Condensing Units

CY Series
CY075 thru CY360
6 TR thru 30 TR
21 kW thru 105 kW
Company Business
Zamil Air Conditioners was founded in 1974 as one of the first air conditioning business to be established in Saudi Arabia
and today is a leading international manufacturer of air conditioning systems and is No. 1 in the Middle East.

Zamil Air conditioners manufactures both consumer and central air conditioners and has sales operations in over 55
countries in the Middle East, Europe, Africa and Asia.

The company’s operations are structured into four Strategic Business Units (SBUs) supporting five in-house product and
service brands as well as a number of international brands under the OEM sales.

The five in-house brands are Classic, Cooline, CoolCare, Clima Tech and Geoclima.

The four SBUs are:

1. Consumer Business Unit supporting Classic, Cooline, GE and OEM brands for consumers.
2. Unitary & Applied Business Unit supporting Classic, Cooline, GE and OEM brands for commercial and industrial
customers.
3. Zamil CoolCare providing engineering & project management services, HVAC maintenance, retrofit services and parts.
4. Geoclima srl is an independent business supporting other SBUs for their requirement of Chillers & Double skin AHU’s.

The first three SBUs - Consumer Products, Unitary & Applied Products and CoolCare Service direct their business
operations from the corporate headquarters at Dammam, Saudi Arabia.

Geoclima has its engineering & production departments located at Monfalcone, Italy and has a design center in Austria.

All the four SBUs, while operating independently, supplement each other’s activities in a way that makes synergy work at
its best and achieve the corporate goals of maximizing customer satisfaction.

Factories and Productions

Zamil Air Conditioners has two manufacturing plants in Dammam, Saudi Arabia and has one speciality production facility
in Italy operated by Geoclima.

The company can produce up to 550,000 Room Air Conditioners, 300,000 Mini-Split systems and 50,000 Central Air
Conditioning systems per year.

Quality & Product Certificates

The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2000 certification.

Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabia’s Standard Organization)
Certificate for Room Air Conditioners. ZAC's products are also certified with:
1. CE (Council of European Community)
2. UL (Underwriters Laboratory)
3. Eurovent
4. DEMKO
5. ETL

Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed
bin Fahd Al Saud Award for Factory Safety.

Our Products
In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners
manufacturers a host of residential, commercial and industrial air conditioners. This broad range extends from the Con-
cealed Units up to 5 tons, the Ducted Splits up to 30 tons, the Packaged Units up to 90 tons, the Single and Double Skin
Air Handling Units up to 70,630 CFM and the Water Chillers up to 660 tons cooling capacity.
 INDEX

Contents Page

Model decoding ........................................................................................................................................ 2

Unit features & options .......................................................................................................................... 2-3

Physical data ......................................................................................................................................... 4-5

Selection procedure ................................................................................................................................. 6

Performance characteristics .................................................................................................................. 6-8

Electrical data ...................................................................................................................................... 9-10

Dimensions ....................................................................................................................................... 11-12

Typical schematic wiring diagram ...................................................................................................... 13-15

Typical unit installation ........................................................................................................................... 16

Electrical ................................................................................................................................................. 17

System design ........................................................................................................................................ 17

Parts list ............................................................................................................................................ 18-19

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.

THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

1
 MODEL DECODING
1&2 3, 4 & 5 6 7 8 9 10 11 12 13
BASIC NOMINAL ELECTRICAL REFRIGERA- MODE CONDENSER CONDENSER ACCESSORIES OPTIONS MATCHING
COOLING SUPPLY TION CIRCUIT MOTOR COIL
CAPACITY ( V-Ph-Hz )
(MBH)
CY 075 H : 208/230-3-60 S : SINGLE C : COOL ONLY N : STANDARD A : ALUMINUM N : STD. UNIT N : NO OPTION N : STD. UNIT
FIN (MATCHING
CONDENSING
090 M : 380-3-60 D : DUAL L : LOW U : UVM WITH 'BY'
UNIT F : FILTER DRYER &
(4 WIRE) AMBIENT * B : COATED SERIES)
SIGHT GLASS
100 V : VOLT FREE
ALUMINUM CONTACTS
F : 460-3-60 K : MATCHING
FIN P : PDS
120 WITH DOUBLE
C:U&V SKIN AHU
150 C : COPPER FIN S : PDS, FILTER
DRYER & SIGHT
180 D : DUAL M :ALUMINUM GLASS
FIN WITH TG
220

240 N : COPPER FIN

WITH TG
300

360

* Applicable for CY150 & above only.

UNIT FEATURES & OPTIONS

A. GENERAL
The Zamil Condensing units incorporate the latest innovative technology to provide quiet, reliable performance. The wrap-
around coil not only adds to the aesthetical appeal, it also gives optimum heat transfer efficiency. The access panels
provide access to the compressor, fan motor and to the electrical control box.

These condensing units can be combined with a wide variety of evaporator coils and blower packages to provide quiet
and dependable comfort. These units can be installed on a roof or at ground level.

B. UNIT ENCLOSURE
All panels are of heavy gauge (G-90) galvanized steel sheet and completely weatherized for outdoor installation. Steel
sheet panels are zinc coated and galvanized by the hot dip process of lock-forming quality conforming to ASTM A 653
commercial weight G-90, followed by baked on electrostatic polyester dry powder coat.

C. COMPRESSOR
Hermetic reciprocating/scroll compressors are used as standard as shown in the physical data. They are provided with
all the standard controls necessary for proper and safe operation. These compressors have a self-regulating crankcase
heater, improved internal pressure relief valve which provides high pressure protection to the refrigerant system and
vibration isolators for quiet and efficient operation.

D. AIR COOLED CONDENSER

1. The large wrap-around condenser coil is of corrugated fin & tube type, constructed of enhanced copper tubes and
mechanically bonded to aluminum fins. As an option to aluminum fins, coated aluminum fins or corrugated copper fins
may be provided. Tube support sheets are of galvanized steel, formed to provide structural strength. Tubes are cir-
cuited to ensure minimum pressure drop and maximum heat transfer. Each coil is completely dehydrated, charged and
sealed at the factory upon completion of pressure tests.

2. The fans are propeller type and direct-driven, upward discharge provided with fan grille.

3. Units are equipped with totally enclosed fan motors for greater reliability and dependable performance for many years.
Inherent thermal protection is automatic reset type.

2
E. SERVICE VALVES
Both suction and liquid service valves are back seating type. Valves are externally located so refrigerant tube connections
can be made quickly and easily. Each valve has a gauge pressure port for ease of checking refrigerant operating pres-
sures.

F. CONTROL PANEL
The control panel design is equivalent to NEMA construction for easy access ensuring dust and weather proof construc-
tion. Internal power and control wiring is neatly routed, properly anchored and all wires identified with cable markers as
per NEC standard applicable to HVAC units. The electrical controls used in the control panel are UL approved, which are
reliable in operation at high ambient conditions for a long period.
The electrical circuit has been carefully designed with all necessary protection and circuit elements for safe operation of
the unit.

G. LOW PRESSURE SWITCH

Auto reset SPST switch activated by refrigerant pressure - locks out the compressor, if the refrigerant pressure falls below
25 PSIG. Also provides additional protection against evaporator freeze up due to loss of indoor airflow.

H. HIGH PRESSURE SWITCH

Auto reset SPST switch activated by refrigerant pressure - locks out the compressor, if the refrigerant pressure rises
above 450 PSIG. Also provides additional protection against compressor damage due to loss of outdoor airflow.

I. LOW AMBIENT (OPTIONAL)

Low ambient operation down to 450F using fan cycling switch.

J. PUMP DOWN SOLENOID VALVE (OPTIONAL)

Pump down solenoid valve keeps the evaporator coil dry of liquid refrigerant.

