EasyLap Panel Installation Guide Oct23
EasyLap Panel Installation Guide Oct23
EasyLap™ Panel
EXTERIORS
3 DESIGN CONSIDERATIONS 3
Framing 4
Fasteners 4
EasyLap™ Panel is
7 INSTALLATION DETAILS designed for use in
- CAVITY FIX 11 residential single and
Junction Details 11 medium-density buildings,
External Corner Details 11 including alterations
Internal Corner Details 12 and additions, where
Window Details 12 a uniform broadwall
cladding is required.
10 PRODUCT INFORMATION 13
IMPORTANT NOTES
Made in Australia 1. Failure to install, finish or maintain this product in accordance with applicable
building codes, regulations, standards and James Hardie’s written application
instructions may lead to personal injury, affect system performance,
violate local building codes, and void Hardie™ product warranty.
SCOPE 2. All warranties, conditions, liabilities (direct, indirect or consequential) and
This guide covers the use of EasyLap™ Panel in a residential wall obligations whether arising in contract, tort or otherwise other than those
application over a seasoned timber wall frame or a light-gauge specified in James Hardie’s product warranty are excluded to the fullest
steel frame installed in a vertical upright application. extent allowed by law. For Hardie™ product warranty information and
disclaimers about the information in this guide, visit
CODEMARK CERTIFICATION www.jameshardie.com.au.
The CodeMark Certification Scheme is a voluntary third-party 3. The builder must ensure the product meets aesthetic requirements
building product certification scheme that authorises the use before installation. James Hardie will not be responsible for rectifying
of new and innovative products in specified circumstances in aesthetic surface variations following installation.
order to facilitate compliance with Volume 1 and 2 of the NCC.
TABLE 3 TABLE 4
Maximum Stud, HardieTM Cavity Batten or timber batten & fastener spacing for Maximum span for HardieTM Cavity Batten or
EasyLapTM Panel in AS4055 Wind Classification timber batten
Stud and Only required for cavity fix Dimensions Max. Span (mm)
Sheet Batten
cavity Can be fixed off stud? Batten fastener spacings Sheet (mm) Timber Frame Steel Frame
Fastener
Wind batten Fastener
HardieTM HardieTM Spacing HardieTM
Classification or timber Timber Timber Spacing 70 x 19 800 800*
Cavity Cavity (Except Cavity Batten
batten Battens Battens (Brad Nails)
Battens Battens Brad Nails)
spacing Timber
70 x 35 1350* 800*
N1, N2, N3/C1 600 Yes Yes 300 300 200 125 Battens
+
N4/C2 600 No No 200 200 200 125 NOTES:
*Requires using two nails per fixing point when installing the battens
N5/C3 450 No No 200 150 off-stud. Refer to the Product and Accessories Details on page 7 for
N6/C4 300 No No 200 125 fastener and fixing requirements.
A continuous bead of HardieTM Joint Sealant is required between the
NOTE - When using brad nails: NOTE - Off-stud cavity installation: vertical battens and the back of the cladding in all cases.
n
Refer to the accessories page n
When fixing HardieTM Cavity Battens or timber battens offstud, noggings must
for brad nails options. be spaced based on the maximum batten span as described on Table 4.
+
Only suitable when fixing to HardieTM Cavity Battens or timber battens.
Not suitable for direct fix to frame.
4 Products and Accessory Details
3 6
COMPONENTS
1 EasyLap™ Panel (8.5mm thick)
EasyLapTM Panel Product Code Length (mm) Width (mm) Weight per sheet (kg) Pack Size
404186 3000 900 35 40
Pre-primed sheet with a
ship lap edge joint along 404184 2440 1200 38 40
the two vertical edges. 404185 3000 1200 47 40
404980 3600 1200 56 30
NEW
General purpose polyutherane exterior Water barrier and vapour permeable Airtight, weatherproof, vapour permeable A recessed horizontal jointer that Aluminium extrusion used along
306193 – 9mm Aluminium
Base Slim Start Connector
grade joint sealant. membrane. and non-combustible rigid 6mm fibre- creates a 6mm horizontal shadow line. horizontal control joints. Product Codes:
Pack Size: 20/Box. Unit size: 2.75 x 30m. Pack Size: 1 cement sheathing. 40 per pack Product Code: 306190 h flashing 3000mm (5/pack) 305613
Product Code: 305534 300ml Cartridge Each. Product Code: 305664 1200 x 2450mm Prod Code: 402980 Connector Product Code: 306191 h flashing jointer (10/pack) 305614
Product Code: 305672 600ml Sausage Coverage: 82.5m2 per roll 1200 x 2750mm Prod Code: 405131 Coverage: Length of horizontal joints Coverage: Length of horizontal joints
Coverage: 2.67m/100ml (5mm dia bead) 1200 x 3000mm Prod Code: 402981 / 3000mm / 3000mm
Powder coated aluminium architectural Aluminium extrusion to be used in internal Aluminium extrusion to be used in A corner flashing, manufactured using Factory sealed material composite trim
slab edge solution. Product Codes: corners. external corners. COLORBOND® steel, used behind used for box corners and as decorative
HardieTM Edge Trim (4/pack) 305911 3000mm long. Pack Size: 5 3000mm long. Pack Size: 5 cladding at internal and external trim around the windows and doors. The
Base Trim Jointer (12/pack) 305912 Product Code: 305520 Product Code: 306100 corners. 75 x 75mm. 3000mm long. front face of the trims are chamfered
Internal Corner (4/pack) 305913 Coverage: Height of wall x no. of Coverage: Height of wall x no. of Pack Size: 5. Product Code: 305564 to improve their aesthetic appeal.
