This drawing is the PROPERTY of

ANDRITZ HYDRO GmbH

Eibesbrunnergasse 20
1120 Vienna, Austria

AGRIMECO - JSC

BAN MONG HYDROPOWER PROJECT

Refer to protection notice ISO 16016

00 1st Issue 2019 05 20 HZX HJR LYN ZCN

Index Modification Date Prepared by Checked T Checked P Approved

Description
Control System
BAN MONG Hydropower Plant

Client AGRIMECO JSC Drawn 2019.05.20 HZX File BMG-204-02-001_R00_DESCRIPTION CONTROL SYSTEM.DOCX
Plant BAN MONG HPP Checked T 2019.05.20 HJR SaveDate 2019 05 20
Project Nº Checked P 2019.05.20 LYN Similar
Contract Nº 180726-BM/AG-AH Approved 2019.05.20 ZCN Replace
Internal N° =
+
Drawing N° Index Sheet 1
BMG-204-02-001 00 of 68 A4
 Control System
Description

TABLE OF CONTENT

1 INTRODUCTION ...................................................................................................................... 5
2 REFERENCED DOCUMENTS .................................................................................................... 6
3 DESIGN PHILOSOPHY............................................................................................................. 7
This drawing is the PROPERTY of

3.1 CSCS Design Philosophy ................................................................................................................... 7

ANDRITZ HYDRO GmbH

3.1.1 Reliability of the system: ....................................................................................................................... 7

Eibesbrunnergasse 20
1120 Vienna, Austria

3.1.2 An open and distensible system: .......................................................................................................... 7

3.1.3 Perfect function of system: .................................................................................................................... 7
3.1.4 Security of the system: .......................................................................................................................... 8
3.1.5 Anti-jamming of the system: .................................................................................................................. 8
3.1.6 A friendly and ordinary maintenance system: ....................................................................................... 8
3.2 Control and Supervised Object ......................................................................................................... 8
3.2.1 The object of UNIT LCU: ....................................................................................................................... 8
3.2.2 The object of Switchyard LCU:.............................................................................................................. 9
3.2.3 The object of Common LCU:................................................................................................................. 9
3.2.4 The object of gate control LCU: ............................................................................................................ 9
3.3 Primary Objective ................................................................................................................................ 9
3.4 Applied Standard ................................................................................................................................ 9
4 TECHNICAL SPECIFICATIONS OF CSCS ................................................................................ 11
4.1 Configuration ..................................................................................................................................... 11
4.2 Technical Data ................................................................................................................................... 13
4.2.1 Plant Control System .......................................................................................................................... 13
4.2.2 Digital Control System ......................................................................................................................... 15
5 TECHNICAL DATA ................................................................................................................ 20
5.1 System Service Conditions .............................................................................................................. 20
5.2 System Real-time Index .................................................................................................................... 20
5.2.1 Data acquisition time of LCUs ............................................................................................................. 20
5.2.2 Data acquisition time of SCADA ......................................................................................................... 20
5.2.3 Response time of the dispatching center for data from plant SCADA ................................................ 21
5.2.4 CPU Switch time ................................................................................................................................. 21
5.2.5 Server Switch time .............................................................................................................................. 21
5.3 Load of CPUs ..................................................................................................................................... 21
5.4 Design basis of network data rate ................................................................................................... 21
5.5 Credibility index of main equipment ............................................................................................... 21
5.6 Maintenance index of system .......................................................................................................... 22
5.7 Availability ratio of system............................................................................................................... 22
5.8 Expansibility of system .................................................................................................................... 22
5.8.1 The limit of expansibility ...................................................................................................................... 22
5.8.2 The design expansibility of this system ............................................................................................... 22
5.9 Technical Data of Major Control Elements ..................................................................................... 22
6 TECHNICAL SPECIFICATIONS ................................................................................................ 24
Refer to protection notice ISO 16016

6.1 General ............................................................................................................................................... 24

6.2 Mode Selection .................................................................................................................................. 24
6.2.1 Control Level ....................................................................................................................................... 24
6.3 Function Description ........................................................................................................................ 25
6.3.1 Plant Control System (PCS)................................................................................................................ 25
6.3.2 Local Control Units (DCS) ................................................................................................................... 25
6.4 LCU Panel Specification ................................................................................................................... 26
6.5 Major Functional Blocks ................................................................................................................... 27
6.5.1 Automation Control Elements ............................................................................................................. 27
6.5.2 SCADA System – 250 SCALA ............................................................................................................ 27
6.5.3 Communication System ...................................................................................................................... 28
6.5.4 Engineering Tool – TOOLBOX II......................................................................................................... 29
6.6 Scope of Supply for CSCS ............................................................................................................... 30
6.6.1 Plant Control System .......................................................................................................................... 30
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 Control System
Description
6.6.2 Local Control Unit ................................................................................................................................ 30
7 250 SCALA / EVENT HANDLING .......................................................................................... 31
7.1 General ............................................................................................................................................... 31
7.1.1 System Architecture ............................................................................................................................ 31
7.1.2 Redundancy ........................................................................................................................................ 33
7.1.3 User Rights.......................................................................................................................................... 33
7.1.4 User Groups ........................................................................................................................................ 33
This drawing is the PROPERTY of

7.1.5 Monitoring of Equipment ..................................................................................................................... 34

ANDRITZ HYDRO GmbH

7.2 Sequential Events Recording – List ................................................................................................ 35

Eibesbrunnergasse 20
1120 Vienna, Austria

7.2.1 General ................................................................................................................................................ 35

