Pantograph Catenary Dynamics and Control
Pantograph Catenary Dynamics and Control
00
O Swets & Zeitlinger
',
G. POETSCH J. EVANS 2 , R. MEISINGER 3, W. KORTUM 4,
',
W. BALDAUF A. VEITL and J. WALLASCHEK
SUMMARY
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The pantograph-catenary system with its dynamic behaviour turned out to be a crucial component for
new train systems required to run at higher speeds. With the present systems, operational limitations
have to be accepted when running with several pantographs in the train set, when tilting trains are
employed, when running on low quality catenary sections or when stricter noise reduction regulations
are forcing lower noise emissions also for the pantographs. This paper gives an overview of the
methods to describe the catenary and the pantograph system dynamics. Furthermore, aspects concern-
ing the interaction between current collectors and overhead equipment, the acquisition of the model
data and the verification are presented. Finally various constructions of passive pantographs and
proposals for active control concepts are discussed.
1. INTRODUCTION
Traditionally, each country in Europe had developed its own overhead line
system and has optimised its pantographs for use on it. In the near future, trains
should not stop when crossing from one system to another and change locomo-
tives. Thus there are two major challenges in the area of pantograph/catenary
interaction:
- Designing pantographs which are capable of operating satisfactorily on a range
of different overhead designs, sometimes existing even within one system.
- New train systems being required to run at higher speeds as originally planned
and therefore would contribute to a considerable competitiveness through a
higher degree of utilisation of the existing infrastructure at low costs. To gain
these effects pantographs could even be 'gold-plated' if no or only minor
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From the current collection point of view, the ideal solution to higher efficiency
and operational speed would always be new and higher specifications of the
overhead system. However, the immense capital cost of installing new overhead
line equipment is difficult to justify financially, with the exception perhaps on new
lines. It is therefore a considerable incentive to obtain the optimum performance
from existin8 equipment which has been installed, there is still a challenge of
rnain;aining speeds when running off the new system onto more conventional
routes [31.
- Pantograph
Train
overhead line should be less than 1% at normal operating speeds. However, with
today's strict requirements concerning electromagnetic compatibility, the interfer-
ence caused by stray currents associated with loss of contact needs to be kept to a
minimum; therefore, a figure of 1% loss of contact is considered highly unsatisfac-
tory [3].
Arcing occurs which increases wear on the catenary and the slipper and
therefore reduces the service life of the components. If the contact forces are too
high, catenary wear increases because of increased abrasion. In extreme cases,
unacceptably high catenary lifts can occur in which the maximum permissible lift
relevant to operational safety on the support is exceeded when the pantograph
passes. This car) result in major damage to the pantograph and catenary equipment.
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It should be noted that only optimisation of uplift force on the pantograph also
needs to take into account aerodynamic forces. Airflow acting on the pantograph
is, however, a very complex physical process depending on geometry, speed and
various additional varying conditions such as crosswind, airflow, etc., so that
uplifts in windy conditions can be in excess of twice those which occur at calm
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weather.
As a result, the performance measures cited above are very crucial for design
qualification. Moreover, designs need to be very 'robust' (parameter insensitive)
versus real world fluctuating conditions.
able to perform satisfactorily at line speed, without increasing uplift force level
beyond its norrnal specifications [3].
Together wnth the introduction of new, faster train generations, improved
catenary designs were developed which permit running at the maximum target
speed while ob:;erving the relevant directives and specifications. The development
or rather modii'ication of the pantographs employed was performed according to
the relevant cat~enaryconfigurations on the track sections scheduled for operations.
With the present systems, operational limitations have to be accepted when
running with several pantographs in the train set, when tilting trains are employed
and when running on low quality catenary sections which are only designed for
operations at low speed.
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On account of the very high investment costs, new catenary equipment is only
being installed on purely new construction lines or on track sections which have to
be upgraded for high-speed traffic. Modernisation measures on the existing
network are limited to the elimination of specific, local weak points and are only
performed if this leads to the elimination of significant operational limitations for
the flow of traffic.
