ID FITOUT FOR QCB OFFICE BUILDING (3B + G + 29F)

ELECTRICAL AND MECHANICAL SPECIFICATIONS

SECTION 22

22.2.2 EQUIPMENT OF AIR-CONDITIONING AND VENTILATION SYSTEM

22.2.2.1 Precision Air Conditioning Unit (CRAC)

SUMMARY
This specification describes the requirements for a perimeter chilled water system. The system shall be
designed to control air flow, temperature and humidity conditions in rooms containing electronic
equipment.

Design Requirements
The Thermal Management system shall be factory assembled unit. The unit shall be designed to meet CE
requirements and therefore compliant with the relevant EU Directives:
• Machine Directive 2006/42/EC
• Low Voltage Directive 2014/35/EU
• PED Directive 2014/68/EU
• EMC Directive 2014/30/EU
• Rohs2 directive 2011/65/EU
• Rohs3 directive 2015/863/EU
The unit performances and rating software must be certified by an external independent institute.

Quality Assurance
Each unit shall be factory-tested before shipment. The units are dispatched with the following documents:
user manual, wiring diagram, CE-declaration of conformity, main replacement components list of the
unit, SW configuration parameters and the factory tests report. All the documents are protected by an
envelope and stored in a dedicated support, far from the electrical panel. The system shall be designed
and manufactured according to world-class quality standards. The manufacturer shall be ISO 9001,
ISO45001,ISO14001 certified.

Operating Limits
The unit needs to be designed to operate within these working ranges.

Room air conditions:

• As per Equipment Schedule.

Chilled water circuit:

• Inlet water temperature: min. 6.6°C
• Water pressure: max. 16 bar

Hot water circuit - optional:

• Inlet water temperature: max. 85°C
• Water pressure: max. 8,5 bar

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Installation/Serviceability
The unit shall be ready to allow the installation through a forklift or using eyebolts for top handling. The
cabinet shall be designed so that all components are easily accessible for service and maintenance from
the front of the unit and there is no need for top or lateral service area. Fans, valves and filters can be
replaced without removing any other internal component. Electrical panel should have power and signal
quick connectors for fans to reduce installation time and unit downtime in case or failure.

Submittals/REVITS
Submittals shall be provided after the agreement of the proposal and shall include: single-line chilled
water diagram, unit dimensions and weight, electrical and capacity data (net sensible cooling capacity,
unit power consumptions including microprocessor controller and the unit net sensible EER); piping and
electrical connection drawing. Unit Revit file comply with EN19650-1:2018 with a level of development
at least of LOD400.

Cabinet
DIGIT 1-5
The cabinet is manufactured from hot-dipped galvanized steel sheet, externally painted epoxy polyester
powder paint and assembled using stainless steel and galvanized screws and high tensile rivets. All the
zinc sheet metals parts are hot dip galvanized or powder coated in order to minimize any harmful zinc
whiskers. The rear and the fans section panels are double-skinned, with 20mm (frontal fan section panel
with 40 mm) Class A1 EU fireproof insulation sandwiched between the skins to reduce noise emission
and heat loss. The side panels, which are isolated from the inside of the unit to form a complete double-
skinned cabinet, the small service panel for electrical heaters, are also lined with 10mm Class A1 EU
fireproof insulation. The frontal panel(s) are supported by hinges to allow for an easier access; this panel
can be opened by the fast closing lock. The rear and side panels are screwed to the supports. The rear
panel(s) are screwed directly to the frame.

Airflow Configuration (as per project requirement)

Downflow: The unit takes the air from the top and delivers from the bottom, with fans running on the
raised floor. Extended Height units can be configurable with bottom/front/back air delivery according
with the fan module configuration.

Upflow; The unit takes the air from the front and delivers from the top. The unit is suited for ducted
application. The unit can be installed with and without a raised floor. The bottom of the unit is closed.

Cooling Circuits
The inclined coil is manufactured from copper tubes and mechanically bonded to hydrophilic painted
aluminum fins and is pressure tested to 30 bar. The large face area/low velocity coil allows precise
control of temperature and humidity during cooling and dehumidification and is designed to optimize
fluid velocity and minimize pressure drop, reaching the highest SHR value (Sensible Heat Ratio). The
hydrophilic coating shall significantly improve the speed of condensate drainage from the fins and shall
provide superior water carryover resistance. One stainless steel condensate drain pan shall be provided.

