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Electric Manual SDC 8045

1. The document is an electrical manual that provides details on the electrical systems and components of a machine type SV-8045/8045A 18i-MB 24T/32T. 2. It includes sections on the distribution of electrical components, electric diagrams, and a schedule of electrical equipment. 3. The electric diagrams show the wiring for various electrical systems on the machine including power supply, drives, I/O interfaces, and operation panel components.

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0% found this document useful (0 votes)
81 views75 pages

Electric Manual SDC 8045

1. The document is an electrical manual that provides details on the electrical systems and components of a machine type SV-8045/8045A 18i-MB 24T/32T. 2. It includes sections on the distribution of electrical components, electric diagrams, and a schedule of electrical equipment. 3. The electric diagrams show the wiring for various electrical systems on the machine including power supply, drives, I/O interfaces, and operation panel components.

Uploaded by

pc100xohm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 75

ELECTRICAL MANUAL

Machine Type : Machine Number : CD28BA0-A0


Approve:

DRAWN APPROVE DATE EDITION TITLE

陳桂芳 陳家悌 2005.05.13 A0 SV-8045 / 8045A 18i-MB 24T/32T

LONG CHANG MACHINERY CO.,LTD


CONTENTS
1 DISTRIBUTION
1.1 LOCATION OF CONTENTS 1-1
1.2 LOCATION OF ELECTRICAL 1-2
1.3 POWER SYSTEM 1-3
1.4 GROUNDING SYSTEM 1-4
1.5 NC CONNECTION DIAGRAM 1-5
1.6 SYMBOL OVERVIEW 1-6 ~ 1-8
1.7 LOCATION OF OPERATION PANEL 1-9
2 ELECTRIC DIAGRAM
2.1 POWER IN 2-1
2.2 AC TRANSFORMER & POWER SUPPLY 2-2
2.3 DRIVES 2-3
2.4 3 PHASE AC 220V 2-4~2-6
2.5 AC 24V 2-7~2-9
2.6 AC 110V 2-10~2-13
2.7 EMERGENCY STOP & POWER ON/OFF 2-14
2.8 STANDARD I/0 INTERFACE (INPUT) 2-15~2-23
2.9 STANDARD I/0 INTERFACE (OUTPUT) 2-24~2-29
2.10 OPERATION PANEL I/0 INTERFACE (INPUT) 2-30~2-36
2.11 OPERATION PANEL I/0 INTERFACE (OUTPUT) 2-37~2-41
2.12 EXTRA I/O INTERFACE MAP 2-42
2.13 Y-Δ SWITCHNG SPINDLE MOTOR 2-43~2-44
2.14 4fh CONNECTION PIAGRAM(βi swries) 2-45
2.15 32 TOOLS MAGAZINE UNIT (OPTION) 2-46
3 SCHEDULE OF ELECTRICAL EQUIPMENT 3-1~3-18
MODIFICATION RECORD
DATE PG ORIGINAL MODIFIED ED REMARK
1. RS232C I/O Port
2. Machine Panel
3. Indication Lamp
4. Display & MDI Unit
5. Power On/Off Panel
6. Manual Tool Clamp/Unclamp Button
7. Limited for Tool Unclamp Position
8. Limited for Tool Clamp Position
9. Z Axis Servo Motor
10. Spindle Motor
11. ATC Motor
12. Sensor for ATC Brake Position
13. Sensor for ATC Clamp Position
14. Sensor for ATC Home Position
15. Sensor for Magazine Original
16. Lubrication Motor
17. X Axis Servo Motor
18. Limited for X Axis Zero Referance & Over Travel
19. Limited for Y Axis Zero Referance & Over Travel
20. Pneumatic Pressure Sensor
21. Limited for Z Axis Zero Referance & Ouer Travel
22. Coolant Pump
23. Y Axis Servo Motor
24. Sensor for Tank Low Level
25. Sensor for Tank High Level
26. Work Lamp 1
27. Work Lamp 2
28. Sensor for Magazine Counter
29. Magazine Motor
I/O REFERANCE LIST
ELECTRICAL MANUAL

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ELECTRICAL MANUAL
I/O REFERANCE LIST

1 - 2
ELECTRICAL MANUAL
I/O REFERANCE LIST

1 - 3
ELECTRICAL MANUAL
I/O REFERANCE LIST

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ELECTRICAL MANUAL
I/O REFERANCE LIST