What is in the way of comprehensive optimisation or modemisation of the
existing catenary infrastructure to improve the interaction between pantograph and
catenary - as is necessary to achieve the increase in efficiency aimed at - is the
immense expenditure involved. This is especially true since it is assumed that not
all train sets by any means will run on the relevant track sections at higher speeds.
It seems mo:re favourable to improve the properties of the pantographs to such
an extent, or to introduce new, efficient pantographs, that the above-mentioned
operational lim~itations can be avoided without modification measures to the
existing infrastructure and the increases in performance required can be achieved.
Since the purely passive pantographs employed at present are practically ex-
hausted with regard to the technical opportunities they offer, it is not possible to
achieve the ne:cessary improvements by further development or modification
measures with rhese.
A cost-efficient alternative might be thc employment of new, actively con-
trolled pantographs which can adapt to the various catenary properties or opera-
tional conditions in their vibration-dynamic behaviour and largely control the
contact variations. On account of the reduction in the dynamic contact variations,
the mean static: contact force can be decreased further and therefore wear and
contact wire lift can be reduced. Sufficient lift reserve is available for following
pantographs.
research has been dealing with the modelling and simulation of the catenaries,
since the computational labour involved by numerically solving the partial differ-
ential equations (PDEs) describing their system behaviour turned out to be the
limiting factor. Particular problems arise from two system properties:
The low damping of the system results in catenary oscillations which are not
confined to a small region near the pantograph-catenary contact point. Wave
propagation takes place in the whole catenary, which therefore must be
simulated in its entirety. The low damping poses the additional problem that
errors introduced by numerical approximations will inevitably be conserved
during the following simulation process and can in sequel lead to further error
accumulation.
The existence of high-frequency processes occurring in pantograph-catenary
interaction has been confirmed by measurements of contact wire corrugation
profiles [7] as well as by measurements of contact breaks [8]. The system's
behaviour therefore requires high resolution both in space and in time for
correct numerical treatment. This results in a high computational load due to
the dimensions of the catenary.
unique result of the measurement conditions (not only pantograph, but also of
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catenary type and train speed), the model is unlikely to be suitable for simulations
with the purpose of pantograph optimisation.
These effects can easily be included in the simulation model in the form of case
distinctions and algebraic equations. The modelling of droppers, insulators and
registration arms can be achieved using standard methods of multibody dynamics
leading to ordinary differential equations (ODEs) which can be handled by
standard numerical methods. On the other hand, wave propagation taking place in
the wires can only be described satisfactory by PDEs which are significantly more
difficult to handle numerically than ODEs since solutions are time- and space-de-
pendent. We will therefore concentrate on the wire models here.
The most common mathematical model that can be used for the wires is the
string model, whose equation of motion is given by
PAW= -Pw+TwU+q(x, t ) , (I)
describing the wire as a homogeneous string of mass per unit length describing the
wire as a homogeneous string of mass per unit length PA, with tensile force T and
viscous damping determined by the parameter P. This model has been used in a
large number of works, e.g., [11 , I 3-23]. The advantage of the string model lies in
the simplicity o;t the PDE's solutions. If damping is low (in real systems, values
166 G . POETSCH ET AL.
where EI denotes the bending stiffness of the wire. The effect of the bending
stiffness complicates the mathematical analysis considerably, although it is con-
fined to a small region near the pantograph-catenary contact point ([I 1,231).
Several authors regarded bending stiffness as a negligible factor [11,18,22,23].
Nevertheless, there are reasons which make the use of beam models preferable:
A comparison of computational results obtained for string and beam models
[24] shows significant differences in the solutions when the train speed
approaches the critical wave propagation speed c of the string model. This limit
is of special importance in the case of trains running on low quality catenary
sections, which are only designed for low speed operation.
Under the influence of a moving point force, the string model reveals a
discontinuity in the slope of the contact wire, which is an unrealistic representa-
tion of the physical behaviour. This discontinuity is not apparent for the
Euler-Bernoulli beam model [26].
Modelling of the dispersion of the wave propagation and the formation of wave
fronts becomes important when the pantograph approaches a dropper or a
registration arm. The string model leads to formation of wave fronts, the
high-frequent parts thereof being completely reflected at point masses [27]. The
situation of a pantograph approaching a dropper is therefore similar to the
approach of the pantograph to a support, which theoretically results in infinite
growth of the contact force peak values [28].