3
 PHYSICAL DATA
MODEL NUMBER CY075 CY075 CY090 CY090 CY100 CY100 CY120 CY120

NUMBER OF REFRIGERATION CIRCUIT Single Dual Single Dual Single Dual Single Dual

NOMINAL CAPACITY (TONS)* 6 6 7 7 8 8 10 10

COMPRESSOR Type Scroll Reciprocating Scroll Reciprocating Scroll Reciprocating Scroll Reciprocating

Quantity 1 2 1 2 1 2 1 2

Oil (oz) 56 32x2 60 40x2 81 45x2 110 70x2

Refrigerant R-22

Operating charge (oz)+ 194 95x2 250 124x2 330 185x2 345 190x2

CONDENSER FAN Type Propeller

Qty. - Diameter (inch) 1 - 26 1 - 26 1 - 26 1 - 26 1 - 26 1 - 26 1 - 26 1 - 26

Nominal airflow, CFM (L/S) 6500 (3068) 6500 (3068) 7200 (3398) 7200 (3398) 7200 (3398) 7200 (3398) 7200 (3398) 7200 (3398)

Motor HP - RPM 1/3 - 900 1/3 - 900 3/4 - 1100 3/4 - 1100 3/4 - 1100 3/4 - 1100 3/4 - 1100 3/4 - 1100

CONDENSER COIL Type Corrugated fin & tube

Tube Dia.- Rows - Fins Per Inch 3/8-1-16 3/8-1-16 3/8-1-16 3/8-1-16 3/8-2-16 3/8-2-16 3/8-2-16 3/8-2-16

Total face area, Sq. ft. (Sq. m.) 27.5 (2.56) 27.5 (2.56) 27.5 (2.56) 27.5 (2.56) 27 (2.51) 27 (2.51) 27 (2.51) 27 (2.51)

HIGH PRESSURE SWITCH Open (PSIG) 450 ± 10 450 ± 10 450 ± 10 450 ± 10 450 ± 10 450 ± 10 450 ± 10 450 ± 10

Close (PSIG) 360 ± 15 360 ± 15 360 ± 15 360 ± 15 360 ± 15 360 ± 15 360 ± 15 360 ± 15

LOW PRESSURE SWITCH Open (PSIG) 25 ± 5 25 ± 5 25 ± 5 25 ± 5 25 ± 5 25 ± 5 25 ± 5 25 ± 5

Close (PSIG) 50 ± 5 50 ± 5 50 ± 5 50 ± 5 50 ± 5 50 ± 5 50 ± 5 50 ± 5

REFRIGERANT LINES** Suction line size (OD) - inch 1-1/8 7/8 (2) 1-1/8 7/8 (2) 1-3/8 7/8 (2) 1-3/8 7/8 (2)

Liquid line size (OD) - inch 5/8 1/2 (2) 5/8 1/2 (2) 5/8 1/2 (2) 5/8 1/2 (2)

SHIPPING WEIGHT Kg. 146 163 148 170 180 190 186 200

* Refer to performance data for exact rating values.

** Pipe sizes are for runs up to 25 feet to indoor unit. For refrigerant lines longer than 25 feet, use next larger size.
+ Operating system charge is applicable when matched with BY series air handling units & connected by 25 feet of refrigerant piping.

4
 PHYSICAL DATA
MODEL NUMBER CY150 CY150 CY180 CY220 CY240 CY300 CY360
NUMBER OF REFRIGERATION CIRCUIT Single Dual Dual Dual Dual Dual Dual

NOMINAL CAPACITY (TONS)* 12 12 15 18 20 25 30

COMPRESSOR Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll

Quantity 1 2 2 2 2 2 2

Oil per system (oz) 110 56 81 11 0 110 135 223

Refrigerant R-22

Operating charge (oz)+ 315 170x2 290 & 280 310x2 360x2 400x2 440x2

CONDENSER FAN Type Propeller

Qty. - Diameter (inch) 2 - 26 2 - 26 2 - 26 2 - 26 2 - 30 2 - 30 2 - 30

Nominal CFM (L/S) 12000 (5663) 12000 (5663) 13500 (6371) 13500 (6371) 18500 (8731) 18200 (8589) 18200 (8589)

Motor HP - RPM 1/3 - 900 1/3 - 900 3/4 - 1100 3/4 - 1100 3/4 - 1100 3/4 - 1100 3/4 - 1100

CONDENSER COIL Type Corrugated fin & tube

Tube Dia.– Rows – Fins per inch 3/8–1–14 3/8–1–14 3/8–2–14 3/8–2–14 3/8–2–14 3/8–3–14 3/8–3–14

Total face area, Sq. ft. (Sq. m.) 37.8 (3.51) 37.8 (3.51) 37.8 (3.51) 37.8 (3.51) 51 (4.74) 51 (4.74) 51 (4.74)

HIGH PRESSURE SWITCH Open (PSIG) 450 ± 10 450 ± 10 450 ± 10 450 ± 10 450 ± 10 450 ± 10 450 ± 10

Close (PSIG) 360 ± 15 360 ± 15 360 ± 15 360 ± 15 360 ± 15 360 ± 15 360 ± 15

LOW PRESSURE SWITCH Open (PSIG) 25 ± 5 25 ± 5 25 ± 5 25 ± 5 25 ± 5 25 ± 5 25 ± 5

Close (PSIG) 50 ± 5 50 ± 5 50 ± 5 50 ± 5 50 ± 5 50 ± 5 50 ± 5

REFRIGERANT LINES** Suction line size (OD), inch 1-3/8 7/8 (2) 1-3/8 (2) 1-3/8 (2) 1-3/8 (2) 1-3/8 (2) 1-5/8 (2)

Liquid line size (OD), inch 5/8 1/2 (2) 5/8 (2) 5/8 (2) 5/8 (2) 5/8 (2) 7/8 (2)

SHIPPING WEIGHT Kg. 280 298 354 365 460 510 620

* Refer to performance data for exact rating values.

** Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size.
+ Operating system charge is applicable when matched with BY series air handling units & connected by 25 feet of refrigerant piping.

5
 SELECTION PROCEDURE
1. Enter performance tables at specified SST and desired ambient conditions.
2. HEAT REJECTION:
Calculate condenser Total Heat Rejection Capacity as follows:
HR = Unit cooling capacity + (3.41 x Total Unit Power Input, Watts).
3. HEAD PRESSURE:
To determine head pressure (psig) use the following conversion table:
Condensing Temp. - 0F. 100 110 120 130 140 150 160

