I N S T R U CT I O N M A N UA L

HPD Series
Heated Purge Desiccant Compressed Air Dryer

FOR M NO.: 3156023 R EVI S ION: 07/2014 R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.

RATED MODEL
MODELS
FLOW REFERENCE
HPD300 300 SCFM 300
HPD400 400 SCFM 400
HPD500 500 SCFM 500
HPD600 600 SCFM 600
HPD750 750 SCFM 750
HPD900 900 SCFM 900
HPD1050 1050 SCFM 1050
HPD1300 1300 SCFM 1300
HPD1500 1500 SCFM 1500
HPD1800 1800 SCFM 1800
HPD2200 2200 SCFM 2200
HPD2600 2600 SCFM 2600
HPD3200 3200 SCFM 3200
 Contents
1.0 General Safety Information............................ 1
2.0 Receiving, Storing, and Moving...................... 1
3.0 Description..................................................... 2
4.0 Installation...................................................... 2
5.0 Instrumentation............................................... 7
6.0 Operation........................................................ 10
7.0 Maintenance................................................... 26
8.0 Troubleshooting.............................................. 28
9.0 Purge Information........................................... 31
DRAWINGS
P&ID Schematic - Models 300 through 600........... 32
P&ID Schematic - Models 750 through 3200......... 34
Electrical Schematic – 460VAC, 3 phase............... 36
Electrical Schematic – 575VAC, 3 phase............... 37
REPLACEMENT PARTS
Models 300 through 600......................................... 38
Models 750 through 1800....................................... 40
Models 2200 through 3200..................................... 42
WARRANTY........................................................... 45
 DANGER—Immediate hazard which will result in severe
1.0 General Safety Information injury or death.
This equipment is designed and built with safety as a prime WARNING—Hazard or unsafe practice which could result
consideration; industry-accepted safety factors have been in severe injury or death.
used in the design. Each dryer is checked at the factory for
safety and operation. All pressure vessels which fall under CAUTION—Hazard or unsafe practice which could result
the scope of ASME Section VIII, are hydrostatically tested in minor injury or in product or property damage.
in accordance with the latest addenda. A factory-installed The dryer data plate, attached to the electrical control box,
safety relief valve is standard on each dryer. contains critical safety and identification information. If the
WARNING — The following safety rules must be data plate is missing or defaced, immediately contact your
observed to ensure safe dryer operation. Failure to local distributor for a replacement.
follow these rules may void the warranty or result in
dryer damage or personal injury.
2.0 Receiving, Storing, and Moving
1. Never install or try to repair any dryer that has been 2.1 Receiving and Inspection
damaged in shipment. See the Receiving and In- This shipment has been thoroughly checked, packed and
spection instructions in this manual for appropriate inspected before leaving our plant. It was received in good
action. condition by the carrier and was so acknowledged.
2. This equipment is a pressure-containing device. Immediately upon receipt, thoroughly inspect for visible
Never operate the dryer at pressures or temperatures loss or damage that may have occurred during shipping.
above the maximum conditions shown on the data If this shipment shows evidence of loss or damage at
plate. time of delivery to you, insist that a notation of this loss or
Never dismantle or work on any component of the damage be made on the delivery receipt by the carrier’s
dryer or compressed air system under pressure. Vent agent. Otherwise no claim can be enforced against the
internal air pressure to the atmosphere before servic- carrier.
ing. Also check for concealed loss or damage. When a ship-
3. This equipment requires electricity to operate. Install ment has been delivered to you in apparent good order,
equipment in compliance with national and local elec- but concealed damage is found upon unpacking, notify
trical codes. Standard equipment is supplied with the carrier immediately and insist on his agent inspecting
NEMA 4,4X electrical enclosures and is not intended the shipment. The carrier will not consider any claim for
for installation in hazardous environments. loss or damage unless an inspection has been made. If
you give the carrier a clear receipt for goods that have
Never perform electrical service on the dryer unless been damaged or lost in transit, you do so at your own
the main power supply has been disconnected. Parts risk and expense. Concealed damage claims are not our
of the control circuit may remain energized when the responsibility as our terms are F.O.B. point of shipment.
power switch is turned off. Shipping damage is not covered by the dryer warranty.
4. Air treated by this equipment may not be suitable for
breathing without further purification. Refer to OSHA 2.2 Storing
standard 1910.134 for the requirements for breathing Store the dryer indoors to prevent damage to any electrical
quality air. or mechanical components. All packaging material should
5. Certain parts of the dryer are not insulated and may be left in place until the dryer is in position.
become hot during normal operation of the dryer. Do
not touch any of these areas without first determining 2.3 Handling
the surface temperature. The dryer is designed to be moved by means of the ship-
6. Use only genuine replacement parts from the manu- ping skid or the base channels. The dryer may also have
facturer. The manufacturer bears no responsibility for lifting lugs for use with an overhead crane. Be sure to
hazards caused by the use of unauthorized parts. attach all of the lift points and use appropriate spreader
bars to prevent damage to the dryer.
Safety instructions in this manual are boldfaced for
emphasis. The signal words DANGER, WARNING and CAUTION — Never lift the dryer by attaching hooks
CAUTION are used to indicate hazard seriousness levels or slings to the piping, or to any part other than the
as follows: lifting lugs. severe structural damage could occur.

1
 continues to flow through the off-stream tower, cooling
3.0 Description the desiccant bed and reducing the dew point spike
after tower change over. The tower is then repres-
3.1 Function surized to full line pressure. This prevents desiccant
Externally Heated Purge Air dryers are an economical bed movement and downstream pressure loss when
and reliable way to dry compressed air to dew points the tower goes back on-line.
below the freezing point of water. Desiccant dryers lower
the dew point of compressed air by adsorbing the water
vapor present in the compressed air onto the surface of
the desiccant. Adsorption continues until equilibrium is 4.0 Installation
reached between the partial pressure of the water vapor
in the air and that on the surface of the desiccant. 4.1 System Arrangement
Install the dryer downstream of an aftercooler, separator,
These dryers continuously dry compressed air by using receiver, and high-efficiency oil-removing filter(s) so that
two identical towers, each containing a desiccant bed. the dryer inlet air is between 40°F (4.4°C) and 120°F
While one tower is on-stream drying, the other tower is (49°C) and contains no liquid water or oil. Liquid water
off-stream being regenerated (reactivated, i.e. dried out). and/or inlet air temperatures above 100°F (37.8°C) can
The towers are alternated on- and off-stream so that dry reduce drying capacity. Contact your local distributor for
desiccant is always in contact with the wet compressed information on proper dryer sizing at elevated inlet air
air. In this way a continuous supply of dry air downstream temperatures.
of the dryer is possible. The switching from one tower
to the other is controlled by a solid-state controller on Adequate filtration is required upstream of the dryer in
either a fixed time basis (standard) or a demand basis order to protect the desiccant bed from liquid and solid
(optional). contamination. Use an Air Line Filter in systems supplied
by a non-lubricated (oil-free) air compressor. In systems
1. Fixed Cycle Regeneration (Standard) supplied by a lubricated air compressor, use a High Ef-
When a tower is placed off-line, it is slowly depressur- ficiency Oil Removal Filter. A coarser filter will be required
ized and the desiccant is regenerated by driving off upstream of the Oil Removal Filter if heavy liquid or solid
(desorbing) the water collected on its surface. Regen- loads are present.
eration is accomplished by expanding a portion of the
dried air to atmospheric pressure. This extremely dry To ensure downstream air purity (prevent desiccant dust
air (purge air) is then passed through a heater. This from traveling downstream) adequate filtration downstream
heated air flows through the desiccant bed, desorbs of the dryer is required. A High Temperature Afterfilter,
the moisture from the desiccant, and carries the de- typically rated at 450°F (232°C) operating temperature
sorbed water out of the dryer. The heater is turned and capable of removing all desiccant fines 1 micron and
off when the Heat Saver temperature sensor detects larger should be installed at the dryer outlet.
bed heating is complete. The purge air continues to DANGER — This dryer must be fitted with a high
flow through the off-stream tower, cooling the desic- efficiency coalescing filter and liquid drainer that is
cant bed and reducing the dew point spike after tower maintained properly. Failure to do so could result
change over. The tower is then repressurized to full in an in-line fire.
line pressure. This prevents desiccant bed movement
and downstream pressure loss when the tower goes WARNING — The afterfilter, if installed, must be rated
back on-line. for 450°F (232°C).
2. Optional Demand Cycle Regeneration
(With Venturi Blower) 4.2 Ambient Air Temperature
When a tower is placed off-line, it is slowly depres- Locate the dryer under cover in an area where the ambi-
surized and the desiccant is regenerated by driving ent air temperature will remain between 35°F (2°C) and
off (desorbing) the water collected on its surface. Re- 120°F (49°C).
generation is accomplished by expanding a portion of
the dried air to atmospheric pressure through a venturi NOTE: If dryer is installed in ambients below 35°F (2°C),
blower. The venturi blower also draws ambient air into low ambient protection requiring heat tracing and insula-
the purge line. This combination of purge and ambient tion of the prefilter bowls, auto drains and/or sumps, and
air is then passed through a heater. This heated air lower piping with inlet switching and purge/repressurization
flows through the desiccant bed, desorbs the moisture valves is necessary to prevent condensate from freezing.
from the desiccant, and carries the desorbed water If installing heat tracing, observe electrical class code
out of the dryer. The heater and venturi suction valve requirements for type of duty specified. Purge mufflers
are turned off when the Heat Saver temperature sen- and their relief mechanisms must be kept clear from snow
sor detects bed heating is complete. Dry purge air and ice buildup that could prevent proper discharge of
compressed air.

2
 Compressor Aftercooler Separator Receiver Prefilters Desiccant Dryer Afterfilters Receiver

Figure 1
Typical System Configuration

4.3 Location and Clearance CAUTION — Do not hydrostatically test the piping
Install the dryer on a level pad. Ensure the dryer is level with the dryer in the system. The desiccant will be
by grouting or shimming as necessary. Holes are provided damaged if saturated with water.
in the dryer base members for floor anchors. Securely
anchor the dryer frame to the floor. Allow 24 inches clear-
ance on all sides of the dryer for servicing. Provide ad-
4.5 Electrical Connections
WARNING — These procedures require entering
equate clearance for prefilter element, afterfilter element
gaining access to the dryer’s electrical enclosure(s).
and heater element replacement. Provide protection for
All electrical work must be performed by a qualified
the dryer if it is installed where heavy vehicles or similar
electrical technician.
portable equipment is likely to cause damage.
Connect the proper power supply to the dryer according
to the electrical drawings which accompany this manual.
4.4 Piping and Connections Be sure to follow all applicable electrical codes.
All external piping must be supplied by the user unless
otherwise specified. Refer to Figures 2 for connection NOTE: A disconnect switch is not provided as standard
sizes. Inlet and outlet isolation valves and a vent valve equipment and therefore, must be supplied by the cus-
are recommended so the dryer can be isolated and tomer.
depressurized for servicing. The connections and pipe
fittings must be rated for or exceed the maximum operat- Dry contacts (voltage free) are provided in the low ten-
ing pressure given on the dryer nameplate and must be in sion electrical enclosure for a remote alarm. The contact
accordance with industry-wide codes. Be sure all piping is ratings are shown on the electrical drawing.
supported. Do not allow the weight of any piping to bear Connections to voltage-free common alarm contacts with
on the dryer or filters. Piping should be the same size as a minimum 5-amp rating can be made at terminals TB4-1
or larger than the dryer connection. Piping smaller than through 3.
the dryer connections will cause high pressure drop and
reduce drying capacity. • Terminal TB4-3 is the common alarm connection.

If the purge exhaust piping must be extended outside the • Terminal TB4-1 is the N.O.. (normally open) contact
dryer area, choose a combination of diameters, lengths, connection.
and turns that limits the additional pressure drop to 1/4
• Terminal TB4-2 is the N.C. (normally closed) contact
psid or less. BACK PRESSURE WILL CAUSE DRYER
connection.
MALFUNCTION. Consult the factory for piping details
if required. • The alarm relay coil is energized when power is sup-
plied to the controller input terminals and there is no
WARNING — Do not operate dryer without installed
alarms.
mufflers. Exhausting compressed air directly to
atmosphere will result in noise levels above OSHA • The coil is de-energized when power is removed or
permissible levels and rapidly expanding gas could when an alarm condition exists.
potentially cause harm to persons or property.
• The common alarm is designed to activate on:
Dryer bypass piping may be installed to allow uninter- a) either a dryer fault condition or a service reminder,
rupted airflow during servicing. If the downstream appli- or b) a dryer fault condition. This is user selectable.
cation cannot tolerate unprocessed air for short periods,
install a second dryer in the bypass line. • For the common alarm to activate on either a dryer
fault condition or a service reminder, the jumper at
JP6 is removed. This is the default configuration.

3
4
VIEW I VIEW II VIEW III
300 through 600 scfm 750 through 1800 scfm 2200 through 3200 scfm

E
(MAX)

F
C
E G R SLOT
(MAX) (TYP 4 PLACES)

F
C CENTERLINE OF
Figure 2 (continued on next page)

E CUSTOMER WET GAS

(MAX) G R SLOT INLET CONNECTION
(TYP 4 PLACES)
D
F CENTERLINE OF
C CUSTOMER WET GAS H
INLET CONNECTION A
G MAX
D
H
R SLOT
(TYP 4 PLACES) B B
D
CENTERLINE OF
CUSTOMER DRY GAS
B A OUTLET CONNECTION
CENTERLINE OF
(MAX) CUSTOMER DRY GAS
Dimensions and Connections – Dryer Only

OUTLET CONNECTION
A
(MAX) CENTERLINE OF
CUSTOMER
INLET/OUTLET
CONNECTIONS TOP VIEW
TOP VIEW
TOP VIEW K T
GAS OUTLET

K T
GAS OUTLET CONNECTION
K T
GAS OUTLET

N
(MAX)
N N
(MAX)
(MAX)
M M M

S S S
GAS INLET GAS INLET GAS INLET

L L L

P P P
SIDE VIEW SIDE VIEW SIDE VIEW
(RIGHT CHAMBER REMOVED FOR CLARITY) (RIGHT CHAMBER REMOVED FOR CLARITY) (RIGHT CHAMBER REMOVED FOR CLARITY)
(For construction purposes, contact factory to request certified drawings when mounted filters are included with order)
 DIMENSIONS IN INCHES
MODEL 300 400 500 600 750 900 1050 1300 1500 1800 2200 2600 3200
VIEW REF. I I I I II II II II II II III III III
A 48 53 53 55 60 60 64 66 80 80 85 85 85
B 39.11/16 46.3/4 46.3/4 47.9/16 52.11/16 52.11/16 56.7/16 57.5/16 69.13/16 69.13/16 73.3/8 73.3/8 82.7/8
C 1.1/4 1.1/4 1.1/4 1.1/4 1.1/4 1.1/4 1.1/4 1.1/4 1.1/4 1.1/4 1.1/4 1.1/4 1.1/4
D 19.7/8 23.3/8 23.3/8 23.13/16 26.5/8 26.5/8 29.9/16 30 34.7/8 34.7/8 38.9/16 38.9/16 46.5/16
E 46 52 52 53 59 59 62 63 66 66 73 73 82
F 39.1/2 45.1/2 45.1/2 45.1/2 53.1/2 53.1/2 53.1/2 53.1/2 53.1/2 53.1/2 59.1/2 59.1/2 59.1/2
G 19.3/4 22.3/4 22.3/4 22.3/4 26.3/4 26.3/4 26.3/4 26.3/4 26.3/4 26.3/4 29.3/4 29.3/4 29.3/4
H — — — — 1.1/4 1.1/4 3.1/4 3.1/4 5.15/16 5.15/16 4.3/8 4.3/8 10.1/2
Dimensions and Connections

K 2.7/16 2.7/16 3 3 8 8 8 8 8 8 7.1/4 7.1/4 7.1/4

Figure 2 (continued from previous page)

