Card Guide Practical Erv Operations
Card Guide Practical Erv Operations
IN MINNESOTA:
Practical Guide to ERV Operations
APRIL 2017
JOSH QUINNELL
CENTER FOR ENERGY AND ENVIRONMENT
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Energy Recovery Ventilation
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Energy Recovery Ventilation
MINNESOTA CLIMATE SPECIFIC directly for free cooling (economizer function). ERVs
CONSIDERATIONS operating during this period yield an energy penalty. ERV
systems must be inactive for maximum economizer
Total energy savings opportunities depend on average savings.
climate conditions. Minnesota is contained by climate
When outside conditions approximately exceed desired
zones 6 and 7 (cold and very cold). These climate zones
indoor conditions (~75ºF) energy recovery is fully active.
are defined by a high heating load (7,500 – 11,000 HDD)
The ERV preconditions the outside air and reduces the
and a low-to-moderate cooling load (0 – 1,500 CDD). The
load seen by the cooling system. At cooling design
long, cold, and dry heating season in Minnesota provides
conditions, ERV systems reduce the load on the cooling
the majority of the opportunity for energy recovery. The
system by as much as 30% to 70%.
short and somewhat humid cooling season allows some
cooling savings opportunity, but ERVs are best for
Figure 5. In Minnesota, ERVs mainly recover temperature in
reducing the peak cooling load, resulting in potential for the winter and reduce humidity in the summer. They remain
cooling system downsizing and reduced first costs. inactive during economizer operation.
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Energy Recovery Ventilation
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Energy Recovery Ventilation
discharge High performance ERVs may modulate below through a building automation system (BAS) or hidden
freezing temperatures to avoid overheating the space. within a local controller. Sensors measure either
temperature or temperature with relative humidity (total
In most cases the ERV discharge temperature should be enthalpy sensors), placed in the incoming and outgoing
the same as the air handler supply air temperature. In air streams. Energy recovery units can operate in simple
other words, if energy recovery systems are modulating or complex ways, depending on the specific sensors and
to prevent overheating, heating coils should be off unless integration with other components. At a minimum, ERVs
necessary for some other reason (e.g. minimum output). usually have dedicated exhaust and supply flow
discharge temperatures. Return air and outside air
Mode 4: Economizer
sensors may be present, but equivalent measurements
At mild cooling temperatures < 75ºF outside air, energy
from other equipment are often used.
recovery is replaced by economizer functionality to meet
some of the cooling or dehumidification load of the Figure 9. ERV units can be outfitted with a variety of sensor
ventilation air. ERVs that are active when outside configurations.
temperature (or enthalpy) is less than return air
temperature (or enthalpy) yield an energy penalty.
Mode 5: Cooling
The corollary to economizer function is cooling mode. If
the system is in cooling mode and it is not economizing,
then energy recovery is fully enabled (100%) to meet the
ventilation cooling load. Cooling systems downstream of
the energy recovery unit will run in turn to meet supply air Sensors placed in the ERV supply discharge flow, (often
discharge set points. As outside conditions get warmer called discharge or supply temperatures) before mixed air
and more humid, the ERV system will meet more of the or heating and cooling coils are used in heating mode to
load. At design conditions, a functioning ERV can meet prevent overheating the space. Because discharge
30% to 70% of the cooling load. With judicious planning, conditions vary over the cross section and there is little
cooling systems can be downsized to account for this space to mix flows, averaging sensors are useful here.
energy recovery. Controls sequences should usually modulate this supply
air temperature to be the same as the discharge
SENSORS AND CONTROL temperature (50ºF to 65ºF) to maximize recovery and
minimizing heating fuel.
Basic controls: Key Takeaways
Frost control
Confusion in ERV control is exacerbated by lots Frost controls are implemented in a variety of ways. They
of different implementations and naming
are usually enabled by temperature sensors located in the
conventions, but most implementations work
adequately exhaust flow (flow leaving the building envelope).
During heating, the supply temperature leaving Temperature based frost controls in Minnesota are often
the energy recovery should be controlled to the overly-conservative due to low wintertime indoor
discharge air temperature humidity. A humidity sensor in the return flow (or relevant
Frost controls should stop or slow energy zone) enables more aggressive frost control when indoor
recovery under very cold conditions. They are humidity is low. Very simple frost controls can also be
usually overly conservative. Frost control should enabled according to the outside air temperature. In these
not be appropriated for other purposes.
cases, energy recovery systems are disabled below a
Economizer modes should stop cooling
recovery below room temperature. They should fixed temperature. In most cases with reasonable set
likewise not be adjusted or used for other points, the performance differences between these
purposes sequences are small because the operating hours at very
cold outdoor temperatures are low.