7.2.2 Scope .................................................................................................................................................. 35
7.2.3 Different Kinds of Events ..................................................................................................................... 35
7.2.4 Chronological Event List (CEL) ........................................................................................................... 35
7.3 Presentation....................................................................................................................................... 37
7.3.1 Printing and Data Export from Lists .................................................................................................... 37
7.4 Time Check on Reception ................................................................................................................ 37
7.5 Blocking of Printouts and Audible Alarms ..................................................................................... 38
7.6 Alarm Reporting ................................................................................................................................ 38
7.6.1 General ................................................................................................................................................ 38
7.6.2 Highlighting and Alarm List on the LCD’s ........................................................................................... 38
7.6.3 Alarm Indication on the Displays ......................................................................................................... 38
7.6.4 I/O Faults ............................................................................................................................................. 39
7.6.5 Alarm Acknowledgement .................................................................................................................... 39
8 250 SCALA / REPORTS ...................................................................................................... 40
8.1 General ............................................................................................................................................... 40
8.2 Function ............................................................................................................................................. 40
8.2.1 General ................................................................................................................................................ 40
8.2.2 Historical Reports ................................................................................................................................ 40
9 COMMUNICATION NETWORK ................................................................................................ 43
9.1 General ............................................................................................................................................... 43
9.2 Function ............................................................................................................................................. 43
9.2.1 Station LAN ......................................................................................................................................... 43
9.2.2 Ax Bus ................................................................................................................................................. 44
9.2.3 TM Bus ................................................................................................................................................ 44
9.2.4 Serial Communication Line ................................................................................................................. 45
10 CONTROLLER ...................................................................................................................... 46
10.1 General ............................................................................................................................................... 46
10.2 Function ............................................................................................................................................. 46
10.2.1 Central Unit ......................................................................................................................................... 46
10.2.2 Peripheral Element / I/O Modules ....................................................................................................... 47
10.2.3 Mechanical Design .............................................................................................................................. 48
10.2.4 Power Supply ...................................................................................................................................... 48
10.2.5 Software .............................................................................................................................................. 48
10.2.6 Fault Detection .................................................................................................................................... 48
Refer to protection notice ISO 16016

10.2.7 Communication Links and Interfaces .................................................................................................. 49

11 MODE SELECTION ............................................................................................................... 51
11.1 General ............................................................................................................................................... 51
11.2 Function ............................................................................................................................................. 51
11.2.1 Selection of Object Operation ............................................................................................................. 52
11.2.2 Indications ........................................................................................................................................... 52
11.2.3 Digital Output Boards .......................................................................................................................... 52
11.2.4 Data Acquisition and Event Recording ............................................................................................... 52
12 AUTOMATIC START/STOP SEQUENCING ................................................................................ 53
12.1 General ............................................................................................................................................... 53
12.2 Function ............................................................................................................................................. 53
12.2.1 Start/Stop Sequence ........................................................................................................................... 53
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12.2.2 Safety Module ..................................................................................................................................... 54
12.2.3 Isolated Operation Mode (Optional) .................................................................................................... 54
13 SWITCHYARD INTERLOCK AND SYNCHRONIZATION LOGIC ...................................................... 56
13.1 General ............................................................................................................................................... 56
13.2 Function ............................................................................................................................................. 56
13.2.1 Interlock Control .................................................................................................................................. 56
13.2.2 Synchronization ................................................................................................................................... 56
This drawing is the PROPERTY of

14 STATION SERVICE SUPPLY SWITCH OVER LOGIC ................................................................... 57

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

14.1 General ............................................................................................................................................... 57

14.2 Function ............................................................................................................................................. 57
15 PLANNING OF TESTS ........................................................................................................... 58
15.1 Factory Tests ..................................................................................................................................... 58
15.1.1 Required Documentation .................................................................................................................... 58
15.1.2 Test devices and simulation methods ................................................................................................. 58
15.1.3 Completeness of equipment to be tested ........................................................................................... 59
15.1.4 Factory Acceptance Test Unit Control Board LCU1 ........................................................................... 59
15.1.5 Factory Acceptance Test LCU10 (common LCU) ............................................................................... 60
15.1.6 Factory Acceptance Test LCU20 (switchyard LCU) ........................................................................... 61
15.1.7 Factory Acceptance Test LCU30 (gate control LCU).......................................................................... 62
15.1.8 Factory Acceptance Test LCU 5 (Communication LCU) .................................................................... 63
15.1.9 Factory Acceptance Test Operator Station/Touch Panel ................................................................... 63
15.2 Site Tests ........................................................................................................................................... 64
16 DOCUMENTS AND DRAWINGS ............................................................................................... 65
17 SPARE PARTS AND SPECIAL TOOLS ..................................................................................... 67
18 ATTACHMENT ...................................................................................................................... 68
Refer to protection notice ISO 16016

Client AGRIMECO JSC Internal N° =

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 Control System
Description

1 INTRODUCTION
BAN MONG hydro power plant is equipped with modern Computer Supervisory and Control Sys-
tem (CSCS). The CSCS system provide interfaces to input/output signals of units and auxiliary
sub-systems, unit start/stop sequence, control logics and human-machine interface at local control
units and plant central control room.
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria
Refer to protection notice ISO 16016

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
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 Control System
Description

2 REFERENCED DOCUMENTS
BMG-204-01-002: Overall Configuration Control system
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria
Refer to protection notice ISO 16016

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 Control System
Description

3 DESIGN PHILOSOPHY

3.1 CSCS DESIGN PHILOSOPHY

The control system of BAN MONG Hydro Power Plant project bases on the design philosophy of
safety, reliability, economy.
This drawing is the PROPERTY of

The SCADA system computers and all LCUs (Local Control Unit) can communicate each other
ANDRITZ HYDRO GmbH

based on a 100Mb ring network with open protocol IEC60870-5-104.

Eibesbrunnergasse 20
1120 Vienna, Austria

An independent communication LCU (Local Control Unit) is supplied to achieve the remote moni-
toring, remote control function via the communication link between the BAN MONG power plant
and the dispatching center.

The control system will be designed as an open and distributed system. Detailed description of
the design philosophy is followed.

3.1.1 Reliability of the system:

 In order to achieve the requirement of safety and reliability, control system will use safe, credi-
bility and normative production (software, main equipment, and all auxiliary components etc.)
from international famous company.

 The pivotal part of control system will be designed as redundancy e.g. the CPU of all LCUs,
the power supply of all LCUs, the communication interface of all LCUs based on Ethernet, the
communication channels between power plant and the dispatching center.

 IEC 60870-5-104 shall be used as the network protocol, which is standard and open, to ensure
the data transmission of control system in security and timely.

 The Ethernet is designed as ring network. One fault point of the ring will not affect the data
communication of each LCU and SCADA computers.

 Software program interlock in the control system is designed for the operating safety of Unit,
Unit auxiliary and all switchgear devices.

 Control system has the function of self-diagnosis, and alarm automatically for all kinds of
boards fault, communication error and some short-circuit detection. Output cannot be generat-
ed if the CPU or DO boards don’t work well.

