-
riously and you can be charged in violation of regulations.
TRANSMISSION
REAR AXLE
BRAKE

T46W031A
FRONT AXLE

• Do not weld or apply heat to the tire rim or disc. The

tire can explode due to the rapidly increased pressure
in the tire.
• Check tires for inflation pressure, damage, deformation,
extended wear on lug and damage of rim and disc. Also
STEERING

check if wheel bolts, rim bolts and nuts are loose.

HYDRAULIC
ELECTRIC
INDEX

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 DS3510 SAFETY FIRST - SAFETY DECALS

3. safety DECALS

SAFETY FIRST
• The following safety decals are installed on the machine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list.

GENERAL
ENGINE
CLUTCH
TRANSMISSION
REAR AXLE
BRAKE
U26O101A

FRONT AXLE
(1) Part No. : T2325-50192 (2) Part No. : T2615-54112

STEERING
HYDRAULIC
ELECTRIC
INDEX

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 SAFETY FIRST - SAFETY DECALS DS3510

(3) Part No. : T2325-50743 (4) Part No. : T2325-50512

SAFETY FIRST
GENERAL
ENGINE
CLUTCH

(5) Parts No. : T2241-50702 (6) Part No. : T2445-50724

TRANSMISSION

TO AVOID POSSIBLE INJURY OR DEATH

1. Do not start engine by shorting across starter terminals.
Machine may start in gear and move if normal starting
circuitry is bypassed.
REAR AXLE

2. Start engine only from operator’s seat with transmission

and PTO in neutral.
Never start engine while standing on ground.
T2241-50702
BRAKE

(7) Part No. : T2625-50721 (8) Part No. : T2615-55112

FRONT AXLE

WARNING
STEERING

Death or inury may result

from tractor roll over.
When operating this
tractor with the ROPS in
HYDRAULIC

the down position, the

chance for serious injury
or death is increased.
Notice: Only operate this
tractor with ROPS in the
down position when
ELECTRIC

necessary.
Injury may result from
contact with ROPS in the
down position.
T2625-50721
INDEX

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 DS3510 SAFETY FIRST - SAFETY DECALS

(9) Part No. : T4625-52351 (10) Part No. : T2615-53561

SAFETY FIRST
GENERAL
ENGINE
CLUTCH
TRANSMISSION
(11) Part No. : T4625-52361 (12) Part No. : 94612-94591

REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC

CARE OF DANGER, WARNING AND CAUTION LABELS

1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels.
ELECTRIC

4. If a component with danger, warning or caution label(s) is replaced, make sure new label(s) is (are) attached in the
same location(s) as the replaced component.
5. Mount new labels by applying on a clean dry surface and pressing any bubbles to outside edge.
INDEX

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