(R-22) Head Pressure - PSIG. 195.9 226.4 259.9 296.9 337.3 381.6 429.8

4. CORRECTION FACTORS FOR ALTITUDE:

ALTITUDE (FEET) 2000 4000 6000 8000 10000

Condensing Unit Cooling Capacity .99 .98 .96 .95 .94

FACTOR
Condensing Unit & Evaporator .98 .96 .93 .90 .88

PERFORMANCE DATA
MODEL : CY075, HERMETIC SCROLL (SINGLE) COMP. MODEL : CY075, HERMETIC RECIPROCATING (DUAL) COMP.
0
SST AMBIENT TEMPERATURE - F SST AMBIENT TEMPERATURE - 0F
(0F) 75 85 95 105 115 125 (0F) 75 85 95 105 115 125
TC 66.3 62.0 58.5 54.3 49.5 46.5 TC 67.1 62.0 58.0 55.0 50.2 47.1
30 CT 95.0 105.0 115.0 123.0 131.0 141.0 30 CT 95.0 105.0 115.0 123.0 131.0 141.0
kW 5.9 6.1 6.2 6.6 7.1 7.3 kW 5.7 6.0 6.2 6.5 7.1 7.2
TC 74.3 69.5 65.0 61.3 56.5 53.3 TC 75.1 70.0 65.5 61.5 57.0 53.5
35 CT 98.0 108.0 116.0 126.0 134.0 142.0 35 CT 98.0 108.0 116.0 126.0 134.0 142.0
kW 6.0 6.3 6.5 6.9 7.0 7.3 kW 5.9 6.1 6.3 6.8 7.2 7.3
TC 81.5 77.3 72.5 68.0 63.3 60.0 TC 82.0 77.0 72.0 69.0 63.5 60.0
40 CT 101.0 110.0 119.0 129.0 136.0 144.0 40 CT 101.0 110.0 119.0 129.0 136.0 144.0
kW 6.4 6.5 7.0 7.4 7.8 8.1 kW 6.3 6.4 6.6 7.0 7.3 7.5
TC 90.0 85.3 80.2 75.0 70.8 66.7 TC 91.5 86.0 81.0 75.5 70.8 66.0
45 CT 103.0 112.0 121.0 130.0 139.0 146.0 45 CT 103.0 112.0 121.0 130.0 139.0 146.0
kW 6.5 6.8 7.2 7.7 8.1 8.4 kW 6.5 6.9 7.1 7.5 8.1 8.5
TC 97.1 92.5 87.1 82.8 76.3 73.3 TC 98.0 91.5 88.0 83.0 77.0 73.5
50 CT 105.0 115.0 123.0 133.0 141.0 148.0 50 CT 105.0 115.0 123.0 133.0 141.0 148.0
kW 6.8 7.1 7.5 8.0 8.3 8.9 kW 6.6 7.1 7.4 8.0 8.2 8.7
TC 105.5 99.0 93.8 88.5 83.5 79.8 TC 106.5 98.5 92.2 88.0 84.0 79.0
55 CT 108.0 116.0 126.0 134.0 143.0 150.0 55 CT 108.0 116.0 126.0 134.0 143.0 150.0
kW 7.0 7.3 7.9 8.2 8.5 9.3 kW 6.7 7.3 7.5 8.2 8.4 9.2

MODEL : CY090, HERMETIC SCROLL (SINGLE) COMP. MODEL : CY090, HERMETIC RECIPROCATING (DUAL) COMP.
SST AMBIENT TEMPERATURE - 0F SST AMBIENT TEMPERATURE - 0F
(0F) 75 85 95 105 115 125 (0F) 75 85 95 105 115 125
TC 72.0 68.0 64.0 58.0 54.0 48.5 TC 79.5 73.3 67.5 62.0 54.3 49.0
30 CT 101.0 111.0 119.0 128.0 137.0 146.0 30 CT 101.0 110.0 119.0 128.0 136.0 145.0
kW 7.2 7.7 8.0 8.4 8.8 9.2 kW 7.5 7.8 8.2 8.5 8.7 9.1
TC 81.5 76.0 70.0 66.5 60.0 54.0 TC 90.3 83.5 77.8 70.0 63.8 55.5
35 CT 104.0 113.0 121.0 131.0 140.0 149.0 35 CT 105.0 113.0 121.0 130.0 139.0 147.0
kW 7.5 8.0 8.4 8.9 9.4 10.0 kW 7.8 8.1 8.4 8.9 9.2 9.5
TC 89.0 84.0 79.5 73.0 67.0 61.0 TC 98.0 92.5 85.0 77.8 70.0 63.3
40 CT 107.0 115.0 124.0 134.0 143.0 151.0 40 CT 107.0 116.0 125.0 133.0 141.0 149.0
kW 7.9 8.4 9.1 9.4 9.8 10.5 kW 8.1 8.5 8.9 9.4 9.7 10.0
TC 98.0 91.0 86.0 80.0 73.0 68.5 TC 109.0 100.0 93.8 85.5 78.8 71.5
45 CT 109.0 117.0 126.0 136.0 145.0 153.0 45 CT 110.0 118.0 127.0 135.0 143.0 151.0
kW 8.2 8.7 9.3 9.8 10.3 10.8 kW 8.5 8.9 9.5 9.9 10.5 10.8
TC 105.0 100.5 93.0 85.0 80.5 72.0 TC 118.0 111.5 102.5 95.2 87.5 79.5
50 CT 111.0 119.0 128.0 138.0 146.0 154.0 50 CT 112.0 121.0 130.0 137.0 146.0 153.0
kW 8.7 9.2 9.8 10.4 10.8 11.4 kW 9.1 9.5 9.9 10.4 10.9 11.4
TC 106.0 100.0 93.5 86.0 80.5 73.0 TC 128.0 120.0 111.5 102.0 94.5 87.5
55 CT 113.0 120.0 129.0 139.0 147.0 155.0 55 CT 114.0 123.0 132.0 139.0 147.0 155.0
kW 9.0 9.5 10.1 10.7 11.2 11.9 kW 9.5 10.0 10.6 11.1 11.5 12.1
LEGEND: SST - Saturated Suction Temperature; TC - Total Capacity (1000 Btuh) Gross; CT - Condensing Temperature (0F); kW - Total unit power input

6
 PERFORMANCE DATA
MODEL : CY100, HERMETIC SCROLL (SINGLE) COMP. MODEL : CY100, HERMETIC RECIPROCATING (DUAL) COMP.
0
SST AMBIENT TEMPERATURE - F SST AMBIENT TEMPERATURE - 0F
(0F) 75 85 95 105 115 125 (0F) 75 85 95 105 115 125
TC 88.0 82.0 74.0 68.0 60.5 52.5 TC 88.0 80.0 74.5 66.5 59.0 52.0
30 CT 101.0 110.0 117.0 126.0 134.0 142.0 30 CT 101.0 108.0 114.0 124.0 132.5 142.0
kW 8.5 8.7 9.0 9.1 9.3 9.4 kW 8.7 8.9 9.1 9.3 9.4 9.5
TC 98.0 91.0 83.0 76.0 68.5 61.0 TC 99.0 92.0 84.0 77.0 69.0 59.0
35 CT 103.0 112.0 120.0 128.0 136.0 145.0 35 CT 103.0 111.0 117.0 126.0 136.0 145.0
kW 8.8 9.1 9.3 9.4 9.6 10.1 kW 9.1 9.3 9.5 9.8 9.9 10.3
TC 108.0 99.0 93.0 86.5 77.0 69.0 TC 111.0 103.0 94.0 85.0 75.0 68.0
40 CT 106.0 115.0 122.0 131.0 140.0 148.0 40 CT 104.5 114.0 120.0 130.0 138.5 148.0
kW 9.2 9.4 9.8 10.1 10.6 11.0 kW 9.5 9.7 10.0 10.3 10.6 11.0
TC 120.0 110.0 101.0 95.0 86.0 77.0 TC 122.0 111.0 103.0 94.0 85.0 77.0
45 CT 110.0 118.0 125.0 134.0 142.0 150.0 45 CT 109.0 117.0 123.0 132.5 141.0 150.0
kW 9.4 10.1 10.4 10.7 11.1 11.6 kW 9.8 10.1 10.7 11.1 11.6 12.0
TC 130.5 122.0 110.0 104.0 93.0 84.0 TC 131.0 122.5 114.0 103.0 93.0 84.0
50 CT 112.0 120.0 128.0 136.0 144.0 152.0 50 CT 110.0 120.0 126.0 134.5 144.0 152.5
kW 9.9 10.6 11.1 11.4 11.8 12.1 kW 10.3 10.8 11.4 11.9 12.4 12.8
TC 140.0 132.0 122.0 115.0 101.0 93.5 TC 142.0 132.0 122.0 111.0 101.0 92.0
55 CT 114.0 122.0 131.0 138.0 146.0 154.0 55 CT 112.0 122.0 128.0 137.0 145.0 154.0
kW 10.7 11.2 11.6 11.9 12.2 12.5 kW 10.8 11.5 12.0 12.6 12.9 13.5