3.1.2 An open and distensible system:

 The hardware and software is designed as open system, to ensure the system can be updated
and upgraded in the future for some new function and additional hardware.
Refer to protection notice ISO 16016

 This system is used successfully in many hydropower plants, for long-term stable operation.
Up to now, we have more than 300 referenced projects with this system in the world.

 The control system is customized and easy to be expanded, which meets the requirement of
function or equipment addition in the future. So it can protect the investment of our customer.

3.1.3 Perfect function of system:

The control system has perfect software function such as:

 All the normal SCADA and HMI software function like data acquisition, command and control
output, alarm handing, event recording, start/stop sequence for each generator, database
function, status reports, etc.

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
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 Control System
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 Energy recording function

a. All individual MW, MVar, KWh, recording and computing. Such as: each generator, each
feeder on outgoing transmission line, total gross production for the power plant, total net
production on outgoing transmission lines.

b. KWh production reports such as: daily reports, weekly reports, monthly reports, yearly re-
ports.
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20

 Remote control function: necessary hardware equipment is equipped to connect the dispatch-
1120 Vienna, Austria

ing center to realize the data monitoring and controlling.

3.1.4 Security of the system:

 All the components used in the control system are normative production. All the software used
in the control system is well-known and well-done program in many referenced projects.

 We can define each operator’s authority for the function application in the operation station,
such as control authority, only monitor authority etc. Without current user name and password,
the operator cannot log on the system. Also for each times of operating, the detailed infor-
mation including username will be recorded. In the LCU level, we have program interlock to
prevent the operating by mistake.

3.1.5 Anti-jamming of the system:

 The main network of control system uses optical fiber, to ensure the safe communication link
between various devices.

 We have taken necessary Anti-jamming measures into our LCU cabinets design.

 The power supply of control system is also designed as electrical insulation.

3.1.6 A friendly and ordinary maintenance system:

 Control system has friendly Human Machine Interface (HMI) and is easy to operate, and also
the maintenance system is integrated in the operation workstation computer.

 We will also supply necessary laptop for the mobile maintenance of control system.

3.2 CONTROL AND SUPERVISED OBJECT

The main control and supervised object including the following:

3.2.1 The object of UNIT LCU:

Refer to protection notice ISO 16016

 Turbine and its accessory equipment.

 Generator and its accessory equipment.
 115kV transformers and its accessory equipment.
 Governor system.
 Excitation system.
 Protection system.
 General circuit breaker and its electrical accessory.
 Vibration monitoring system.
 Auxiliary devices cooling water pumps, high pressure pumps, bearing oil pumps, oil mist ex-
hauster, brake, bearing oil valve, fans, etc.

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
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3.2.2 The object of Switchyard LCU:
 115kV outgoing lines and its accessory equipment.
 Load switch and its accessory equipment.
 115kV circuit breaker, motorized disconnector.

3.2.3 The object of Common LCU:

This drawing is the PROPERTY of


ANDRITZ HYDRO GmbH

10.5kV transformer and its accessory equipment.

Eibesbrunnergasse 20


1120 Vienna, Austria

One (1) diesel generator and its accessory equipment.

 Ventilation and air-condition system
 Fire-fighting system
 Fire alarm system
 400VAC system.
 220VDC power supply system
 Dewater and drain system.
 Air system.
 UPS system and lighting system.

3.2.4 The object of gate control LCU:

 Spillway gates and its accessory equipment.
 Water level.

3.3 PRIMARY OBJECTIVE

The primary objective of control system: automate control and supervisory of main equipment, im-
proving the working level of power plant equipment, receive and carry out the command from the
dispatching center, improving the economic benefits of power plant, improving the safety level of
power plant, improving the working condition of staff, improving the quality of electric energy.

3.4 APPLIED STANDARD

The materials and equipment supplied under this Section shall comply with the requirements fol-
lowing
standards:

No. Standard Title

Direct acting indicating analogue electrical-measuring in-

1 IEC 60051
struments and their accessories
2 IEC 60068-2 Environmental testing - Part 2
Environmental testing - Part 2: Tests; test Fc: Vibration (si-
3 IEC 60068-2-6
Refer to protection notice ISO 16016

nusoidal)
4 IEC 60146 Semiconductor converters
5 IEC 60255 Electrical relays
6 IEC 60297 Mechanical structures for electronic equipment

7 IEC 60439 Low-voltage switchgear and control gear assemblies

8 IEC 60529 Degrees of protection provided by enclosures (IP code)

9 IEC 60617 Graphical symbols for diagrams

Client AGRIMECO JSC Internal N° =

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Electrical measuring transducers for converting a.c. electri-

10 IEC 60688
cal quantities to analogue or digital signals

GRAFCET specification language for sequential function

11 IEC 60848
charts
This drawing is the PROPERTY of

12 IEC 60870 Telecontrol equipment and systems

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

Low voltage switchgear and control gear

13 IEC 60947
All applicable parts
Electromagnetic compatibility (EMC)
14 IEC 61000
All applicable parts
Safety requirements for electrical equipment for measure-
15 IEC 61010
ment. control. and laboratory use

16 IEC 61804 Function blocks (FB) for process control

17 IEC 61850 Communication networks and systems in substations

Hydroelectric power plant automation - Guide for computer-
18 IEC 62270
based control
19 IEEE421 Excitation system
20 IEEE-802 local area networks and metropolitan area networks
21 IEEE1131/IEC61131 Programmable controllers
22 ISA S18.1 Annunciator Sequences and Specifications
23 ISA S5.5 Graphic Symbols for Process Displays
ANSI/IEEE
24 Guide For Control Of Hydroelectric Power Plants
STD1010
25 ISARP60, Control Center
26 BS/EN/ISO11064 Ergonomic design of control centers
Electromagnetic compatibility; generic emission standard—
27 EN 50081-2;
Part 2: Industrial environment
28 EN 50178; Electronic equipment for use in power installations
Information technology equipment - Radio disturbance char-
29 EN55022;
acteristics - Limits and methods of measurement
Electromagnetic compatibility (EMC)...
30 EN61000-6-2,3,4;
Automation systems in the process industry — Factory ac-
31 EN 62381
ceptance test (FAT), site acceptance test (SAT)
Refer to protection notice ISO 16016

Client AGRIMECO JSC Internal N° =

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 Control System
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4 TECHNICAL SPECIFICATIONS OF CSCS

4.1 CONFIGURATION
Control system includes:

 2 SCADA Server / Operator Station

This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

Operator station contains 2 high performances PC, 23” TFT LCD monitors and an event / hard-
Eibesbrunnergasse 20
1120 Vienna, Austria

copy printer.