I t should be noted that the latter two points are only apparent in simulation
results, when high-resolution methods are used. The difference between string
model and Euler-Bernoulli beam model becomes significant for waves with a
wavelength A smaller than 2 r J / which is about 0.6 nl for the contact wire
of the German catenary Re 250. For this system, differences between Euler-
Bernoulli beam model and Timoshenko beam model are negligible for waves with
A > 5 cm, so that there seems to be no need to consider shear deformation and
rotatory inertia of the wires.
From measurements of corrugation profiles [7] and the above-mentioned con-
vergence problems imposed by properties of the string motlel, ~t can be concluded
PANTOGRAPH/CATENARY DYNAMICS, CONTROL 167
that the bending stiffness of the contact wire plays an essential role in the
high-frequency pantograph/catenary interaction and therefore should be included
in the simulation models, when high accuracy is required. In our experience, the
effect of bending stiffness has shown to be important especially for the accurate
determination of high-frequency contact processes (corrugation, contact breaks).
However, as shown in Section 3.1, for many real applications some simplification
can be acceptable. Neglecting the bending stiffness, e.g., will hardly influence
simulation results with respect to the low-frequency behaviour. In many cases, it is
therefore possible to extract valuable information about the principal system
behaviour by use of the string .model.
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Use o f the Euler-E:ernoulli beam model might even require further reductio~io f time steps for reasons
-
I
o f accuracy, leading to W N3.
168 G. POETSCH ET AL.
D' Alembert's travelling wave method [22] is a special case of the method of
characteristics, applied to the one-dimensional wave equation. This method is
restricted to the string model, but offers exceptional performance. The method
makes use of known solution properties (nondispersive wave propagation). The
solution is given by two waves travelling in opposite directions. Performing a
time step corresponds to shifting both waves by Ax = cAt in space which can
be done by shifting a pointer on the first (resp. last) value. As only new values
resulting from wave-boundary-interactions need to be computed, the computa-
tional work per time step is independent of the spatial resolution. Increasing
the spatial resolution linearly raises the number of timesteps which results in
-
W N.
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At - -
-
results in W N3 for the Euler-Bernoulli beam model.
-
discretization. For the string model, At Ax leads to (W N2), whereas
The differences between FDM and FEM have been analysed by [32]. ODEs
resulting from FDM are explicit, and good approximations of the model behaviour
can be obtained by explicit integration. In contrast to FDM, FEM puts stronger
restrictions on the integration time step and leads to implicit systems of ODEs. T o
achieve good approximation properties, in combination with FEM, implicit inte-
gration must be used. Since use of implicit methods leads to time-consuming
computations, FDM is much preferable to FEM.
Independent of the method used, the PDEs describing the dynamical behaviour
cause most of the computational work. The ODEs arising from the modelling of
droppers and registration arms require additional mathematical treatment, which
however causes no particular problems except for modal analysis where account-
ing for non-linear system behaviour is troublesome.
With respect to computational speed, d' Alembert's method must be considered
as the most efficient method available. Unfortunately, this method is restricted to
the string model for which singular behaviour has been shown with respect to
contact force calculation.
The high computational load for the treatment of beam models with FDM or
FEM makes the use of those methods prohibitive at first sight. Still, convergence
properties have not yet been considered which will shed a different light on the
situation. Since convergence is not only dependent on model properties and the
numerical method applied, but also on the character of the problem to be analysed,
we will discuss this topic with some examples.
PANTOGRAPH/CATENARY DYNAMICS. CONTROL 169
excitations arr: very high in relation to the above mentioned motions, from 20
Hz to 50 Hz, but only with low amplitude.
frontview sideview
H. translation and ro~ationof the contact strips
rotation of the pan head
For more realistic and groun$ simulation motlels. non-linear 3D motleis heconie
absolurel y necessary.
The validity of these simple two- or four- mnss nioclels I S questionable, since in
such a model the mass needed for use in the calculat~onsis not rhe 'effective' or
'apparent' dynamic mass. This f i ~ u r e(a function of frequency and speed) is
somewhat greater rhan the weighed weigh1 of the collrctor head but less than the
weiyhed weight of frame components depending on the comple.~kinematics o l the
mechanism [?I.