External Corner (4/pack) 305914 internal corners / 3000mm external corners / 3000mm Coverage: Height of clad walls x no. of For internal corners: 45 X 38mm
corners / 3000mm 3000mm long. Product Code: 405261
For external corners: 45 X 19mm
3000mm long. Product Code: 405260
8
Installed under sheet vertical joints 2.8 x 40mm corrosion resistant 2.8 x 40mm minimum class 3 14 gauge x 50mm ND 304
to improve water tightness. 50mm fibre cement nail for fixing nail with a minimum 6mm head stainless steel nail for fixing
9
wide 25mtr long roll. EasyLapTM Panel onto timber stud diameter to be used with gun nails. EasyLapTM Panel to timber framing.
Pack Size: Each frame. Not supplied by James Hardie. Not supplied by James Hardie.
Product Code: 304560 Not supplied by James Hardie.
All dimensions and masses are approximate and subject to manufacture tolerances.
* In coastal areas and other corosive enviroments class 4 fasteners must be used. All other areas require minimum class 3.
†
A structural engineer must determine whether the substrate is adequate to hold the proposed anchors, Hardie™ Cavity Batten or Timber Batten and the Hardie™ Cladding Loads.
The anchor bolt connecting the battens to the concrete or masonry wall shall have a working load capacity of 0.7kN, equivalent to an Ultimate Limit State phi-R capacity of 1.05kN.
Accessories Tools
Epoxy Flush Sealing HardieTM Blade Saw Blade Dust-Reducing Saw with M class
(2 Part) 185mm Diameter or higher vacuum Extraction
1 2
Countersunk head screws are flush Poly-diamond blade for HardieTM Dust reducing saw with a Hardie™
filled using Megapoxy® P1. fibre cement. Pack Size: 1 each. Blade saw blade.
Product Code: 300660 Makita 5057KB / Hitachi C7YA.
1 Ensure your
frame is square,
maximum
2 Refer to
Table 3
3 Fix at
tolerance 300mm
centres
of 4mm in
3000mm length
Corrosion
resistant
flashing with
Install HardieTM Edge Install the min. 75mm
Trim. Fix at max. 600mm required upstand
centres (10mm min corrosion
clearance from edge. resistant
Refer to
Table 3 for
flashing over
If you do not install
maximum windows
Damp m HardieTM Edge Trim,
stud spacing proof 75 in. and other
mm ensure to install a
course openings.
stringline for reference.
HardieTM 9mm
Aluminium External
Square Corner
Fix at max.
300mm
centres
Behind every vertical
(10mm min.
sheet join, fix a
clearance
Refer to the continuous strip of
from the
HardieTM 50mm EPDM foam
edge)
Weather Barrier back sealing tape to the
Technical data Sheet Galvanised staple fastener HardieTM Weather
for further information every 450mm per stud Barrier along the stud
18
mm
22
mm
10 30
0 mm 11 Patch and repair the
surface if required. 12 Paint the wall with a roll on textured
paint within 3 months of being fixed or
Refer to Finishing within 7 days if located within 1km of a
section on page 13 coastal area or corrosive environment
for full information.
Refer to Finishing
section on page 13
for more information.
Install the HardieTM 9mm
Continuous Recessed Horizontal
4mm dia. bead
of HardieTM
Jointer and remove the
Joint Sealant excess of sealant before
fixing.
*This is an overview of the installation process only. It is not a substitute for reviewing this document in its entirety prior to installation.
Corrosion
resistant
flashing with
min. 75mm
Install the upstand
required
corrosion
Max. 800mm resistant
centres when flashing over Refer to the
fixing cavity
windows HardieTM
battens off-stud Weather Barrier
and other
Refer to Table 3 for Technical data Sheet Galvanised staple fastener
maximum stud spacing openings. for further information every 450mm per stud
Refer to Table 3
for fastener
spacings
18 18
mm mm
10 30
0m
m
11 Patch and repair the
surface if required. 12 Paint the wall with a roll on textured
paint within 3 months of being fixed or
Ensure to refer to within 7 days if located within 1km of a
Finishing section coastal area or corrosive environment
on page 13 for full
information.
Refer to Finishing
section on page 13
Install the HardieTM 9mm for more information.
Continuous Recessed Horizontal
4mm dia. bead
of HardieTM
Jointer and remove the
Joint Sealant excess of sealant before
fixing.