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ELECTRICAL MANUAL
I/O REFERANCE LIST

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ELECTRICAL MANUAL
I/O REFERANCE LIST

1 - 7
ELECTRICAL MANUAL
I/O REFERANCE LIST

1 - 8
46 47 48

49 50 51

52 53 54

55 56 57

58 59 60

1. Manual Pulse Generator 13. Dry Run 25. Limit Switch Remove 37. Spindle Stop 49. 4th Axis Zero Position Lamp
2. Cycle Start 14. Optional stop 26. Mannal Feed - Z 38. Spindle On Counter Clockwise 50. 5th Axis Zero Position Lamp
3. Feed Hold 15. Optional Block Skip 27. Mamual Feed + Y 39. Feedrate Override 51. Program Finish Lamp
4. Tool Magazine Up/Down 16. Machine Lock 28. Manual Feed - IV 40. Rapid Traverse 52. Low Gear Lamp
5. Tool Magazine Forward/Backward 17. M.S.T. Code Lock 29. Auto Zero Return 41. Spindle Override 53. High Gear Lamp
6. Tool Magazine Turn Clockwise 18. Manual Feed + Z 30. Override Cancel 42. Mode Select & Mode Enable 54. Optional Stop Lamp
7. Spindle Orentation 19. Manual Feed - Y 31. Menu 43. Emergency Stop 55. Lubrication Low Level lamp
8. Chip Conveyor ON/OFF 20. Manual Feed + IV 32. Tool Change 44. Program Protect 56. Motor Overload Lamp
9. Chip Conveyor Reverse ON/OFF 21. Operation Guard Release 33. Coolant Through Spindle ON/OFF 45. Tool NO. Indicator 57. Air Pressure Low Level Lamp
10. Work Lamp ON/OFF 22. Manual Feed + X 34. Chip Flush ON/OFF 46. X Axis Zero Position Lamp 58. NC Alarm Lamp
11. Spare Function for Option 23. Rapid 35. Coolant ON/OFF 47. Y Axis Zero Position Lamp 59. O.T. Detect Lamp
12. Single Block 24. Manual Feed - X 36. Spindle on Clockwise 48. Z Axis Zero Position Lamp 60. Emergenay Stop Lamp
I/O REFERANCE LIST
ELECTRICAL MANUAL

1 - 9
ELECTRICAL MANUAL
ELECTRIC DIAGRAM

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ELECTRICAL MANUAL
ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRICAL MANUAL
ELECTRIC DIAGRAM

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ELECTRICAL MANUAL
ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRICAL MANUAL
ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRIC DIAGRAM

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ELECTRICAL MANUAL
ELECTRIC DIAGRAM

編號
I/O位址
XC1

X211 X8.0 1 2 Y10.0


X212 X8.1 3 4 Y10.1
X213 X8.2 5 6 Y10.2
X214 X8.3 7 8 Y10.3
X215 X8.4 9 10 Y10.4
X216 X8.5 11 12 Y5.0 Y339
X217 X8.6 13 14 Y5.1 Y340
X218 X8.7 15 16 Y5.2 Y341
X219 X9.0 17 18 Y5.3 Y342
X220 X9.1 19 20 Y5.4 Y343
X221 X9.2 21 22 Y5.5 Y344
X222 X9.3 23 24 Y5.6 Y345
X223 X9.4 25 26 Y5.7 Y346

X224 X9.5 27 28 ENA


X225 X9.6 29 30 I24V 24P

X226 X9.7 31 32
X110 X4.7 33 34
X111 X5.0 35 36
X320 X22.1 0V
37 38 DC0V
X324 X22.5 39 40
X326 X22.7 41 42
X423 X25.4 43 44 E24V 24V
X424 X25.5 45 46
X425 X25.6 48
47
X426 X25.7 49 50

牛角50P公座(擴充I/O)

2 - 42
ELECTRICAL MANUAL
ELECTRIC DIAGRAM

2 - 43
ELECTRICAL MANUAL
ELECTRIC DIAGRAM

2 - 44
Form X,Y,Z AXIS AMP. Form X,Y,Z AXIS AMP.
POWER IN COP10A CXA2A

RA SA TA A1 B1 A2 B2 A4 B3

KA14
(optical cable)