The first draft of the model was designed with Pro/E and ProSIM, the interface
to SIMPACK and a tool for analysing the mechanical properties in the Pro/E
environment. The model contained rigid bodies and the full 3D kinematic accord-
ing to the technical drawings. First studies with ProSIM were performed to check
the body and joint definitions. The result yield SIMPACK datafiles which were
completed, e.g., by the flexible parts of the pantograph which have significant
influence an the dynamic behaviour using the SIMPACK pre-processor.
In the extensive model, these flexible bodies and their elastic behaviour had to
be considered out of the design and material, not reduced to special force
elements, which is sometimes done for simplified mass models. The MBS tool
SIMPACK can deal with elastic bodies represented by eigenfrequencies, eigen-
and staticmodes. T o get these data, precalculations, with the FEM-program
ANSYS were performed. The interface FEMBS ([39,40]) converts these FEM
results in a SIMPACK readable dataformat. For simple constructions, e.g., the
contact strips, it is sufficient to use the pre-processor of ANSYS for setting up the
FEM model. More complex FEM structures of bodies, e.g., the upper frame, can
easily be designed and meshed in the environment of the CAD-code (ProMESH).
According to these procedures the elastic bodies were considered in the model.
For identifying the characteristics of important force elements, e.g., progressive
springs between the pan head, a couple of experiments were carried out. The
non-linear characteristic of the contact strip springs are represented by a third
order polynomial (Fig. 6).
The other irr~portantforce element is the pneumatic component with a very
complex behaviour based on a bellow and a control unit. This unit has to hold a
constant air pressure. For low frequencies, it works well, whereas for higher
periodic excitation, it can be treated as a closed valve. In the mechanic model, an
assemble of linear force elements substitute this behaviour.
The spring c , represents the static characteristic with full working pressure
control unit. If the frequency increases, the damper d becomes more tight and so
the spring c, gains more influence on the cumulative behaviour. The keyvalues
were fixed according to dynamic and static measurements, which were carried out
at a test stand a1 the DB AG.
174 G. POETSCH ET AL.
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Fig. 6. Characteristic of the contact strip spring: Left: Experimental results. Right: Approximation.
ax - throstle -+
pneumatic bellow
pressure control
components acting on contact wire and collector strips. The values of the contact
force are then determined by a second condition. Several methods are available
here:
One method, proposed by [23], consists in equating also the displacements of
both system.s. This approach makes no assumption on the contact wire model
and can be used for strings as well as for beam models. In the original work
[23], linear interpolation was used to determine the deflection of the contact
wire. This results in highly oscillatory results for the contact force. However,
the use of high-order interpolation can reduce this effect significantly, conserv-
ing the "general-purposew-character of the method.
Another popular approach is the use of left-hand and right-hand spatial
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derivatives of the contact wire displacement at the contact point. Beside the use
of static contact conditions which lead to wrong results by force, other
conditions ;are also problematic [32]. The reasons lie in the limited spatial
resolution of any numerical method, which makes it impossible to represent the
short-wavellength components which are necessary to model discontinuities of
spatial derivatives. As a result, highly oscillatory components in the contact
force occur which are not present in the real system.
Due to these problems, other approaches like penalty methods or the introduc-
tion of a "stiff spring" between pantograph and contact wire have occasionally
been used [42]. The coupling conditions - same forces acting on pantograph and
catenary, which have the same displacements at the contact point - are thereby
loosened, and the properties of the overall system can be misrepresented to an
unacceptable degree.
Only if the catenary equations are solved by "global" methods like model
analysis ([12,1.5,17,18]) or use of a RITZ approach [21], the coupling is unprob-
lematic. The contact point displacements can then be obtained by superposition of
modal function~s,and there is no need neither for interpolating nor for distributing
the contact force to adjacent discretization points, as with FDM or FEM.
The princip.al drawbacks of these methods, however, have already been stated
in Section 2.1. Problems arising in FDM/FEM-simulations are not that severe,
because they may be overcome by combination with semianalytical methods (see
Section 2.3.2).