One chilled water circuit incorporating copper pipes, a motorized modulating valve, air relief valve and
drain valves.

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Fan Section
The unit is fitted with variable speed, high efficiency, single inlet, backward curved, centrifugal ‘plug’
type innovating EC fan(s). The fan(s) have an impeller with curved blades corrosion resistant.
The fan motors are Electronically Commutated, IP54, with internal protections, continuous speed
regulation via controller signal. The fan wheel is statically and dynamically balanced of degree G6.3
according to ISO 21940-11:2016; the bearings are self-lubricating. A separator should be installed
between the fans to eliminate turbulence effects of one fan to the others; it shall be also designed to
increase efficiency compared to simple plate separators.
When the unit is equipped with more than one fan, the airflow is guaranteed until at least one fan will still
be running, thus granting cooling continuity.

Electrical Panel
The electrical panel, located at the front of the unit in a compartment isolated from the airflow, contains
the MCB’s, contactors, transformers, controller PCB, overload relays etc. Each high voltage system
component is provided with an MCB over-current protective device. All high voltage components are
touch protected. Once open, the electrical panel can be rotated on the right to allow for an easier
installation/ maintenance procedure.
Each unit is equipped, on the internal electrical panel, with an ON/OFF switch which allows to turn ON-
OFF the unit especially when the unit is without display. Close to the switch a LED provides visual
indication of the unit ON/ OFF status. The electrical panel complies with the IEC norm EN60204-1.

DIGIT 9 = 3
Electrical power supply is 415V (±10%) / 3Ph / 50Hz (±2Hz) +N +E and are fitted with a mains isolator,
mechanically interlocked with the electrical panel cover.

Chilled Water Modulating Valve ( either of the below type based on project
requirement)
2-way modulating valve
The unit is equipped with a chilled water circuit with a 2-way modulating valve, complete with motor for
the control of water flow to the coil. The actuator is suitable for up to 1400 kPa closing pressure. The
valve shall be designed for up to 1600 kPa water pressure.

3-way modulating valve

The unit is equipped with a chilled water circuit with a 3-way modulating valve, complete with motor for
the control of water flow to the coil. The actuator is suitable for up to 1400 kPa closing pressure. The
valve shall be designed for up to 1600 kPa water pressure.

PICV
Pressure independent valves compensate for pressure variations, performing a continuous balancing
function to maintain system performance at varying loads. The actuator is suitable for up to 1400 kPa
closing pressure. The valve shall be designed for up to 1600 kPa water pressure.

Pressure independent valves setting - Option

The pressure independent valves for each unit shall be set from the factory close to the design value,
reducing in this way the commissioning time. To perfectly adapt to real system working conditions, the
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maximum waterflow setting can be adjusted through the unit display or BMS system if monitoring card is
present, avoiding stopping the unit or opening its frontal panel.

Humidifier
The unit can keep the humidity of the environment at the requested set point through humidification and
dehumidification functions; the dehumidification function is embedded when the humidifier is installed.

The unit is fitted with an infrared humidifier suitable for use with water of varying degrees of hardness.
The humidifier is complete with a water inlet valve, and a maximum water level sensor; the humidifier
includes high-intensity quartz lamp on water creating instantaneous moisture using almost any water
quality. The cleanable stainless-steel humidifier pan is removable from front of the unit.

Microprocessor Controller and Display

The Control System is microprocessor based. Terminals are provided for remote start/stop control plus
Volt-free ‘Common Alarm’, ‘Common Warning’. Full list of microprocessor features includes:

Single Circuit units

• up to 7 configurable digital inputs (for instance condensate pump alarm, heater alarm, fire alarm, water
alarm, no power, etc..)
• 1 digital input for remote ON/OFF
• 2 digital outputs to report general warning and general alarm
• 1 Ethernet port

The microprocessor can be programmed, in alternative, through:

A 10-inch, high definition (resolution 1280x800 pixel), widescreen, multitouch projected capacitive
touchscreen display that shall be mounted in an ergonomic, aesthetically pleasing housing.