*This is an overview of the installation process only. It is not a substitute for reviewing this document in its entirety prior to installation.
HardieTM
HardieTM Flex Weather Barrier SecuraTM
Eaves Lining Alternative
Interior Flooring
Detail:
EasyLapTM Panel
EasyLapTM Panel
HardieTM
Weather Barrier
6mm
HardieTM Edge Trim
For more information The EasyLapTM Panel
on HardieTM Edge must not continue over
please refer to the a floor junction or where
HardieTM Edge excessive movement or
Min.75mm installation guide creep will occur.
available at
jameshardie.com.au
EasyLapTM Panel
HardieTM
Weather Barrier
10mm
EasyLapTM
Panel
Seal edges of
Fasten at centre sheet before fixing
of joist
Fasten at centre
Hardie™ of joist
Horizontal h
9mm Aluminium flashing jointer
EasyLapTM Panel (Used to join the
EasyLapTM Panel Recessed Horizontal
Jointer Connector horizontal h flashing)’
FIGURE 5 UPPER FLOOR JUNCTION OPTION 1 FIGURE 6 UPPER FLOOR JUNCTION OPTION 2
NOTE: Join the HardieTM 9mm Aluminium Horizontal h flashings on intermediate studs and not off stud or behind sheet joins.
EasyLap TM
Continuous bead
of HardieTM Joint HardieTM AxentTM Trim
Sealant Apply continuous bead of
HardieTM 75x75mm
Corner Flashing Hardie™ Joint Sealant
along trim and panel
EasyLapTM
Panel
HardieTM 75x75mm Corner HardieTM
Flashing or Min. 75x75mm Weather
Corrosion Resistant Flashing Barrier
Aluminium HardieTM
External Square Aluminium
Corner Internal Corner
HardieTM Joint
Sealant
HardieTM Joint
Sealant applied EasyLapTM Panel
HardieTM Weather Barrier at joint
EasyLapTM Panel
Joint Sealant
WINDOW DETAILS
EasyLapTM Panel
Internal lining
HardieTM Weather
Barrier Timber or FC Packer
Lintel
by installer
Optional
HardieTM AxentTM Trim Timber Reveal
fastened to frame Waterproof HardieTM
Air Seal Weather Barrier
Clearence in e.g. Suitable
accordance Expanded Foam
with window
manufacturer EasyLap™ Panel
Timber Reveal
Timber or
FC Packer
Sill Weather Flap by installer
Weather Barrier
65 x 2.8mm ring
shank gun nail Hardie TM
30mm
Timber Batten
20mm Max.20mm
Min. 10mm Min.10mm
10
mm
6mm gap
Parapet
HardieTM lining
Weather Barrier
HardieTM 75x75mm
Corner Flashing or
Min. 75x75mm Corrosion
Resistant Flashing
HardieTM 9mm
External Square
Corner
HardieTM Joint
Sealant applied
at joint
HardieTM 75x75mm
Corner Flashing Apply a continuous HardieTM
bead of HardieTM Weather HardieTM Cavity
Joint Sealant along Barrier Batten
trim and panel.
18
mm
30mm
HardieTM Cavity Batten 5mm
gap Continuous
HardieTM AxentTM Trim 30mm bead of HardieTM
Apply a continuous bead of HardieTM Joint NOTE: Joint is filled up with HardieTM Joint Joint Sealant.
Sealant along trim and panel. Sealant 5mm thick by 5mm high. Bond breaker tape
30mm
FIGURE 22 TRIM CORNER OPTION - CAVITY BATTEN FIGURE 23 SEALANT FILL OPTION - CAVITY BATTEN
HardieTM 75x75mm
Bond Corner Flashing
breaker
tape
5mm gap
FIGURE 24 SEALANT FILL OPTION - CAVITY BATTEN FIGURE 25 ALUMINIUM CORNER DETAIL - CAVITY BATTEN
WINDOW DETAILS
HardieTM Weather Barrier
EasyLapTM Panel
HardieTM
Weather
Barrier
HardieTM Cavity
Batten
EasyLapTM Panel
Continuous
bead of HardieTM
Corrosion resistant Joint Sealant
flashing with min.
75mm upstand
FIGURE 27 WINDOW JAMB - CAVITY BATTEN
Continuous bead of
HardieTM Joint Sealant
EasyLapTM Panel
PAGE 14 OF 16 EASYLAP™ PANEL INSTALLATION GUIDE EASYLAP™ PANEL INSTALLATION GUIDE PAGE 14 OF 16
EASYLAP™ PANEL INSTALLATION GUIDE PAGE 15 OF 16
For information and advice
call 13 11 03 | jameshardie.com.au
Australia October 2023
© 2023 James Hardie Australia Pty Ltd ABN 12 084 635 558
™ and ® denote a trademark or registered trademark owned by James Hardie Technology Limited.
Colorbond®, Codemark®, Polyfilla®, Megapoxy®, Hitachi, Makita® and Hilti are trademarks or registered
trademarks of their respective owners and are not owned by James Hardie Technology Limited.