65 COM NO 66

B1 A1 B2 A2 1 3 A1 B1 A2 B2 A3 B3
CZ7(L1,L2,L3, ) COPIOB CX30
CXA19B
4th
servo AMP.
( i series) CZ7(U,V,W, ) JF1 CXA20 CZ7
1 2 (DCP) (DCC)
B1 A1 B2 A2
B1 A1

(short) (open)

4th
servo
Motor ENCODER
( i series)
ELECTRICAL MANUAL
ELECTRIC DIAGRAM

2 - 45
ELECTRICAL MANUAL
ELECTRIC DIAGRAM

2 - 46
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

TRANSFORMER ( TV )
ITEM DESIGNATION DESCRIPTION AND TECHNICAL DATA SUPPLIER Item No

FUNCTION

TV 1 MAIN POWER INPUT : 380/415/440 V AC TAIWAN

TRANSFORMER FREQ : 50 / 60 Hz Suenn-Liang

OUTPUT : 200 / 220V AC / 20 KVA SP-TBSW-20KVA

FREQ : 50 / 60 Hz

TV 2 CONTROL SYSTEM INPUT : 220 / 380 /440V AC TAIWAN

POWER FREQ. : 50 /60 Hz Suenn-Liang

TRANSFORMER OOUTPUT : 24/100/110 AC EB310644011

644VA TBSW-644VA

MOTOR ( M )
ITEM DESIGNATION DESCRIPTION AND TECHNICAL DATA SUPPLIER Item No

FUNCTION

M101 SPINDLE MOTOR WIND CONNECT: MOTOR INPUT: JAPAN

. DELTA 3PH 149-220V Fanuc

AMP. TEMP: RATED OUTPUT : α6

0 - 40 Deg. 5.5Kw 1500 -


-1
IEC60034-1 6000 min

POWER 7.5 Kw 30 min

FACTOR : 77%
MOTOR INPUT: α8
IP 54
149-220V

RATED OUTPUT :

7.5 Kw 1500 -
-1
6000 min

11 Kw 30 min

MOTOR INPUT: α12

161-220V

RATED OUTPUT :

11 Kw 1500 -
-1
6000 min

15 Kw 30 min

M201 X AXIS AC SERVO OUTPUT: 1.0 Kw CONT. JAPAN

MOTOR IEC60034-1 Fanuc


-1
RATED SPEED : 2000 min αC12i / 2000
M202 Y AXIS AC SERVO

MOTOR

3 - 1
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

M203 Z AXIS AC SERVO OUTPUT: 3.0 Kw CONT. JAPAN

MOTOR IEC60034-1 Fanuc


-1
RATED SPEED : 2000 min αC22iB/2000

M204 A AXIS AC SERVO IEC60034-1 JAPAN


-1
MOTOR RATED SPEED:2000min Fanuc

αC3

TAIWAN / GRUND FOS


M02 COOLANT PUMP 370W / 3 / 220(AC)/1.92A IP54
1060-1006-500
SPK4-3
3 / 400 V AC/1.1A
-1
50 / 60 Hz 2850 /2880 min

TAIEAN
3PH/200-255V/1.8-2.8A 550W
WALAUS
TPK4T3-3
380-440V/1.2-1.4A

TAIWAN
M03 MAGAZINE MOTOR 190W
Lung-Tang
LT-15-01-(V)
RAT: 1/20
AEVF
220/380 V 50/60 Hz

AMP 1.1/0.7
-1
1420/1730 min

IEC34-1

EN60034-1

550W / 3 /220V/2.75A IP54 TAIWAN

M05 CHIP FLUSH 3 / 400V/1.58A GRUNDFOS

50 / 60 Hz 200-255 / 380-440 V SPK4-5


-1
2830-2850 min

900W/3PH/200-255V/2.6-4.5A TAIWAN

380-440V/1.7-2.5A WALAUS

TPK4T5-5

TAIEAN
M07 CHIP CONVEYOR 190W 3PH 220/380V
FONGE
MOTOR 50/60HZ

0.85/0.52A

TAIWAN / GRUND FOS


M09 MIST COOLANT 370W / 3 / 220(AC)/1.92A IP54
1060-1006-500
SPK4-3
PUMP 3 / 400 V AC/1.1A
-1
50 / 60 Hz 2850 /2880 min

TAIEAN
3PH/200-255V/1.8-2.8A 550W
WALAUS
TPK4T3-3
380-440V/1.2-1.4A

TW
M10 COOLANT 3Kw 50Hz
GRUNDFOS
1112MB2-28F
THROUGH 220-240D / 380-415V
T130-C
-1
SPINDLE MOTOR 2900-3500 min
CRK2-260/26A-W-A-AUUV