MODEL : CY120, HERMETIC SCROLL (SINGLE) COMP. MODEL : CY120, HERMETIC RECIPROCATING (DUAL) COMP.
SST AMBIENT TEMPERATURE - F 0
SST AMBIENT TEMPERATURE - 0F
(0F) 75 85 95 105 115 125 (0F) 75 85 95 105 115 125
TC 99.5 91.0 84.0 77.0 69.5 62.5 TC 103.4 95.2 89.0 82.0 73.6 68.0
30 CT 102.0 111.0 118.0 128.0 136.0 144.0 30 CT 103.0 112.0 118.0 125.0 137.0 145.0
kW 9.5 9.7 10.0 10.2 10.3 10.8 kW 10.2 10.6 10.8 11.5 11.8 12.1
TC 109.5 102.0 95.0 87.0 79.0 70.5 TC 113.4 106.5 99.0 91.0 83.0 75.0
35 CT 105.0 114.0 119.5 130.0 139.0 147.0 35 CT 106.0 115.0 119.5 128.0 139.0 148.0
kW 10.0 10.2 10.5 10.9 11.2 11.5 kW 10.7 11.1 11.6 12.1 12.4 13.0
TC 122.5 113.5 105.0 96.5 88.0 79.5 TC 125.0 117.6 108.7 101.0 92.0 82.6
40 CT 109.0 117.0 125.0 131.0 142.0 150.0 40 CT 109.0 118.0 123.0 131.0 142.0 150.0
kW 10.4 10.8 11.2 11.6 12.1 12.5 kW 11.0 11.6 12.3 12.8 13.3 13.9
TC 133.0 124.5 115.0 106.5 97.0 87.5 TC 137.0 127.5 118.0 111.0 100.5 92.5
45 CT 111.0 120.0 126.0 135.0 145.0 152.5 45 CT 111.0 120.0 126.0 135.0 145.0 152.5
kW 11.0 11.4 11.8 12.2 12.7 13.1 kW 11.6 12.2 13.0 13.5 14.2 14.8
TC 145.5 135.5 125.5 115.5 105.5 95.0 TC 148.0 139.3 129.5 120.5 111.0 101.0
50 CT 114.0 122.0 128.0 136.0 147.0 154.0 50 CT 114.0 122.0 128.0 136.0 147.0 154.5
kW 11.4 11.9 12.5 12.9 13.4 13.7 kW 12.0 12.8 13.8 14.3 15.1 15.9
TC 156.5 145.0 135.0 125.0 114.5 103.0 TC 159.0 148.0 138.5 130.0 119.0 110.0
55 CT 115.0 123.0 129.0 138.0 148.0 155.0 55 CT 116.0 124.0 130.0 139.0 149.5 157.0
kW 11.9 12.2 12.7 13.7 14.4 14.6 kW 12.6 13.3 14.3 15.1 15.9 16.9

MODEL: CY150, HERMETIC SCROLL (SINGLE) COMP. MODEL: CY150, HERMETIC SCROLL (DUAL) COMP.
SST AMBIENT TEMPERATURE - 0F SST AMBIENT TEMPERATURE - 0F
(0F) 75 85 95 105 115 125 (0F) 75 85 95 105 115 125
TC 123.8 116.0 108.5 101.0 93.5 86.2 TC 124.0 117.0 110.0 102.0 94.0 87.0
30 CT 100.0 107.0 118.0 127.0 138.0 146.0 30 CT 100.0 107.0 118.0 127.0 138.0 147.0
kW 11.4 11.8 12.8 13.0 14.0 14.5 kW 11.9 12.7 13.5 14.2 15.2 15.9
TC 136.5 129.2 121.5 111.8 103.5 96.0 TC 138.0 130.0 122.0 113.0 104.0 97.0
35 CT 103.0 110.0 121.0 128.0 141.0 149.0 35 CT 103.0 110.0 121.0 130.0 141.0 149.0
kW 11.8 12.4 13.2 13.8 14.5 15.2 kW 12.2 12.9 13.8 14.5 15.4 16.2
TC 151.5 143.0 132.5 123.2 114.5 105.4 TC 152.0 144.0 134.0 125.0 115.0 106.0
40 CT 104.0 111.0 123.0 129.0 142.0 150.0 40 CT 105.0 113.0 124.0 132.0 142.0 150.0
kW 12.2 12.9 13.6 14.0 15.0 15.8 kW 13.1 13.9 14.7 15.8 16.8 17.6
TC 164.8 156.2 147.1 136.2 127.5 115.0 TC 166.0 157.6 148.0 137.5 128.5 116.0
45 CT 106.0 113.0 125.0 135.0 145.0 154.0 45 CT 107.0 115.0 125.0 133.0 143.0 151.0
kW 12.7 13.2 14.0 14.8 15.2 16.2 kW 13.5 14.5 15.5 16.5 17.4 17.8
TC 175.9 170.0 159.3 145.6 136.5 125.2 TC 178.0 171.0 160.5 148.7 138.0 127.0
50 CT 108.0 116.0 127.0 137.0 147.0 156.5 50 CT 109.0 117.0 128.0 137.0 145.0 153.0
kW 13.1 14.0 14.6 15.6 15.9 16.6 kW 14.1 15.1 16.2 17.2 18.2 19.2
TC 194.7 183.5 170.2 160.0 147.0 134.9 TC 196.0 184.5 172.0 161.0 148.0 136.0
55 CT 110.0 119.0 130.0 139.0 150.0 159.0 55 CT 110.0 119.0 130.0 139.0 147.0 155.0
kW 13.4 14.6 15.4 16.5 17.5 18.4 kW 14.7 15.8 16.9 18.1 19.1 20.0
LEGEND: SST - Saturated Suction Temperature; TC - Total Capacity (1000 Btuh) Gross; CT - Condensing Temperature (0F); kW - Total unit power input

7
 PERFORMANCE DATA
MODEL : CY180, HERMETIC SCROLL (DUAL) COMP. MODEL : CY220, HERMETIC SCROLL (DUAL) COMP.
SST AMBIENT TEMPERATURE - 0F SST AMBIENT TEMPERATURE - 0F
(0F) 75 85 95 105 115 125 (0F) 75 85 95 105 115 125
TC 159.0 150.0 142.0 134.5 126.0 117.0 TC 186.5 178.0 167.0 158.0 147.5 137.5
30 CT 98.5 105.0 115.0 125.0 135.0 144.0 30 CT 98.0 109.0 118.0 128.0 138.0 148.0
kW 13.0 13.3 13.7 14.0 14.5 14.8 kW 14.5 16.4 18.4 20.7 22.8 24.8
TC 176.0 166.0 157.5 148.6 140.5 131.5 TC 205.0 195.0 184.5 174.0 163.0 154.0
35 CT 101.0 108.0 118.0 127.0 136.0 147.0 35 CT 102.0 112.0 121.0 131.0 141.0 150.0
kW 14.3 15.0 15.3 15.8 16.2 16.4 kW 15.2 17.5 19.3 21.3 23.3 25.1
TC 192.0 181.0 171.0 163.3 152.0 144.0 TC 224.5 213.0 201.0 190.0 179.0 166.5
40 CT 102.5 110.0 120.0 130.0 138.0 149.0 40 CT 105.0 114.0 124.0 134.0 142.0 151.0
kW 16.2 16.4 17.0 17.3 17.6 18.0 kW 16.1 17.9 19.8 21.9 23.7 25.8
TC 208.0 198.0 189.0 171.5 167.5 158.5 TC 241.0 229.0 219.5 208.0 194.0 183.0
45 CT 104.0 112.5 122.0 132.0 140.0 151.0 45 CT 108.0 116.0 126.0 136.0 144.0 153.0
kW 18.0 18.2 18.7 19.0 19.2 19.5 kW 16.6 18.6 20.3 22.5 23.9 26.2
TC 228.0 217.0 204.0 193.0 182.7 172.5 TC 261.0 248.0 237.0 221.0 211.0 197.0
50 CT 106.0 114.0 124.0 133.0 141.5 151.0 50 CT 110.0 119.0 128.0 138.5 146.0 155.0
kW 19.5 19.8 20.3 20.4 20.8 21.0 kW 17.0 19.1 20.9 23.0 24.4 26.4
TC 242.5 231.0 218.0 207.0 195.7 185.0 TC 278.0 267.0 254.0 239.0 227.0 211.0
55 CT 107.0 116.0 126.0 134.0 144.0 152.0 55 CT 113.0 122.0 130.0 140.0 147.0 156.0
kW 21.3 21.6 22.0 22.3 22.5 22.7 kW 17.5 19.8 21.1 23.3 25.3 26.7