 1 Engineering Station(Laptop)

 1 event printer for events and alarms

 1 Unit Auxiliary Control Board

 5 Local Control Units

The Local Control Units contains equipment, necessary for control and supervision of the genera-
tor unit LCU, common (auxiliary) LCU10, switchyard LCU20, spillway gate LCU30, communication
LCU 5.

Auxiliary Control Board for Unit 1 (installed alongside respective Unit LCU)

a. Main CBs for power supply of unit auxiliary devices.

b. Soft starter for unit governor oil pumps.
c. Cam switches for manual operation of unit auxiliary devices.
d. Miniature circuit breakers, relays, lamp, button, terminals etc.

LCU 1:

e. 2 cubicles
f. 19” Mounting rack CM-2846 with 17 slots
g. Automation & Control - SICAM AK3,TM1703
 Basic system elements in the rack
 Mater control element CP2016
 Processing and communication element CP2019
 I/O modules
h. LAN connection
i. RS485 serial connection
j. 1 digital synchronizing relay
k. 1 Touch panel:TPC-1551H
l. 1 Multifunction power meter AIBO - Acuvim II,220VDC/AC
m. 1 Industrial Ethernet Switch MOXA EDS-408A with 2 FX and 6 TX port
Refer to protection notice ISO 16016

n. Auxiliary devices, such as miniature circuit breakers, relays, cam switch, terminals etc.

LCU 10:

a. 2 cubicles
b. 19” Mounting rack CM-2846 with 17 slots
c. Automation & Control - SICAM AK3
 Basic system elements in the rack
 Mater control element CP2016
 Processing and communication element CP2019
 I/O modules
d. LAN connection
e. RS485 serial connection
f. 1 Touch panel:TPC-1551H
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g. 1 Industrial Ethernet Switch MOXA EDS-408A with 2 FX and 6 TX port
h. Auxiliary devices, such as miniature circuit breakers, relays, cam switch, terminals etc.

LCU 20:

a. 2 cubicles
b. 19” Mounting rack CM-2846 with 17 slots
c. Automation & Control - SICAM AK3,TM1703
This drawing is the PROPERTY of

 Basic system elements in the rack

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20

 Mater control element CP2016

1120 Vienna, Austria

 Processing and communication element CP2019

 I/O modules
d. LAN connection
e. RS485 serial connection
f. 1 digital synchronizing relay
g. 1 Touch panel:TPC-1551H
h. 4 Multifunction powers meter AIBO - Acuvim II,220VDC/AC
i. 1 Industrial Ethernet Switch MOXA EDS-408A with 2 FX and 6 TX port
j. Auxiliary devices, such as miniature circuit breakers, relays, cam switch, terminals etc.

LCU 30:

a. 1 cubicle
b. 19” Mounting rack CM-2846 with 17 slots
c. Automation & Control - SICAM AK3
 Basic system elements in the rack
 Mater control element CP2016
 Processing and communication element CP2019
 I/O modules
d. LAN connection
e. 1 Touch panel:TPC-1551H
f. 1 Industrial Ethernet Switch MOXA EDS-408A with 2 FX and 6 TX port
g. Auxiliary devices, such as miniature circuit breakers, relays, terminals etc.

LCU 5:

a. 1 cubicles
b. 19” Mounting rack CM-2846 with 17 slots
c. Automation & Control - SICAM AK3
 Basic system elements in the rack
 Mater control element CP2016
 Processing and communication element CP2019
d. LAN connection
e. RS485 serial connection
f. 2 Industrial Ethernet Switch MOXA EDS-516A each with 2 FX and 14 TX port
g. Auxiliary devices, such as miniature circuit breaker, terminals etc.
Refer to protection notice ISO 16016

h. GPS/NTP Server

Client AGRIMECO JSC Internal N° =

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 Control System
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4.2 TECHNICAL DATA

4.2.1 Plant Control System

SCADA Server/Operator Station

Two (2) HP workstation with configuration as stated below shall be provided as SCADA serv-
This drawing is the PROPERTY of

er/Operator workstations in hot-standby redundancy mode.

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

SCADA Data Server / Operator Station × 2

Processor 2.5GHz, 64bit

Memory 4 GB RAM
Hard disk 500 GB SATA
Optical drive DVD Drive
Ethernet Interface 100 Mbit/s
Graphics card 2D - NVIDIA Quadro NVS 285 128MB PCIe
Display 23” TFT LCD x 2
Mouse USB Optical Scroll Mouse
Keyboard USB Keyboard

Engineering Station (Laptop) × 1

Processor 2.5GHz, 64bit

Memory 4 GB RAM
Hard disk 160 GB SATA
Optical drive DVD Drive/CD-RW
Ethernet Interface 10/100/1000 Mbit/s
Graphics card nVidia(R) Quadro(R) NVS 135M
Display 14.1” TFT LCD
Mouse USB Optical Scroll Mouse
Keyboard US Standard Keyboard

Communication LCU 5 × 1

 Two (2) PS-2632 Power supplies of SICAM AK3 rack,110-

220VDC/230VAC
 Two (2) AC/DC 90~350V/24V DC converters, supply 24V DC for the
control circuit, sampling circuit, indication circuit etc.
 One (1) CM-2846 SICAM AK3 Mounting rack with 17 slots
 One (1) CP-2016, System Functions, Processing and Communication
 Two (2) CP-2019, Processing & Communication, work as redundant
 One (1) SM-2551, 2 Protocol Elements (2x V.28) for serial
communication
 Two (2) Ethernet switch for the central control room - MOXA EDS-
516A-MM-SC
Refer to protection notice ISO 16016

 One (1) GPS / NTP server

Software

Microsoft Windows 7.0 Professional

Microsoft Office Windows 7.0
250 SCALA Compact
250 SCALA Editor
Toolbox II

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
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File Drawing N° Index Sheet 13
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 Control System
Description
Functionality:

SCADA Data Server / Operator Station Function

 Supervision, Control And Data Acquisition

 Data recording and Archiving, including Fault recording
 Calculation functions
This drawing is the PROPERTY of

 System security management

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20

 Output device controls

1120 Vienna, Austria

 Redundancy
 Human machine Interface in full graphics
 Multi window and multi-screen
 Zooming and panning
 Context menus operation
 Drag and Drop operation
 Reports
 Transfer of data to SQL database
 Historical data
 Parameterisation of the 250 SCALA system
 Picture modifications for the 250 SCALA system

Engineering Station (Laptop) Function

 Parameterisation of the LCU’s

 Compiling and debugging of the LCU’s application logic
 Diagnosis of the LCU’s

Communication LCU Function

 Achieve the communication with all LCU’s

 Communication to the dispatching centre.

