CMS/ AF-TD/CS/0504045/23

COMPLIANCE STATEMENT
Date : 05th March, 2023 Rev :00
Product : Excelair Ecology unit
Isuued to : CMS Saudi
Manufacturer / Supplier : M/s Century Mechanical Systems Factory LLC, Dubai

Compliance
Sl. No. Specifications

2.1 GENERAL
Supply and install as indicated in the schedule of equipment, Ecology Units, each Comply as noted below :
capable of the duty as mentioned in the schedule of equipment. The space Scope includes supply of Ecology unit only.
available for the unit to be physically verified at the site and dimensions of the G.A drawing will be provided for dimension
A
units shall be selected to fit into the spaces available. Where necessary the units verification at site
may be built on site, subject to acceptance of the finished units for warranty Excelair ecology unit is factory assembled and supplied
purposes by the original supplier and their local agent. as separate units, needs to be assembled at site.
The units shall be double skin construction, draw-thru type comprising of various
filtration components to address grease, oil, particulate, smoke and odour along
B Comply
with fan section as per the details shown either in the drawings or specified in the
schedule of equipment.
2.2 UNIT CONSTRUCTION
The unit casings shall be of double skinned panels not less than 25mm thickness. Casing Comply with notes:
shall be assembled with extruded aluminium profiles and self-supporting modular panel Proposed Ecology unit will be made of double
A
elements with an integrated base frame made of zincated steel sections along upper sides skin extruded aluminum profile with insulation of 25mm
of the units. thick.

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 CMS/ AF-TD/CS/0504045/23

Sheet metal thickness shall be not less than 0.6 mm for the inner skin, 0.6 mm for the
outer skin and shall be made from 270 GSM zincated steel sheets. The outer skin shall be
Comply with notes:
pre-painted galvanized steel sheet having 7 to 9 microns of primer coat and 20 to 25
B Inner & outer sheet is 0.45mm thick GI with 25mm thick
microns of polyester coat on the outer surface. For additional protection, outer surface of
PUF insulation
the outer skin shall be provided with vinyl guard film for scratch protection. Inside and
outside of panel walls shall be completely smooth.
All casing panels shall be insulated with injected CFC free polyurethane foam insulation Comply with notes:
C and shall be in accordance to Class O of ISO 1182.2 standards. The insulation density shall Insulation density is 35kg/m³ and thermal conductivity is
be 48 Kg /m3 and having thermal conductivity (K value) of 0.02 W/m K. 0.023779 W/m K.
The base frame of the units shall be made from sendzimir galvanized sheet metal for size
Comply with GI base frame with lifting lugs.
D with largest dimensions upto 2500 mm, and hot dip galvanized U-profile for larger units.
Weather proof canopy is not included in the scope
Units installed outdoors shall be fitted with weather proof aluminium canopy.
2.3 VIBRATION ISOLATION
The Ecology Unit shall have internal vibration isolation system by mounting fan, motor
Comply as noted:
and drive assembly on spring isolators designed for 93% isolation. The fan discharge shall
Fan unit shall have vibration isolators.
A be connected to the Ecology Unit casing through canvas connection to prevent vibration
Fan shall be connected to the Ecology unit using reducer
transfer. In addition to the above the entire unit shall be mounted on additional vibration
having flexible connectors to reduce vibration.
isolators.

2.3 FILTER SECTION

Filter cells shall be of standard sizes & shall be obtained from reputed American /
A European manufacturer. The filters shall be sealed against the filter frame using a Comply with Excelair make filters
permanently elastic gasket to a standard compatible with the filter efficiency.
Pressure drop tappings shall be integrated into the frame to allow a manometer or filter
Comply with DP switches & pressure ports to test the
B monitor to be fitted. Filter materials shall be flame-retardant, non-odorous & offer no
pressure drop of filters
sustenance to vermin. Each filter section to be provided with manometer.
The filter material shall be pleated to provide a large effective area. Filter section should
C Comply
be provided with an access door.
Stage 1 Filtration: 1. Comply
1. Washable Type Metallic Filter in 4” thickness, Class G2. Proposed is Excelair Metallic Filter (4"), G2 grade
D
2. Metallic washable filters shall be made of fine galvanized steel wire mesh for use in 2. Comply
heavy duty industrial and kitchen air ventilation applications. To have excellent dust 3. Comply