3 - 2
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT
-1 C40ZA8025P10127
3500 min p/ t 90bar

Q 2.5m/h

H 177.9 m

IP54

GB
M11 RECYCLE COOLANT 3X220-240/ 380-415
GRUNDFOS
CH4-20 A-A-CVBV
MOTOR V~
H4551102 P29823
Q 4m / h

H 17 m

2.1 / 1.2 A

IP54 Pt 6-10/90-40 bar

TAIWAN
M12 LUBRICATION PUMP CAPACITY : 4.6 L
Chen-Ying
CEVB-II
MAX. PRESSURE: 2-15 Kg/cm
-1
FLOW RATE: 0.6L / min

VOLT: 200/220 V AC/25W

50/60 Hz

TAIWAN
M13 ATC MOTOR IEC34-1
Lung-Tang
EN60034-1

3/400W / 220/380V / 50/60HZ

CONTACTOR ( KM )
ITEM DESIGNATION DESCRIPTION AND TECHNICAL DATA SUPPLIER Item No

FUNCTION

KM00 CONTROL SYSTEM 3a + 1a1b FRANCE

READY AC3 : 65A Telemecanigue

440 VAC LC1D50B7

KM01 IEC/EN 60947

VDE 0660

KM02 COOLANT PUMP 3a + 1a1b FRANCE

Ith:25A Telemecanique
KM03 MAGAZINE MOTOR
600VAC LC1 D096 B7
CW
IEC/EN 60947
KM04 MAGAZINE MOTOR
VDE 0660
CCW

KM05 CHIP FLUSH MOTOR

KM06 TAPPING OIL PUMP

3 - 3
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

KM07 CHIP CONVEYER 3a + 1a1b FRANCE

MOTOR CW Ith:25A Telemecanique

600VAC LC1 D096 B7


KM08 CHIP CONVEYOR
IEC/EN 60947
MOTOR CCW
VDE 0660

KM09 MIST COOLANT

PUMP

KM10 COOLANT 3a + 1a1b FRANCE

THROUGH SPINDLE 600VAC Telemecanique

PUMP IEC/EN 60947 LC1 D126 B7

VDE0660

KM12 LUBRICATION PUMP 3a + 1a1b FRANCE

lth : 25A Telemecanique

600VAC LC1 D096 B7

IEC/EN 60947
KM13 ATC MOTOR
VDE 0660

KM17 SPINDLE 3a + 1a1b FRANCE

LOW RANGE AC3 : 65A Telemecanigue

440 VAC LC1D50B7


KM18 SPINDLE
IEC/EN 60947
HIGH RANGE
VDE 0660

MOTOR PROTECTION SWITCH ( QM )