Using "pure" FDM/FEM-methods will give rise to high-frequency compo-
nents of the contact force, which must be eliminated with low pass filters in order
to obtain realistic results. This deficiency is compensated for by the absence of
principal limitations imposed on the modelling.
2.3.2. Post-processing of Contact Force Values
An example of post-processing calculated contact force values is given in Fig. 8.
On the left, the contact force obtained for a model problem (travelling mass in
contact with a string of finite length) by application of a semi-analytical method is
displayed. The time history of the contact force shows the typical amplification of
contact force peak values as the mass approaches the support. The right figure
176 G. POETSCH E T AL.
FIN
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100 --
0
*
0 10 20 30 40 50 60 xlm
shows the results obtained for the same problem with a .high-resolution FDM
calculation. Selectively, strong differences occur; nevertheless, both solutions
show similarities. Figure 9 shows both results after application of a low pass filter.
With respect to the filtered reference solution, the filtered numerical solution can
be considered as almost exact2.
The example shows that forces as calculated by a method convergent only for
contact point displacements, but not for contact force, can still provide reliable
information within a certain frequency range.
The post-processing of the contact forces has also been used on results of
full-scale catenary/pantograph simulations [35].In comparison with measurement
data, good agreement has been achieved.
Future enhancements of the coupling method will mainly affect computation
times, which is an interesting aspect for the assessment of effects caused by
parameter variations, or for performing a simulation-based system optimisation.
2.3.3 Summary
The analysis of catenary models and numerical methods given in Section 2.1 has
revealed several problem characteristics which require special attention in per-
forming dynamic catenary simulations. Accurate numerical handling of the cate-
The differences occuring when the travelling mass approaches the right suppon result from the
coupling conditions in the semianalytical solution, which permitted negalive values of the contact
force.
PANTOGRAPH/CATENARY DYNAMICS, CONTROL 177
iteratively for the forces, which allows to provide a general interface between
pantograph and catenary.
With state-of-the-art methods, it is now possible to extract reliable information
about the system quality by postprocessing of the numerically calculated contact
force values. :The development of fast algorithms which allow direct system
quality assessnlent is of major concern for future simulation tools. A possible
approach is the combination of FDM with semianalytical methods which provide
more exact trea.tment of the moving pantograph-catenary contact.
The DB AG uses a FDM-based simulation tool for catenary simulation, which
has been developed at HNI/Paderborn. Until now, only a few pantograph models
can be simulated; since the design of pantograph models "by hand" is an
expensive task, a program interface to the MBS System SIMPACK is now being
developed. It its planned to use the tool for engineering purposes, reducing the
costs of the de\relopment cycle and the need for costly measurements.
system compliance throughout the span, such that the pantograph runs with a
near constant height trajectory. However, errors of greater than 2 mm at each
dropper position can have a significant effect on system performance. In
practice, it is difficult to achieve an accuracy of better than 10 mm in contact
wire height.
Aerodynamic forces - forces on pantograph components are a crucial factor
influencing system performance, particularly wire uplifts. Yet, they remain
difficult to assess and can vary considerably during normal operation. Key
factors influencing aerodynamic forces are the direction of running, position on
the train, locomotive/power car design, wire height, track topography (em-
bankments/cuttings/tunnels), wind strength and wind direction.
Overhead line damping - this is difficult to measure and to model, but it is a
very important factor influencing system performance when several pan-
tographs are operated in multiple. The level of overhead damping determines
whether trailing pantographs will be running onto a relatively smooth wire, or a
high1y disturbed wire.
More direct. measurement of the true contact force has been achieved with a
thin contact strip supported by load cells all contained within the standard contact
strip profile [44]. This has proved very useful for the measurement of higher
frequency contact force variations at features such as neutral sections, and has
been used to validate traditional measurements. However, instrumenting the whole
swept width o:f both contact strips of a pantograph with such a system would be
difficult and expensive, and the life of the measuring devices would be short due
to wear of the thin contacting strips. The method is also limited to nonenergised
overhead equipment.