L 10.13/16 12 12.11/16 13.3/16 13.7/16 13.7/16 13.3/16 13.3/16 15.5/8 15.5/8 17.1/4 17.1/4 17
M 90.1/4 96.15/16 96.15/16 100.7/16 100.11/16 100.11/16 99.13/16 104.13/16 101.7/8 101.7/8 115.7/8 115.7/8 113.3/8
N 98 104 105 108 114 114 113 118 116 116 128 128 125
P 11.3/8 13.3/16 13.3/16 14.3/16 15.3/4 15.3/4 16.3/4 17.3/4 20.3/4 20.3/4 22.1/4 22.1/4 26.1/2
R 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4 7/8 X 1.1/4
S 1.1/2 NPT 1.1/2 NPT 2 NPT 2 NPT 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 4 FLANGE 4 FLANGE 4 FLANGE
T 1.1/2 NPT 1.1/2 NPT 2 NPT 2 NPT 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 4 FLANGE 4 FLANGE 4 FLANGE
WT/LBS 1,360 1,776 1,776 1,978 2,323 2,339 2,816 3,326 5,094 5,094 7,753 7,753 8,963
DIMENSIONS IN INCHES
MODEL 300 400 500 600 750 900 1050 1300 1500 1800 2200 2600 3200
VIEW REF. I I I I II II II II II II III III III
A 1207 1346 1346 1397 1524 1524 1626 1676 2032 2032 2159 2159 2159
B 1008 1187 1187 1208 1338 1338 1434 1456 1773 1773 1864 1864 2106
C 32 32 32 32 32 32 32 32 32 32 32 32 32
D 504 594 594 604 677 677 750 761 886 886 980 980 1177
E 1164 1315 1315 1340 1503 1503 1580 1605 1682 1682 1855 1855 2090
F 1003 1156 1156 1156 1359 1359 1359 1359 1359 1359 1511 1511 1511
G 502 578 578 578 679 679 679 679 679 679 756 756 756
H — — — — 32 32 83 83 151 151 111 111 267
K 62 62 76 76 203 203 203 203 203 203 184 184 184
L 274 305 322 335 341 341 335 335 397 397 438 438 432
M 2293 2462 2462 2551 2557 2557 2535 2662 2588 2588 2943 2943 2880
N 2480 2649 2664 2753 2903 2903 2870 2997 2946 2946 3246 3246 3183
P 289 335 335 360 400 400 425 451 527 527 565 565 673
R 22 X 32 22 X 32 22 X 32 22 X 32 22 X 32 22 X 32 22 X 32 22 X 32 22 X 32 22 X 32 22 X 32 22 X 32 22 X 32
S 1.1/2 NPT 1.1/2 NPT 2 NPT 2 NPT 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 4 FLANGE 4 FLANGE 4 FLANGE
T 1.1/2 NPT 1.1/2 NPT 2 NPT 2 NPT 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 3 FLANGE 4 FLANGE 4 FLANGE 4 FLANGE
WT/KGS 617 806 806 897 1,054 1,061 1,277 1,509 2,311 2,311 3,517 3,517 4,086

5
 • To have the common alarm activate on a dryer fault 3. Refer to Table 1 for desiccant quantity per tower.
condition only, the jumper at JP6 is installed.
When using Table 1 you will find the desiccant quanti-
NOTE: Before turning high voltage on to the dryer, an ties listed in layers. Each layer will vary in depth due
ohmic test should be performed on the heater elements to the type, quantity and purpose of the desiccant.
to insure they are dry before proceeding with start-up. Layer 1 must be installed first at the bottom of the
This should be done after extended shut downs and long tower followed by layer number 2 etc., until the com-
delays between delivery and start-up. Connect one lead plete charge of desiccant has been installed.
of a megger to an unpainted surface of the control panel
or dryer frame. Connect the other lead to each phase on 4. Utilizing an appropriate sized funnel, fill each desic-
the load side of the contactor. Adjust the megger to the cant tower as follows:
1500 volt setting. Perform the ohmic test on each zone a. Install the required quantity of activated alumina
of the heaters. A minimum value of 500k ohms must be in layer 1 of each tower.
obtained.
b. Level layer 1 and each subsequent layer of desic-
CAUTION - Failure to ohmic test heaters after ex- cant as added to each tower.
tended periods may cause heater failure.
c. Finish filling each tower with desiccant until all
4.5.1 RS-232 Connections desiccant has been installed. LIGHT tapping
RS-232 connections can be made at the 3-pin connector on the tower sides with a soft-face mallet should
labeled J3 and located at the upper left-handed corner yield additional free space to allow installation of
of the control board. A cable for this connection can be all desiccant required. DO NOT TAMP OR RAM
purchased through your distributor. DESICCANT.
5. Clean the fill port closure. Replace the fill plug using
4.6 Initial Desiccant Charge Teflon tape or another pipe thread sealant suitable
Externally Heated Purge Air dryers use activated alumina for compressed air service. Reinstall fill port flange
as the desiccant in the dryer towers. cover (where applicable) in each desiccant tower.
Models 300 through 1050 are shipped with activated alu-
mina (1/8” bead) in the dryer towers. Desiccant is shipped TABLE 1
loose with all other standard models. DESICCANT REQUIREMENTS
(Quantity per Tower)
All desiccant shipped loose must be added to the
dryer towers before the dryer is put into service Model
Layer #1 Layer #2
(lbs.) (p/n) (lbs.) (p/n)
Refer to TABLE 1, DESICCANT REQUIREMENTS for 300 210 AA-4 — —
desiccant type and quantity per tower. 400 354 AA-4 — —
500 354 AA-4 — —
To Add Desiccant
600 453 AA-4 — —
WARNING — The following procedure provides 750 590 AA-4 — —
instructions for adding the initial desiccant to the 900 590 AA-4 — —
towers. If replacing desiccant, refer to the “Proce- 1050 710 AA-4 — —
dure for Desiccant Charge Replacement” in the Dryer 1300 48 AA-25 876 AA-4
Instruction Manual.
1500 92 AA-25 1167 AA-4
1. Verify pressure gauges of both towers indicate 0 psig. 1800 92 AA-25 1167 AA-4
If not, depressurize the towers according to the shut- 2200 161 AA-25 1706 AA-4
down instructions in the Dryer Instruction Manual. 2600 161 AA-25 1706 AA-4

2. Remove the pipe plug or fill port flange cover (where 3200 258 AA-25 2119 AA-4

applicable) from the desiccant fill port at the top of AA = Activated Alumina
each tower. Refer to Figures 3 and 3a for the fill port
location.
CAUTION – Pouring desiccant creates a fine dust;
safety goggles, gloves and a dust mask should be
worn by personnel installing desiccant. Refer to the
Material Safety Data Sheet that accompanies desic-
cant shipped loose for more complete information.
CAUTION – Do not tamp the desiccant in the towers.
Tamping damages desiccant and causes dusting.

6
 5.5 Venturi Blower
5.0 Instrumentation This precision engineered venturi blower uses ambient air
to boost the bed regeneration flow-through capacity. It is
The following instrumentation helps in monitoring dryer
included with the Energy Management System.
operation and performance. Instruments which are avail-
able as options are so noted.
Externally Heated Purge Air dryers are rated NEMA 4 and 5.6 Energy Management System
include the following: The optional Energy Management System (EMS) au-
tomatically adjusts dryer operation to compensate for
• Solid State Controls changes in operating conditions. Air samples are con-
• Chamber Pressure Gauges tinuously taken from the on-stream tower and passed
over a moisture probe which senses both temperature
• Purge Flow Pressure Gauge
and relative humidity. The moisture content of the air
• Switch Failure Alarm within the desiccant bed is then precisely determined.
• Purge Save Module (Option A) The on-stream tower will not depressurize and regener-
ate until a predetermined set point has been reached.
• Energy Management (Option A)
This elimination of unnecessary regeneration reduces
• Dew Point Transmitter (Option B) energy consumption and extends dryer desiccant and
component life.
5.1 Controls
The solid-state dryer controls are located in a polycarbon- 5.7 Dew Point Transmitter
ate, NEMA Class 4/4X, IP66 rated electrical enclosure This option monitors and displays outlet pressure dew
mounted to a center panel located between the two desic- points and provides an alarm signal if the dew point
cant towers. Control features include: exceeds user-specified set point. Recommended cali-
• 15 LED’s to indicate operating status and fault condi- bration interval is 12 months. Contact the service depart-
tions. ment for details.

• Two line text display to provide status and diagnostic Operation – The dew point is measured at the dryer oper-
messages. ating pressure and is displayed in the operator interface.
If the dew point is outside of the temperature range, the
• Upon power loss, dryer “fails safe” (inlet valve remains display will indicate an over-range (high dew point) or un-
in position). On power recovery, controller resumes der-range (low dew point) condition. A defective sensor
where power was lost. assembly or an electronics malfunction could also cause
the transmitter to indicate under-range.
5.2 Chamber Pressure Gauges
A gauge mounted on the gauge panel indicates which
chamber is on-stream and which is regenerating. The
gauge for the on-stream tower indicates operating pres-
sure; the gauge for the regenerating tower indicates
0 psig.

5.3 Purge Flow Pressure Gauge

A gauge mounted on the gauge panel of the dryer indicates
purge airflow.

5.4 Valve Switch-Failure Alarm

Pressure sensors located on each chamber trigger an
alarm when the drying chambers are not in the correct
pressure state (for example: chamber does not depres-
surize at the completion of its drying cycle). The chamber
pressure switch should be closed on the on-stream cham-
ber and open on the regenerating chamber. If triggered,
the dryer control system will energize the red alarm LED
on the control panel and de-energize the common alarm
relay. The alarm automatically clears once the alarm
conditions are corrected.

7
 PURGE INLET
CHECK VALVE

TOP VIEW

HEATER TEMP
THERMOCOUPLE
(CENTER END IN PIPE) HOT PIPE INSULATION
(OPPOSITE SIDE) (OPTIONAL)

HEATER OVERTEMP RTD

PURGE ADJUSTING VALVE

(REMOVE HANDLE AFTER
PURGE SAVER
INITIAL DRYER TEST)
INTAKE FILTER
(OPTIONAL)

PURGE SAVER
INTAKE SHUT-OFF
VALVE (OPTIONAL)
ASME CODE TAG

PURGE SAVER
(OPTIONAL) TOWER INLET
VALVE

PURGE AIR
HEATER WITH INLET
INSULATION

TOWER
BLOW-DOWN
REAR VIEW VALVE

ASME RELIEF VALVE

PURGE
OUTLET CHECK VALVE
PRESSURE GAUGE

DESICCANT RIGHT TOWER

FILL PORT LEFT TOWER RIGHT TOWER PRESSURE GAUGE

CONTROL
ENCLOSURE

LEFT TOWER
PRESSURE GAUGE
HIGH TENSION
ENCLOSURE

PRESSURE REGULATOR
& PILOT AIR FILTER
TOWER
INSULATION
(OPTIONAL)
DEWPOINTER
(OPTIONAL)

DESICCANT
TOWER PURGE AIR DRAIN PORT
EXHAUST MUFFLER INLET

TOWER PURGE
EXHAUST VALVE

FRONT VIEW

Figure 3
General Layout Drawing
(Models 300 through 600)

8
 TOP VIEW
HOT PIPE INSULATION
(OPTIONAL)
HEATER TEMP
THERMOCOUPLE
(CENTER END IN PIPE)
(OPPOSITE SIDE)
PURGE INLET
CHECK VALVE
HEATER OVERTEMP RTD

PURGE SHUT-OFF VALVE

PURGE ADJUSTING VALVE

(REMOVE HANDLE AFTER
IN

VXD
INITIAL DRYER TEST)

PURGE SAVER
INTAKE FILTER
(OPTIONAL)

ASME CODE TAG

PURGE SAVER
INTAKE SHUT-OFF
VALVE (OPTIONAL)
TOWER INLET
VALVE

PURGE SAVER
(OPTIONAL)

PURGE
HEATER WITH
INSULATION
REAR VIEW

ASME RELIEF VALVE

OUTLET CHECK VALVE

PURGE
PRESSURE GAUGE

DESICCANT
FILL PORT RIGHT TOWER
PRESSURE GAUGE

CONTROL
ENCLOSURE

LEFT TOWER
PRESSURE GAUGE HIGH TENSION
ENCLOSURE
PRESSURE REGULATOR
& PILOT AIR FILTER
TOWER
INSULATION
DEWPOINTER (OPTIONAL)
(OPTIONAL)

TOWER PURGE DESICCANT

EXHAUST VALVE DRAIN PORT

TOWER BLOW- TOWER

DOWN VALVE FRONT VIEW DEPRESS VALVE

Figure 3a
General Layout Drawing
(Models 750 through 3200)

9
 turned on. The heated purge air flows through the
6.0 Operation Right Purge Check Valve, down through the right
tower, and exits through the Right Tower Purge
6.1 Controls Exhaust Valve D. The Heater is de-energized when
A solid-state controller controls valve and heater opera- the Right Chamber temperature sensor detects
tion, monitors all critical operating conditions, and indi- desiccant bed heating is complete. Purge flow will
cates operating status on a 2-line LCD display operator continue to cool the right tower desiccant bed while
interface. The controller receives input data from pres- “recovered” bed heat strips additional moisture from
sure switches, temperature sensors and the operator the desiccant.
interface. The operator interface displays information
about the dryer operating status and is used to change Finally, the Right Tower Purge Exhaust Valve D is
the dryer operating mode. closed. The right tower slowly repressurizes to full
line pressure and is ready to go back on-line.

6.2 Operating Modes 2. Right Tower Drying – Left Tower Regenerating

6.2.1 Automatic and Manual Advance At the start of the Right Tower Drying cycle, Right Inlet
The drying and regeneration cycles are divided into Valve B opens, Left Inlet Valve A closes to isolate the
discrete steps. The operator selects either one of the two towers. Wet, compressed air flows up through
automatic advance modes (Energy Management, Dew the right tower where it is dried. The dry air exits the
Point Control, or Fixed Cycle) or manual advance mode dryer through the Right Outlet Check Valve.
(Test Cycle) through the operator interface. Next, the Purge Supply Valve E is closed and the Left
Selecting any of the automatic advance modes enables Purge Exhaust Valve is opened. The left tower is
a timer in the controller to advance the program step-by- slowly depressurized through an exhaust muffler.
step according to the programmed schedule. Next, Purge Supply Valve E and Left Tower Purge
Setting up the controller for manual advance disables the Exhaust Valve are opened, and the Heater is turned
timer and the operator can advance the program one step on. The heated purge air flows through the Left
at a time. This mode is used for diagnostic purposes. Purge Check Valve, down through the left tower, and
exits through the Left Tower Purge Exhaust Valve.
6.2.2 Fixed and Demand Cycle Operation The Heater is de-energized when the Left Chamber
In Fixed Cycle operation, each tower is on-line (drying) for temperature sensor detects desiccant bed heating
a fixed time period regardless of the operating conditions. is complete. Purge flow will continue to cool the left
In demand cycle operation, a tower remains on-line until tower desiccant bed while “recovered” bed heat strips
the desiccant bed has been fully utilized. For lower than additional moisture from the desiccant.
designed moisture loads, this results in longer drying
Finally, the Left Tower Purge Exhaust Valve is closed.
cycles, longer time between regenerations and, therefore
The left tower slowly repressurizes to full line pres-
lower energy consumption. Demand cycle operation is
sure and is ready to go back on-line.
an optional feature. The operator interface is used to
select the fixed or demand cycle. 6.3.2 Demand Cycle (optional)
Operation of the demand cycle is identical to the fixed
cycle except the cycle is extended until the desiccant bed
6.3 Operating Sequence Description
in the on-line tower has been fully utilized. The off-line
6.3.1 Fixed Cycle (Standard) tower is regenerated and remains in a stand-by mode
1. Left Tower Drying – Right Tower Regenerating after being repressurized.
(See Figure 4)
1. Left Tower Drying – Right Tower Regenerating
At the start of the Left Tower Drying cycle, Left
(See Figure 5)
Inlet Valve A opens, Right Inlet Valve B closes to
isolate the two towers. Wet, compressed air flows At the start of the Left Tower Drying cycle, Left
up through the left tower where it is dried. The dry Inlet Valve A opens, Right Inlet Valve B closes to
air exits the dryer through the Left Outlet Check isolate the two towers. Wet, compressed air flows
Valve. up through the left tower where it is dried. The dry
air exits the dryer through the Left Outlet Check
Next, the Purge Supply Valve E is closed and the
Valve.
Right Purge Exhaust Valve C is opened. The right
tower is slowly depressurized through an exhaust Next, the Purge Supply Valve E is closed and the
muffler. Right Purge Exhaust Valve C is opened. The right
tower is slowly depressurized through an exhaust
Next, Purge Supply Valve E and Right Tower Purge
muffler.
Exhaust Valve D are opened, and the Heater is

10
 Figure 4 Figure 5
Fixed Cycle Operation Demand Cycle Operation with Venturi Blower
Left Chamber Drying – Right Chamber Regenerating Left Chamber Drying – Right Chamber Regenerating