MODEL : CY240, HERMETIC SCROLL (DUAL) COMP. MODEL : CY300, HERMETIC SCROLL (DUAL) COMP.
0
SST AMBIENT TEMPERATURE - F SST AMBIENT TEMPERATURE - 0F
(0F) 75 85 95 105 115 125 (0F) 75 85 95 105 115 125
TC 225.4 213.0 200.9 190.7 179.5 165.5 TC 281.0 267.0 253.0 238.0 225.0 210.0
30 CT 99.0 108.0 117.0 127.5 137.0 147.0 30 CT 99.5 111.0 121.0 132.0 142.0 152.0
kW 18.5 20.5 22.5 24.2 27.0 28.7 kW 24.4 27.5 29.9 32.8 35.6 38.2
TC 243.0 231.0 218.0 207.0 195.0 181.0 TC 307.5 293.0 277.0 262.0 248.0 232.0
35 CT 101.0 110.0 118.5 128.0 138.5 149.0 35 CT 102.0 113.0 122.0 134.0 144.0 154.0
kW 19.0 20.5 22.8 25.0 27.2 29.2 kW 25.0 28.1 30.6 33.7 36.3 38.9
TC 265.0 253.0 239.0 227.0 214.5 200.0 TC 335.0 318.5 303.0 287.5 272.0 250.0
40 CT 103.0 112.0 120.5 130.0 140.0 151.0 40 CT 104.0 115.0 125.0 136.0 146.0 155.0
kW 19.4 21.0 23.5 25.3 27.5 29.5 kW 26.1 28.8 31.3 34.4 37.0 39.4
TC 287.0 274.0 260.0 246.0 231.0 218.0 TC 362.5 345.0 330.0 312.0 297.0 279.0
45 CT 105.0 114.0 123.0 132.5 142.0 152.0 45 CT 106.0 117.0 127.0 138.0 148.0 156.0
kW 19.8 21.5 24.0 25.5 27.8 30.0 kW 26.6 29.4 32.1 35.0 37.5 40.1
TC 308.0 295.0 280.0 265.5 251.5 234.0 TC 390.0 373.0 354.0 337.0 319.0 301.5
50 CT 107.0 116.0 125.0 134.0 144.0 154.0 50 CT 108.0 119.0 130.0 140.0 150.0 158.0
kW 20.2 22.4 24.5 26.0 28.3 30.0 kW 27.4 29.9 33.0 35.4 38.0 40.6
TC 330.0 315.0 300.0 284.0 270.2 254.5 TC 419.0 400.0 382.0 362.5 342.5 325.0
55 CT 109.0 118.0 127.0 136.0 146.0 153.0 55 CT 110.0 120.0 131.0 141.0 152.0 159.5
kW 20.5 22.8 25.0 27.0 28.5 30.5 kW 28.2 30.7 33.6 35.9 38.8 41.3

MODEL : CY360, HERMETIC SCROLL (DUAL) COMP.

SST AMBIENT TEMPERATURE - 0F
(0F) 75 85 95 105 115 125
TC 323.0 307.0 290.0 275.0 260.0 243.0
30 CT 98.0 109.0 117.0 126.0 135.0 145.0
kW 28.0 31.5 34.5 37.5 41.7 45.0 LEGEND:
TC 355.0 340.0 323.0 305.0 289.0 271.0
35 CT 102.0 110.0 119.0 127.0 137.0 146.0 SST - Saturated Suction Temperature
kW 28.9 32.3 35.5 39.0 42.6 46.2
TC 390.0 370.0 351.0 332.0 313.0 295.0 TC - Total Capacity (1000 Btuh) Gross
40 CT 105.0 112.0 121.0 130.0 139.0 148.0
kW 30.2 33.2 36.5 40.0 43.2 46.8 CT - Condensing Temperature (0F)
TC 424.0 402.0 383.0 365.0 342.0 320.0
45 CT 107.0 113.0 123.0 133.0 141.0 150.0
kW - Total unit power input
kW 30.8 33.8 37.3 41.0 44.0 47.4
TC 458.0 435.0 415.0 393.0 370.0 346.0
50 CT 109.0 115.0 125.0 134.0 143.0 153.0
kW 31.0 32.8 38.0 41.5 45.0 48.0
TC 488.0 468.0 445.0 423.0 397.0 376.0
55 CT 110.0 116.0 127.0 136.0 145.0 155.0
kW 32.0 35.0 38.5 42.0 45.5 49.0

8
 ELECTRICAL DATA
Single compressor units
MODEL No.: CY075 (SCROLL) MODEL No.: CY090 (SCROLL)

POWER
VOLTAGE
COMPRESSOR * POWER
VOLTAGE
COMPRESSOR FAN
RANGE FAN RANGE
SUPPLY MOTOR MCA MOCP SUPPLY MOTOR MCA MOCP
(V-Ph-Hz) FLA (V-Ph-Hz) FLA
MIN. MAX. RLA LRA MIN. MAX. RLA LRA

208/230-3-60 187 253 20.7 156 2.3 28.5 45 208/230-3-60 187 253 25 164 3.7 35 50
380-3-60 380-3-60
342 418 10.7 72 2.3 15.7 25 342 418 12 100 1.7 16.7 25
(4 WIRE) (4 WIRE)
460-3-60 414 506 10 74 1.3 13.8 20 460-3-60 414 506 12 101 1.8 16.8 25

MODEL No.: CY100 (SCROLL) MODEL No.: CY120 (SCROLL)

VOLTAGE VOLTAGE
POWER COMPRESSOR FAN POWER COMPRESSOR
RANGE RANGE FAN
SUPPLY MOTOR MCA MOCP SUPPLY MOTOR MCA MOCP
(V-Ph-Hz) FLA (V-Ph-Hz) FLA
MIN. MAX. RLA LRA MIN. MAX. RLA LRA

208/230-3-60 187 253 32.1 195 3.7 43.9 70 208/230-3-60 187 253 33.6 225 3.7 45.7 70
380-3-60 380-3-60
342 418 16.7 123 1.7 22.6 35 342 418 18.6 140 1.7 25 40
(4 WIRE) (4 WIRE)
460-3-60 414 506 16.4 95 1.8 22.3 35 460-3-60 414 506 17.3 114 1.8 23.5 40

MODEL No.: CY150 (SCROLL)

POWER
VOLTAGE
COMPRESSOR *
RANGE FAN
SUPPLY MOTOR MCA MOCP
(V-Ph-Hz) FLA
MIN. MAX. RLA LRA (each)

208/230-3-60 187 253 47.1 245 2.5 63.8 110

380-3-60
342 418 24.4 145 2.5 35.5 50
(4 WIRE)
460-3-60 414 506 19.6 125 1.3 27.1 45

LEGEND:

* Single phase motors (208/230V-1Ph-60Hz for 208/230V-3Ph-60Hz & 380V-3Ph-60Hz power supply.
460V-1Ph-60Hz for 460V-3Ph-60Hz power supply).