T o keep errors in the validation exercise to a minimum, it is vital to maintain
close control of key system variables. This is best achieved by testing on an
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isolated, well maintained overhead length and running with a specially prepared
and aerodynamically controlled pantograph. However, aerodynamic effects can
never be completely defined, and it is advisable to incorporate an element of
aerodynamic testing into the experimental program. In this way, a truer picture can
be obtained of uplift forces acting on the pantograph during the test runs.
Provided that deviations in critical system parameters are kept to a minimum,
good agreement can be obtained between predicted and measured contact force,
even with relatively simple mathematical models. The benefits of enhancing the
models by using a more detailed representation of the pantograph mechanism, or
including the bending stiffness of conductor wires, or including lateral degrees of
freedom, depend on whether predictions are sought in the near region of existing
operation and equipment or new regimes and innovative designs are to be
considered.
Fig. 10. Theoretical vs. experimental response of pantograph (DSA 350 S). Left: Initial model. Right:
Modified model.
accepted technical specifications for the design of pantograph. The initial compari-
son suggested that there might be some significant error in the mathematical
representation of the pantograph. However, relatively minor modifications to the
parameters of the model enabled the agreement to be improved to that shown in
Fig. 10 (right).
3.3.3. Caterlary
To validate the overhead model, a full scale resonance test of an installed overhead
system can be a major exercise involving considerable expense. Where this
procedure has been carried out, testing has confirmed that standard catenary
modelling techniques can predict resonant frequencies and mode shapes to a high
degree of accuracy. Overhead damping has been observed to have some frequency
dependency, but is generally in the ortler of I % of critical. The level of damping is
not too significant when the overhead model is used to simulate the response of a
PANTOGRAPH/CATENARY DYNAMICS, CONTROL 18 1
1 10
Frequency [Hz]
DSA350S/H=l.5mF 0=120N:AF=20N
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10
Frequency (Hz]
Fig. 1 1 . Simulated and measured apparent mass of the DSA 350 S camed out with two different
operation heights and load parameters.
single pantograph, but becomes much more important when multiple pantograph
operation is considered.
A simpler option of assessing the accuracy of an overhead model may be to
measure the response of an overhead system to a step forcing input. This will give
an indication as to the dominant natural frequencies of the system and enable an
assessment of overhead damping to be made.
3.3.4. Interaction
Validation of full pantograph/catenary interaction cannot be achieved without an
extensive propam of running tests at high speeds on a real overhead system.
Scaled line sy.stems with short span lengths and increased wire mass have also
been used with some success for predicting behaviour at very high speeds. Figure
12 shows the level of agreement which can be obtained between theoretical
predictions and experimental measurements of contact force, on a carefully
controlled overhead length. (These tests were carried out on an experimental
pantograph rur~ningon a have scale trolley wire overhead equipment - hence, the
peaks in contact force which occur at every structure).
Fig. 12. Comparison of theoretical and experimental contact force time histories.
allow a safety factor to take account of the differences between a design case
installation and a real system. This factor will depend upon the quality of
maintenance which can be guaranteed and the extent to which occasional loss of
contact can be tolerated; it is best assessed with reference to existing applications
on the network.
There is a tendency for overhead systems and pantograph designs to evolve
together. However, a pantograph with a proven record of satisfactory operation at
high speed on one particular overhead design may prove to be incompatible with a
different high speed overhead system. Simulations can be used to check panto-
graph/overhead compatibility.
Operators may wish to run new train formations on an existing overhead system
with increased numbers of pantographs per train, at different spacings. Simulations
can indicate any possible deterioration in performance.
Options for upgrading overhead systems can be studied and compared with
existing performance. This enables the operators to identify the most cost effective
solution for the required increase in performance [3].
Having validated the response program for a basic open route overhead system,
the overhead models can then be developed, with some degree of confidence, to
include specific overhead features - for example, overbridges, overlaps, neutral
sections, etc.
These types of features are usually the weakness on any overhead network.
Simulations can identify the most appropriate design modifications to achieve a
localised improvement in current collection performance. Figure 13 illustrates a
typical application for a simulation program - assessing the benefits of proposed
modifications to the catenary design at a particular overbridge, which the operators
have identified as having current collection problems in high temperature condi-
tions. (Note that the short periods of apparent negative contact force are simply an
effect of filtering the calculated output functrons).