Next, Purge Supply Valve E and Right Tower Purge Right Tower Purge Exhaust Valve D. The Heater
Exhaust Valve D are opened, and the Heater is operates until the bed temperature sensor signals
turned on. The Venturi Blower Intake Shutoff Valve heating is complete. Venturi Blower Intake Shutoff
F is opened. Purge air passes through the venturi Valve F closes, dry purge flow provides partial cool-
blower, drawing in ambient air, augmenting the purge ing while recovering heat to drive additional moisture
air flow before passing through the heater. The from the bed.
heated purge air then flows through the Right Purge
Check Valve, down through the right tower, and exits Finally, the Left Tower Purge Exhaust Valve is closed.
through the Right Tower Purge Exhaust Valve D. The The left tower slowly repressurizes to full line pres-
Heater operates until the bed temperature sensor sure and is ready to go back on-line.
signals heating is complete. Venturi Blower Intake Figure 6 shows the air sampling system for the de-
Shutoff Valve F closes, dry purge flow provides par- mand cycle (Energy Management System – EMS)
tial cooling while recovering heat to drive additional option. A 3-way pilot valve directs an air sample
moisture from the bed. from the drying tower to the EMS sensor. The EMS
Finally, the Right Tower Purge Exhaust Valve D is sensor detects the relative humidity and temperature
closed. The right tower slowly repressurizes to full of the air sample. The air sample then exhausts to
line pressure and is ready to go back on-line. atmosphere. The drying tower remains on-line until
the moisture front arrives at the sensor.
2. Right Tower Drying – Left Tower Regenerating
At the start of the Right Tower Drying cycle, Right Inlet
Valve B opens, Left Inlet Valve A closes to isolate the
two towers. Wet, compressed air flows up through
the right tower where it is dried. The dry air exits the EMS
dryer through the Right Outlet Check Valve.
Next, the Purge Supply Valve E is closed and the Left
Purge Exhaust Valve is opened. The left tower is
LEFT RIGHT
slowly depressurized through an exhaust muffler. TOWER P TOWER

Next, Purge Supply Valve E and Left Tower Purge

Exhaust Valve are opened, and the Heater is turned
on. The Venturi Blower Intake Shutoff Valve F is
opened. Purge air passes through the venturi blower,
drawing in ambient air, augmenting the purge air flow Figure 6
before passing through the heater. The heated purge Optional Moisture Sensing
air then flows through the Right Purge Check Valve, Energy Management System (EMS)
down through the right tower, and exits through the
11
6.4 Control Board Jumpers NOTE: Jumpers JP7 and JP8 are used by the fac-
In the upper left hand corner of the control board there tory during final inspection to download language
are eight two-pin jumpers labeled JP1 through JP8. Only text and to enable ‘factory’ set-up screens.
six of the eight jumper pairs are utilized. Pairs JP7-JP8
7. JP7 – Download Language Text
are used for factory settings and testing. NOTE: Do
Jumper JP7 is factory installed in the OFF position
not install jumpers in the ON position on pairs JP7
to disable Language Text download. The jumper is
through JP8. The jumper is a removable bridge that is
installed in the ON position to allow for language text
used to make or break continuity between two pins that
download due to either language corrections or new
form a pair. When installed in the ON position, the jumper
language installation.
is place on both pins of the pair and continuity between
the pins is established. When installed in the OFF posi- 8. JP8 – Set Up
tion, the jumper is removed or stored on a single pin and Jumper JP8 is factory installed in the OFF position
continuity is broken. Jumper functions are as follows: to disable access to “factory” set up screens. The
jumper is installed in the ON position during final
1. JP1 – Dryer Type
inspection at the factory to set controller to match
Jumper JP1 is used to select the dryer type configu-
customer requirements.
ration. It is installed in the OFF position for External
Heated dryer configuration.
2. JP2 – Energy Management
6.5 Operator Interface
Refer to Figure 7 , Front Panel Overlay for information
Jumper JP2 is installed in the ON position when
regarding the location and function of the LEDs, switches,
an Energy Management sensor is installed. It is
and text display.
installed in the OFF position when no Energy Man-
agement sensor is installed. 6.5.1 Front Panel LED’s
3. JP3 – Dew Point Transmitter • Power On - green
Jumper JP3 is installed in the ON position when a • Alarm - red
Dew Point Transmitter is installed. It is installed in • Service / Maintenance reminder - amber
the OFF position when no Dew Point Transmitter is • Filters (pre, after, and pilot) service / maintenance
installed. reminders - amber
• Inlet switching and purge / repressurization valve sta-
NOTE: “Energy Management” can coexist with the tus (On = valve open; Off = valve closed) - green
dew point transmitter option. Dryer control based • Left and right tower status (heating) - amber
on the ENERGY MANAGEMENT or DEWPOINT • Left and right tower status (drying) - green
CONTROL is selected on Screen 1 of the Set Up • Left and right tower pressure switch status (On =
Mode. switch closed; Off = switch open) - green
If DEWPOINT CONTROL is not selected then the 6.5.2 Front Panel Switches
dew point signal does not control the dryer cycle but The front panel contains four momentary-contact push-
still serves a monitoring and alarm function. button switches. Refer to Figure 7, Front Panel Overlay
for the appropriate icon associated with each switch.
4. JP4 – Cooling Cycle
Pushing on the overlay icon actuates the switch.
Jumper JP4 is installed in the ON position to disable
the Cooling Cycle. It is installed in the OFF position Data Display Switch
enable a Cooling Cycle. This switch is used to step through the display
screens.
NOTE: A Cooling Cycle is required on Externally
Heated Dryers. Select Switch
This button is located to the left of the text display window.
5. JP5 – Switching Failure
Refer to the Front Panel Operation Section for additional
Jumper JP5 is installed in the ON position to enable
information.
Switching Failure. The jumper is installed in the OFF
position if Switching Failure is disabled. ENTER Switch
This button is located to the right of the text display
6. JP6 – Common Alarm
window. Refer to the Front Panel Operation Section for
Jumper JP6 is installed in the OFF position to en-
additional information.
able both the dryer fault alarms and service alarms
to activate the common alarm. This is the default Alarm Reset Switch
configuration. Install jumper JP6 in the ON position This button is normally used to reset an alarm or service
if the common alarm is to activated by a dryer fault reminder. Refer to the Front Panel Operation Section
alarm only. for additional information.

12
 Left Tower Pressure Filter Service /
Switch LED: Maintenance LED
On=Tower Pressurized

Filter Service /
Maintenance LED
Left Tower Drying LED

Right Tower Pressure

Left Purge Valve LED Switch LED:
On=valve open On=Tower pressurized
Off=valve closed

Left Inlet Valve LED

On=valve open Right Tower Drying LED
Off=valve closed
Right Purge Valve LED
Left Tower On=valve open
Heating LED Off=valve closed

Right Tower
Filter Service / Heating LED
Maintenance LED

Vacuum Fluorescent Right Inlet Valve LED

Text Display On=valve open
Off=valve closed

Select switch
Enter Switch

Power On LED
Maintenance / Service
Reminder LED
Communications Icon

Alarm LED
Data Display Switch

Reset Switch for Alarm

RS232

Figure 7
Front Panel Overlay

6.5.3 Front Panel Operation 4. Upon exiting Program Mode the controller will switch
1. There are five operating modes for the Heated Desic- to Display Mode
cant Dryer Control.
a. Program Mode Screen 1: Select the Language
b. Setup Mode
c. Alarm & Service Mode
ENGLISH
d. Display Mode
e. Test Mode 1. Press to scroll through the choices: ENGLISH,
FRANCAIS and ESPANOL.
2. Each Mode is described below.
2. When finished, press to save the selection and
6.5.4 Program Mode move to the next screen.
1. Press and hold and for 3 seconds to enter
Program Mode. Screen 2: Select the Service Level
2. Program Mode is comprised of the screens that are SERVICE LEVEL
described below. NORMAL
3. There are three (3) ways to exit Program Mode. 1. Press to toggle between NORMAL and SEVERE.
a. Press after making the selection in the final a. NORMAL Service Intervals are:
screen. i. 4000 hours for filters
b. At any screen, press and hold for 3 seconds. ii. 8000 hours for desiccant
c. The controller automatically exits Program Mode iii. 8000 hours for valves
if no button is pressed within 60 seconds.

13
 b. SEVERE Service Intervals are: Screen 7: Set Point for Dew Point Demand Control
i. 2000 hours for filters (Displayed only when JP3 “on”)
ii. 4000 hours for desiccant DPNT CNTL SETPT
iii. 4000 hours for valves
±XX°C ±XXX°F
2. When finished, press to save the selection and
1. Press to increment the setting to the desired
move to the next screen.
value.
Screen 3: Reset the Timer for Filter Service a. Standard set point is -30°C -22°F .
b. The allowable range of values is from
FILTER SERVICE -80°C -112°F to +10°C +50°F in 5°C/9°F
RESET? NO increments.
1. Press to toggle between NO and YES. NOTE: Value must be set “drier” than Dew Point
Sensor Alarm Set Point (screen 6).
2. When finished, press to acknowledge the
selection and move to next screen. 2. When finished, press to acknowledge the
selection and exit the Program Mode.
Screen 4: Reset the Timer for Desiccant Service
DESICCANT SERVICE Screen 8: Set the Heat Termination Set Point
RESET? NO HEAT TERM SET-PT
XX°C XXX°F
1. Press to toggle between NO and YES.
1. Press to increment the setting to the desired
2. When finished, press to acknowledge the temperature value.
selection and move to next screen. a. Refer to P&ID diagrams in the back of this manual
for Heat Termination set points (see set point
Screen 5: Reset the Timer for Valve Service values for RTD1 and RTD2)
VALVE SERVICE b. The allowable range of values are:
RESET? NO 60° - 160°C 140° - 320°F in 10°C increments.

1. Press to toggle between NO and YES. 2. When finished, press to acknowledge the
selection and move to next screen. Exit Program
2. When finished, press to acknowledge the Mode when there are no more active screens to
selection and move to next screen. display.
Screen 6: Set Alarm Point for the Dew Point Screen 9: Set the Sweep Termination Set Point
Sensor (Displayed only when JP3 “on”)
SWEEP TERM SET-PT
DEWPOINT ALARM
XX°C XXX°F
±XX°C ±XXX°F
XX MIN SW DELAY 1. Press to increment the setting to the desired
temperature value.
1. Press to increment the setting to the desired The allowable range of values are:
value. 48° - 60°C 118° - 150°F in 2°C increments.
a. Standard set point is -20°C -4°F .
b. The allowable range of values is from 2. When finished, press to acknowledge the
-80°C -112°F to +10°C +50°F in 5°C/9°F selection and move to next screen. Exit Program
increments. Mode when there are no more active screens to
display.
2. When finished, press to acknowledge the
selection and scroll to the switchover delay set point Screen 10: Set Points for Energy Management
screen.
(Displayed only when JP8 “on”)
a. Standard set point is 60 MIN .
b. The allowable range of values are 30 to 120 MIN ENRGY MGMT SETPT
in 10 minute increments. XX%RH
XX MBAR .XXX PSI
3. When finished, press to acknowledge the
selection and move to next screen. Exit Program 1. Press to increment the setting to the desired
Mode when there are no more active screens to maximum RH value.
display. a. Standard set point is 60%RH . The factory setting
should not require adjustment.

14
 b. The allowable range of values are 20 to 80%RH
5. When finished, press to acknowledge the
in 5% increments.
selection and move to next screen. Exit Program
2. When finished, press to acknowledge the selec- Mode when there are no more active screens to
tion and scroll to the pressure set point screen. display.

3. Press to increment the setting to the desired 6.5.5 Setup Mode

maximum vapor pressure value. 1. Press and hold for 3 seconds to enter Setup
a. Standard set point for a -40°F dew point dryer is Mode.
16 MBAR (0.232 PSI) .
2. Setup Mode is comprised of the screens that are
NOTE: Standard set point for a -100°F dew point described below.
dryer is 4 MBAR (0.058 PSI) .
3. There are two ways to exit Setup Mode.
b. The allowable range of values is
a. Press after making the selection in Screen 1.
3 to 34 MBAR (0.044 to 0.493 PSI) in 1 MBAR incre-
b. The controller automatically exits Setup Mode if
ments.
no button is pressed with 60 seconds.
4. When finished, press to acknowledge the 4. One of two things will happen upon exiting Setup
selection and move to next screen. Mode.
a. The controller will switch to Display Mode if
Screen 11: Set Points for High Humidity Alarm ENERGY MANAGEMNT, FIXED CYCLE or
(Displayed only when JP8 “on”) DEWPOINT CONTROL is selected.
HIGH HUMIDITY b. The controller will switch to Test Mode if TEST
XX%RH CYCLE is selected.
XX MBAR .XXX PSI
Screen 1: Select the Cycle Type
XX MIN SW DELAY
CYCLE TYPE
1. Press to increment the setting to the desired ENERGY MANAGEMNT
maximum RH value.
a. Standard set point is 75%RH . The standard 1. Press to scroll through the choices:
setting should not require adjustment. a. ENERGY MANAGEMNT (displayed only when
b. The allowable range of values are 20 TO 80%RH JP2 is in the ON position)
in 5% increments. b. DEWPOINT CONTROL (displayed only when JP3
NOTE: Must be set above Energy Management is in the ON position)
Maximum RH Value Set Point (screen 9). c. FIXED CYCLE
d. TEST CYCLE
2. When finished, press to acknowledge the selec-
tion and scroll to the pressure set point screen. 2. When finished, press to save the selection and
exit the Setup Mode.
3. Press to increment the setting to the desired
maximum vapor pressure value.
a. Standard set point for a -40°F dew point dryer is
24 MBAR (0.348 PSI) .

NOTE: Standard set point for a -100°F dew point

dryer is 5 MBAR (0.073 PSI) .
b. The allowable range of values is
3 to 34 MBAR (0.044 to 0.493 PSI) in 1 MBAR incre-
ments.
NOTE: Must be set above Energy Management
Maximum Vapor Pressure Set Point (screen 9).
4. When finished, press to acknowledge the
selection and scroll to the switchover delay set point
screen.
a. Standard set point is 60 MIN. .
b. The allowable range of values are 30 to 120 MIN
in 10 minute increments.

15
6.5.6 Alarm & Service Mode d. On alarm condition, de-energize heat cycle,
1. Alarm & Service Mode is active when the controller stop cycle sequence, display local alarm and
is in Display Mode. It is not active in Program Mode, de-energize common alarm relay.
Setup Mode, or Test Mode.
e. Alarm is self-clearing.
2. Local alarm consists of a blinking alarm LED and an
7. Depressurization Failure (models 900 - 3200) -
alarm message display.
Left Tower or Right Tower Regenerating High
3. Alarm messages have priority over Service Pressure Alarm
messages. Service messages have priority over
a. If pressure switch 3PS is open during the Heating
Display Messages.
of Cooling Cycle, indicating pressure above the
4. After an alarm condition has been corrected, if: factory setting (refer to Electrical Schematic
a. Alarm is “self-clearing” then, drawings at the back of this manual for set point),
i. The alarm LED stops blinking (LED on); the an alarm is activated.
alarm message continues to be displayed.
b. On alarm condition, the heater is de-energized,
ii. The alarm reset button must be depressed to
the purge shut-off valve (Solenoid “E”) is closed,
clear the alarm LED (LED off) and the alarm
the cycle sequence is stopped, a local alarm is
message.
displayed and the common alarm relay is de-en-
b. Alarm must be manually reset, then: ergized.
i. The alarm LED continues to blink and the
c. “Alarm Left Tower - Regenerating High Pressure”
alarm message continues to be displayed.
will be displayed if regenerating the left tower.
ii. The alarm reset button must be depressed
to: “Alarm Right Tower - Regenerating High Pressure”
1. Clear the alarm LED (LED off) will be displayed if regenerating the right tower.
2. Clear the alarm message and
3. Restart the dryer cycle. d. This alarm is self-clearing.