More than 240 types of warnings / alarms / messages are displayed including:

• High temperature (return/remote/supply)

• Low temperature (return/remote/supply)
• High relative humidity (return/remote)
• Low relative humidity (return/remote)
• Fan failure
• Electrical heater high temperature
• Sensor failure

Unit can store up to 100 events in a memory. Each unit shall have one factory mounted return temperature
and humidity sensor.

The control as standard allows to manage:

• A return temperature and humidity sensor
• A supply temperature sensor
• Up to 10 active remote temperature and humidity sensors
• Up to 3 read-only temperature and humidity reference sensors

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Supply temperature sensor

NTC sensor can be provided for acting supply control logics.

Remote Temperature sensor - Accessory

The remote temperature sensors can be Active or Read-only.
Active remote temperature and humidity sensors Unit shall permit to select the minimum, maximum or
average values read by the multiple remote sensors, in order to achieve the best control strategy. A remote
sensor can be even selected as redundant sensor, in this case the control will consider the value of the first
sensor only; the second sensor will be used only if the first one is broken or missing. The same rule will
be applied for succeeding redundant sensors.

Fan speed control mode defines how airflow will be controlled. Five options are available:
• Return Sensor
• Remote Sensor
• Delta T between Return temperature and supply temperature
• Static Pressure
• Return CW priority
• Fixed Speed
Humidity control mode defines from which sensor humidification and dehumidification will be driven.

Two options are available:

• Return Sensor
• Remote Sensor

Humidity Control types available are:

• Relative
• Relative Compensated
• Absolute
• Dew Point
In case of control sensor failure, the unit automatically adapts to grant cooling/airflow continuity. An
U2U (unit to unit) communication between multiple units via Ethernet network (up to 32 units) allows for
advanced control functionality: teamwork modes, sharing sensor data, standby rotation, lead-lag, cascade
operation, auto restart delay and rotating master function; without the need of a dedicated sequencing
panel.

Teamwork
Four ‘teamwork’ modes can be adopted.
• No Teamwork. The units work independently on the cooling control. Sensor values and setpoints are
not shared. The control drives cooling, heating, ventilation, humidification and dehumidification based
on the local requests. Standby function and unit rotation are possible.
• Teamwork Mode 1 (Parallel). The control uses the system PI’s for driving cooling, heating, ventilation,
humidification and dehumidification. In these Teamwork mode, all relevant control parameters are
shared; if a value is changed in any of the units, all other units will follow with the same changed
setting.
• Teamwork Mode 2 (Independent). The control drives cooling, heating, ventilation, humidification and
dehumidification based on local requests, while avoiding operational conflict with the other units in the
network. For example: If one unit is on cooling, no other unit may start heating. If one unit is on
dehumidification, no other unit may start humidification. In this Teamwork mode, all relevant control
parameters are shared; if a value is changed in any of the units, all other units will follow with the same
changed setting.
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• Teamwork Mode 3 (SmartAisle). The control uses the system PI’s for driving ventilation,
humidification and dehumidification. Local request is used for driving cooling and heating. Note: this
teamwork mode can be set only if the SmartAisle option has been enabled and remote sensors are
ordered. The unit should have the capability to modulate airflow according to the airflow taken by the
servers, using remote temperature sensor as controlling sensor. A Master controls duty, standby and
rotation, calculates system values and sends it to the other units in the system. The Master holds the
selected number of units and starts/stops the units in order to have the requested number of units
working.

Stand by Rotation
Each unit in the group needs to get a unique communication number. The rotation index number defines
the order of which unit will be the next one to be activated.

Lead-lag
Units, before going in standby mode, shall continue operation for the time set in “Overlap Timer”.

Auto Restart Delay

Avoid a simultaneously re-start of multiple units (no matter if teamwork is selected or not). Each unit has
a delay time between Power On and starting of the fans after a power cycle.

Cascade
Usually Standby Units will start in case of an alarm of one of the Duty Units. Cascaded units will also
start in order to help the Duty Unit base on the cooling request (Teamwork 1) or for Airflow request
(Teamwork 3). In this way the system optimizes the Standby Units not only in case of an alarm/failure.