Time Synchronization

Equipment listed below shall be provided for time synchronization of the complete control system.

 One (1) GPS (Global Positioning System) receiver with integrated

NTP (Network Time Protocol) server.
 One (1) Antenna for the GPS receiver
 One (1) Cable for connecting antenna to GPS receiver, 50m max-
Refer to protection notice ISO 16016

imum length

Network Equipment

Equipment listed below shall be provided for the network communication of the control system.

 Five (5) MOXA EDS-408A-MM-SC industry level Ethernet switch,

each with 2 fiber optic ring port, 6 RJ45 port. The switches
are placed in unit LCU1~2, switchyard LCU3, and com-
mon LCU4, gate control LCU5 for network connection of
LCU equipment.
 Two (2) MOXA EDS-516A-MM-SC industry level Ethernet switch,
Client AGRIMECO JSC Internal N° =
Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 14
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 Control System
Description
each with 2 fiber optic ring port, 14 RJ45 port. The switch-
es are placed in communication LCU 5 for network con-
nection of LCU equipment.
 One (1) Lot Fiber optic cable for redundant ring Ethernet LAN between
LCUs and control room. Refer to Configuration diagram
for more details.
 One (1) Lot UTP cable Category 5 for Ethernet LAN
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

Printers
Eibesbrunnergasse 20
1120 Vienna, Austria

One (01) event printer for printing all events and alarms

HP LaserJet 5200:

Printing speed 35 ppm

Max Paper size A3
Connectivity Parallel port, USB port
Printing technology Laser Jet
Memory 48 MB

Operator’s Console

 Four (4) Control desks (Operator’s console) for the main control
room in the powerhouse designed for the installation of
the operator workstations and printers.
 Four (4) Chairs

4.2.2 Digital Control System

Unit LCU

Are provided with control panels comprising hardware and functionality as stated below.

Hardware

 Two (2) Panel housing all equipment, 2200 x 1000 x 800

 Two (2) PS-2632 Power supplies of SICAM AK3 rack,110-
220VDC/230VAC
 Two (2) AC/DC 90~350V/24V DC converters, supply 24V DC for the
control circuit, sampling circuit, indication circuit etc.
 One (1) CM-2846 SICAM AK3 Mounting rack with 17 slots
 One (1) CP-2016, System Functions, Processing and Communication
Refer to protection notice ISO 16016

 Two (2) CP-2019, Processing & Communication, work as redundant

 One (1) SM-2551, 2 Protocol Elements (2x V.28) for serial
communication
 Five (5) DI-2112, 24-60VDC DC 8x8 binary inputs board, 1 ms resolu-
tion
 Three(3) DO-2201, 24V-60V 40 binary outputs board
 Two(2) AI-2300, 16 4-20mA analogue inputs board
 Sixteen(16) AI-6310, Analog input (4 x PT100/NI100)
 One (1) Touch Panel, 15"

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 15
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 Control System
Description

 One (1) Manual synchronizing set comprising of:

Double voltmeter
Double frequency meter
Synchronoscope
Mechanical synchronization check relay
Raise/Lower voltage pushbuttons
 One(1) Synchronizing Relay:
This drawing is the PROPERTY of

achieve unit synchronization function

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

 One (1) Lot Single line diagram on the front door of cubicle comprising of:
Position of Generator Circuit Breaker
Control pushbuttons/CAM switches for operation
 One (1) Lot Control and indication elements comprising of:
Remote/Local/Revision selection switch
Backup control cam switches/lamps
Electrical alarm/trip lamp indications and reset
Pushbuttons
Mechanical alarm/trip lamp indications and reset
Pushbuttons
Emergency shutdown pushbutton
Lamp test
 One(1) One multifunction meter for the unit
 One (1) Lot Internal wiring, terminals, MCBs, interposing relays, auxiliary
relays as required by detail design

Functionality:

 Data acquisition of the unit

 Automatic unit control and start and stop sequencing
 Automatic control and monitoring of unit auxiliaries, e.g. cooling water
 Backup manual start/stop of the unit
 Communication to other LCUs, SCADA system, protection, governor, excitation systems
o Two (2) redundant Ethernet ports IEC 60870-5-104 communication with plant level equipment,
touch panel, other LCUs.
o serial communication with IEC 60870-5-103 protocol for protection
o Communication with
 Governor controller
 Excitation controller
 Synchronisation
o Fully automatic
Refer to protection notice ISO 16016

o Manual with synchro-check

 Isolated operation mode
 Safety System consisting of
o Alarm monitoring
o Tripping scheme (mechanical fault protection)
o Temperature supervision
 Mechanical protection of the unit
 Local control and display via touch panel
o Electric and mechanic unit measuring values
o Temperatures
o Status conditions

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 16
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 Control System
Description
o Alarms and trips
o Manual and automatic control of unit
o Governor Control
o Single line display (mimic diagram)

I/O quantities (the actual I/O number is subject to be increased/decreased at detailed stage)
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

Kind Info Quantity

Eibesbrunnergasse 20
1120 Vienna, Austria

Digital inputs(SOE, 1ms) 24-60VDC 320

Digital outputs 24-60VDC 120
Analogue inputs ±20mA 32
Analogue inputs Pt100/Ni100 96
Analogue inputs(CT) CT 1A 1×3
Analogue inputs(PT) PT 220 V 1×3

Common (Auxiliary) LCU 10

Shall be provided with panels comprising hardware and functionality as stated below