5. When an alarm condition has not been corrected 8. The dryer is equipped with RTD temperature sensors.
and the “alarm reset” button is pressed, the alarm There are out of range alarms for each.
will not clear except as follows: a. The standard left tower, right tower, and heater
a. The alarm conditions will clear for 5 seconds, RTDs (RTD1, RTD2, RTD3) are scaled from
then reappear if the alarm condition persists, this -20°F(-28°C) to 890°F (477°C), “Out of Range”
applies to the following alarms: conditions are as follows:
i. Heater: High Inlet Temperature. i. Over-range - temperature above 850°F
ii. Heater: Low Temperature (454°C)
iii. Humidity Sensor: High Humidity Alarm ii. Under-range - temperature below -20°F
iv. Humidity Sensor: Under-Range or Over- (-28°C)
Range Alarm iii. NOTE: The controller will annunciate a
v. Dew Point Sensor: High Dew Point Alarm “Heater Overtemperature” alarm in lieu of an
vi. Dew Point Sensor: Under-Range or Over- “Over Range” alarm when the heater sensor
Range Alarm is disconnected.
6. There are three alarms for each tower that are trig- b. The Energy Management RTD4 is scaled from
gered by the tower pressure switches. These alarms -20°F(-28°C) to 429°F(220°C), “Out of Range”
can occur in any operating mode (Test, Fixed, Energy conditions are as follows:
Management, or Dew Point Demand Cycle).
i. Over-range - temperatures above 400°F
Following is a brief description of each alarm. (204°C)
a. Left or Right tower, drying, low pressure ii. Under-range - temperatures below -20°F
i. Pressure switch open during the drying (-28°C)
cycle. c. On alarm condition, a local alarm is displayed and
b. Left or Right tower, regenerating, high pressure the common alarm relay is de-energized.
i. Pressure switch closed while purge valve is d. Over-range and Under-range alarms are self-
open (after an initial time delay) clearing.
c. Left or Right tower, regenerating, low pressure
i. Pressure switch open at the end of the
regenerating cycle.

16
 ALARM MESSAGES

LEFT TOWER ALARMS RIGHT TOWER ALARMS OTHER ALARMS

ALARM LEFT TOWER ALARM RIGHT TWR ALARM COOLING

DRYING DRYING HEATER HIGH TEMP
LOW PRESSURE LOW PRESSURE

ALARM LEFT TOWER ALARM RIGHT TWR ALARM HEATER

REGENERATING REGENERATING OVER-TEMPERATURE
HIGH PRESSURE HIGH PRESSURE

ALARM LEFT TOWER ALARM RIGHT TWR ALARM HEATER

REGENERATING REGENERATING LOW TEMPERATURE
LOW PRESSURE LOW PRESSURE

ALARM LEFT TOWER ALARM RIGHT TWR ALARM ENRGY MGNT

TEMP UNDER-RANGE TEMP UNDER-RANGE UNDER-RANGE

ALARM LEFT TOWER ALARM RIGHT TWR ALARM ENRGY MGNT

TEMP OVER-RANGE TEMP OVER-RANGE OVER-RANGE

ALARM LEFT TOWER ALARM RIGHT TWR

OUTLET DEW POINT OUTLET DEW POINT

ALARM LEFT TOWER ALARM RIGHT TWR

HIGH HUMIDITY HIGH HUMIDITY

ALARM LEFT TOWER ALARM RIGHT TWR

DEW POINT DEW POINT
UNDER-RANGE UNDER-RANGE

ALARM LEFT TOWER ALARM RIGHT TWR

DEW POINT DEW POINT
OVER-RANGE OVER-RANGE

17
9. Heat Low Temperature iii. This alarm is self-clearing, at which time the
a. R T D 3 i s u s e d t o d e t e c t H e a t e r L o w alarm LED stops blinking and control switches
Temperature. back to Energy Management control.
b. Alarm if the heater temperature is less than 250°F 13. Dew Point Sensor
(121°C) within 15 minutes after the Heat Cycle is a. High Dewpoint Alarm
initiated (15 minute delay also applies after power i. The user enters an alarm value through the
recovery). Program Mode.
c. On alarm condition, display local alarm and de- ii. If the measured dew point exceeds the
energize common alarm relay. alarm value, the outlet dew point alarm is
indicated.
d. This alarm is self-clearing.
b. Under-range alarm - Dew point below -148°F
10. Cooling Alarm - Heater High Temperature
(-100°C)
a. R T D 3 i s u s e d t o d e t e c t H e a t e r H i g h
Temperature. c. Over-range alarm - Dew point greater than
b. Alarm when heater temperature exceeds 250°F +109°F (+43°C)
(121°C) when the sequence is in the second d. On alarm condition,
stage of the COOLING CYCLE (i.e. 30 minutes i. Local alarm is displayed and the common
after cooling starts. alarm relay is de-energized.
c. On alarm condition, stop cycle sequence, display ii. If dryer is set up for Dewpoint Control, the dryer
local alarm and de-energize common alarm sequence continues, but bypasses the “HOLD”
relay. step and proceeds to tower switchover after 4
hours of drying.
d. This alarm must be manually reset.
iii. This alarm is self-clearing, at which time the
11. Heater Over-Temperature alarm LED stops blinking and control switches
a. RTD3 is used to detect Heater Over-Tempera- back to Dewpoint Control.
ture.
b. Alarms anytime that the Heater temperature
exceeds 650°F (343°C).
c. On alarm condition, de-energize heat cycle, stop
cycle sequence, display local alarm and de-ener-
gize common alarm relay.
d. This alarm must be manually reset.

Alarms for Optional Devices

12. Energy Management -
a. High Humidity Alarm:
i. Measured moisture level exceeds the air alarm
value entered through the Program Mode.
b. Humidity Sensor:
i. Under-range: RH% < -15%
ii. Over-range: RH% > 115%
c. RTD:
i. Over-range: Temperature above 448°F
(231°C)
ii. Under-range: Temperature below -20°F
(-28°C)
d. On alarm condition:
i. Local alarm is displayed and the common
alarm relay is de-energized.
ii. If the dryer is set up for Energy Management
Control, the dryer sequence continues, but
bypasses the “HOLD” step and proceeds to
tower switchover after 4 hours of drying.

18
Service Due Messages 6.5.7 Display Mode
1. Display Mode is active when the user exits Program
14. There are two service levels (normal and severe)
Mode or Setup Mode and no alarms are active
as described in Program Mode. Each service level
(unless MANUAL CYCLE was selected in Setup
has preset time intervals for servicing the filters,
Mode).
desiccant, and valves. Time continues to accumulate
as long as power is supplied to the controller, whether 2. Display Mode is comprised of dryer status screens
the controller is switched on or off. and dryer display screens (described below). The
controller automatically alternates the display
When a service time interval expires (see also 14.d
between the Status Screens and selected Display
below), the controller operates as follows.
Screens.
a. The service LED blinks and the appropriate
3. The user can override the automatic screen scroll
service message is shown on the text display.
by pressing to step through each of the Display
i. When the service interval for filters has expired Screens shown on the next page. Automatic
(see also d below), the three filter LED’s also scrolling will resume when is pressed or if
blink. not depressed for 60 seconds.
b. The dryer continues to cycle normally. The LED’s 4. The Energy Savings and Service Reminders
for the valve’s, pressure switches, and desiccant Display Screens (Filters, Desiccant, and Valves) are
towers are not used for service indication. alternated in sequence with the current dryer status
c. Press the Reset button to extinguish the service screen.
LED and to clear the service message from the
text display.
d. If the dryer has 1 or 2 filter monitors, the timer
for filter service is disabled. When the filter
monitor(s) send an alarm signal (change filter)
to the controller, the controller displays the same
LED’s and messages it would if the timer for filter
service had expired.
15. Examples of the text display are shown on page 18
and below for each alarm and service reminder. The
second line of the alarm screens contains up to three
messages which are scrolled through, displaying
each one for 2 seconds.

SERVICE DUE MESSAGES

SERVICE DRYER
FILTERS

SERVICE DRYER
DESICCANT

SERVICE DRYER
VALVES

19
 DRYER STATUS SCREENS

LEFT TOWER DRYING RIGHT TOWER DRYING

LT DRYING LT DEPRESSURIZE
RT DEPRESSURIZE RT DRYING

LT DRYING LT HEATING
RT HEATING RT DRYING

LT DRYING LT COOLING
RT COOLING RT DRYING

LT DRYING LT REPRESSURIZE
RT REPRESSURIZE RT DRYING

LT DRYING LT HOLDING
RT HOLDING RT DRYING
(Not displayed in FIXED Cycle) (Not displayed in FIXED Cycle)

TOWER SWITCHOVER TOWER SWITCHOVER

DRYER DISPLAY SCREENS

Energy Savings Outlet Dew Point Dewpoint Demand SetPoint

(Not displayed in FIXED Cycle) (Displayed only if JP3 is ON) (Displayed only if JP3 is ON)
ENERGY SAVINGS DEW POINT DWPT CNTL SETPT
XX% ±XX°C ±XXX°F ±XX°C ±XXX°F
NOTE: Energy Savings will appear
after seven days of continuous use. Left Tower Temperature Energy Mgmt Signal
LT TEMP (Displayed only if JP2 is ON)
Service reminder (filters) ±XX°C ±XXX°F ENERGY MGMT SGNL
HOURS TO SERVICE XX%RH XXX°F XX°C
FILTERS: XXXX Right Tower Temperature XX MBAR X.XX PSI
RT TEMP
Service reminder (desiccant) ±XX°C ±XXX°F Energy Mgmt Setpoint
HOURS TO SERVICE (Displayed only if JP2 is ON)
DESICCANT: XXXX Heater Temperature ENERGY MGMT SET
HEATER TEMP XX MBAR X.XX PSI
Service reminder (valves) ±XX°C ±XXX°F (This is the calculated “hold” set-point,
HOURS TO SERVICE which is based on the sample air tem-
VALVES: XXXX perature.)

20
6.5.8 Test Mode 5. To exit Test Mode:
1. Test Mode is active when the user exits Program a. Press and hold for 3 seconds to exit Test
Mode after selecting operation in MANUAL CY- Mode. The display switches to Screen 2 of Setup
CLE. Mode.
b. Use to select ENERGY MANAGEMENT,
2. Test Mode is comprised of ten (12) screens (screen
DEWPOINT CONTROL or FIXED CYCLE.
descriptions follow the table below on the next page).
Each screen corresponds to one of ten program c. Press and hold for 3 seconds to exit Setup
steps (described in the table below). Mode and activate Display Mode.
d. Dryer operation continues from the last step active
3. Press to advance from one screen (test step) to when exiting the Test Mode.
the next.

IMPORTANT: Be sure to read and understand all

cautions listed with the screen (program step) de-
scriptions.

4. Upon entering Test Mode, the program can be at any

one of the twelve steps.

Program Step 1 2 3 4 5 6 7 8 9 10 11 12
Cool
LT status Drying Drying Drying Drying Drying Drying Off Depress Heat Sweep Repress
Down
Cool
RT status Off Depress Heat Sweep Repress Drying Drying Drying Drying Drying Drying
Down
Closed Open then
1PS Closed Closed Closed Closed Closed Closed Closed Open Open Open
then Open Closed
Closed Open then
2PS Closed Open Open Open Closed Closed Closed Closed Closed Closed
then Open Closed
LT drying solenoid (B) On On On On On On Off Off Off Off Off Off
LT depress solenoid (F) Off Off Off Off Off Off Off On On On On Off
LT purge solenoid (C) Off Off Off Off Off Off Off Off On On On Off
RT drying solenoid (A) Off Off Off Off Off Off On On On On On On
RT depress solenoid (G) Off On On On On Off Off Off Off Off Off Off
RT purge solenoid (D) Off Off On On On Off Off Off Off Off Off Off
LT inlet valve (V1) Open Open Open Open Open Open Closed Closed Closed Closed Closed Closed
LT depress valve (V9) Closed Closed Closed Closed Closed Closed Closed Open Open Open Open Closed
LT purge valve (V3) Closed Closed Closed Closed Closed Closed Closed Closed Open Open Open Closed
RT inlet valve (V2) Closed Closed Closed Closed Closed Closed Open Open Open Open Open Open
RT depress valve (V10) Closed Open Open Open Open Closed Closed Closed Closed Closed Closed Closed
RT purge valve (V4) Closed Open Open Open Open Closed Closed Closed Closed Closed Closed Closed
Purge Saver Valve Closed Closed Open Closed Closed Closed Closed Closed Open Closed Closed Closed
Purge Inlet valve Closed Closed Open Open Open Open Closed Closed Open Open Open Open
Temp display - location Left Right Right Right Right Right Right Left Left Left Left Left

Table 2
Cycle Sequence Steps

21
 TEST MODE SCREENS

Screen 1: Step 1 Screen 7: Step 7

TEST1: LT DRYING TEST7: RT DRYING
LT: XX°C XXX°F RT: XX°C XXX°F

Screen 2: Step 2 Screen 8: Step 8

TEST2: DEPR RT TEST8: DEPR LT
RT: XX°C XXX°F LT: XX°C XXX°F
NOTE: Sequence step will not advance to HEAT until NOTE: Sequence step will not advance to HEAT until
tower has fully depressurized. Exception: If tower has fully depressurized. Exception: If
switching failure is disabled then pressure switching failure is disabled then pressure
condition is ignored. condition is ignored.

Screen 3: Step 3 Screen 9: Step 9

TEST3: HEAT RT TEST9: HEAT LT
RT: XX°C XXX°F LT: XX°C XXX°F

Screen 4: Step 4 Screen 10: Step 10

TEST4: COOL RT TEST10: COOL LT
RT: XX°C XXX°F LT: XX°C XXX°F

Screen 5: Step 5 Screen 11: Step 11

TEST5: SWEEP RT TEST11: SWEEP LT
RT: XX°C XXX°F LT: XX°C XXX°F
NOTE: If sweep cycle is disabled then Test 5 is NOTE: If sweep cycle is disabled then Test 10 is
ignored. ignored.

Screen 6: Step 6 Screen 12: Step 12

TEST6: REPR RT TEST12: REPR LT

RT: XX°C XXX°F LT: XX°C XXX°F

NOTE: Sequence step will not advance to tower NOTE: Sequence step will not advance to tower
SWITCHOVER until tower has fully SWITCHOVER until tower has fully
pressurized. Exception: If switching failure pressurized. Exception: If switching failure
is disabled then pressure condition is is disabled then pressure condition is
ignored. ignored.

22
6.6 Start-up 6.7.5 Check Mufflers For Back pressure
(models 300 through 750)
6.6.1 Controller Settings Excessive back pressure may result due to the
Set or verify settings on Controller. Detailed operational accumulation of desiccant fines (dust) in the muffler
points are presented in section 6.5 cartridges. This sometimes occurs after start-up due to
WARNING - Enclosure may have live electric parts. dusting of the desiccant during tower filling and dryer
De-energize dryer before opening enclosure. transport. If the tower pressure gauge of the off-stream
tower rises above 1 psig, the muffler elements should
6.6.2 Initial Pressurization be replaced.
SLOWLY pressurize dryer to full line pressure. (If the
dryer was installed with inlet and outlet isolation valves, 6.7.6 Process Valves
the inlet isolation valve should be slowly opened while Determine if air control valves are operating and
the outlet isolation valve remains closed.) sequencing correctly.
During initial start-up, check the entire system for leaks. 6.7.6.1 Valves – Models 300 through 600
If necessary, de-pressurize the dryer and correct any Inlet switching valves are normally open, pneumatically
leaks. piston-actuated, Y-angle poppet valves. A yellow indicator
can be seen through a clear window at the top of the ac-
6.6.2.1 Energy Management Sensor (if installed) tuator housing when the valve is in the open position.
Open and adjust the sample exhaust valve until a very
slight, continuous gas bleed is felt exhausting out of the Purge exhaust valves are normally closed, pneumati-
sample cell. cally piston-actuated, Y-angle poppet valves. A yellow
indicator can be seen through a clear window at the top
6.6.2.2 Dew Point Sensor (if installed) of the actuator housing when the valve is in the open
Ensure that the supply air valve is open (one turn). position.
Open and adjust the sample exhaust valve until a very
12 volt DC, normally-closed, 3-way pilot solenoid valves
slight, continuous gas bleed is felt exhausting out of the
are wired to the controller and are used to direct pilot
sample cell.
air to the actuators of the inlet switching and purge/
6.6.3 Energizing the Dryer repressurization valves.
Energize the dryer controls. Dryers are equipped with a single safety relief valve that
NOTE: The switching failure alarm may be activated if the has been sized to provide overpressure protection due
unit is energized before it is pressurized. To deactivate to a fire for both desiccant towers.
alarm, allow dryer to cycle to next step and press the 6.7.6.2 Valves – Models 750 through 3200
reset button. Inlet switching valves are resilient seated butterfly valves
with double acting pneumatic rack and pinion actuators.
6.6.4 Bringing the Dryer Online
A yellow arrow indicator located on the top of the actuator
Establish a normal flow through the dryer. Slowly open
output shaft points to valve position indicator icons. Pilot
the outlet isolation valve if present. Close any dryer by-
air is directed to actuator ports to open both inlet valves
pass valves.
upon loss of power.