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Excelair Air Filtration Products Division
 CMS/ AF-TD/CS/0504045/23

holding capacity and ability to perform in high moisture conditions especially suitable for 4. Comply with below technical specs:
use as grease filters in kitchen hoods. The Metallic filters shall be with multiple layered Filter class - G2 as per EN779 Standard
pleated galvanized steel wire mesh formed in to compact maze of dirt catching surfaces. Initial resistance- 145Pa @500FPM
3. The multi layered media to be held in place by metal grids on both the inlet and outlet Final resistance- 250 Pa
side of the filter thus increasing its rigidity and ensures filter performance in heavy dust Rated Velocity- 2.5 m/s
loading conditions. The filters shall be washed in a solution of detergent and warm water Average Arrestance- 75-80%
or cleaned with compressed air. Maximum temperature- 120° C
4. Technical Specifications of Panel Pre Filters :
a. Filter class: G2/G3 as per EN 779 Standard.
b. Initial resistance: 30-35Pa
c. Final recommended resistance: 175-200 pa for washing.
d. Rated velocity: 2.5 m/s
e. Average Arrestance: 75-80%
f. Maximum operating temp: 300 Deg C.
Stage 2 Filtration:
1. Disposable Type Panel Filters, Pleated in 4” thickness, Class G4.
1. Comply with Excelair CDPHC(4“ Thick) disposable type
2. The 4” depth pleat shall have consistent pleat spacing and durable execution. Pleated
2. Comply with the media is bonded to metal grid on air-
Filters feature a self-supporting media pack in a two-piece frame, pleat stabilizers on the
exit side, preventing fluttering, and maintain uniformity of
air leaving side in combination with pleat support straps on the air entering side ensure
pleats
pleat consistency providing excellent dust holding capacity and low pressure resistance.
3. Comply with Non-woven cotton / Polyester blended type
The media pack shall be housed inside a two-piece frame and bonded with a water
filter media
resistant sealant to create a filter with excellent rigidity and durability.
4. Comply as noted below
3. The pleat media shall be made from a controlled and repeatable special blend of size
Filter shall have below mentioned performance
E specific virgin fibers. The fiber technology shall give the media its self-supporting durable
characteristics
built in memory feature which eliminates the need for wire mesh supports.
Proposed Excelair CDPHC filter is G4 grade and is tested in
4. Technical Specifications of Panel Filters:
accordance with EN779/ASHRAE 52.2
a. Filter class: G4 as per EN 779 Standard.
Face velocity-2.5m/s
b. Initial resistance: 45-50Pa
Initial pressure drop at 2.5m/s- 58 Pa
c. Final recommended resistance: 250 pa
Final pressure drop – 250 Pa
d. Rated velocity: 2.5 m/s
Filter is UL certified
e. Average Arrestance: ≤90%
Maximum temperature is 75 Deg C.
f. UL Certified
g. Maximum operating temp: 70 Deg C.

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 CMS/ AF-TD/CS/0504045/23

Stage 3 Filtration:
1. Disposable type Pocket Filters, Class F7
2. Pocket filters shall be made of ultra fine synthetic fiber media consisting of an unique
blend of coarse and fine synthetic fiber specially designed and Interwoven to provide a
low initial resistance and high air cleaning performance. The coarse fiber arrest and larger 1. Comply
and heavier particles in the air stream while the fine fiber remove the smaller particulate 2. Comply
matter and give the filter its high efficiency classification. 3. Comply with 0.56mm thick GI Frame
3. The fine pocket filters shall be assembled in 1.5mm thick galvanized steel frames and 4. Comply with below technical specs:
mechanical robust and offering excellent performance in high relative humidity Filter class- F7 as per EN779 Standard
F
conditions. Max Face velocity- 2.5 m/s
The media is color coded for identification as per Filter class. Average Arrestance- 80-85%
4. Technical Specifications of Pocket Filters: Efficiency- 85%
a. Filter class: F7 as per EN 779 Standard Maximum Temperature- 80° C
b. Rated velocity: 2.5 m/s Filter is UL listed
c. Average Arrestance: 98%
d. Efficiency: 80-85%.
e. UL Certified
f. Maximum operating temp: 70 Deg C.
Stage 4 Final Filtration & Odour Removal:
1. Activated carbon Filters, Refillable type canister type. 1. Comply
2. Canister delivery system shall consist of multiple individual canisters in metal 2. Comply
execution.Canister shall be assembled in a galvanized sheet metal holding frame to fit 3. Comply
standard dimension filter sections in Ecology units. Canisters come as factory – ready for Canisters shall be filled with activated carbon granules
installation. No special tools are needed to replace a canister. The individual canisters media. Canisters are refillable type.
seals and holds in the frame due to its unique seal and bayonet style clamping 4. Comply with below technical specs:
mechanism. Frame material- GI
G
3. Canisters shall be factory pre-Filled with user specific media, each canister shall be Capacity- 16 canisters
vibration filled in order to ensure that the media is uniformly packed, each canister shall Capacity per 24x24 : 3398 m3/hr
be then plastic bagged and carton packed. Carbon content- 56kgs per cell size of 24''x24''
4. Technical specifications: Pressure Drop- 195Pa
a. Frame material: Galvanized steel frame Dwell time- 0.1-0.2 sec
b. Carbon Filter size: 145 dia. x 600 mm long Refillable type
c. Volume per canister: 5.9 l Proposed Excelair carbon CCYL filter is not UL listed
d. Capacity per 24x24: 3200 m3/hr having 16 canisters