Rotating Master
As part of the robust architecture of the control, when the Master gets disconnected from the network,
another unit will automatically change to be the Master. All system values are available for all connected
units. When the Master gets disconnected from the network, another unit (the unit with the lowest
U2U_ID in the remaining network) will automatically change to be the Master.
This feature avoids system reset when the Master disappears or when it comes back available in the
system.

Heating / Reheating
The heating resistors are of a rigid design for extended operational life and are normally utilized to
maintain room dry-bulb conditions during a system call for dehumidification. Each stage of the heaters is
made of finned armored stainless steel AISI 304 to maintain a low surface power density. Ionization
effects are eliminated owing to the low heater surface temperature. Heating control is of the ON-OFF
type. The heaters are phase balanced and a safety air high temperature sensor measures the air
temperature at the unit outlet and switches off the heater if the air temperature is higher than the alarm
threshold, moreover, heaters are
provided with a manual reset safety thermostat to disable them in the event of a high temperature. The
heating system also incorporates Miniature Circuit Breaker(s) which protect the heater(s) from short
circuits, should the harness be damaged accidentally. Due to the heat load generated by the electrical
heaters, these devices should respect a distance of 20cm around the fan blades circumference.

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Air Filtration
The standard filtration grade is ePM10 50% according to ISO/EN16890. The ePM10 50% standard filters
are made by paper material and are completely recyclable. The filter pleated structure gives high filtration
efficiency, low pressure drops and allows the use of the filter without metallic or cardboard frame. The
filter media is composed by fiber and latex. They are easily accessed/replaced by opening the front
panel(s). Filters are laying on the coil surface to maximize the filtering surface so reducing air pressure
drop. On the top of the coil an L shape filter is placed to add more surface and to optimize coil exchange
rate.

The unit can be fitted with a filter differential pressure transducer, connected to the microprocessor
controller to provide a dynamic ‘Filter Status’.

Piping Connections
The hydraulic connections are drawn in order to avoid any interference with fans replacement. In terms of
chilled water connections with small units with pipe size less than 65mm dia. shall be supplied with
threated connections. For the others bigger units shall be supplied with Victaulic connections, two smooth
pipe stubs are provided with the units and can be used to create the connection.

The unit shall be provided with bottom left hydraulic connections. Dual circuit units provided with
bottom left and right hydraulic connections.

High Voltage Options (if required as per project electrical requirements)

Unit offer shall be with possibility to have dual power supplies, in order to guarantee cooling continuity
once the main power supply fails.

Dual power supply alternate

Unit is fitted with Dual Power Supply Alternate Version. The unit is fed by two separate power supplies:
each power supply can completely feed the unit. In case of main line failure ATS switches to the second
power supply. This allows to have a complete power supply redundancy and therefore to have full cooling
redundancy during emergency mode.
The unit integrates an ATS (Automatic Transfer Switch): in case of line I failure, it can be used for
operating the motorized change-over switch to the line II, if line II is operational. Switching time at
nominal current excluding loss of supply sensing time and excluding any delay timers applicable is at
least 1.2 s-1.5 s.

ATS Positioning Monitoring-Option

Unit can display and share with BMS system (if monitoring card is present) which line is powering the
unit, and thus also the position of the Automatic Transfer Switch.

Cooling Override-Option
During control reboot due to a power outage or in case of control failure, the cooling override function
increases unit reliability, limiting cooling interruptions to the IT equipment, without the need of any
capacitors or battery backup. A specific algorithm permits to operate at programmable fan speeds, while
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keeping the chilled water valve to the last position, or driving it to pre-set point. Once the communication
has been re-established, the valve and fans control are released to normal operation. In case of dampers,
this feature disables fan actions.

Predispositions
Smart Aisle
The unit shall be ready for containment control (SmartAisle). The unit should have the capability to
modulate airflow according to the airflow taken by the servers, using remote temperature sensor as
controlling sensor, installed in the top part of the aisle which communicates between the aisle through a
calibrated hole. This maximizes system efficiency providing the servers only with the airflow needed.
The valve shall be modulated according to the unit air supply temperature in order to optimize server inlet
temperature. The system done by multiple units shall work with efficient cascade way, trying to maximize
energy efficiency always working where EC Fans are more effective.