6.7 Operational Check Points (Model 750 only) Purge exhaust valves are normally
closed, pneumatically piston-actuated, Y-angle poppet
6.7.1 Power to unit valves. A yellow indicator can be seen through a clear
Check periodically that there is power to the unit window at the top of the actuator housing when the valve
(indicating lights illuminated). is in the open position.

6.7.2 Alarms (Models 900 through 3200) Purge exhaust valves are
Periodically check for flashing red alarm LED. resilient seated butterfly valves with spring return, fail
closed, pneumatic rack and pinion actuators. A yel-
6.7.3 Tower Status LEDs low arrow indicator located on the top of the actuator
Illuminated LEDs indicate which tower is on-line drying output shaft points to valve position indicator icons.
or off-line regenerating. Pilot air is directed to actuator ports to close both purge/
repressurization valves upon loss of power.
6.7.4 Tower Pressure Gauges
Periodically check tower pressure gauges to verify 12 volt DC, single solenoid, 4-way pilot valves are wired
that the pressure gauge of the online tower reads line to the controller and are used to direct pilot air to the ac-
pressure and the pressure gauge of the off-line tower tuators of the inlet switching and purge/repressurization
reads below 2 psig (0.14 kgf/ cm2). valves.
NOTE: Read the off-line tower pressure gauge when the
tower is purging (air exhausting from muffler).

23
Two mainline outlet and two smaller purge line check 6.9.1.2 On restoration of power –
valves are installed in the upper piping to control the flow 1. If power is lost when the off-line tower is in either
of outlet and purge air. Check valve sticking will result in the HEAT or COOL step, the off-line tower will have
excessive air discharge through a muffler. Excessive air repressurized (either partially or completely) and the
discharge through the muffler can be associated with a sequence:
leaking outlet check valve on the same side or a purge
check valve of the opposite side tower. a. Resumes at the DEPRESSURIZATION step to
let down the pressure in the off-line tower then,
Dryers are equipped with a single safety relief valve that
has been sized to provide overpressure protection due b. Advances directly to the beginning of whichever
to a fire for both desiccant towers. stage of HEAT or COOL it had been at when
power was interrupted.
The tower pressure gauge of the online tower should
read line pressure. Air should not be leaking from the 2. If the off-line tower was at any other step (SWI-
purge-repressurization valve of the on-line tower. TCHOVER, DEPRESSURIZATION, REPRES-SU-
RIZATION or HOLD) when power was lost, then the
The tower pressure gauge of the off-line tower should sequence simply resumes at that step.
read below 2 psig (0.14 kgf/ cm2) while that tower is
purging. If excessive air is exhausting during the purge 6.9.1.3 Sequence Steps & Stages:
cycle, the inlet-switching valve on the same side may When power is restored the sequence doesn’t return
have failed to close or a check valve may be sticking. to the precise moment where power was lost, rather, it
resumes from the beginning of the last incomplete step
as described below:
6.8 Dryer Shut Down
1. If the dryer installation is equipped with dryer bypass 1. “Hold” then Switchover: LT goes on-line, RT goes
and inlet and outlet isolation valves, the bypass valve off-line.
should be opened and the inlet and outlet isolation 2. RT Depressurization
valves closed. 3. RT Heat Stage 1: 0 minutes
2. De-energize the dryer’s electrical supply. 4. Stage 2: 31.15 minutes
5. Stage 3: 62.30 minutes
3. SLOWLY open the tower blow down valves (refer 6. Stage 4: 93.45 minutes
to Figure 3 for general location) to vent the dryer 7. Stage 5: 124.60 minutes
internal pressure. 8. RT Cool Stage 1: 0 minutes
9. Stage 2: 30 minutes
4. When all dryer pressure gauges indicate zero pres- 10. RT Repressurization
sure, close the tower blow down valves. Depres- 11. “Hold” then Switchover: RT goes on-line, LT goes
surization is complete. off-line.
12. LT Depressurization
6.9 Loss of Power 13. LT Heat Stage 1: 0 minutes
Control valves are designed so that upon loss of power 14. Stage 2: 31.15 minutes
the air dryer is capable of drying air until the desiccant 15. Stage 3: 62.30 minutes
exposed to the airflow is saturated. 16. Stage 4: 93.45 minutes
17. Stage 5: 124.60 minutes
6.9.1 Power Recovery: 18. LT Cool Stage 1: 0 minutes
6.9.1.1 On loss of electrical power – 19. Stage 2: 30 minutes
All controller outputs turn off causing the dryer operating 20. LT Repressurization
valves will react as follows:
The sequence then continues normally.
1. For models with poppet style inlet valves (models
300 - 600): both inlet valves will open. Both towers
will repressurize. 6.10 Using the RS-232 Port
2. For models with butterfly inlet valves (models 750 - The RS-232 port is used to monitor dryer operation from
3200): inlet valves will remain in position. Any minor a host computer.
leakage through the inlet valve or check valve will RS-232 connections are made at the 3-pin connector
slowly repressurize the off-line tower. labeled J3 and located at the upper left-hand corner of
3. Purge exhaust valves close. the control board.
4. Purge supply valve fails open,
5. Venturi suction valve fails closed Interface to a PC requires a (1 to 1) DB-9 cable.
6. Depressurization solenoid valves (where used)
close.
7. The off-line tower repressurizes to line pressure.

24
Cable Pin Out: ,
- Data transmitted on pin 2 xxxx ASCII representation of the valve time to
- Data received on pin 3 service (hours)
- Ground is pin 5 ,
- Pins 7 and 8 are jumpered at the dryer x ASCII representation of programming
jumpers
Operation: ,
1. Fixed baud rate of 9600 1 or 0 Is the unit alarmed? 1 = alarm
2. Asynchronous format is 8 bit, no parity, 1 stop bit ,
(“8,N,1”) 1 or 0 Is service required? 1 = service
3. No check sum or error correction values are pro- ,
vided. If required, request status string two (or more) xx ASCII representation of the energy savings
times and compare for agreement. (%)
,
4. Request data by sending ASCII ? character (3FH). x Reserved for future use, always 1 for now
Response may take up to two seconds as certain ,
processing functions may require completion before ETX end of text character OxO3
the serial port is acknowledged. CR carriage return
5. The dryer responds with line feed (0AH), carriage LF line feed
return (0DH), and a character string as follows:
JUMPERS:
STX Start of text character 0x02
The programming jumpers are as follows (0=off,
109 Three character ASCII device identifier 1=on):
, comma character
JP Bit
x ASCII representation of the cycle type
1 0 off = externally heated on = blower dryer
,
2 1 on = energy management sensor installed
xx ASCII representation of the cycle step
3 2 on = dew point sensor installed
,
4 3 on = no cooling (blower purge only)
xxxxx ASCII representation of the current cycle time
5 4 on = tower pressure switches installed
in seconds
6 5 on = not used (fast cycle for development,
,
V3.5 and prior)
xxx ASCII representation of the inlet temperature
7 6 on = to download language text (factory
(°F)
use)
,
8 7 on = to enable factory set-up screens
xxx ASCII representation of the heater temperature
(°F) Determining jumper positions:
,
xxx ASCII representation of the left bed Each jumper 8 bits weighted by position
temperature (°F) JP Value
, 8 128
xxx ASCII representation of the right bed 7 64
temperature (°F) 6 32
, 5 16
xxx ASCII representation of the humidity sensor 4 8
temperature (°F) 3 4
, 2 2
xxx ASCII representation of the humidity sensor 1 1
relative humidity (%)
, Example:
xxxx ASCII representation of the dew point reading
If jumper 8, 5, and 1 are installed, a value of 128+16+1
(°F)
= 145 is returned
,
xxxx ASCII representation of the filter time to To decode, the algorithm:
service (hours)
, · If (number >= 128) è jumper 8 = on
xxxx ASCII representation of the desiccant time to · number = number - 128
service (hours) · If (number >= 64) è jumper = on
· number = number - 64;
· etc.....

25
 e. Utilizing an appropriate sized funnel, fill each
7.0 Maintenance desiccant tower as follows:
WARNING - This equipment is a pressure-containing 1) Install the required quantity of activated alu-
device. Depressurize before servicing. mina in layer 1 of each tower.

NOTE: The Dryer Controller is equipped with Service 2) Level layer 1 and each subsequent layer of
Reminder functions for filters, desiccant and valves. desiccant as added to each tower.
3) Finish filling each tower with desiccant until
all desiccant has been installed. LIGHT tap-
7.1 Desiccant Replacement ping on the tower sides with a soft-face mallet
NOTE: The use of the correct replacement desiccant should yield additional free space to allow
is necessary for proper dryer operation. Never use installation of all desiccant required. DO NOT
hygroscopic salts of the type commonly used in TAMP OR RAM DESICCANT.
“deliquescent ” type dryers.
f. Clean the fill port closure. Replace the fill plug
1. Frequency Of Desiccant Replacement using Teflon tape or another pipe thread sealant
Desiccant should be replaced whenever the required suitable for compressed air service. Reinstall fill
dew point cannot be maintained while the dryer is port flange cover (where applicable) in desiccant
being operated within its design conditions and there tower.
are no mechanical malfunctions.
3. Insuring Desiccant Dryness
NOTE: Desiccant life is determined by the quality of Replacement desiccant is shipped in airtight
the inlet air. Proper filtering of the inlet air will extend containers. Keep the covers on these containers tightly
the life of the desiccant. Typically desiccant life is 2 closed until use to avoid moisture contamination.
years. If desiccant is exposed to air it can be heated in
2. Procedure for Desiccant Charge Replacement an oven at 400°F (204°C) for four hours before
a. Depressurize and de-energize the dryer. use. Alternatively, if the dryer is not refilled with
dry desiccant, it may be necessary to operate
b. Remove the fill and drain plugs or flanges (where the unit with an inlet flow rate of less than 50% of
applicable) from the desiccant tower and drain the maximum rated inlet capacity until the desiccant has
spent desiccant. Place a container at the base of regenerated fully.
the vessel to collect the desiccant. If necessary
tap the sides of the vessels with a rubber mallet
to loosen desiccant. 7.2 Purge Mufflers
NOTE: Use extreme care when inserting rods or Purge mufflers should be checked regularly, changed
other tools through the desiccant fill or drain ports annually. Muffler disseminator elements become clogged
to loosen packed desiccant. Internal flow diffusers with desiccant dust over time, creating back pressure
at the ends of the desiccant beds can be damaged and restricted purge flow.
or punctured by sharp instruments. These diffusers
are necessary to distribute the airflow and keep the 7.3 Valves
desiccant beads within the tower. Desiccant beads in 1. Process and pilot valves should be checked fre-
exhaust mufflers, afterfilters, or the piping connected quently for leaks and proper operation.
to the desiccant towers may indicate a perforation of
a diffuser. 2. Purge pressure adjustment valve should be checked
frequently for proper adjustment.
c. Replace the drain plug using Teflon tape or another
pipe thread sealant suitable for compressed air
service. Reinstall drain port flange cover (where 7.4 Pilot Air Filter Element Replacement
applicable) in each desiccant tower. 1. Frequency of replacement
d. Refer to Table 1 (on page 5) for desiccant quan- The pilot air filter contains a filter element that should
tity per tower. be changed yearly. Replacement may be required
sooner if pressure drop across cartridge prevents
When using Table 1 you will find the desiccant
valves from actuating properly.
quantities listed in layers. Each layer will vary in
depth due to the type, quantity and purpose of the WARNING – The pilot air filter housing is a pressure-
desiccant. Layer 1 must be installed first at the containing device, depressurize before servicing.
bottom of the vessel followed by layer number 2 Slowly open manual drain valve on bottom of filter
etc., until the complete charge of desiccant has bowl by turning clockwise to verify that the housing
been installed. is depressurized before removing bowl.

26
2. Procedure for element replacement
a. Isolate dryer from air supply
b. Depressurize dryer by running dryer and allowing
system pressure to purge to atmosphere. Loss
of pilot pressure will eventually prevent purge/
repressurization valves from opening. Remaining
pressure can be vented to atmosphere through
the manual drain on the pilot air filter. The system
must be fully depressurized before removing the
bowl.
c. Remove the filter bowl by pushing up, turn-
ing counterclockwise and then pulling straight
down.
d. Clean the filter bowl.
e. Replace the element.
f. Clean and lubricate o-ring at top of bowl and
reassemble in reverse order.

7.5 Dew Point Analyzer Filter (optional)

Element Replacement
1. Frequency of replacement
The Dew Point Analyzer filter contains a filter element
that should be changed yearly. Replacement may be
required sooner if pressure drop across the cartridge
prevents the Dew Point Analyzer from operating
properly.
WARNING – The Dew Point Analyzer filter housing
is a pressure-containing device, depressurize before
servicing. Slowly open manual drain valve on bottom
of filter bowl by turning clockwise to verify that the
housing is depressurized before removing bowl.
2. Procedure for element replacement
a. Isolate dryer from air supply
b. Depressurize dryer by running dryer and allowing
system pressure to purge to atmosphere. Loss
of pilot pressure will eventually prevent purge/
repressurization valves from opening. Remaining
pressure can be vented to atmosphere through
the manual drain on the pilot air filter. The system
must be fully depressurized before removing the
bowl.
c. Remove the filter bowl by pushing up, turn-
ing counterclockwise and then pulling straight
down.
d. Clean the filter bowl.
e. Replace the element.
f. Clean and lubricate o-ring at top of bowl and
reassemble in reverse order.

27
8.0 Troubleshooting
WARNING - A POTENTIAL ELECTRICAL SHOCK
HAZARD EXISTS. Some of the troubleshooting
checks may require gaining access to the dryer’s
electrical enclosure(s) while the power supply is
energized and should be performed by a qualified
electrical technician.
WARNING - Before performing any electrical or
mechanical repairs or maintenance, or removing
or disassembling any component, be sure to de-
energize and depressurize the dryer.

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Indicator lights not illuminated 1. No power to unit. 1. Check voltage at terminal board.
2. Loss of power supply to (or at) dryer’s 2. Check disconnect switch or breaker closed. If tripped
electrical disconnect switch or breaker. breaker or blown fuse is noted, investigate and Remedy
(customer supplied) cause.
3. Blown fuse. 3. Replace fuse.
4. Board malfunction. 4. Replace board.
Excessive pressure drop in dryer 1. Inlet/Outlet screens on desiccant 1. Clean screens; follow desiccant removal instructions in the
towers are dirty Maintenance section.
2. Excessive flow rate 2. Check flow rate of inlet air. Reduce to design flow rate.
Low Pressure Alarm 1. Loss of dryer air supply. 1. Check compressor supplying dryer.
Left Tower or Right Tower 2. Excessive air demand. 2. Check equipment downstream of dryer.
Drying
3. Faulty drying tower pressure switch 3. Check pressure switch operation using tower pressure
gauge for comparison. Replace switch if defective.
4. Drying tower Inlet Valve failed to open 4a. Check for loss of pilot air - ensure manual drain valve on
bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open
4b. Check for inlet pilot air solenoid valve failure. Check valve
operation. Repair or replace as necessary.
4c. Check for drying tower Inlet Valve failure - examine valve
and actuator for damage. Repair or replace as necessary.
5. Drying tower Purge Exhaust Valve 5a. Check for air flow out of drying tower Purge Valve or
failed to close. exhaust piping indicating valve is not completely closed.
5b. Check for loss of pilot air - ensure manual drain valve on
bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open
5c. Check for purge pilot air solenoid valve failure. Check valve
operation. Repair or replace as necessary.
5d. Check for drying tower Purge Exhaust Valve failure -
examine valve and actuator for damage. Repair or replace
as necessary.
6. Drying tower Depressurization Valve 6. Check for air flow out of drying tower Depressurization
failed to close Muffler indicating valve is not completely closed. Repair or
replace as necessary.
7. Regenerating tower Outlet Check 7. Indicated by excessive flow out of regenerating tower
Valve failed to close Purge Valve. Examine valve internals. Repair or replace
as necessary.