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e. Carbon content: 3 kgs per canister= 48 kgs per cell size 24x24.
f. Pressure drop: 150 Pa
g. Dwell time (contact time): 0.1 sec
h. Refillable type: Yes
i. UL Certified.
2.5 FAN & FAN MOTOR
Comply, proposed fans are double inlet, double width and
Fans shall be double inlet, double width, and backward curved centrifugal type with
backward curved centrifugal type galvanized steel casing
galvanized steel casings. Fans shall be tested in accordance with AMCA 300-85. Every
with anti-corrosive galvanized sheet steel finish.
individual fan shall be run before Delivery to check bearing condition and vibration. Fan
A Proposed Fans are tested as per AMCA standard.
shafts shall be mounted in taper sleeve bearings designed for continuous operation and a
only but they do not carry AMCA seal because they are
mean useful life of 200,000 hours. Backward curved impeller should be coated with 60
European make, our fans carry ISO, which is similar to
micron epoxy painting of high quality.
AMCA for European make fans.
Fans shall be designed in accordance with the specified operating class of AMCA standard
99-2408-69 – performance class limits for centrifugal fans. The impeller & fan shaft shall Comply, proposed fans performing tests is as per ISO.
B be statically and dynamically balanced to a balancing grade of G 2.5. The fan shall be Fan outlet velocity is less than 12m/sec.
connected to the outlet opening by means of an airtight flexible connection. Fans shall
not exceed a maximum outlet velocity of 12m/sec.
The fan outlet shall be connected to casing with the help of fire retardant fabric acting as
C a flexible connection for anti-vibration tested to UL-214 and confirms to NFPA 90A & Comply
NFPA 90B standards.
The degree of protection shall be IP55 with mounting method B3 and Class F insulation
for the electric motors. Fan drive shall be rated at 150% of the maximum motor power of
D Comply
the units and shall be fitted with adjustable belt tension arrangement. Belt guards or
screen protection door in fan section shall be provided in accordance with CEN Standard.
The electrical characteristics of the fan motor shall meet the requirements of the local
regulatory authorities. The fan motor shall be wired to the safety isolation switch or
E connection box. The contractor shall select power input and speed of the fan subsequent Comply
to ascertaining system static pressure in accordance with pressure drop calculations to
the approval of the engineer.
The fan motor shall meet the safety requirements of the CE and compatible with variable
Comply, proposed fans are VFD compatible, The motors are
F frequency drives. The motor shall be mounted on a common, torsionally rigid, galvanized
mounted on a galvanized steel base frame.
steel base frame.

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 CMS/ AF-TD/CS/0504045/23

2.6 CONTROL PANEL

VFD built-in control panel provided with a selector switch for auto and manual model. Comply as noted below:
A Control panels shall have four nos. of differential pressure switches to monitor the filter DP switch will be provided for filter status indication, PLC is
status including a pressure transducer and a programmable logic (PLC) control. not included in this scope
Comply as noted below:
The proposed Excelair Ecology unit control panel will have
the following features:
• H-O-A Selector switch
Filter status to be indicated with lamps on the panel face. Pressure transducer will • On/Off Push button for Hand mode
modulate the fan speed as the filters starts to clog. If all the filters are clogged, regardless • Status indication Lamps for Power on, Fan run, Fan Trip
B
of transducer status, the system need to shut off and unit off status indication to be • Replace filter indication
display on the panel. • 230V Fused circuit step down transformer for 24VAC.
• BMS Interface
• ESP Interface
• VFD
• Fire alarm interface
If the system shuts off due to clogged filter, the unit should be capable to override the
C Comply
auto mode into manual mode through the selector switch provided on the panel face.
In manual mode, the unit shall run on full speed until the filter are cleaned / replaced and
D Comply
then shift the selector switch to auto mode.
E Control circuits to operate of 24 VAC. Comply

2.7 SAFETY FEATURES

All the units must have safety features as under:
1. The fan access door shall be equipped with micro-switch interlocked with fan motor to Comply with Fan shall have bolted access door for
enable switching off the fan motor automatically in the event of door opening. inspection and maintenance of internal fan components
2. The fan access door shall be provided with a view port and further have wire mesh Comply as noted below:
A
screen as an added safety feature bolted on to the unit frame. Fan will be placed outside the housing box and connected
3. Fan and motor base shall be properly earthed from the factory. All screws used for with reducer.
panel fixing and projecting inside the unit shall be covered with PVC caps to avoid human Comply
injury.