Hardware

 Two (2) Panel housing all equipment, 2260 x 800 x 800

 Two (2) PS-2632 Power supplies of SICAM AK3 rack,110-
220VDC/230VAC
 Two (2) AC/DC 90~350V/24V DC converters, supply 24V DC for the
control circuit, sampling circuit, indication circuit etc.
 One (1) CM-2846 SICAM AK3 Mounting rack with 17 slots
 One (1) CP-2016, System Functions, Processing and Communication
 Two (2) CP-2019, Processing & Communication, work as redundant
 One (1) SM-2551, 2 Protocol Elements (2x V.28) for serial
communication
 Three (3) DI-2112, 24V-60V DC 8x8 binary inputs board, 1 ms resolu-
tion
 Two (2) AI-2300, 16 4-20mA analogue inputs board
 Two(2) DO-2201, 24V-60V 40 binary outputs board
 One (1) Touch Panel, 15"

 One(1) Remote/Local/Revision selection switch

Refer to protection notice ISO 16016

 One(1) Lot Internal wiring, terminals, MCB’s, interposing relays, auxiliary

relays as required by detail design

Functionality

 Automatic switchover of station service power supply if there is any

 Communication to other LCU’s and SCADA system
 The overall supervision and control of the DC, AC Low Voltage Distribution System and all
common auxiliary equipment.
 Local control and display via touch panel
o Electric and mechanic measuring values
o Status conditions

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 17
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 Control System
Description
o Alarms and trips
o Manual and automatic control of common unit

I/O quantities (the actual I/O number is subject to be increased/decreased at detailed stage)

Kind Info Quantity

Digital inputs(SOE, 1ms) 24-60VDC 192
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

Digital outputs 24-60VDC 80

Eibesbrunnergasse 20
1120 Vienna, Austria

Analogue inputs ±20mA 32

Analogue inputs(CT) CT 1A 3×3
Analogue inputs(PT) PT 220 V 3×3

Switchyard LCU 20

Shall be provided with panels comprising hardware and functionality as stated below

Hardware

 One (1) Panel housing all equipment, 2200 x 800 x 800

 Two (2) PS-2632 Power supplies of SICAM AK3 rack,110-
220VDC/230VAC
 Two (2) AC/DC 90~350V/24V DC converters, supply 24V DC for the con-
trol circuit, sampling circuit, indication circuit etc.
 One (1) CM-2846 SICAM AK3 Mounting rack with 17 slots
 One (1) CP-2016, System Functions, Processing and Communication
 Two (2) CP-2019, Processing & Communication, work as redundant
 One (1) SM-2551, 2 Protocol Elements (2x V.28) for serial
communication
 Three (2) DI-2112, 24V-60V DC 8x8 binary inputs board, 1 ms resolution
 Two (1) DO-2201, 24V-60V 40 binary outputs board
 Two(1) AI-2300, Analog in-/output (16x ?0mA + 4x2 opt. expans.)
 One (1) Touch Panel, 15"
 One (1) Manual synchronizing set comprising of:
Double voltmeter
Double frequency meter
Synchronoscope
Mechanical synchronization check relay
 One(1) Synchronizing Relay:
achieve 115kV line synchronization check function
Refer to protection notice ISO 16016

 One(1) Lot Single line diagram on the front door of cubicle comprising of:
Position of Circuit Breaker
Control pushbuttons/CAM switches for operation
 One(1) Lot Control and indication elements comprising of:
Remote/Local/Revision selection switch
Lamp test
 One(1) Lot Internal wiring, terminals, MCBs, interposing relays, auxiliary re-
lays as required by detail design

Functionality

 Automatic / Semi-Auto control of 115kV Switchyard and Transmission Line

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 18
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 Control System
Description
 Interlocking of HV switchgears
 Communication to other LCUs and SCADA system
 Serial communication with IEC-60870-5-103 protocol for protection
 Local control and display via touch panel
o Electric and mechanic unit measuring values
o Status conditions
This drawing is the PROPERTY of

o Alarms and trips

ANDRITZ HYDRO GmbH

o Manual and automatic control of switchyard

Eibesbrunnergasse 20
1120 Vienna, Austria

o Single line display(mimic diagram)

I/O quantities (the actual I/O number is subject to be increased/decreased at detailed stage)

Kind Info Quantity

Digital inputs(SOE, 1ms) 24-60VDC 192
Digital outputs 24-60VDC 80
Analogue inputs ±20mA 32
Analogue inputs(CT) CT 1A 4×3
Analogue inputs(PT) PT 220 V 4×3

Spillway Gates LCU 30

Shall be provided with panels comprising hardware and functionality as stated below

Hardware

 Three (1) Panel housing all equipment, 2200 x 800 x 800

 Two (2) PS-2632 Power supplies of SICAM AK3 rack,110-
220VDC/230VAC
 Two (2) AC/DC 90~350V/24V DC converters, supply 24V DC for the con-
trol circuit, sampling circuit, indication circuit etc.
 One (1) CM-2846 SICAM AK3 Mounting rack with 17 slots
 One (1) CP-2016, System Functions, Processing and Communication
 Two (2) CP-2019, Processing & Communication, work as redundant
 Three (3) DI-2112, 24V/60V DC 8x8 binary inputs board, 1 ms resolution
 Two (2) DO-2201, 24V-60V 40 binary outputs board
 Two(2) AI-2300, Analog in-/output (16x ?0mA + 4x2 opt. expans.)
 One (1) Touch Panel, 15"
 One(1) Lot Internal wiring, terminals, MCBs, interposing relays, auxiliary re-
Refer to protection notice ISO 16016

lays as required by detail design

Functionality

 Communication to other LCU’s and SCADA system

 Control of Gates

I/O quantities (the actual I/O number is subject to be increased/decreased at detailed stage)
Kind Info Quantity
Digital inputs(SOE, 1ms) 24/60VDC 192
Digital outputs 24-60VDC 40
Analogue inputs ±20mA 32

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 19
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 Control System
Description

5 TECHNICAL DATA

5.1 SYSTEM SERVICE CONDITIONS

Item Description Unit Requirements

This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

Ambient temperatures:

(1) Maximum indoor °C 55

Minimum indoor °C 0

(2) Monthly average relative humidity % 70

(3) Site elevation above sea level m <1000

Auxiliary supply:
(4)
Control power VDC 24

Panel lighting, heating, socket VAC 400/230

Earthquake loading:
Peak horizontal ground acceleration
(5) g 0.24
for operational basis earthquake
Peak vertical ground acceleration
g 0.16
for operational basis earthquake