28
 SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
High Pressure Alarm 1. Faulty regenerating tower pressure 1. Check pressure switch operation using tower pressure
Left Tower or Right Tower Re- switch gauge for comparison. Replace switch if defective.
generating 2. Regenerating tower Depressurization 2. Examine inner core and clean or replace as necessary.
Muffler clogged.
3. Regenerating tower Depressurization 3. Check valve operation. Repair or replace as possible.
Valve failed to open.
4. Regenerating tower purge exhaust pip- 4. Ensure piping is free of obstructions.
ing obstructed.
5. Regenerating tower Purge Exhaust 5a. Check for loss of pilot air - ensure manual drain valve on
Valve failed to open. bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open.
5b. Check for purge pilot air solenoid valve failure. Check valve
operation. Repair or replace as necessary.
5c. Check for regenerating tower Purge Exhaust Valve failure -
examine valve and actuator for damage. Repair or replace
as necessary.
Low Pressure Alarm 1. Faulty left tower pressure switch. 1. Check pressure switch operation using tower pressure
Left Tower or Right Tower Re- gauge for comparison. Replace switch if defective.
generating 2. Regenerating tower Purge Exhaust 2a. Check for air flow out of regenerating tower Purge Valve or
Valve failed to close. exhaust piping indicating valve is not completely closed.
2b. Check for loss of pilot air - ensure manual drain valve on
bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open
2c. Check for purge pilot air solenoid valve failure. Check valve
operation. Repair or replace as necessary.
2d. Check for regenerating tower Purge Exhaust Valve failure -
examine valve and actuator for damage. Repair or replace
as necessary.
3. Regenerating tower Depressurization 3. Check for air flow out of regenerating tower Depressur-
Valve failed to close. ization Muffler indicating valve is not completely closed.
Repair or replace as necessary.
Temperature Under-Range 1. Tower temperature sensor failure. 1. Check temperature circuit for continuity. Repair or replace
or Under-Range è Short circuit on sensor as necessary.
Temperature Over-Range Over-Range è Open circuit on sensor
Alarm
Left Tower or Right Tower
Dew Point Under-Range 1. Energy Management temperature sen- 1. Check temperature circuit for continuity. Repair or replace
or sor (RTD4) failure. as necessary.
Dew Point Over-Range Alarm
Left Tower or Right Tower Re-
generating

29
 SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Outlet Dew Point Alarm 1. Inlet air flow higher than the sizing 1. Reduce inlet flow to sizing condition.
Left Tower or Right Tower condition.
2. Liquids entering the dryer inlet. 2. Check the inlet air line for liquids. Inspect prefilter and
drain valve. Clean, repair or replace automatic drain valve.
3. Inlet air temperature higher than the 3. Check the compressor aftercooler and cooling system.
sizing condition. Reduce inlet air temperature to sizing condition.
4. Desiccant dusting. 4. Check air pressure, airflow and airflow surges and correct
as necessary. Replace desiccant.
5. Contaminated desiccant (e.g. with oil). 5. Check prefilter and automatic drain valve. Replace prefilter
element. Clean, repair or replace drain valve as necessary.
Consult factory concerning need for desiccant replacement.
6. Heater temperature set too low. 6. Adjust controller set point.
7. Heating malfunction due to heater 7. Replace heater or heater contactor.
failure or heater contactor failure.
High Humidity Alarm 1. Desiccant bed overloaded. 1. Check inlet air flow rate, temperature and pressure. Higher
Left Tower or Right Tower than design flow, and temperature, and lower than design
pressure will result in overloading of the dryer.
2. Poor regeneration. 2. Verify proper purge flow. Verify heater operation and cur-
rent draw.
3. Moisture probe damaged or defective. 3. Examine sensor for physical damage and check control-
ler/sensor operation. Replace sensor or control board as
necessary.
4. Loss of desiccant drying capacity. 4. Inlet air improperly filtered causing desiccant contamination
- examine filter elements and drains. Repair or replace as
necessary. Useful life of desiccant has been exceeded.
Heater Over-Temperature 1. Insufficient purge gas flow. 1. Check for proper purge flow, reset as required.
Alarm 2. Temperature sensor failure. 2. Repair and replace as required.
Heater Low-Temperature 1. Heating malfunction due to heater 1. Replace heater or heater contactor.
Alarm failure or heater contactor failure.
2. Temperature sensor failure. 2. Repair and replace as required.
Energy Management Under- 1. Energy Management sensor failure. 1. Check circuit for continuity. Repair or replace as neces-
Range Alarm sary.
or
Energy Management Over-
Range Alarm

30
9.0 Purge Information

NO PURGE WITH PURGE

SAVER SAVER
PURGE SET PURGE SET
MODEL ORIFICE DIA. (IN) PRESSURE (PSIG) PRESSURE (PSIG)
300 7/32 34 58
400 1/4 34 37
500 9/32 34 47
600 5/16 34 38
750 11/32 34 46
900 3/8 34 58
1050 13/32 34 25
1300 29/64 34 38
1500 31/64 34 50
1800 17/32 34 32
2200 37/64 36 42
2600 5/8 36 52
3200 45/64 34 27

31
P&ID Schematic
Models 300-600
(Contact factory to request certified drawings)

10 4 13

14

DRY GAS 59
OUTLET
22
58
V7 V8
SET AT 55 PSIG (MODELS 400-600) 26 11
SET AT 60 PSIG (MODEL 300) SET @ 165 PSIG DEWPOINTER OPTION

23 12

24 SET @
45 PSIG 47
1PS 2PS
19 4PS 3
SET @ 20 PSIG
FALLING
20 V5 V6 15
OPTIONAL
46 SET AT
100 PSIG 7

45 8
SOL 'H' SET @ 370°F

44 LEFT SET @ 10 PSIG 1TC RIGHT

CHAMBER SET @ 650°F CHAMBER
6 3PS
RTD 3

13
EXH.
43 DRYING REGEN
9

(RTD4/HS1) 3
42 2
1
SET @ 248°F SET @ 248°F 18
16 ENERGY MGMT OPTION
RTD 1 RTD 2
17
SOL 'C' SOL 'D' 48
27

21

19

V3

V4

SOL 'A'
2

V1 V2
1 SOL 'B'

WET GAS
INLET

NOTES
1. SYMBOLS ARE PER ANSI Y32.10 "GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAMS."
2. AS SHOWN FLOW DIRECTION IS: LEFT CHAMBER DRYING
RIGHT CHAMBER REGEN
PILOT GAS LINE
3. SOLENOID VALVES 'B', 'D', 'G', & 'H' ARE SHOWN ENERGIZED,
SOLENOID VALVES 'A', 'C', 'E', & 'F' ARE SHOWN DE-ENERGIZED.
4. INDICATES OPTION

32
 LEGEND
1. INLET VALVE (V1 LEFT, V2 RIGHT) ENERGY MANAGEMENT OPTION
2. PURGE EXHAUST VALVE (V3 LEFT, V4 RIGHT) 42. ENERGY MANAGEMENT PILOT OPERATED VALVE
3. PURGE CHECK VALVE (V5 LEFT, V6 RIGHT) 43. ENERGY MANAGEMENT SENSOR (RTD4/HS1)
4. OUTLET CHECK VALVE (V7 LEFT, V8 RIGHT) 44. PURGE SAVER
6. PURGE HEATER WITH INSULATION 45. PURGE SAVER INTAKE SHUT-OFF VALVE
7. HEATER TEMPERATURE THERMOCOUPLE 46. PURGE SAVER INTAKE FILTER/SILENCER
8. HEATER OVERTEMPERATURE RTD
9. CHAMBER RTD (LEFT & RIGHT)
10. RELIEF VALVE INSULATION OPTION
11. CHAMBER PRESSURE GAUGES (LEFT & RIGHT) 47. HOT PIPE INSULATION
12. CHAMBER PRESSURE SWITCH (LEFT & RIGHT) 48. CHAMBER INSULATION
13. SERVICE VALVE
14. PILOT AIR FILTER DEWPOINTER OPTION
15. PRESSURE REGULATOR & GAUGE 58. DEWPOINT ANALYZER
16. SOLENOID VALVE 59. DEWPOINT ANALYZER FILTER
17. MUFFLER
18. DESICCANT CHAMBER
19. DESICCANT RETAINING SCREEN (TOP & BOTTOM)
20. DESICCANT FILL PORT
21. DESICCANT DRAIN PORT
22. PURGE ADJUSTING VALVE
23. PURGE PRESSURE GAUGE
24. PURGE FLOW ORIFICE
(NOT PROVIDED WITH PURGE SAVER)
26. PRESSURE REGULATOR
27. CHAMBER BLOW-DOWN VALVE

LEFT CHAMBER DRYING (RIGHT CHAMBER REGEN) RIGHT CHAMBER DRYING (LEFT CHAMBER REGEN)
FIXED CYCLE TIMING 2 176 4 55 3 2 176 4 55 3
(TIME IN MINUTES)
ELE

PR O

PRO

HE

HE
DE

DE
REP

REP
CT

ATE

AT
CES

CES TATUS

PRE

PR
RIC

RES

RES
EN

ER
ESS
HE

HE
R
S
AL

SC

SC

SSU

SW
SW
ERG

HO

HO
CO

CO
SU

SU
ATI

ATI
UR
OM

OM
CO

EEP
EEP

LD
RIZ

R
RIZ

O
IZE

N
D

IZA
IZA
LD

LD
M

G
PO

PO

ATI
ATI
D
PO

TIO
TIO
OW

OW
NE

NE

ON
ON
NE

N
N
NT

NT

N
NT

SOLENOID YES CLOSED

VALVE 'A' V1
3 WAY NO OPEN
SOLENOID YES CLOSED
VALVE 'B' V2
3 WAY NO OPEN
YES ON
HEATER
NO OFF
SOLENOID YES PURGE OPEN
VALVE 'H' SAVE
3 WAY NO VALVE CLOSED
SOLENOID YES OPEN
VALVE 'C' V3
3 WAY NO CLOSED
SOLENOID YES OPEN
VALVE 'D' V4
3 WAY NO CLOSED

Sequence of Operation
(Models 300 through 600)

33
P&ID Schematic
Models 750-3200
(Contact factory to request certified drawings)

10 4 13

14
25
DRY GAS 55
22 SOL 'E'
OUTLET
SET AT 55 PSIG 54
(MODEL 750,1050-3200) 26
SET AT 60 PSIG (MODEL 900) V7 V8
23 SET @ 165 PSIG 11
DEWPOINTER OPTION
12
24 SET @
45 PSIG 47
1PS 2PS
19 4PS 3
MODELS 750-900 SET @ 20 PSIG
20 FALLING
(SEE DETAIL 'C' V5 V6 15
FOR 1050-3200)
46 OPTIONAL SET AT
100 PSIG 7

45 8
SET @ 370°F
SOL 'H'
44 LEFT 1TC RIGHT
SET @ 10 PSIG
CHAMBER SET @ 650°F CHAMBER
3PS
6 RTD 3

13
EXH.
43 DRYING REGEN 9

42 (RTD4/HS1) 3
2
1
SET @ 248°F SET @ 248°F 18
16 ENERGY MGMT OPTION
RTD 1 RTD 2
17
SOL 'F' SOL 'C' SOL 'D' 48
27
SOL 'G'
21
V9 V10
19
EXH. EXH.
V3
5
V4
17A

2
MODELS 750-900 SOL 'A'
(SEE DETAIL 'A'
FOR 1050-3200)
V2
OPEN 5 TURNS
FROM FULL CLOSED 1A
& LOCK IN PLACE V1
SOL 'B'

WET GAS 1
INLET

NOTES
1. SYMBOLS ARE PER ANSI Y32.10 "GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAMS."
2. AS SHOWN FLOW DIRECTION IS: LEFT CHAMBER DRYING
RIGHT CHAMBER REGEN
PILOT GAS LINE
SOL 'C' 3. SOLENOID VALVES 'B', 'D', 'G', & 'H' ARE SHOWN ENERGIZED,
SOLENOID VALVES 'A', 'C', 'E', & 'F' ARE SHOWN DE-ENERGIZED.
SOL 'D' 4. INDICATES OPTION
4 5 4 5
1 1
2 3 2 3
OPTIONAL 4 5
1
2 3
V3

V4 SOL 'H'

DETAIL 'A' (MODELS 1050-3200) DETAIL 'C' (MODELS 1050-3200)

34
 LEGEND
1. INLET VALVE (V1 LEFT, V2 RIGHT) 23. PURGE PRESSURE GAUGE
1A. FLOW CONTROL VALVE 24. PURGE FLOW ORIFICE
2. PURGE EXHAUST VALVE (V3 LEFT, V4 RIGHT) (NOT PROVIDED WITH PURGE SAVER)
3. PURGE CHECK VALVE (V5 LEFT, V6 RIGHT) 25. PURGE SHUTOFF VALVE
4. OUTLET CHECK VALVE (V7 LEFT, V8 RIGHT) (MODELS 900 THROUGH 3200)
5. DEPRESS SOLENOID VALVE (V9 LEFT, V10 RIGHT) 26. PRESSURE REGULATOR
(MODELS 900 THROUGH 3200) 27. CHAMBER BLOW-DOWN VALVE
6. PURGE HEATER WITH INSULATION
7. HEATER TEMPERATURE THERMOCOUPLE
8. HEATER OVERTEMPERATURE RTD
ENERGY MANAGEMENT OPTION
42. ENERGY MANAGEMENT PILOT OPERATED VALVE
9. CHAMBER RTD (LEFT & RIGHT)
43. ENERGY MANAGEMENT SENSOR (RTD4/HS1)
10. RELIEF VALVE
44. PURGE SAVER
11. CHAMBER PRESSURE GAUGES (LEFT & RIGHT)
45. PURGE SAVER INTAKE SHUT-OFF VALVE
12. CHAMBER PRESSURE SWITCH (LEFT & RIGHT)
46. PURGE SAVER INTAKE FILTER/SILENCER
13. SERVICE VALVE
14. PILOT AIR FILTER
15. PRESSURE REGULATOR & GAUGE INSULATION OPTION
16. SOLENOID VALVE 47. HOT PIPE INSULATION
17. MUFFLER (750 ONLY) 48. CHAMBER INSULATION
17A. MUFFLER (900 THROUGH 3200)
18. DESICCANT CHAMBER DEWPOINTER OPTION
19. DESICCANT RETAINING SCREEN (TOP & BOTTOM) 54. DEWPOINT ANALYZER
20. DESICCANT FILL PORT 55. DEWPOINT ANALYZER FILTER
21. DESICCANT DRAIN PORT
22. PURGE ADJUSTING VALVE

LEFT CHAMBER DRYING (RIGHT CHAMBER REGEN) RIGHT CHAMBER DRYING (LEFT CHAMBER REGEN)
FIXED CYCLE TIMING
2 176 4 55 3 2 176 4 55 3
(TIME IN MINUTES)
ELE

PRO

PRO

HE

HE
DE

REP

DE

REP
CT

LO
ATE

ATE
CES

CES TU

PRE

PRE
RIC

S
RES

RES
EN

SO
R

R
HE

HE
SC

STA
SC S

SW

SW
AL

SSU

SSU
ERG

HO

HO
CO

CO
SU

SU

FP
ATIN

ATIN
OM

OM
CO

EEP

EEP
RIZ

RIZ
O

LD

LD
RIZ

RIZ
IZE

OW
LD

LD
M

PO

PO

G
ATIO

ATIO
ATIO

ATIO
D
PO

ER
OW

OW
NE

NE
NE

N
N

N
NT

NT

N
NT

SOLENOID
VALVE 'A'
YES
V2
OPEN
*
3 WAY NO CLOSED
*
SOLENOID
VALVE 'B'
YES
V1
OPEN
*
3 WAY NO CLOSED
*
YES ON
HEATER
NO OFF
SOLENOID YES PURGE OPEN
VALVE 'H' SAVE
3 WAY NO VALVE CLOSED
SOLENOID YES OPEN
VALVE 'C' V3
3 WAY NO CLOSED
SOLENOID YES OPEN
VALVE 'D' V4
3 WAY NO CLOSED

* = FAILS IN POSITION
Sequence of Operation
(Model 750)

LEFT CHAMBER DRYING (RIGHT CHAMBER REGEN) RIGHT CHAMBER DRYING (LEFT CHAMBER REGEN)
FIXED CYCLE TIMING
2 176 4 55 3 2 176 4 55 3
(TIME IN MINUTES)
ELE