ITEM DESIGNATION DESCRIPTION AND TECHNICAL DATA SUPPLIER Item No

FUNCTION

QM01 SPINDLE 3/220V 50/60HZ TAIEAN

COOLER HB0-250PTSB3-1 HABOR

QM02 COOLANT PUMP 2.5 – 4A FRANCE

IEC/EN60947-2 Telemecanique

IEC/EN60947-4-1 GV2 - ME08

VDE0660.0113

QM03 MAGAZINE MOTOR 1 - 1.6 A FRANCE

IEC/EN60947-2 Telemecanique

IEC/EN60947-4-1 GV2 - ME06

VDE0660.0113

3 - 4
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

QM05 CHIP FLUSH PUMP 2.5 – 4 A FRANCE

IEC/EN60947-2 Telemecanique

IEC/EN60947-4-1 GV2 - ME08

VDE0660.0113

QM06 TAPPING OIL PUMP 2.5 – 4 A FRANCE

IEC/EN60947-2 Telemecanique

IEC/EN60947-4-1 GV2 – ME08

VDE0660.0111

QM07 CHIP CONVEYOR 0.63 - 1 A FRANCE

MOTOR IEC/EN60947-2 Telemecanique

IEC/EN60947-4-1 GV2 - ME05

VDE0660.0111

QM09 MIST COOLANT 1 – 1.6 A FRANCE

PUMP IEC/EN60947-2 Telemecanique

IEC/EN60947-4-1 GV2 - ME06

VDE0660.0111

QM10 COOLANT 13-18 A FRANCE

THROUGH SPINDLE IEC/EN60947-2 Telemecanique

PUMP IEC/EN60947-4-1 GV2 – ME20

VDE0660.0111

QM11 RECYCLE COOLANT 1.6 - 2.5 A FRANCE

PUMP IEC/EN60947-2 Telemecanique

IEC/EN60947-4-1 GV2 - ME07

VDE0660.0111

QM12 LUBRICATION PUMP 0.25 - 0.4 A FRANCE

IEC/EN60947-2 Telemecanique

IEC/EN60947-4-1 GV2 - ME03

VDE0660.0111

QM13 ATC MOTOR 1.6A-2.5A FRANCE

IEC/EN60947-2 Telemecanique

IEC/EN60947-4-1 GV2 - ME07

VDE0660.0111

3 - 5
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

NO FUSE BREAKER ( QF )
DESCRIPTION AND
ITEM DESIGNATION TECHNICAL DATA SUPPLIER Item No
FUNCTION

QF01 TRANSFORMER IEC/EN60947 Moeller

INPUT VDE0660 NZM4-63

QF02 TRANSFORMER IEC/EN60947 Moeller

OUTPUT VDE0660 NZM7-80N

QF03 FANUC MASTER 230 / 400 V AC GERMANY

AND POWER 6A Moeller

SUPPLY FAZ-S6

QF04 EXHAUST FAN 230 / 400 V AC GERMANY

2A Moeller

IEC/EN60947 FAZ-S2

VDE0660

QF5 SPINDLE MOTOR 230 / 400 V AC GERMANY

FAN 0.5 A Moeller

IEC/EN60947 PKZM0-0.63

VDE0660

QF06 TV2 INPUT 230 / 400 V AC GERMANY

4A Moeller
QF07 WORK LIGHT IEC/EN60947 FAZN-S4
VDE0660

QF08 AC 24V CONTROL

CIRCUIT

QF09 INDICATION 230 / 400 V AC GERMANY

LAMP 2A Moeller

IEC/EN60947 FAZ-S2
QF11 AC 110V CONTROL
VDE0660
CIRCUIT

3 - 6
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

MAGNETIC CONTECTOR RELAY ( KA )


DESCRIPTION AND
ITEM DESIGNATION TECHNICAL DATA SUPPLIER Item No
FUNCTION

KA01 MACHINE READY 1.24V DC JAPAN

5A 250V~ AC
KA02 COOLANT PUMP Omron
2.3A 30V DC
MY2J
7A 1/6 HP
KA03 LUBRICATION PUMP
125,250V AC
JAPAN

National
KA04 MAGAZINE MOTOR
NAis
CW
HC2-H-DC24V

AP3222K
KA05 MAGAZINE MOTOR

CCW

KA06 MAGAZINE BRAKE /

ATC MOTOR BRAKE

KA07 MAGAZINE

FORWARD/BACKWA

RD. / MAGAZINE

POCKET TO

VERTICAL

KA08 MAGAZINE

UP/DOWN /

MAGAZINE POCKET

TO HORIZON TAL

KA09 TOOL UNCLAMP &

AIR BLOW

KA10 PROGRAM FINISH

KA11 OVER TRAVEL

EMERGENCY STOP

EMERGENCY STOP
KA12
BUZZER
KA13

KA14 NC STOP

KA15 AUTO POWER OFF

KA16 TAPPING OIL PUMP

3 - 7
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

KA17 OPERATION

GUARDRELEASE

KA21 ALARM LIGHT

KA22 CYCLE LIGHT

KA23 ARM MOTOR

KA24 CHIP FLUSH PUMP

KA26 COOLANT

THROUGH SPINDLE

KA27 M50 th-AXIS CLAMP

KA28 RECYCLE COOLANT

PUMP

KA29 CHIP CONVEYOR

CW

KA30 CHIP CONVEYOR

CCW

KA31 SPINDLE ROTATE

AIR BLOW

KA32 AIR BLAST

KA33 WORK LAMP

KA34 NC POWER

KA35 MAG DOOR OPEN

KA36 SPINDLE GEAR

HIGH

SPINDLE GEAR
KA37 LOW

KA38 SPINDLE GEAR

HIGH / NEUTRAL

KA39 SPINDLE GEAR LOW

/ NEUTRAL

KA49 EMERGZNCY

STOP

AUX RELAY1

3 - 8
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

KA50 EMERGZNCY

STOP

AUX RELAY2

SELECT SWITCH ( SA )
ITEM DESCRIPTION AND
TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