FLA – Full Load Amps

LRA – Locked Rotor Amps
RLA – Rated Load Amps
MOCP – Maximum Over Current Protection
MCA – Minimum Circuit Amps

NOTE:
If other than 900C copper wire is used, size can be determined from unit ampacity given in above table and applicable table of NEC.
Wire size selected must have current capacity not less than that of copper wire specified and voltage drop should not exceed 2% of
rated voltage. Must use copper wire from disconnect switch to the unit.

9
 ELECTRICAL DATA
Dual compressor units
MODEL No.: CY075 (RECIPROCATING) MODEL No.: CY090 (RECIPROCATING)

POWER
VOLTAGE COMPRESSOR * POWER
VOLTAGE COMPRESSOR
RANGE (each) FAN RANGE (each) FAN
SUPPLY MOTOR MCA MOCP SUPPLY MOTOR MCA MOCP
(V-Ph-Hz) FLA (V-Ph-Hz) FLA
MIN. MAX. RLA LRA MIN. MAX. RLA LRA

208/230-3-60 187 253 11.8 67 2.3 28.9 40 208/230-3-60 187 253 13.1 80 2.3 31.8 40
380-3-60 380-3-60
342 418 5.6 39 2.3 14.9 20 342 418 8.2 50 2.3 21 25
(4 WIRE) (4 WIRE)
460-3-60 414 506 5.4 29.2 1.3 13.45 15 460-3-60 414 506 5.9 42 1.3 14.6 20

MODEL No.: CY100 (RECIPROCATING) MODEL No.: CY120 (RECIPROCATING)

VOLTAGE COMPRESSOR VOLTAGE COMPRESSOR
POWER RANGE (each) FAN POWER RANGE (each) FAN
SUPPLY MOTOR MCA MOCP SUPPLY MOTOR MCA MOCP
(V-Ph-Hz) FLA (V-Ph-Hz) FLA
MIN. MAX. RLA LRA MIN. MAX. RLA LRA

208/230-3-60 187 253 16 97 2.3 38.3 50 208/230-3-60 187 253 19.6 105 2.3 46.4 60
380-3-60 380-3-60
342 418 8.2 50 2.3 20.8 25 342 418 10.4 55 2.3 25.7 35
(4 WIRE) (4 WIRE)
460-3-60 414 506 8.2 50 1.3 19.8 25 460-3-60 414 506 10.4 55 1.3 24.7 35

MODEL No.: CY150 (SCROLL) MODEL No.: CY180 (SCROLL)

POWER
VOLTAGE COMPRESSOR * POWER
VOLTAGE COMPRESSOR FAN
RANGE (each) FAN RANGE (each) MOTOR
SUPPLY MOTOR MCA MOCP SUPPLY FLA MCA MOCP
(V-Ph-Hz) FLA (V-Ph-Hz) (each)
MIN. MAX. RLA LRA (each) MIN. MAX. RLA LRA

208/230-3-60 187 253 20.7 156 2.5 51.5 70 208/230-3-60 187 253 32.1 & 25 195 & 164 3.7 72.5 100
380-3-60 380-3-60
342 418 10.7 72 2.5 29 35 342 418 16.7 & 12 123 & 100 1.7 36.3 50
(4 WIRE) (4 WIRE)
460-3-60 414 506 10 74 1.3 25.1 35 460-3-60 414 506 16.4 & 12 95 & 101 1.8 36.1 50

MODEL No.: CY220 (SCROLL) MODEL No.: CY240 (SCROLL)

VOLTAGE COMPRESSOR FAN VOLTAGE
POWER POWER COMPRESSOR FAN
RANGE (each) MOTOR RANGE (each)
SUPPLY MCA MOCP SUPPLY MOTOR MCA MOCP
FLA
(V-Ph-Hz) (V-Ph-Hz) FLA
(each)
MIN. MAX. RLA LRA MIN. MAX. RLA LRA (each)

208/230-3-60 187 253 33.6 225 3.7 83 110 208/230-3-60 187 253 42 239 5 104.5 125
380-3-60 380-3-60
342 418 18.6 140 1.7 45.3 60 342 418 23.5 145 2.7 58.3 80
(4 WIRE) (4 WIRE)
460-3-60 414 506 17.3 114 1.8 42.5 50 460-3-60 414 506 19.2 125 2.5 48.2 60

MODEL No.: CY300 (SCROLL) MODEL No.: CY360 (SCROLL)

VOLTAGE COMPRESSOR VOLTAGE COMPRESSOR FAN
POWER FAN POWER
RANGE (each) RANGE (each) MOTOR
SUPPLY MOTOR MCA MOCP SUPPLY MCA MOCP
FLA
(V-Ph-Hz) FLA (V-Ph-Hz) (each)
MIN. MAX. RLA LRA (each) MIN. MAX. RLA LRA

208/230-3-60 187 253 47.1 245 5 116 150 208/230-3-60 187 253 56.8 425 5 138 175
380-3-60 380-3-60
342 418 24.4 145 2.7 60.3 80 342 418 39 239 2.7 93.15 125
(4 WIRE) (4 WIRE)
460-3-60 414 506 19.6 125 2.5 49.1 60 460-3-60 414 506 27.8 187 2.5 67.6 90

NOTE: Please refer to page 9 for legend & notes.

10
 DIMENSIONS
CY075 - CY120
1061 [41.771"]

571 [22.480"]
966 [38.031"]
1123 [44.212"]
1161 [45.708"]

115 [4.527"]
190 [7.480"]

82 [3.228"]

NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Dual system units will have 2 set of service valves.
3. Allow 32" (812 mm) clearance to service end of the unit, 24" (610 mm) on remaining sides and 48" (1219 mm) between units for
proper airflow.

11
 DIMENSIONS
CY150 - CY360

MODEL NUMBER A B C D E F G

CY150 - CY220 1900 (74.8) 1120 (44.09) 1145 (45.07) 1071 (42.16) 150 (5.9) 800 (31.5) 800 (31.5)
CY240 - CY360 2200 (86.61) 1227 (48.30) 1295 (50.98) 1179 (46.41) 300 (11.81) 2200 (86.61) 2200 (86.61)

NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Single system units will have 1 set of service valves.
3. Allow 32" (812 mm) clearance to service end of the unit, 48" (1219 mm) on remaining sides for proper airflow.