The unit is equipped by default with a special switch that allows to change easily three different working
modes:

• automatic control of airflow and cooling

• unit forced to off mode
• airflow and cooling forced to 100%

Monitoring

The unit can communicate with Building Management Systems and Network Management Systems
supporting third party protocols: Modbus TCP/IP RTU, BACnet IP v1.14, SNMP v2c and HTTP. More
than 600 different parameters/ events are available to BMS.

Packaging
DIGIT 21 = P
Units are packed before shipping (two separates packages for coil and fan sections on Extended and High
DT units). They stand on an ISPM15 fumigated wooden pallet. Standard packaging consists of
honeycomb cardboard corners protecting the corners of the units, lateral walls protected by honeycomb
sheets and top part of the unit covered by corrugated cardboard lid. Around the entire unit, including the
cardboards, a polyethylene stretch film is applied. The standard cardboard packing is enclosed by
additional wooden crate.

EMC Emissions
The unit satisfies the requirements for EMC regarding electro-magnetic emissions.

The unit satisfies the requirements of IEC61000-6-4 and IEC61000-6-2. This choice aims to comply with
requirements of compatibility of light industrial environments as regards the emission of disturbances,
resisting to external disturbances without having any functionality compromised. In terms of the norm

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references for emissions: the conducted voltage disturbance must be lower than 73 dBuV and radiated
voltage disturbance lower than 50 dBuV (@ 3 m).

Additional Accessories Features (supplied loose)

Leak Detector – LT460

The flooding alarm detects the presence of water or of any other conductive liquid and activates an alarm.
It provides zone detection of leaks, the perimeter sensing or serpentine coverage of areas requiring up to
30 meters of cable.

Base Frame
Base frame can be supplied on request to support unit when installed with a raised floor. The legs are
fixed with the unit frame and allow supporting the unit at different heights, leg’s height is adjustable from
120 to 800 mm, cutting them on site.

INSPECTION, TESTING AND COMMISSIONING

General

This chapter covers initial inspection and testing of compressor, condenser & indoor
chilling unit at manufacturer’s works, Initial inspection of other equipment/ materials on
receipt at site, final inspection, testing & commissioning of all equipment at site &
description of testing requirements & procedure.

All equipment shall be tested at manufacturer's work as per latest relevant BIS
specifications or in the absence of BIS specification, approved testing methods shall be
followed and test certificates/ reports submitted to the Engineer -in-charge. The
contractor shall intimate in advance the probable date of such tests to the Engineer -in
charge to enable him / his representatives to witness the tests if he so desires. But under
no circumstances shall this absolve the Contractor of his responsibility for Performance
of the Equipment or System.

In addition to the above, all equipment and systems shall be tested after installation as
required by various statutory authorities, certifying agencies and as required under
various sections of these specifications / Special Conditions.
The Contractor shall leave necessary provisions required for fixing instruments, gauges,
meters, etc. for testing the installation even if these are not shown on the drawings. All
such instruments, services etc. needed for the tests shall be arranged by the Contractor
at his own cost.

Notwithstanding approval of tests or equipment or materials by Engineer -in-charge /

Statutory Authorities etc., up to the tests in static state as described here-in above, the
Contractor shall be required to perform site tests to prove correctness of ratings and
performance of equipment, machines and materials supplied and installed by him, in
dynamic state also.
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All equipment shall be capable of performing the duties specified in these specifications
without damage, distortion or failure of any component.
The performance of various equipment individually shall not be less than quoted ratings
and consumption of power, fuel or other consumable shall not exceed the ratings quoted
by the tenderer, when tested in dynamic state. The special conditions regarding penalty
clause may also be noted in this regard.
All test instruments shall be calibrated for accuracy prior to taking the performance tests.
All safety and control instruments shall be checked for proper operation, sequencing etc.
and set points furnished to Engineer-in-charge.