SA01 MODE SELECTOR 25 VDC 0.05A JAPAN

EN61010-1 TOSOKU

DPN-01-N

SA02 SPINDLE OVERRIDE 25 VDC 0.05A JAPAN

EN61010-1 TOSOKU

DPN-02-N

SA03 RAPID OVERRIDE 25 VDC 0.05A JAPAN

EN61010-1 TOSOKU

4N-1-2-5-BP30

SA04 JOG OVERRIDE 25 VDC 0.05A JAPAN

EN61010-1 TOSOKU

DPN-02-J

SA05 PROGRAM AC250V JAPAN

PROTECT & VDE0660 FUJI

ENAGLE AH164-J3A22

OPERATING MODE

SA06 AXES SELECTOR 25 VDC 0.05A JAPAN

(REMOTE MPG) EN61010-1 TOSOKU

4N-1-2-5-BP30

SA07 HANDLE FEED

(REMOTE MPG)

3 - 9
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

PUSH BUTTON ( SB )
ITEM DESCRIPTION AND
TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

SB01 CYCLE START 61-1150.0+61-8410.12 Eao

VDE. +
S
SWISS

SB02 FEED HOLD 61-1150.0+61-8440.12


+
S
VDE.

SB03 +X LC - 0IMATE-B TAIWAN


0I-MB FUTURE
SB04 -X

SB05 +Y

SB06 -Y

SB07 +Z

SB08 -Z

SB09 +A

SB10 -A

SB11 RAPID

SB12 SINGLE BLOCK

SB13 DRY RUN

SB14 OPTION STOP

SB15 BLOCK DELETE

SB16 MACHINE LOCK

SB17 M.S.T. LOSK

SB18 OVERRIDE CANCEL

SB19 MENU

SB20 TOOL CHANGE

SB21 CTS ON/OFF

SB22 CHIP FLUSH ON/OFF

SB23 COOLANT ON/OFF

SB24 SPINDLE CW

SB25 OT RELEASE

3 - 10
ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

SB26 PERMISSIVE BUTTON 1

SB27 SPINDLE CCW

SB28 MANUAL M19

SB29 MAGAZINE CW

SB30 MAG RIGHT/LEFT

SB31 MAG UP/DOWN

SB32 CHIP CONYEYOR CW

SB33 CHIP CONYEYOR CCW

SB34 SPINDLE INTERLOCK

SB35 SPINDLE STOP

SB36 AUTO ZERO

SB37 F1(OPTION)

SB38 WORK LIGHT

SB39 4
TH
AXIS NEGLECT

SB40 TOOL UNCLAMP AC15:240V 3A FRANCE

IEC/EN60947-5-1 Telemecanique
SB41 MANUAL SPINDLE
ZB4-BA1
NEUTRAL
ZB4 BZ101
SB42 MANUAL MAG CW

SB43 MANUAL MAG CCW

SB44 PERMISSIVE BUTTON 2

SB45 MANUAL BELONG TO TAIWAN


LUBRICATION LUBRICATION SYSTEM Chen-Ying

SB46 EMG PANEL AC15:240V 3A IEC/EN60947-5-1 T.E

FRANCE
SB47 EMG MAGAZINE
Telemecanique
SB48 EMG CONVEYOR CHIP
ZB4-BZ102

SB49 EMG MPG U’L JAPAN

CSA FUJI

CE AH-165V

SB51 NC POWER ON 6 / 250 V TE.

without push lock ZB5 AA4

IEC/EN60947-5-1

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ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