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Energy Recovery Ventilation
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Energy Recovery Ventilation
Table 1. Potential energy recovery sequences, possible sensor implementations, and potential control point names.
Control Sequence Possible Sensors Behavior Potential control point names
Supply temperature Supply air temperature (point or Modulate
control averaging) recovery Wheel/ERV/ERU/HX:
Modulate Discharge air temperature,
Maintain discharge recovery (as first Supply air upper limit,
Shared HVAC discharge
temperature and stage in multi- Energy recovery upper limit
temperature sensor
avoid overheating stage with heating Temperature
system)
Frost Exhaust air temperature (point or Modulate Wheel/ERV/ERU/HX:
Control/Prevention averaging) recovery Exhaust air lower limit,
Outside air temperature On/off Frost control temperature,
Minimize frost or Frost control lower limit,
prevent formation of Disable/enable temperature
frost at very cold Exhaust air temperature with Modulate Defrost set point
temperatures return air humidity recovery Lower limit
Frost mode enable
Frost/freeze set point
Economizer/Cooling Outside air temperature On/off Economizer/econ:
control Outside air enthalpy On/off Set point,
Outside and return air
On/off Lockout
Disable energy temperatures Bypass
recovery when it
Wheel/ERV/ERU/HX:
inhibits free cooling Outside and return air enthalpies On/off Cooling mode enable
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Energy Recovery Ventilation
Performance
There are three performance metrics for ERVs in the
design literature, effectiveness (ε), recovery energy ratio
(RER), and combined efficiency ratio (CEF). While
effectiveness is the only commonly referenced metric,
RER better reflects installed performance. RER can be RER – Recovery Efficiency Ratio: Ratio of energy
used to compare ERV performance to conventional recovered vs used
equipment and other energy recovery systems at both The recovery energy ratio is the metric for comparing the
average and design conditions. CEF combines RER with energy saved by an ERV system to the energy used by
heating and cooling equipment efficiency to get a HVAC an ERV system. It may also be used to compare energy
system plant performance. recovery to conventional equipment. That said, like
effectiveness, RER (especially seasonally averaged
Effectiveness: Heat Exchanger Efficiency
values) calculations are time consuming and nuanced,
The most referenced performance metric is the
unlikely to prove cost-effective for field investigations.
effectiveness; it’s also the least informative. Effectiveness
Measurements on several units presented here give
(or net effectiveness) typically rates the performance of
context for the overall energy efficiency benefits of ERV
the temperature or moisture transfer of an ERV with
units.
respect to the maximum possible performance, typically
at summer and winter design points and balanced flow Heating RERc depend strongly on outside air conditions.
conditions. ERVs, especially AHRI certified units, achieve RERh is as high as 110 W/W at -20ºF and as low as 4
expected effectiveness under controlled conditions. It is a W/W at 50ºF in typical configurations. For a typical year
design parameter, most useful for sizing units and in Minnesota, an average RERh is about 35 W/W.
adjusting ventilation loads for associated heating and Conventional gas-based heating equipment has an
cooling systems. Design effectiveness does not predict equivalent RERh of 0.8 to 0.9 W/W. In other words energy
energy savings. Actual ERV performance varies due to recovery is about 35 times more efficient than heating
installation, unbalanced flows, outside air conditions, and ventilation air directly.
controls programming. Therefore, design effectiveness,
as usually quoted, is not useful in understanding atypical Cooling performance varies nearly as much. RERc is
ERV performance. These issues are documented in AHRI expressed in units of Btu/W-hr, the same units as EER
Guideline W, but rarely discussed in practice. (energy efficiency ratio), an often used metric to describe
the performance of cooling systems. In Minnesota, a total
A very common situation is that as-operated exhaust enthalpy wheel may have an RERc of 26 Btu/W-hr at 70ºF
flows are less than as-designed exhaust flows. This flow and 130 Btu/W-hr at 85ºF. RERc above 85ºF is
deficiency occurs due to exfiltration, point exhausts, and approximately constant as increasing temperatures are
the interactions between multiple air handlers. In this case balanced by decreasing humidity. The average RERc is
the exhaust side limits the total energy that can be about 17 Btu/W-hr for a total enthalpy wheel without a
exchanged and less recovery occurs. bypass. For systems with bypass the average RERc may
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Energy Recovery Ventilation
Improvement
Seasonal
RER Range over typical
Average
HVAC
Heating
3 - 110 29 ~35X
(W/W)
Cooling
20 -
(Btu/W- 17 ~1 – 2X
140
hr)
CONCLUSION
Final Report: Energy Recovery in Minnesota Commercial and Institutional Buildings: Expectations and Performance