PR O

PRO

HE

HE
DE

REP

DE

REP
CT

LO
ATE

ATE
CES

CES TU

PRE

PRE
RIC

S
RES

RES
EN

SO
R

R
HE

HE
SC

STA
SC S

SW

SW
AL

SSU

SSU
ERG

HO

HO
CO

CO
SU

SU

FP
ATIN

AT
OM

OM
CO

EEP

EEP
RIZ

RIZ
O

LD

LD
RIZ

RIZ

ING
IZE

OW
LD

LD
M

PO

PO

ATIO

ATIO
ATIO

ATIO
D
PO

ER
OW

OW
NE

NE
NE

N
N

N
NT

NT

N
NT

SOLENOID
VALVE 'A'
YES
V2
OPEN
*
3 WAY NO CLOSED
*
SOLENOID
VALVE 'B'
YES
V1
OPEN
*
3 WAY NO CLOSED
*
YES ON
HEATER
NO OFF
SOLENOID YES PURGE OPEN
VALVE 'H' SAVE
3 WAY NO VALVE CLOSED
SOLENOID YES OPEN
VALVE 'C' V3
3 WAY NO CLOSED
SOLENOID YES OPEN
VALVE 'D' V4
3 WAY NO CLOSED
SOLENOID YES OPEN
VALVE 'F' V9
N.C. NO CLOSED
SOLENOID YES OPEN
VALVE 'G' V10
N.C. NO CLOSED
SOLENOID YES PURGE CLOSED
VALVE 'E' SHUT-OFF
N.O. NO VALVE OPEN

* = FAILS IN POSITION
Sequence of Operation
(Model 900 through 3200)

35
Electrical Schematic – 460VAC, 3 phase
(Contact factory to request certified drawings)

DETAIL A
(2-WIRE DEWPOINT TRANSMITTER)
+12VDC
EXTERNALLY LOCATED
DEWPOINT
20 20 RED 3 TRANSMITTER
21 21
+ 4-20MA OUT L1 401
1 CUSTOMER PROVIDED L2 1C1 402 1HTR
480VAC, 3 PHASE
FUSED AS PER TABLE L3 1C2 403
1C3

249 OHM
1/8W L2 2FU 0.5 AMP 404
72 BLACK L1 1FU 0.5 AMP 405 480VAC
21 21 1T
101 3FU 1.25 AMP 101A 102

LOW TENSION 120VAC

ENCLOSURE +12VDC
21

20
101 102
L
L
1PSB
N
N 3-WIRE DEWPOINT TRANSMITTER K TYPE
TB5 +12VDC
PE (FOR 2-WIRE, SEE DETAIL A) 1TC
EXTERNALLY LOCATED
PE
DEW POINT 101 + – 102
+12VDC 20 20 RED 3 TRANSMITTER L1 N
21 21 BLACK 1CR1
DC COM G
EXTERNALLY 101 3PS 104 105 106 4PS 107 1C
102
+ 4-20MA OUT
1 LOCATED C NO
SET @ 10 PSIG SET @ 20 PSIG
OPTION ENERGY MGMT
80 GREEN SENSOR 104 102
RTD1+ 4CR
81 BROWN RTD4
RTD1–
70 BLACK + ADD FOR MODELS 900-3200 ONLY
ANLG1+
ANLG1–
72
249 OHM
1/8W
GREEN
1-5VDC OUT
~ +12VDC
2CR1 SOLENOID "F"
DC COM ~
ANLG2+ 20 27 21
21 LEFT CHAMBER DEPRESS
ANLG2– 21

+5VDC 10 RED + 20 3CR1

28 SOLENOID "G" 21 RIGHT CHAMBER DEPRESS
11 ORANGE 5VDC YELLOW
DC COM – G
RTD2+
OPTION 20
4CR1 2CR2 SOLENOID "C"
22 23 21
RTD2–
LEFT CHAMBER PURGE
RTD3+ 84 EXHAUST
HEATER OVERTEMPERATURE 22 3CR2 24 SOLENOID "D" 21
85 RTD3 RTD
RTD3– RIGHT CHAMBER PURGE
RTD4+ 86
87 RTD2
RIGHT CHAMBER
RTD
~
~ ~
~
EXHAUST

RTD4– 22 1CR2 26 SOLENOID "H" 21 PURGE SAVER INTAKE

RTD5+ 88 SHUTOFF VALVE
LEFT CHAMBER ADD FOR PURGE SAVER OPTION
89 RTD1 RTD
RTD5–
91 91 92
IN1
92 4CR2
32 32 33
LPS LEFT CHAMBER
33 1PS SET @ 45 PSIG
LPS PRESSURE SWITCH
34 34 35
RPS RIGHT CHAMBER
2PS SET @ 45 PSIG
RPS 35 PRESSURE SWITCH
IN2

IN3
SOLENOIDS "C" AND "D"
FOR MODELS 300-750 ONLY FOR MODELS 900-3200 ONLY
L PURGE + 50 50 + 2CR – 51
51 SOLENOID "C"
L PURGE –
R PURGE + 52 52 + 3CR – 53
53 SOLENOID "D"
R PURGE –
L DRY + 54
55 SOLENOID "B"
L DRY –
R DRY + 56
57 SOLENOID "A" 120VAC
R DRY –
110 102
OUT1
101 SOLENOID "E" 101

OUT2 59 59 + 1CR – 21
HEAT ENABLE
20
+ –
NO SOLENOID "E"

HIGH TENSION
ALARM FOR MODELS 900-3200 ONLY
CONTACTS NC 20 21
C +12VDC

ENCLOSURE
HEATER F.L.A. SUGGESTED HEATER
MODEL
KW @480VAC LD. CENTER WIRE SIZE
300 5.0 6.01 10.0 AMPS #12 AWG
400 7.0 8.80 15.0 AMPS #12 AWG
500 7.0 8.80 15.0 AMPS #12 AWG
600 8.0 9.62 15.0 AMPS #12 AWG
750 10.0 12.02 20.0 AMPS #12 AWG
900 12.0 14.43 20.0 AMPS #12 AWG
1050 14.0 16.85 25.0 AMPS #10 AWG
1300 17.0 21.34 30.0 AMPS #8 AWG
1500 19.0 22.85 30.0 AMPS #8 AWG
1800 23.0 27.66 35.0 AMPS #8 AWG
2200 27.5 33.07 45.0 AMPS #8 AWG
2600 32.0 38.49 50.0 AMPS #8 AWG
3200 40.0 48.11 65.0 AMPS #6 AWG

36
Electrical Schematic – 575VAC, 3 phase
(Contact factory to request certified drawings)

DETAIL A
(2-WIRE DEWPOINT TRANSMITTER)
+12VDC
EXTERNALLY LOCATED
20 20 RED DEWPOINT
3 TRANSMITTER
21 21
+ 4-20MA OUT
1 L1 501
CUSTOMER PROVIDED L2 1C1 502 1HTR
575VAC, 3 PHASE
FUSED AS PER TABLE L3 1C2 503
1C3
249 OHM
1/8W
L2 2FU 0.5 AMP 504
72 BLACK
21 21 L1 1FU 0.5 AMP 505 H1 575V H5

LOW TENSION 3FU 1.25 AMP 101A 1T 102

101
X1 115VAC X3

ENCLOSURE +12VDC
21
20

L 101 102
L
1PSB
N
N 3-WIRE DEWPOINT TRANSMITTER K TYPE
TB5 PE +12VDC (FOR 2-WIRE, SEE DETAIL A) 1TC
EXTERNALLY LOCATED
PE
RED DEWPOINT 101 + – 102
+12VDC 20 20 3 TRANSMITTER L1 N
21 21 BLACK G 101 3PS 104 1CR1 105 106 4PS 102
DC COM EXTERNALLY 107
+ 4-20MA OUT C NO
1C
1 LOCATED
ENERGY MGMT SET @ 10 PSIG SET @ 20 PSIG
80 GREEN OPTION 104 102
RTD1+ SENSOR 4CR
81 BROWN RTD4
RTD1–
70 BLACK + ADD FOR MODELS 900-3200 ONLY
ANLG1+
~ +12VDC ~
249 OHM 1-5VDC OUT
1/8W DC COM
ANLG1–
ANLG2+ 72 GREEN 2CR1 SOLENOID "F"
20 27 21 LEFT CHAMBER DEPRESS
21 21
ANLG2–
+5VDC 10 RED + 20 3CR1
28 SOLENOID "G" 21 RIGHT CHAMBER DEPRESS
11 ORANGE 5VDC YELLOW
DC COM – G
RTD2+
OPTION 20
4CR1
22
2CR2
23 SOLENOID "C"
21
RTD2– LEFT CHAMBER PURGE
RTD3+ 84 EXHAUST
HEATER OVERTEMPERATURE 22 3CR2 24 SOLENOID "D" 21
85 RTD3 RTD
RTD3– RIGHT CHAMBER PURGE
RTD4+
RTD4–
86
87
RIGHT CHAMBER
RTD2 RTD
~
~22 1CR2 SOLENOID "H"
~
~
EXHAUST

26 21 PURGE SAVER INTAKE

RTD5+ 88 SHUTOFF VALVE
LEFT CHAMBER ADD FOR PURGE SAVER OPTION
89 RTD1 RTD
RTD5–
4CR2 91
IN1 90 90
91
32 32 33
LPS LEFT CHAMBER
33 1PS SET @ 45 PSIG
LPS PRESSURE SWITCH
34 34 35
RPS RIGHT CHAMBER
35 2PS SET @ 45 PSIG
RPS PRESSURE SWITCH
IN2

IN3 SOLENOIDS "C" AND "D"

FOR MODELS 300-750 ONLY FOR MODELS 900-3200 ONLY
L PURGE + 50 50 + 2CR – 51
51 SOLENOID "C"
L PURGE –
R PURGE + 52 52 + 3CR – 53
53 SOLENOID "D"
R PURGE –
L DRY + 54
55 SOLENOID "B"
L DRY –
R DRY + 56
57 SOLENOID "A" 120VAC
R DRY –
115 102
OUT1
101 SOLENOID "E" 101
OUT2 59 59 + 1CR – 21
HEAT ENABLE
20
+ –
NO SOLENOID "E"
FOR MODELS 900-3200 ONLY
HIGH TENSION
ALARM
CONTACTS NC 20 21
C +12VDC
ENCLOSURE

HEATER F.L.A. SUGGESTED HEATER

MODEL
KW @575VAC LD. CENTER WIRE SIZE
300 5.0 5.02 10.0 AMPS #12 AWG
400 7.0 7.03 10.0 AMPS #12 AWG
500 7.0 7.03 10.0 AMPS #12 AWG
600 8.0 8.03 15.0 AMPS #12 AWG
750 10.0 10.04 15.0 AMPS #12 AWG
900 12.0 12.05 20.0 AMPS #12 AWG
1050 14.0 14.06 20.0 AMPS #12 AWG
1300 17.0 17.07 25.0 AMPS #10 AWG
1500 19.0 19.08 25.0 AMPS #10 AWG
1800 23.0 23.09 30.0 AMPS #10 AWG
2200 27.5 27.61 40.0 AMPS #8 AWG
2600 32.0 32.13 45.0 AMPS #8 AWG
3200 39.0 39.16 50.0 AMPS #8 AWG

37
Replacement Parts – Models 300 through 600

22

46 42 43

REAR VIEW
3
4
10 AIR
OUT

LEFT CHAMBER RIGHT CHAMBER 23

11

CONTROL 45
11 ENCLOSURE
44

HIGH TENSION
ENCLOSURE
14 15
AIR
58 IN
17

2 27

FRONT VIEW SIDE VIEW

(RIGHT CHAMBER REMOVED FOR CLARITY)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

38
 MODEL
300 400 500 600

MAINTENANCE KITS
Year 2 Maintenance Kit Elements*, Muffler, Drain, Desiccant Evaluation Kit HPDMK2-00 HPDMK2-02 HPDMK2-04 HPDMK2-06

All the contents of the 2 Year Kit, Pressure

Year 3 Maintenance Kit HPDMK3-00 HPDMK3-02 HPDMK3-04 HPDMK3-06
Switches, Valve Repair Kits

Year 4 Maintenance Kit Elements*, Muffler, Drain, Desiccant Evaluation Kit HPDMK4-00 HPDMK4-02 HPDMK4-04 HPDMK4-06

All the contents of the 4 Year Kit, Pressure

Year 5 Maintenance Kit HPDMK5-00 HPDMK5-02 HPDMK5-04 HPDMK5-06
Switches, Valve Repair Kits
Desiccant Kit HPDDES-00 HPDDES-02 HPDDES-04 HPDDES-06
*NOTE: For dryer’s shipped with optional pre-piped F0 or F3 Filter packages, add “-A” for year 2 - 5 kits. (Replacement Prefilter and Afterfilter elements are not included in Standard Kits.)

REPLACEMENT PARTS SAFETY DRYER

ID# DESCRIPTION STOCK QTY.
1 Inlet Valve Assembly (V1 & V2) 4010092 4010092 3151877 3151877 1 2
* Solenoid Valve (Sol “A”, “B”) 3203652 3203652 3203652 3203652 1 2
2 Purge Exhaust Valve Assembly (V3 & V4) 4010088 4010088 4010088 4010088 1 2
* Solenoid Valve (Sol “C”, “D”) 3203652 3203652 3203652 3203652 1 2
3 Purge Check Valve (V5 & V6) 3160400 3160400 3160401 3160401 1 2
4 Outlet Check Valve (V7 & V8) 3160400 3160400 3160401 3160401 1 2
6 Purge Heater 3152744 3152739 3152739 3152740 1
7 Heater Temperature Thermocouple (1TC) 3153971 3153971 3153971 3153971 1
8 Heater Overtemperature RTD (RTD3) 3153224 3153224 3153224 3153224 1
9 Chamber RTD (RTD1, RTD2) 3153224 3153224 3153224 3153224 1 2
10 Pressure Relief Valve 7400684 7400684 7400684 7400684 1
11 Chamber Pressure Gauge 4011096 4011096 4011096 4011096 1 2
12 Chamber Pressure Switch (1PS, 2PS) 3149016 3149016 3149016 3149016 1 2
* Chamber Depressurization Pressure Switch (3PS) 3249688 3249688 3249688 3249688 1 1
* Purge Pressure Switch (4PS) 3158360 3158360 3158360 3158360 1 1
14 Pilot Air Filter Element 3158592 3158592 3158592 3158592 1
15 Pilot Air Pressure Regulator 3154237 3154237 3154237 3154237 1
17 Exhaust Muffler 3204478 3130773 3130773 3072056 2
* Exhaust Muffler Replacement Core 3126761 3121200 3121200 3094580 1 2
22 Purge Adjusting Valve 1196180 1196180 1170583 1170583 1
23 Purge Pressure Gauge 4011100 3249310 3249310 3249310 1
26 Purge Pressure Regulator 3204278 3204278 3204278 3204278 1
27 Chamber Blowdown Valve 4009894 4009894 4009894 4009894 2
42 Energy Management Pilot Operated Valve 1274209 1274209 1274209 1274209 1
43 Energy Management Sensor (RTD4/HS1) 3144864 3144864 3144864 3144864 1
* Energy Management Vent Needle Valve 3158747 3158747 3158747 3158747 1
44 Purge Saver 3152713 3152714 3152714 3152715 1
45 Purge Save Inlet Valve Assembly 4010087 3152702 3152702 4010088 1 1
* Purge Save Solenoid (Sol “H”) 3203652 3203652 3203652 3203652 1 1
46 Purge Saver Intake/Filter Silencer 3152725 3152726 3152726 3152727 1
* Inlet Silencer Element 3153682 3051062 3051062 3051062 1 1
58 Dew-point Sensor - Ceramic 3154859 3154859 3154859 3154859 1
* Dryer Controller 7417845 7417845 7417845 7417845 1
* Heater Contactor 3153829 3153829 3153829 3153829 1
* Fuse 1.25A 600V (3FU) 1240671 1240671 1240671 1240671 1 1
* Fuse .5A 600V (1FU, 2FU) 1241118 1241118 1241118 1241118 1 2
* Relay, DPDT 12VDC Coil, 120VAC, 5A (1CR) 3154361 3154361 3154361 3154361 1 1
* Relay, DPDT 120VAC Coil, 120VAC, 10A (4CR) 3158359 3158359 3158359 3158359 1 1
* Temperature Controller 7416897 7416897 7416897 7416897 1
Desiccant Evaluation Kit 3150628 3150628 3150628 3150628
Pre-Filter Assembly HF5-36-12-DGL HF5-40-16-DG HF5-44-20-DG HF5-44-20-DG
Auto-Drain 3152270 3152270 3152270 3152270
Afterfilter Assembly HTA400 HTA400 HTA600 HTA600
NOTES:
1. Parts and Maintenance Kits are for standard builds only. Please contact the factory with your dryer serial number for assistance on identifying spare parts and maintenance kits for your specific unit.
2. All quantities for one dryer.
3. ID# correspond to P&ID legend (* Not pictured in diagrams.)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

39
Replacement Parts – Models 750 through 1800

3
7

17
IN

22 42 43
VXD

44
9 MODEL 750

1 1A

REAR VIEW
10

4
23
AIR
OUT
LEFT CHAMBER RIGHT CHAMBER 11

25
CONTROL
ENCLOSURE 46

11 HIGH TENSION 45
ENCLOSURE
14 15

54
AIR
IN
2 17A

5
27
FRONT VIEW SIDE VIEW
(RIGHT CHAMBER REMOVED FOR CLARITY)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

40
 MODEL
750 900 1050 1300 1500 1800

MAINTENANCE KITS
Year 2 Maintenance Kit Elements*, Muffler, Drain, Desiccant Evaluation Kit HPDMK2-08 HPDMK2-10 HPDMK2-12 HPDMK2-14 HPDMK2-16 HPDMK2-18

All the contents of the 2 Year Kit, Pressure

Year 3 Maintenance Kit HPDMK3-08 HPDMK3-10 HPDMK3-12 HPDMK3-14 HPDMK3-16 HPDMK3-18
Switches, Valve Repair Kits

Year 4 Maintenance Kit Elements*, Muffler, Drain, Desiccant Evaluation Kit HPDMK4-08 HPDMK4-10 HPDMK4-12 HPDMK4-14 HPDMK4-16 HPDMK4-18

All the contents of the 4 Year Kit, Pressure

Year 5 Maintenance Kit HPDMK5-08 HPDMK5-10 HPDMK5-12 HPDMK5-14 HPDMK5-16 HPDMK5-18
Switches, Valve Repair Kits
Desiccant Kit HPDDES-08 HPDDES-10 HPDDES-12 HPDDES-14 HPDDES-16 HPDDES-18
*NOTE: For dryer’s shipped with optional pre-piped F0 or F3 Filter packages, add “-A” for year 2 - 5 kits. (Replacement Prefilter and Afterfilter elements are not included in Standard Kits.)