SB52 NC POWER OFF 6 / 250 V SWISS

without push lock EAO


SB53 NE UTRAL POSITION
61-1130.0

SB54 MAGAZINE CCW

SB55 OPERATION GUARD

RELEASE

SB56 CONTROL ON

SB57 SUFT KEY UL

ENABLE CSA

by HARD KEY CE

SB58 5th + LC-0IMATE-B TAIWAN

0i-MB FUTURE
SB59 5th –

SB60 MAGAZINE AC15:240V3A FRANCE

GUARD EN60947-S-1 Telemecanigue

RELEASE ZB4-BA1

ZB4-BZ101

INDICATOR LAMP ( HL)

ITEM DESCRIPTION AND


TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

HL 1 CYCLE START LAMP MAX. SWISS

60 V / 1.2 W Eao
HL 2 FEED HOLD

INDICATOR LED ( VL )
ITEM DESCRIPTION AND
TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

VL01 +X LAMP LC-0iMATE-B TAIWAN

0i-MB FUTURE
VL02 +Y LAMP

VL03 +Z LAMP

VL04 +A LAMP

VL05 SINGLE BLOCK

VL06 DRY RUN

VL07 OPTION STOP

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ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

VL08 BLOCK DELETE

VL09 MACHINE LOCK

VL10 MOST LOCK M.S.T.

VL11 OVERRIDE CANCEL

VL12 MENU

VL13 TOOLCHANGE

VL14 CTS1

VL15 COOLANT ON/OFF

VL16 SPINDLE CW

VL17 SPINDLE CCW

VL18 CHIP CONVEYOR CW

VL19 X ZRN POSITION

VL20 Y ZRN POSITION

VL21 Z ZRN POSITION

VL22 A ZRN POSITION

VL23 M00/M01

VL24 M02/M30

VL25 LUBRICATION ALARM

VL26 OVERLOAD ALARM

VL27 AIR LOW ALARM

VL28 NC ALARM

VL29 OT ALARM

VL30 EMG ALARM

VL31 SPINDLE OVERRIDE

INTERLOCK

VL32 AUTO ZERO

VL33 F1

VL34 WORK LIGHT

VL35 CHIP CONVEROR CCW

VL36 MAGAZINE MOTOR CW

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ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

VL37 MAGAZINE MOTOR

CCW

VL38 SPINDE MOTOR STOP

VL39 SPARE

VL40 SPARE

VL41 SPARE

VL42 SPARE

LIMIT SWITCH( Z )
ITEM DESCRIPTION AND
TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

Z01 X AXIS OVER TRAVEL 10 A 250V ~ IP67 GERMANY

Euchner
X AXIS ZERO POSITION
SN02 D12-502 C1688

Z02 Y AXIS OVER TRAVEL

Y AXIS ZERO POSITION

Z03 Z AXIS OVER TRAVEL

Z AXIS ZERO POSITION

Z05 TOOL UNCLAMP POS. 2A 25V AC JAPAN

2A 48V DC Omron
Z06 TOOL CLAMP POS.
SHL-Q2155

Z07 MAGAZINE IN LEFT 0.5A125VDC JAPAN

POSITION. EN60947-5-1 Omron

ZC-Q2255
Z08 MAGAZINE IN RIGHT

POSITION.

Z09 MAGAZION IN ZERO

POSITION

Z11 MAGAZINE IN UP 24V DC TAIWAIN

POSITION or CHAN-TO

MAGAZIN POCKET SH22

in HORIZONTAL

POSITION

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ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

Z12 MAGAZINE IN DOWN 24V DC TAIWAIN

POSITION. or CHAN-TO
SH22
MAGAZIN POCKET

In VERTICAL POSITION

Z14 5th ENP POSITION

Z30 OPERATION BIA954020 GUCHNER

GUARD IEC947-5-1 TP3-2131A024PG


EN1088
With LOCK COIL

Z301 OPERATION A300 Q300 GERMANY

GUARD 4A/400VAC Moeller

Without LOCK COIL 6A/230VAC ATO-11-1-2B

Z60 MAGAZINE BIA954020 EUCHNER

GUARD IEC947-5-1 TP3-2131A024PG


EN1088
With

LOCK COIL

MAGAZINE
Z601 GUARD
A300 Q300 GERMANY
Without 4A/400VAC Moeller
LOCK COIL
6A/230VA ATO-11-1-2B

PROXIMITY SENSOR(SQ)