5.2 SYSTEM REAL-TIME INDEX

5.2.1 Data acquisition time of LCUs

Item Description Index

(1) Sequence of Event resolution (digital input signals) ≤ 1ms
(2) Digital output signals ≤ 10ms
(3) Analog signals response time (electrical signals) ≤ 1s
(4) Analog signals response time (RTD signals) ≤ 2s
(5) Command response time ≤ 1s
(6) Response time of output carry out when LCU received ≤ 1s
(7) Time synchronization resolution ±1 ms

5.2.2 Data acquisition time of SCADA

Refer to protection notice ISO 16016

Item Description Index

(1) SCADA data acquisition time ≤ 1s
(2) HMI response time ≤ 1s
(3) Alarm and event report response time ≤ 1s
(4) Response time from send command to answer by LCU ≤ 2s
(5) Power(active/reactive) set value execute cycle ≤ 3m
(6) AGC execute cycle 3m~30m
(7) Time synchronization resolution ±1 ms

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 20
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Description

5.2.3 Response time of the dispatching center for data from plant SCADA

Item Description Index

(1) Response time of the dispatching center from plant ≤ 1s
(2) SOE signals resolution ≤ 1ms
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

5.2.4 CPU Switch time

Eibesbrunnergasse 20
1120 Vienna, Austria

 Redundant CPU, no time switchover, no loss real-time data or stop task when switchover.

5.2.5 Server Switch time

 Redundant server, no time switchover, no loss real-time data or stop task when switchover.

5.3 LOAD OF CPUS

Item Description Index

(1) CPU of SCADA operator station/server (burden condition) ≤ 30%
(2) CPU of SCADA operator station/server (normal condition) ≤ 10%
(3) CPU of SCADA gateway server (burden condition) ≤ 30%
(4) CPU of SCADA gateway server (normal condition) ≤ 10%
(5) CPU of LCUs (burden condition) ≤ 30%
(6) CPU of LCUs (normal condition) ≤ 10%

5.4 DESIGN BASIS OF NETWORK DATA RATE

From the test report of a very similar project with our control system (referenced project), the load
of the network report is listed:

Item Description Index

(1) Utilization of the main network channel (MAX) ≤ 10%
(2) Utilization of the main network channel (normal) ≤ 3%

The compare of the referenced project and BAN MONG project:

Item Description The referenced project BAN MONG Project

(1) Network topology Ring net Ring net
(2) LCU quantity 8 6
(3) SCADA computer quantity 7 3
(4) Network data rate(Mbps) 100 100
(5) About 8000
Refer to protection notice ISO 16016

Data size of power plant More than 10000

(6) Network node 56 40

5.5 CREDIBILITY INDEX OF MAIN EQUIPMENT

Item Description Index

(1) Mean time between Failure(MTBF) of PCS computers >35000h
(2) MTBF of LCU >45000h

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 21
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 Control System
Description

5.6 MAINTENANCE INDEX OF SYSTEM

Item Description Index

(1) Mean time to repair (MTTF) <0.5h
(2) Measures to improve the maintenance ,as following:
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

 Main equipment has self-diagnose function to confirm the fault point.

Eibesbrunnergasse 20
1120 Vienna, Austria

 I/O modules support electriferous installing.

 Common tools can be used to maintain the equipment.
 Enough spare parts to replace the fault modules.

5.7 AVAILABILITY RATIO OF SYSTEM

Item Description Index

(1) Availability ratio when the system is in commissioning >99.9%
(2) Availability ratio when the system is handed over to user 100%

5.8 EXPANSIBILITY OF SYSTEM

5.8.1 The limit of expansibility

Item Description Index

(1) Memory capability of SCADA computers 150%
(2) Point size of LCUs 150%
(3) Data rate 100Mbits

5.8.2 The design expansibility of this system

Item Description Index

(1) Spare point size of LCUs 15%
(2) Spare slots of LCUs 15%
(3) Spare memory capability of SCADA computers >60%
(4) Spare capacity of network channel >70%
(5) Enough spare space in cabinet of LCUs

5.9 TECHNICAL DATA OF MAJOR CONTROL ELEMENTS

Refer to protection notice ISO 16016

The following control elements shall be employed by the local control units for BAN MONG hydro
power plant.

SICAM AK3

Item Description
 Mounting rack CM-2844 SICAM AK3 mounting rack with 9 Slots
CM-2846 SICAM AK3 mounting rack with 17 Slots

 Master control CP-2016/CPC25 System functions, processing and communica-

element tion

 Processing and CP-2019/PCCE25 Processing and communication

Client AGRIMECO JSC Internal N° =
Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 22
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 Control System
Description
communication
element

 Peripheral ele- DI-2112/BISI26 Binary signal input (8x8, 24-60 VDC), 1 ms

ments resolution
DO-2201/BISO25 Binary output (transistor, 40x1, 24-60 VDC)
AI-2300/PASI25 Analog input/output (16x ±20 mA + 4x2 optional
extension board)
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

AI-6310/TEMP2 Analog input (4 x PT100/NI100)

Eibesbrunnergasse 20
1120 Vienna, Austria

 Supply voltage PS-2632 Power supply 110 - 220 VDC, 115 - 230 VAC

 Open-loop and 256 kB for user program

closed-loop approx. 20,000 variables and signals, 2,000 of
control func- which buffered
tion(for each 250 buffered setpoint values
master control
ele-
ment/processin
g element)
 Third-party pro- Modbus, IEC60870-5-101,
tocols
 EMC IEC 60870-2, IEC 60255, IEC 60654, IEC
60950, IEC 61000, EN50082, CISPR 22, …
 Temperature 0 ... +55°C
range
 Relative humidi- 5 to 95% non-condensing (IEC 60654-1 C2, IEC
ty 60870-2-2 C2)
 Vibration and IEC 60870-2-2 Cl. Bm, IEC 60255-21-1 Cl.2,
shock re- IEC 60255-21-2 Cl.2
sistance
 Dimensions CM-2844: 291 x 280 x 285 mm (HxWxD); need-
ed space: 451 x 400 x 290 mm (HxWxD)
CM-2846: 291 x 483 x 285 mm (HxWxD); need-
ed space: 451 x 604 x 290 mm (HxWxD)
Refer to protection notice ISO 16016

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 23
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 Control System
Description

6 TECHNICAL SPECIFICATIONS

6.1 GENERAL

The following product families shall be applied to the control system of BAN MONG hydro power
plant.
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

Plant Control System (PCS): 250 SCALA

Eibesbrunnergasse 20
1120 Vienna, Austria

Digital Control System (DCS): SICAM AK3, TM 1703 ACP (LCU)

Communication with the dispatching center: SICAM AK3, subject to the interface number of the
dispatching center

6.2 MODE SELECTION

6.2.1 Control Level
The CSCS provided for BAN MONG hydro power Complex is of open structure with distributed
control system consisting of Plant Control System (PCS) in the central control room and Local
Control Units (LCU) in the powerhouse adjacent to the controlled objects.