12
 TYPICAL SCHEMATIC WIRING DIAGRAM
(Single compressor units)
LEGEND
REFER TO UNIT AHU AIR HANDLING UNIT
NAMEPLATE FOR
POWER SUPPLY AI ANTI ICE THERMOSTAT
AR AUXILIARY RELAY
ATB AUXILIARY TERMINAL BLOCK
CAP CAPACITOR
CC COMPRESSOR CONTACTOR
CB CIRCUIT BREAKER
C. HTR CRANKCASE HEATER
COMP COMPRESSOR
FCS FAN CYCLING SWITCH
FM FAN MOTOR (CONDENSER)
P
FMC FAN MOTOR CONTACTOR
CRANKCASE HTR CONNECTION FR FAULT RELAY
COMP HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
SET POINTS

OPEN (PSIG) CLOSE (PSIG)

JP JUMPER
NAME

LPS 25 ± 5 50 ± 5
L1 LINE 1
HPS 450 ± 10 360 ± 15 L2 LINE 2
FCS 190 ± 15 290 ± 10
L3 LINE 3
LPS LOW PRESSURE SWITCH
LUG LUG GROUND
NTB NEUTRAL TERMINAL BLOCK
SD SMOKE DETECTOR
TRANS TRANSFORMER
T'STAT THERMOSTAT
UVM UNDER VOLTAGE MONITOR
VFC VOLT FREE CONTACT
___ FIELD WIRING
+ DISCONNECT TAB
SPLICE-CLOSED END
TERMINAL BLOCK

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. ANY WIRE REPLACEMENT SHOULD BE OF THE 900C
OR ITS EQUIVALENT.
USE COPPER CONDUCTOR WIRES ONLY.
3. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
P

IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE

HEATER MUST BE ON FOR 12 HOURS BEFORE
L1 L2 L3
OPERATING THE SYSTEM.
P
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN COMPRESSOR DAMAGE.
4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
TO BE PROVIDED BY END USER WITH RATING AS
RECOMMENDED BY ZAMIL.
5. IF PDS IS FACTORY INSTALLED, PLEASE READ
BROKEN LINES AS CONTINUOUS LINES.
6. USE DISCONNECT TAB + OR SPLICE ONLY WHERE
EVER REQUIRED FOR EXTENSION OF ORIGINAL WIRE.
7. ROUTE AI OPTION WIRES FROM AHU.
8. NEUTRAL LINE REQUIRED FOR 380V-3Ph-60Hz
POWER SUPPLY ONLY.

13
 TYPICAL SCHEMATIC WIRING DIAGRAM
(Dual compressor with single fan units)
LEGEND
REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY

AHU AIR HANDLING UNIT

AI ANTI ICE THERMOSTAT
AR AUXILIARY RELAY
ATB AUXILIARY TERMINAL BLOCK
CAP CAPACITOR
CC COMPRESSOR CONTACTOR
CB CIRCUIT BREAKER
C. HTR CRANKCASE HEATER
COMP COMPRESSOR
FCS FAN CYCLING SWITCH
FM FAN MOTOR (CONDENSER)
FMC FAN MOTOR CONTACTOR
FR FAULT RELAY
HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
JP JUMPER
L1 LINE 1
L2 LINE 2
L3 LINE 3
LPS LOW PRESSURE SWITCH
LUG LUG GROUND
NTB NEUTRAL TERMINAL BLOCK
SD SMOKE DETECTOR
TRANS TRANSFORMER
T'STAT THERMOSTAT
UVM UNDER VOLTAGE MONITOR
VFC VOLT FREE CONTACT
___ FIELD WIRING
+ DISCONNECT TAB
SPLICE-CLOSED END
TERMINAL BLOCK

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. ANY WIRE REPLACEMENT SHOULD BE OF THE 900C
OR ITS EQUIVALENT.
P
USE COPPER CONDUCTOR WIRES ONLY.
3. POWER MUST BE SUPPLIED TO CRANKCASE
P
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
P
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
P
RESULT IN COMPRESSOR DAMAGE.
4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
TO BE PROVIDED BY END USER WITH RATING AS
L1 L2 L3
RECOMMENDED BY ZAMIL.
5. IF PDS IS FACTORY INSTALLED, PLEASE READ
BROKEN LINES AS CONTINUOUS LINES.
6. USE DISCONNECT TAB + OR SPLICE ONLY WHERE
SET POINTS EVER REQUIRED FOR EXTENSION OF ORIGINAL WIRE.
NAME OPEN (PSIG) CLOSE (PSIG) 7. ROUTE AI OPTION WIRES FROM AHU.
LPS 25 ± 5 50 ± 5 8. NEUTRAL LINE REQUIRED FOR 380V-3Ph-60Hz
HPS 450 ± 10 360 ± 15 POWER SUPPLY ONLY.
FCS 190 ± 15 290 ± 10

14
 TYPICAL SCHEMATIC WIRING DIAGRAM
(Dual compressor with two fan units)
LEGEND
REFER TO UNIT
NAMEPLATE FOR AHU AIR HANDLING UNIT
POWER SUPPLY AI ANTI ICE THERMOSTAT
AR AUXILIARY RELAY
ATB AUXILIARY TERMINAL BLOCK
CAP CAPACITOR
CC COMPRESSOR CONTACTOR
CB CIRCUIT BREAKER
C. HTR CRANKCASE HEATER
COMP COMPRESSOR
FCS FAN CYCLING SWITCH
P
FM FAN MOTOR (CONDENSER)
P FMC FAN MOTOR CONTACTOR
FR FAULT RELAY
HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
JP JUMPER
L1 LINE 1
L2 LINE 2
L3 LINE 3
LPS LOW PRESSURE SWITCH
LUG LUG GROUND
NTB NEUTRAL TERMINAL BLOCK
SD SMOKE DETECTOR
TRANS TRANSFORMER
T'STAT THERMOSTAT
UVM UNDER VOLTAGE MONITOR
VFC VOLT FREE CONTACT
___ FIELD WIRING
+ DISCONNECT TAB
SPLICE-CLOSED END
TERMINAL BLOCK

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. ANY WIRE REPLACEMENT SHOULD BE OF THE 900C
OR ITS EQUIVALENT.
USE COPPER CONDUCTOR WIRES ONLY.
3. POWER MUST BE SUPPLIED TO CRANKCASE
P HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
P
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
P RESULT IN COMPRESSOR DAMAGE.
4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
TO BE PROVIDED BY END USER WITH RATING AS
P
RECOMMENDED BY ZAMIL.
5. IF PDS IS FACTORY INSTALLED, PLEASE READ
BROKEN LINES AS CONTINUOUS LINES.
L1 L2 L3
6. USE DISCONNECT TAB + OR SPLICE ONLY WHERE
EVER REQUIRED FOR EXTENSION OF ORIGINAL WIRE.
7. ROUTE AI OPTION WIRES FROM AHU.
8. NEUTRAL LINE REQUIRED FOR 380V-3Ph-60Hz
SET POINTS POWER SUPPLY ONLY.
NAME OPEN (PSIG) CLOSE (PSIG)

LPS 25 ± 5 50 ± 5
HPS 450 ± 10 360 ± 15
FCS 190 ± 15 290 ± 10

15
 INSTALLATION & START-UP INSTRUCTIONS
SAFETY CONSIDERATIONS
Improper installation, service, maintenance or use can cause explosion, fire, electrical shock or other conditions which
may cause personal injury or property damage. Check with your nearest Zamil dealer/sales office for information or
assistance. For detailed instructions/informations, please refer to corresponding IOM manual.

Warning
Before installation or servicing the system, always turn off main power supply. Electrical shock can cause personal injury
or death.

INSTALLATION
STEP-1:
Check equipment and job site
Unpack unit and move to final location taking care not to damage the unit. Remove screws holding the unit to wooden
pallet and after removing wooden pallet, refix the screws.

STEP- 2:
Installation on a solid, level mounting pad
For proper drainage, the condensing unit must be raised off the mounting pad. If conditions require the unit be attached
to the pad, tie down bolts should be used.
When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping and service. Double the service
access when multiple units are installed at one location.
On rooftop applications, locate unit at least 6" (152 mm) above roof surface. Place unit above a load-bearing wall, isolate
unit and piping set from structure.
Arrange supporting members to adequately support unit and minimize transmission of vibration to building.

STEP-3:
Piping connections
Outdoor units should be connected to indoor units using field-supplied piping of refrigerant grade and correct size. The
liquid and suction line diameters can be determined from the physical data table. For piping requirements beyond 25 ft
(7.62m), obtain information from your nearest Zamil dealer/sales office.
If either refrigerant piping or indoor coil is exposed to atmospheric conditions, it must be dehydrated to 500 microns to
eliminate moisture contamination in the system.
It is advisable to size piping according to recommended ASHRAE methods. Install piping according to refrigeration
standard practice. Run refrigerant pipes as directly as possible, avoiding unnecessary turns and bends. Install refrigerant
pipes carefully to prevent damaging the suction pipe insulation and vibration transmission to the structure.