REPLACEMENT PARTS SAFETY DRYER

ID# DESCRIPTION STOCK QTY.
1 Inlet Valve Assembly (V1 & V2) 3152393 3152393 3152393 3152393 3152393 3152393 1 2
* Solenoid Valve (Sol “A”, “B”) 3203652 3203652 3203652 3203652 3203652 3203652 1 2
1a Inlet Pilot Operated Valve 3155189 3155189 3155189 3155189 3155189 3155189 1 2
2 Purge Exhaust Valve Assembly (V3 & V4) 3152701 3152701 3152394 3152394 3152394 3152394 1 2
* Solenoid Valve (Sol “C”, “D”) 3203652 3203652 4009880 4009880 4009880 4009880 1 2
3 Purge Check Valve (V5 & V6) 7410577 7410577 7405310 7405310 7405310 7405310 1 2
4 Outlet Check Valve (V7 & V8) 3160059 3160059 3160059 3160059 3160059 3160059 1 2
5 Depressurization Valve (V9 & V10) N/A 4010085 4010085 4010086 4010086 4010086 1 2
* Depress Solenoid Valve (Sol "F", "G") N/A 3203652 3203652 3203652 3203652 3203652 1 2
6 Purge Heater 3152742 3152741 1200773 3152734 3152735 1171782 1
7 Heater Temperature Thermocouple (1TC) 3153971 3153971 3153971 3153971 3153971 3153971 1
8 Heater Overtemperature RTD (RTD3) 3153224 3153224 3153224 3153224 3153224 3153224 1
9 Chamber RTD (RTD1, RTD2) 3153224 3153224 3153224 3153224 3153224 3153224 1 2
10 Pressure Relief Valve 7400684 7400684 7400684 7400684 3100938 3100938 1
11 Chamber Pressure Gauge 4011096 4011096 4011096 4011096 4011096 4011096 1 2
12 Chamber Pressure Switch (1PS, 2PS) 3149016 3149016 3149016 3149016 3149016 3149016 1 2
* Chamber Depressurization Pressure Switch (3PS) 3249688 3249688 3249688 3249688 3249688 3249688 1 1
* Purge Pressure Switch (4PS) 3158360 3158360 3158360 3158360 3158360 3158360 1 1
14 Pilot Air Filter Element 3158592 3158592 3158592 3158592 3158592 3158592 1
15 Pilot Air Pressure Regulator 3154237 3154237 3154237 3154237 3154237 3154237 1
17 Exhaust Muffler 3072056 N/A N/A N/A N/A N/A 2
* Exhaust Muffler Replacement Core 3094580 N/A N/A N/A N/A N/A 2 2
17a Depress Muffler N/A 3071392 3071392 3071392 3090655 3090655 2
* Depress Muffler Replacement Core N/A 3107791 3107791 3107791 3126761 3126761 2 2
22 Purge Adjusting Valve 1170583 1170583 1170583 1170583 1170583 7401510 1
23 Purge Pressure Gauge 3249310 4011100 3249310 3249310 3249310 3249310 1
25 Purge Shut-Off Valve (Sol “E”) N/A 3154250 3154250 3154250 3154250 3154251 1 1
26 Purge Pressure Regulator 3204277 3204278 3204277 3204277 3204277 3204277 1
27 Chamber Blowdown Valve 4009894 4009894 4009894 4009900 4009900 4009900 2
42 Energy Management Pilot Operated Valve 1274209 1274209 1274209 1274209 1274209 1274209 1
43 Energy Management Sensor (RTD4/HS1) 3144864 3144864 3144864 3144864 3144864 3144864 1
* Energy Management Vent Needle Valve 3158747 3158747 3158747 3158747 3158747 3158747 1
44 Purge Saver 3152715 3152715 3152462 3152462 3152462 3152716 1
45 Purge Saver Inlet Valve Assembly 4010088 4010088 3151671 3151671 3151671 3152772 1 1
* Purge Saver Solenoid (Sol “H”) 3203652 3203652 4009880 4009880 4009880 4009880 1 1
46 Purge Saver Intake/Filter Silencer 3152727 3152727 3152461 3152461 3152461 3152728 1
* Inlet Silencer Element 3051062 3051062 1270769 1270769 1270769 1270769 1 1
54 Dew-point Sensor - Ceramic 3154859 3154859 3154859 3154859 3154859 3154859 1
* Controller 7417845 7417845 7417845 7417845 7417845 7417845 1
* Heater Contactor 3153829 3157896 3157896 3157896 3157896 3158650 1
* Fuse 1.25A 600V 1240671 1240671 1240671 1240671 1240671 1240671 1 1
* Fuse .5A 600V 1241118 1241118 1241118 1241118 1241118 1241118 1 2
* Relay, DPDT 12VDC Coil, 120VAC, 5A (1CR) 3154361 3154361 3154361 3154361 3154361 3154361 1 1
* Relay, DPDT 12VDC Coil, 120VAC, 5A (2CR, 3CR) N/A 3154361 3154361 3154361 3154361 3154361 1 2
* Relay, DPDT 120VAC Coil, 120VAC, 10A (4CR) 3158359 3158359 3158359 3158359 3158359 3158359 1 1
* Temperature Controller 7416897 7416897 7416897 7416897 7416897 7416897 1
Desiccant Evaluation Kit 3150628 3150628 3150628 3150628 3150628 3150628
Pre-Filter Assembly HF5-48-20-DG HF5-54-24-G HF5-56-24-G HF5-60-24-G HF5-60-24-G HF5-60-24-G
Auto-Drain 3152270 6000003 6000003 6000003 6000003 6000003
Afterfilter Assembly HTA1200 HTA1200 HTA1200 HTA1800 HTA1800 HTA1800
NOTES:
1. Parts and Maintenance Kits are for standard builds only. Please contact the factory with your dryer serial number for assistance on identifying spare parts and maintenance kits for your specific unit.
2. All quantities for one dryer.
3. ID# correspond to P&ID legend (* Not pictured in diagrams.)
4. N/A - Not Applicable to this Model Size

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

41
Replacement Parts – Models 2200 through 3200

7 3

25 42 43
22

46
9

1 1A

REAR VIEW

AIR
10 OUT

4
23
LEFT CHAMBER RIGHT CHAMBER

11

CONTROL
ENCLOSURE

11 45
HIGH TENSION
ENCLOSURE
44
14 15

54 AIR
IN

2 17A
5

27

FRONT VIEW SIDE VIEW

(RIGHT CHAMBER REMOVED FOR CLARITY)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

42
 MODEL
2200 2600 3200

MAINTENANCE KITS
Year 2 Maintenance Kit Elements*, Muffler, Drain, Desiccant Evaluation Kit HPDMK2-20 HPDMK2-22 HPDMK2-24

All the contents of the 2 Year Kit, Pressure

Year 3 Maintenance Kit HPDMK3-20 HPDMK3-22 HPDMK3-24
Switches, Valve Repair Kits

Year 4 Maintenance Kit Elements*, Muffler, Drain, Desiccant Evaluation Kit HPDMK4-20 HPDMK4-22 HPDMK4-24

All the contents of the 4 Year Kit, Pressure

Year 5 Maintenance Kit HPDMK5-20 HPDMK5-22 HPDMK5-24
Switches, Valve Repair Kits
Desiccant Kit HPDDES-20 HPDDES-22 HPDDES-24
*NOTE: For dryer’s shipped with optional pre-piped F0 or F3 Filter packages, add “-A” for year 2 - 5 kits. (Replacement Prefilter and Afterfilter elements are not included in Standard Kits.)

REPLACEMENT PARTS SAFETY DRYER

ID# DESCRIPTION STOCK QTY.
1 Inlet Valve Assembly (V1 & V2) 3152117 3152117 3152117 1 2
* Solenoid Valve (Sol “A”, “B”) 3203652 3203652 3203652 1 2
1a Inlet Pilot Operated Valve 3155189 3155189 3155189 1 2
2 Purge Exhaust Valve Assembly (V3 & V4) 3152394 3152394 3152093 1 2
* Solenoid Valve (Sol “C”, “D”) 4009880 4009880 4009880 1 2
3 Purge Check Valve (V5 & V6) 3160063 3160063 3160063 1 2
4 Outlet Check Valve (V7 & V8) 3160060 3160060 3160060 1 2
5 Depressurization Valve (V9 & V10) 4010087 4010087 4010087 1 2
* Depress Solenoid Valve (Sol "F", "G") 3203652 3203652 3203652 1 2
6 Purge Heater 3152736 3152738 1217919 1
7 Heater Temperature Thermocouple (1TC) 3153971 3153971 3153971 1
8 Heater Overtemperature RTD (RTD3) 3153224 3153224 3153224 1
9 Chamber RTD (RTD1, RTD2) 3153224 3153224 3153224 1 2
10 Pressure Relief Valve 3100938 3100938 3100938 1
11 Chamber Pressure Gauge 4011096 4011096 4011096 1 2
12 Chamber Pressure Switch (1PS, 2PS) 3149016 3149016 3149016 1 2
* Chamber Depressurization Pressure Switch (3PS) 3249688 3249688 3249688 1 1
* Purge Pressure Switch (4PS) 3158360 3158360 3158360 1 1
14 Pilot Air Filter Element 3158592 3158592 3158592 1
15 Pilot Air Pressure Regulator 3154237 3154237 3154237 1
17a Depress Muffler 3130773 3130773 3130773 2
* Depress Muffler Replacement Core 3121200 3121200 3121200 2 2
22 Purge Adjusting Valve 7401510 7401510 7401510 1
23 Purge Pressure Gauge 4011100 4011100 4011100 1
25 Purge Shut-Off Valve (Sol “E”) 3154251 3154251 3154251 1 1
26 Purge Pressure Regulator 3204278 3204278 3204278 1
27 Chamber Blowdown Valve 4009900 4009900 4009900 2
42 Energy Management Pilot Operated Valve 1274209 1274209 1274209 1
43 Energy Management Sensor (RTD4/HS1) 3144864 3144864 3144864 1
* Energy Management Vent Needle Valve 3158747 3158747 3158747 1
44 Purge Saver 3152716 3152716 3152717 1
45 Purge Saver Inlet Valve Assembly 3152772 3152772 3152394 1 1
* Purge Saver Solenoid (Sol “H”) 4009880 4009880 4009880 1
46 Purge Saver Intake/Filter Silencer 3152728 3152728 3152729 1
* Inlet Silencer Element 1270769 1270769 3153683 1 1
54 Dew-point Sensor - Ceramic 3154859 3154859 3154859 1
* Controller 7417845 7417845 7417845 1
* Heater contactor 3158650 3158650 3158650 1
* Fuse 1.25A 600V (3FU) 1240671 1240671 1240671 1 1
* Fuse .5A 600V (1FU, 2FU) 1241118 1241118 1241118 1 2
* Relay, DPDT 12VDC Coil, 120VAC, 5A (1CR, 2CR, 3CR) 3154361 3154361 3154361 1 3
* Relay, DPDT 120VAC Coil, 120VAC, 10A (4CR) 3158359 3158359 3158359 1 1
* Temperature Controller 7416897 7416897 7416897 1
Desiccant Evaluation Kit 3150628 3150628 3150628
Pre-Filter Assembly HF5-64-4F-G HF5-68-4F-G HF5-72-6F-G
Auto-Drain 6000003 6000003 6000003
Afterfilter Assembly HTA2400 HTA3000 HTA4800
NOTES:
1. Parts and Maintenance Kits are for standard builds only. Please contact the factory with your dryer serial number for assistance on identifying spare parts and maintenance kits for your specific unit.
2. All quantities for one dryer.
3. ID# correspond to P&ID legend (* Not pictured in diagrams.)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

43
 WARRANTY

The manufacturer warrants the product manufactured by it, when properly installed, operated, applied, and maintained in accordance
with the procedures and recommendations outlined in the manufacturer’s instruction manuals, to be free from defects in material or
workmanship for a period of one (1) year from the date of shipment from the manufacturer or the manufacturer’s authorized distributor,
or eighteen months from the date of shipment from the factory, whichever occurs first, provided such defect is discovered and brought to
the manufacturer’s attention the aforesaid warranty period. The manufacturer will repair or replace any product or part determined to be
defective by the manufacturer within the warranty period, provided such defect occurred in normal service and not as the result of misuse,
abuse, neglect, or accident.
The warranty covers parts and labor for the warranty period. Repair or replacement shall be made at the factory or the installation site,
at the sole option of the manufacturer. The manufacturer must first authorize any service performed on the product by anyone other than
the manufacturer. Normal maintenance items requiring routine replacement are not warranted. Unauthorized service voids the warranty
and any resulting charge or subsequent claim will not be paid.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WRITTEN, ORAL, OR STATUTORY,
AND IS EXPRESSED IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE. THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT
LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN, MANUFACTURE, OR INSPECTION OF
THE EQUIPMENT OR ITS FAILURE TO DISCOVER, REPORT, REPAIR, OR MODIFY LATENT DEFECTS INHERENT THEREIN. THE
MANUFACTURER, HIS REPRESENTATIVE OR DISTRIBUTOR SHALL NOT BE LIABLE FOR LOSS OF USE OF THE PRODUCT OR
OTHER INCIDENTAL OR CONSEQUENTIAL COSTS, EXPENSES, OR DAMAGES INCURRED BY THE BUYER, WHETHER ARISING
FROM BREACH OF WARRANTY, NEGLIGENCE OR STRICT LIABILITY IN TORT.
The manufacturer does not warranty any product, part, material, component, or accessory manufactured by others and sold or supplied
in connection with the sale of the manufacturer’s products.

AUTHORIZATION FROM THE SERVICE DEPARTMENT IS NECESSARY BEFORE

MATERIAL IS RETURNED TO THE FACTORY OR IN-WARRANTY REPAIRS ARE MADE.

SERVICE DEPARTMENT: (724) 746-1100

 HPD SERIES
Heated Purge Desiccant
Compressed Air Dryer

SPX

1000 Philadelphia Street

Canonsburg, PA 15317-1700 U.S.A.
P: (724) 745-1555
F: (724) 745-6040
E: [email protected]
www.spx.com/hankison

Improvements and research are continuous at SPX.

Specifications may change without notice.

ISSUED 07/2014 Form No.: 3156023 Revision: K

COPYRIGHT ©2014 SPX Corporation