PANTOGRAPH/CATENARY DYNAMICS, CONTROL 183
E 2m
s
5 193
P
8 loo
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The validation process has required a very precise knowledge of the dynamic
parameters of pantographs and overhead equipment and it is sometimes believed
that this makes the prediction procedure unsuitable for practical use. However, it is
the opinion of the authors that quite the converse is true: For a properly modelled
system, prediction based on simulation is correct, so that if varying a particular
parameter causes significant changes of the behaviour, then varying that parameter
would similarly changes the performance of the real equipment. Prediction rneth-
ods can therefore be used to rank different proposals with reasonable confidence.
184 G. POETSCH ET AL.
-
-
Upper fmmc
Lower frame
In Japan, the railway companies try to solve the dynamic problems with
damped catenaries, [49]. The droppers are substituted by airspring-damper ele-
ments (Fig. 18). This variation enables a constant height of the contact wire, so a
very compact designed pantograph can be used. It must only serve a range of 550
mm which enables a very light and therefore highly dynamic construction.
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overhead wire. \
causing less concern ove local wire wear and imparting less disturbance to the
With high speed vehicles and railway trains now proposed, satisfactory power
collection by conventional pantograph/catenary systems arrived at its limit [SO].
Successful current collection at velocities up to 400 km/h requires either
- highly developed catenary systems using conventional passive pantographs or
- standard catenary systems using sophisticated active pantographs.
The more economic way is to solve the problems improving the present
concepts with active components.
Validated models of the passive system can be used as the basis for such
modifications. For example, a symmetric pantograph was improved by adding a
linear motor between the'mainframe and the contact shoe or placing a torque
motor between a mainframe rotating arm and the vehicle roof [S I], shown in Fig.
19.
In [52] it is proposed to modify an asymmetric pantograph by adding a panhead
based on the mainframe concept.
The active pantograph, shown in Fig. 20, can be described with the mathemati-
cal model, shown in Fig. 21. It includes a mass m , to represent the shoe, a mass
m, to represent the main frame and a force AF(t) to represent the dynamic contact
force between shoe and catenary.
PANTOGRAPH/CATENARY DYNAMICS, CONTROL 187
-
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Finally, two controlled hydraulic actuators are included to generate the sec-
ondary suspension force AF,(t) and the primary suspension force AF2(t).
According to the structure shown in Fig. 20, the control system depends on
controller R1 (contact force controller) and controller R2 (frame controller).
Controller R1 has a high bandwidth but the amplitude of the according command
signal is small.. Controller R2 has a small bandwidth but the amplitude of the
Fig. 20. Active panto~raphwith contact force controler R1 and frame controller R2.
188 G. POETSCH ET AL.
-
contact
actuator
A?, c t,
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according command signal is large. This is necessary to use also overhead lines
with various height of the contact wire as in tunnels and under bridges.
Contact force controller R1:
From the measurements, shown in Figure 20, in the time invariable controller
R1 the force command AF,(t) is computed as
From the measurements shown in Figure 20, in the time invariable controller
R2 the force command AF2(t) is computed as
Simulation investigations have been performed based on the equation given for
the pantograph and catenary system described with modal analysis technique using
eigenvalues, eigenfunctions, catenary mass and modal damping ratio [53,30]. The
linear time varying system is integrated numerically over one period (four spans)
using the computer program FAST (Fahrleitung/Stromabnehmer). The initial
conditions of the catenary and pantograph are assumed to be zero and wind forces,
hog-sag of the wire and the vertical motion were neglected.
Figure 22 and Figure 23 illustrates plots of the simulation results with passive
and active pantographs. The dynamic contact force and the secondary suspension
force are given in relation to the corresponding static forces, so that level 0
indicates a force between shoe and contact wire equal to that in the static case, and
level - 1 means zero force and hence loss of contact. The shoe height and the
PANTOGRAPH/CATENARY DYNAMICS. CONTROL
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Fig. 22. Passive pantograph shoe height and contact force at v = 100 m/s.
actuator amplirude of the secondary suspension are given in relation to the static
midspan deflection of the catenary.