Outdoor unit connected to factory matched indoor unit

Outdoor unit contains correct system refrigerant charge for operation with matched indoor unit as given on cooling
capacity table and when connected with up to 25 ft (7.62 m) of field-supplied piping. Check refrigerant charge for maxi-
mum efficiency.

Sweat connection
Use refrigerant grade piping. Service valves are closed from factory when shipped and ready for brazing. After wrapping
the service valve with a wet cloth, the piping set can be brazed to service valve using either silver rod or silfos rod brazing
material. When brazing completed, refrigerant piping and indoor coil are now ready for leak testing. This check should
also include all field and factory brazed joints.

16
 ELECTRICAL
STEP 1: INSTALLATION
A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements.
Caution: Operation of the unit on improper power supply will result in damage to the unit.
Note: Use copper wires of proper rating for all field wiring.
Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than one
disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death.
B) Ground & power wires
Connect power wires to terminal block per wiring diagram.
Connect ground wire to the ground lug inside the control box.
C) Control wiring between outdoor & indoor unit
Use 16 gauge color-coded wire between the indoor and outdoor units (control wiring).

STEP 2: START-UP
1) Energize crankcase heater for a minimum of 12 hours prior to the system start-up. To energize crankcase heater only,
set thermostat to "off" position and close electrical disconnect switch to the outdoor unit.
2) Fully open liquid/suction service valves.
3) Close electrical disconnect switch to energize the system.
4) Set room thermostat to desired temperature.

SYSTEM DESIGN
THE ZAMIL CONDENSING UNIT SYSTEM HAS BEEN DESIGNED BASED ON THE FOLLOWING:
• Intended for outdoor installation with free air intake and discharge.
• Minimum outdoor operating air temperature during cooling without low ambient operation option is 55 F. 0

• Maximum outdoor operating air temperature during cooling is 130 F. 0

• For reliable operation, unit should be level on horizontal plane.

• Maximum elevation of indoor unit above or below the outdoor unit is: indoor unit above = 50 feet, indoor unit below =150 feet.
• For interconnecting refrigerant pipe lengths greater than 25 feet, check with your local Zamil sales office.
• Use only copper wire for electric connection at unit. Aluminum and clad aluminum are not acceptable for the type of
connector provided.

17
 PARTS LIST
Single compressor units
MODEL NUMBER CY075H CY075M CY075F CY090H CY090M CY090F
COMPRESSOR 800-674-23 800-674-24 800-674-25 800-674-76 800-674-77 800-674-78
FAN MOTOR 800-545-58 800-545-58 800-545-58 800-545-68 800-545-68 800-545-68
FAN MOTOR CAPACITOR 800-572-20 800-572-20 800-572-20 N.A. N.A. N.A.
CONDENSER FAN 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
COMPRESSOR CONTACTOR 800-736-22 800-095-01 800-095-01 800-736-22 800-095-01 800-095-01
TRANSFORMER (230V) N.A. N.A. 800-012-10 N.A. N.A. 800-012-10
LOW PRESSURE SWITCH 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE SWITCH 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

MODEL NUMBER CY100H CY100M CY100F CY120H CY120M CY120F CY150H CY150M CY150F
COMPRESSOR 800-674-79 800-674-80 800-674-81 800-674-65 800-674-66 800-674-67 800-674-17 800-674-18 800-674-19
FAN MOTOR 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-58 800-545-58 800-545-58
FAN MOTOR CAPACITOR N.A. N.A. N.A. N.A. N.A. N.A. 800-572-20 800-572-20 800-572-20
CONDENSER FAN 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
COMPRESSOR CONTACTOR 800-736-48 800-095-01 800-095-01 800-736-25 800-736-22 800-736-22 800-098-65 800-736-22 800-736-22
TRANSFORMER (230V) N.A. N.A. 800-012-10 N.A. N.A. 800-012-10 N.A. N.A. 800-012-10
LOW PRESSURE SWITCH 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE SWITCH 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

18
 PARTS LIST
Dual compressor units
MODEL NUMBER CY075H CY075M CY075F CY090H CY090M CY090F
COMPRESSOR 800-684-04 800-684-14 800-684-07 800-684-05 800-684-09 800-684-08
FAN MOTOR 800-545-58 800-545-58 800-545-58 800-545-68 800-545-68 800-545-68
FAN MOTOR CAPACITOR 800-572-20 800-572-20 800-572-20 N.A. N.A. N.A.
CONDENSER FAN 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
COMPRESSOR CONTACTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
TRANSFORMER (230V) N.A. N.A. 800-012-10 N.A. N.A. 800-012-10
LOW PRESSURE SWITCH 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE SWITCH 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

MODEL NUMBER CY100H CY100M CY100F CY120H CY120M CY120F

COMPRESSOR 800-684-06 800-684-09 800-684-09 800-672-51 800-672-52 800-672-52
FAN MOTOR 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68
CONDENSER FAN 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
COMPRESSOR CONTACTOR 800-095-01 800-095-01 800-095-01 800-736-22 800-095-01 800-095-01
TRANSFORMER (230V) N.A. N.A. 800-012-10 N.A. N.A. 800-012-10
LOW PRESSURE SWITCH 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE SWITCH 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

MODEL NUMBER CY150H CY150M CY150F CY180H CY180M CY180F

COMPRESSOR 800-674-23 800-674-24 800-674-25 800-674-76 & 800-674-79 800-674-77 & 800-674-80 800-674-78 & 800-674-81
FAN MOTOR 800-545-58 800-545-58 800-545-58 800-545-68 800-545-68 800-545-68
FAN MOTOR CAPACITOR 800-572-20 800-572-20 800-572-20 N.A. N.A. N.A.
CONDENSER FAN 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
COMPRESSOR CONTACTOR 800-736-22 800-095-01 800-095-01 800-736-48 800-095-01 800-095-01
TRANSFORMER (230V) N.A. N.A. 800-012-10 N.A. N.A. 800-012-10
LOW PRESSURE SWITCH 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE SWITCH 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

MODEL NUMBER CY220H CY220M CY220F CY240H CY240M CY240F

COMPRESSOR 800-674-65 800-674-66 800-674-67 800-674-36 800-674-37 800-674-38
COMP. CONTACTOR 800-736-48 800-736-22 800-095-01 800-098-65 800-098-61 800-098-61
FAN MOTOR 800-545-68 800-545-68 800-545-68 800-555-06 800-555-06 800-555-06
CONDENSER FAN 800-224-23 800-224-23 800-224-23 800-224-28 800-224-28 800-224-28
TRANSFORMER (230V) N.A. N.A. 800-012-10 N.A. N.A. 800-012-10
LOW PRESSURE SWITCH 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE SWITCH 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

MODEL NUMBER CY300H CY300M CY300F CY360H CY360M CY360F

COMPRESSOR 800-674-17 800-674-18 800-674-19 800-614-83 800-614-84 800-614-85
COMP. CONTACTOR 800-098-65 800-098-61 800-098-61 800-098-67 800-098-65 800-098-61
FAN MOTOR 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06
FAN MOTOR CONTACTOR 800-098-51 800-098-51 800-098-51 800-098-51 800-098-51 800-098-51
CONDENSER FAN 800-224-28 800-224-28 800-224-28 800-224-28 800-224-28 800-224-28
TRANSFORMER (230V) N.A. N.A. 800-012-10 N.A. N.A. 800-012-10
LOW PRESSURE SWITCH 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE SWITCH 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00

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