In the event of short fall in rating of individual equipment/ materials o r excessive

consumption of power/ fuel etc. or non-fulfilment of performance of equipment/ materials
or overall installation, in any way whatsoever, the Contractor shall at his own cost make
good the defects by altering, repairing, replacing, augmenting etc. as required at his own
cost and to the entire satisfaction of Engineer-in-charge and within reasonable time as
may be decided by Engineer-in-charge.

GUARANTEES
a) The guarantee shall cover each & every material whether manufactured by the
contractor or not. The contractor shall replace the defective parts with new ones.
Replaced parts shall also be covered by a similar guarantee.
b) The replaced parts shall be of genuine make and subject to approval.
c) The contractor shall guarantee the performance of the entire process, equipment and
pipeline for a period of one year from the date of handing over.
The three Seasonal Tests are successfully completed. Nothing extra shall be paid on
this account.

REPORTS
Provide 3 copies of the complete balancing and testing reports.
Report shall be neatly typed and bound suitable for a permanent record. Report forms
shall contain complete test data and equipment data as specified.

FINAL DOCUMENTATION
The contractor shall leave the system operating in complete balance with water and air
quantities as shown on drawings. Set stops on all balancing valves and lock all damper
quadrants in proper position. Notify the department of any areas marginal or
unacceptable system performance.
The above tests and procedures mentioned herein are for general guidance and
information only, but not limited to the provisions of conditions of contract and design/
performance criteria.
Upon commissioning and final handing over of the installation, the Contractor shall
submit (within 4 weeks) to the Engineer-in-charge 8 (Eight), portfolios of the following
documents, indexed and bound together in hard cover ring binder (300 x 450 mm).
a. Comprehensive operation and maintenance manual and spare parts catalogue for all
equipment.
b. As built drawings in hard copy and soft copy.
c. Test certificates, consolidated control diagram and technical literature on all controls.
d. Equipment warranties from manufacturers.
e. Rating charts for all equipment.
f. Log books as per equipment manufacturer’s standard format.
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g. List of recommended spares and consumables.

h. Detailed circuit diagram, local diagram of various electrical components for control of
all equipment provided.
i. Sequence operation notes explaining the sequence of operations when operation
button is pressed.
Any special tools required for the operation or the maintenance of the plant shall be
supplied free with the plant.
At the close of the work and before issue of final certificate of completion by the
Engineer-in-charge, the contractor shall furnish a written guarantee indemnifying against
defective materials and workmanship for the Defects liability period.

22.2.3 ROOM THERMOSTAT

The thermostat shall be able to control and monitor the AHUs, FAHUs, FCU’s & Roof
Top Packaged units and VAVs.

The unit shall be capable of controlling modulating (0-10vdc) ECM Fan or three
speed fan via a stage switch or two-way connection. Two electronic outputs control
the chilled water valve actuators which are either on/off or modulating as per
requirement. Modules using the electromechanical relay for controlling valves shall
not be accepted. It shall also control an electric heater via additional relay contactor.

The room thermostats are used to control room temperature in industrial, commercial
and residential environment via controlling electric modulating valve with 0-10VDC,
(4-20mA) control signal or floating control as well as damper actuator of VAV system.
Electronic control technology to be adopted, with backlit LCD display of: working
mode (cooling , heating , ventilating, auto ); fan speed (low , med , high , auto ); room
temperature; setting temperature etc. push button: On/Off; mode changeover; f an
speed choose and temperature adjustment .

Room standalone thermostats to be equipped with IR receiver and to have IR remote

control for remote operating by the tenants

The room thermostat shall combines the functions of a time clock and room
thermostat into a stylish, simple to use controller that allows the user to program
different temperatures for different times to match lifestyle demands. The unit shall
include true 7-day programming, allowing each day to be set differently if so
required. In addition, the unit can be set to 5/2-day mode allowing one set of
programmes to be used for weekdays with a different set being available for the
weekends. The unit shall be provided from specialist manufacturer to include the
hard wired versions and in labor saving versions. Both hard wired and models offer
up to six temperature changes each day and include the option of programming an
“Off ” the unit .

The room thermostat shall include the following advanced features which can be
used by the installer at the time of installation, these include:

1. Optimum start control: This feature uses internal temperature to calculate the
time in advance of programmed time that the system must switch on in order
to ensure that programmed temperature is achieved by the programmed time.
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