Fig. 23. Active pantograph shoe height and contact force at v = 100 m/s.
G. POETSCH ET AL.
contact strip
actuator mass
pan hed
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Contact Force
Fig. 25. Spring force of the pan head: with and without control loop.
PANTOGRAPH/CATENARY DYNAMICS.CONTROL 191
4.2.2. Conclusion
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Simulation results and test runs show, that long time power collection with passive
pantographs on standard overhead line is possible up to 250 krn/h. For higher
train velocities satisfactory current collection requires active pantographs with a
high bandwidth contact force control or special improved catenary equipment as it
is used by the SNCF.
For overhead lines with varying height of contact wire (as in tunnels and under
bridges) a frame controller with low bandwidth is included. Because the velocity
in for exampl~:Fig. 20 cannot be measured by a sensor, a reduced observer, as
shown in [52], is used to estimate the signal. Simulation results with included
actuator dynamics are also discussed in [52].
I
4.3. Developing new Concepts with Mechatronic and Concurrent Engineering
Methods
At present, investigations are being performed within a joint venture group,
consisting of DB AG, Adtranz and DLR, with the scope of developing an
innovative "high-performance pantograph". The objective is to produce a panto-
graph prototype which, being equipped with active contact control, can run on the
existing catenary network at higher speeds (up to 25%) without the operational
limitations mcntioned in this survey. Stricter noise protection regulations are
forcing the railway operators to reduce noise emission also for pantographs.
Reduction of noise is becoming more and more important for a positive response
from the public towards the railway. Aeroacoustic demands have been largely
neglected during the development of pantographs up to now. In the "high-perfor-
mance pantograph" project, aeroacoustic and aerodynamic specifications are now
to be integrated during the design of the new pantograph and potentials for
reducing noise: are to be explored. Among other things, it is planned to integrate an
"on-line diagnostics system" for early detection of faults which analyses the
status of the catenary/pantograph system from sensor signals during running and,
where appropriate, initiates automatic reactions or provides information concern-
ing the present status of the line to the system support. The findings gained during
development in the respective specialist areas such as mechanics,
aeroacoustics,~aerodynamics or regulation/control are to be further investigated
with regard to their useful application for improving already existing pantographs.
G.POETSCH ET AL.
In the past,,especially the last point hindered the development of new collector
concepts in Europe. But not only developments in Japan demonstrated that new
kinematic solutions are possible.
Fundamental examinations of theoretical concepts will show the best compro-
mise of the above mentioned requirements, maybe it will base on a telescope or
one arm concept as sketched in Fig. 26. One aspect is sure: new concepts will be
composed of less components designed with larger cross-sections. Especially the
small parts of the today used constructions produce much noise, so that they have
to be redesigned. Furthermore, the dependency between the wear of the carbon
strips and the aerodynamic uplift must be controlled in the future.
5. CONCLUSIONS
This s u ~ e yhas been dealing with the complex system dynamics of pantographs
and catenaries. It has turned out that this complex dynamic interaction has become
a stumbling block for higher speeds, less wear, higher operational safety as well as
reduced (aeroacoustical) noise. A complete understanding of the physical phenom-
ena, a careful mathematical modelling as well as identification of the crucial
parameters is mandatory for analysing the shortcoming of the present systems as
well as to design and investigate new concepts.
As being typical for Europe many different systems are in operation with
numerous experiences and unification is slow because of the immense costs
involved. Even more advanced computational facilities are needed to predict with
a high degree of fidelity the improvements which can be achieved by minor
PANTOGRAPH/CATENARY DYNAMICS, CONTROL 193
modification of' the infrastructure but by courageous steps with new and certainly
active pantographs.
Consideratica of overhead and pantograph as parts of one dynamic system
provides a basis for the idea to improve pantographs for better use of existing
overhead equipment, or less complex equipment for higher speeds. The ultimate
extension of this argument from a current collection standpoint is the potential use
of a single wire or trolley wire system. With the now existing CAE-simulation
tools and the validated models it is also possible to suggest more economical
designs for sonie new electrification projects.
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