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 Compliance
Sl. No. Specifications

1 Refer attached Specification for Ecology unit, Motor and VFD Noted & Complied

2 Refer attached vendor list for VFD Not Applicable

Comply as noted below:
• H-O-A Selector switch
• On/off Push buttons for hand mode
• Status indication lamps for Power On,
Fan Run, Fan Trip
Refer attached BMS schematic diagram for the requirement of • Replace filter indication
3
communication from BMS • 230v Fused circuit and step down
transformer for 24VAC
• VFD
• ESP Interface
• Fire Alarm Interface

4 Refer attached schedule of Ecology unit Noted & Complied.

Ecology units are required with control panels, the interface details are
required as per the attached BMS drawing as min in addition to the
5 Noted & Complied as per Sl.No.3
manufacturer standard.Also, Fire Alarm interface provision to be
available in the Control panel to each units
VFD - Required with optional price for with VFD and without VFD if Noted & Complied with reference to Ecology
6
possible Unit Schedule.
Technical and Commercial proposal required for the Options (# 1, 2 &
7 3) as mentioned in the attached schedule. Noted & Complied.
Note : Unit prices are required instead of lump sum.
8 Refer to the schedule, there are few units are without VFD Noted & Complied.

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Excelair Air Filtration Products Division
 Noted & Complied with reference to Ecology
But required optional price with VFD in addition to the price for the
9 Unit Schedule
without VFD. Option price required for IE2 and IE3 motors
Proposed motors are IE3
As per specification, proposal required with Auto Wash ESP system
10 Noted & Complied
And optional price required for Manual wash ESP system
Noted & will be provided upon additional
11 Weatherproof aluminum canopy to the provided for all the units
request.
Each filter sections individually to be provided with a manometer, Comply with DP switches and pressure ports to
12
options as "U Tube manometer" or "Magnehelic Manometer" test pressure drop across filters
All the electrical components, panels and motor's power requirements
13 Noted & Complied
should meet the requirements of the local regulatory authorities
Comply as below points: Control panel will be
The internal space of the control panel should be enough for the
14 supplied as per standard. Client to provide non-
sufficient wires for power and communications
standards upon request.
Extra Material/Spare parts will be supplied on
15 Price Extra material required as specified
additional request.
Comply as noted. Price will be shared upon
16 In addition, price required for one set of spare filters for all the units
delivery order confirmation
Comply as noted. Spare list will be shared along
17 Recommended spare parts list and price to be provided separately
with O&M Manual.
BMS sensors provision to be provided from the factory as shown in the
18 attached BMS drawing, this will be cleared during the Manufacturing Refer to Sl.no: 3.
clearance from Voltas.
Factory test reports to be provided during delivery for all the units from
Comply, Factory test report for ecology unit will
19 AHU manufacturer and factory test report of all the major components
be provided upon delivery.
from IOM for all the units
During the manufacturing clearance after material approval, the RA & Prior information related sizing & location
20 EA opening sizes & location of Access Doors will be coordinated and should be alerted to Supplier/manufacturer for
adjusted based on the installation location of respective units. advice
Compliance statement required in the same specification itself for all the
21 Noted & Complied
sections
Installation to be supervised and report to be provided by manufacturer Noted & will supervise the Installation &
22
representative after delivery and installation at site Commissioning only.

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Excelair Air Filtration Products Division
 T & C to be carried and report to be provided by manufacturer T&C will be carried out by client & report will be
23
representative submitted by Manufacturer upon inspection.
Manufacturer should provide the BIM/Revit 3D model of
24 Comply with GA drawing
proposed/finalized system during material submittal stage
Comply as noted below
Warranty and DLP period of 2 Years from the date of TOC (Taking over Warranty will be provided for 12 months from
25
certificate) TOC or 18 months from date of supply
whichever comes first
O & M Manual to be provided along with material submittal after
26 Comply
finalization.

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Excelair Air Filtration Products Division