ITEM DESCRIPTION AND


TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

SQ01 SPINDLE HIGH GEAR 24VDC TAIWAN

POSITION CS-100 CHAN-TO

IN-LEE
SQ02 SPINDLE LOW GEAR

POSITION

SQ03 SPINDLE NEUTRAL

GEAR POSITION

SQ04 TOOL COUNTER 24V DC GERMANY

PNP Schobuch

10CT1214

SQ05 ARM STOP POSITION 24V DC E2E-CR8C1

NPN OMRON

SQ06 ARM CLAMP POSITION

SQ07 ARM ZERO POSITION

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ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

SQ08 MAGAZINE ZERO 24V DC E2E-CR8C1

SPARE NPN OMRON

SQ09 MAGAZINE 24VDC TAIWAN

LOCK PIN FN CS-100 CHAN-TO

IN-LEE
SQ10 MAGAZINE

LOCK PIN OUT

MAGNETIC VALVE( YV )

ITEM DESCRIPTION AND


TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

YV01 MAGAZINE FORWARD 110VAC GERMANY

or SHAKO

MAGAZINE POCKET 850404

to VERTICAL

YV02 MAGAZINE REVERES

or

MAGAZINE POCKET

to HORIZONTAL

YV03 TOOL UNCLAMP

YV04 TOOL UNCLAMP & AIR

BLOW

YV06 SPINDLE ROTATE AIR

BLOW

YV07 AIR BLAST

YV08 SPINDLE GEAR HIGH

YV09 SPINDLE GEAR LOW

YV10 SPINDLE GEAR HIGH /

NEUTRAL

YV11 SPINDLE GEAR LOW /

NEUTRAL

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ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

OFF DELAY TIMER( D )

ITEM DESCRIPTION AND


TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

D01 DRIVER IEC60664-1 JAPAN

OFF EN61812-1 OMRON


D02
DELAY 24VDC/AC 50/60HZ H3CR-H8L

BRIDGE DIODE(VC)
ITEM DESCRIPTION AND
TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

VC1 ATC MOTOR INPUT:24VAC TAIWAN

BRAKE OUPUT:24VDC MIC

EN60950 MB256

VC2 Z AXIS BRAKE INPUT:110VAC

OUPUT:90VDC

COIL ( L )

ITEM DESCRIPTION AND


TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

L01 AUTO AI-NZM416 A1 GERMANY

POWER OFF AC110V Moeller

SAFETY RELAY ( U )

ITEM DESCRIPTION AND


TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

U01 EMERGENCY 24VAC/DC GERMANY

STOP PIIZ
PNOZ X3
SAFETY RELAY

PRESSURE & FLOAT SWITCH (SL)

ITEM DESCRIPTION AND


TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

SL01 AIR LOW RANGE:0.2~7.5 bar POLAND

PRESSURE DIFF:0.7~4 bar KP35

Danfoss

SL02 LUBRICATION BELONG TO TAIWAN

LOW LEUEL LUBRICATION SYSTEM Chen-Ying

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ELECTRICAL MANUAL
SCHEDULE OF ELECTRICAL EQUIPMENT

SL03 LUBRICATION BELONG TO TAIWAN

LOW PRESSURE LUBRICATION SYSTEM Chen-Ying

EXHAUST FAN (EV)

ITEM DESCRIPTION AND


TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

EV1 FAN for AC230V 50/60HZ TAIEAN

CABIN 29W FULLTECH

UL.CSA.CE UF-15PC23BTH

EV2 FAN for AC230V 50/60HZ TAIWAN

AMP. 17W FULLTECH

UL.CSA.CE UF-12A23H

EV3 FAN for Belong TO M101 JAPAN

SPINDLE MOTOR SPINDLE MOTOR FANUC

EXHAUST FAN (EV)

ITEM DESCRIPTION AND


TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

GS1 DC 24V INPUT:220VAC TAIWAN

POWER SUPPLY OUPUT:24V4A Mean Well

GS2 FANUC A06B-6087-H115 JAPAN

POWER SUPPLY FANUC

MODULE

EXHAUST FAN (EV)


ITEM DESCRIPTION AND
TECHNICAL DATA SUPPLIER Item No
DESIGNATION FUNCTION

EL01 WORK LAMP 24V 50W TAIWAN

EN60598-1 EMINENT MAIN

HSN

EL02 INODICATION LAMP AC110V TAIWAN

SCRS-35 SHAN-HO

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