The plant control system consists of the following functional blocks.

 SCADA server/Operator station with redundant configuration

 Maintenance laptop
 Laser printers
 Time synchronisation
 Networking equipment
 Human-machine interface (HMI) based on 250 SCALA
 Operator console

which monitor and control the complete hydropower plant including the turbine/generator units,
115kV switchyard, plant common systems, and gates. We say this control level at PCS is remote
control or central control.

The local control functions are provided with the following local control units equipped with touch
panels except for LCU 5.

LCU1:

 control and monitoring of turbine/generator units and associated auxiliaries, communication with
digital governor, excitation and protection

LCU10:
Refer to protection notice ISO 16016

 monitoring and control of common systems including station service, compressed air, dewater-
ing etc.

LCU20:

 monitoring and control of 115kV switchyard including main transformers, outdoor equipment,
communication to switchyard protection

LCU30:

 monitoring and control of spillway gates

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 24
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 Control System
Description
LCU 5:

 Communication unit located in administration building nearby plant central control room (com-
munication with the dispatching centre)

6.3 FUNCTION DESCRIPTION

6.3.1 Plant Control System (PCS)
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

The Plant Control System shall be provided with the following functions
Eibesbrunnergasse 20
1120 Vienna, Austria

a. SCADA-function:

 Supervision, Control and Data Acquisition

 Recording system
 Time synchronization and time tagging system
 Blocking of information
 Acknowledging of information
 Command procedure
 Regulating commands and set-point commands
 Data security and consistency
 Personal admission security to the system
 Post mortem review
 On-line change of data
 On-line change of picture
 On-line trends
 Long-term trends

b. KWh calculations, production optimizing

c. Well-supported spread sheet with online link to the SCADA system

 Self-diagnosis
 Blocking facilities to protect all software against virus infection
 Full Graphic picture building
 Software and licenses for system configuration
 Software and licenses for system maintenance

d. Strictly limited access from DCS/SCADA to internet

6.3.2 Local Control Units (DCS)

Refer to protection notice ISO 16016

Local Control Units 1

The generating unit LCU shall consist of panels installed with programmable logic controllers, lo-
cal touch panel, synchronizing elements, indicator lamp, meters for display, and emergency stop
push button for turbine/generator unit start and stop automatic sequence, all automatic start, step
by step start and stop, tripping shall be implemented with the programmable logic controller.

The LCU shall control and monitor the turbine/generator auxiliaries, communicate with digital gov-
ernor, excitation system, protection and PCS. All associated signals, all sequential steps during
the start and stop operation shall be recorded on the event list at PCS.

LCU acquire the data via hardwire inputs (hardwired DI or AI) from Vibration Monitoring System -
Vibration Monitoring System has its software used for acquisition and analyzing of the data.
Client AGRIMECO JSC Internal N° =
Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 25
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 Control System
Description

Local Control Unit 10

LCU 10 responsible for plant common systems shall supervise the station service supply, diesel
generating sets, drainage and dewatering pumps, fire alarm and firefighting water pumps. The
LCU shall take care of switchover of the station service supply from normal 400V to diesel gener-
ating units in case of loss of normal AC supply.
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

Local Control Unit 20

Eibesbrunnergasse 20
1120 Vienna, Austria

LCU 20 shall be responsible for monitoring and control of 115kV switchgear including synchroniz-
ing element, and main transformer signaling, communication with others protection and plant con-
trol system.

Local Control Unit 30

LCU 30 shall be responsible for monitoring and control of spillway gates, communication with LCU
5 and plant control system.

Local Control Unit 5

LCU 5 shall be responsible for communication with the dispatching center, with the IEC-
101/IEC104 protocol. LCU 5 shall transfer the following information.

 Breakers and isolators status of switchyard

 Breaker fault alarm
 Transformer fault alarm
 Transformer P and Q
 Line P and Q
 Generator P and Q
 Bus-bar voltage
 Frequency
 Tap-change position of transformers
 Other signals per the dispatching centre requirements

6.4 LCU PANEL SPECIFICATION

All LCU panels shall be made of steel frame and metal steel plate is not less than 2.0 mm thick.

The panels shall be self-supporting free-standing of metal enclosure of IP43 coated with anti-
flame, corrosion proof paint using electrostatic powder with a thickness of not less than 60µm±10%
in color RAL7035.
Refer to protection notice ISO 16016

All panels shall be provided with lighting devices ON/OFF by open/close the doors. Heating ele-
ment shall be controlled with hydrostat to avoid condensation. Thermostat controlled ventilation
fans shall be provided whereas needed depending on the design.

All wiring inside the panels shall be fire-retardant with stranded copper conductor of the following
specifications.

Signal/control: black, not less than 1.5mm2

CT: black, not less than 2.5mm2
PT: black, not less than 1.5mm2
AC/DC Power: black, not less than 2.5mm2

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6.5 MAJOR FUNCTIONAL BLOCKS

6.5.1 Automation Control Elements

The AK SICAM AK3 family is based on technology-independent multiprocessor architecture and is

currently developed and enhanced as new and more powerful hardware components appear on
the market.
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Based on a powerful hard- and firmware concept, large scalability of functions and different me-
Eibesbrunnergasse 20
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chanical designs for special environmental conditions (EMC, humidity, temperature) AK SICAM
AK3 is specially designed for automation solutions in power plants as well as in substation.

The basic product line AK SICAM AK3 grants an easy handling by the hard- and firmware concept.
This means, a small amount of hardware will adapt to the special function only different soft-ware
(firmware).

Based on the large protocol library and powerful firmware concepts AK SICAM AK3 is able to rep-
resent the process signals interfaced from other systems in the same data types as all other sig-
nals. By interfacing other protocols or field busses the available diagnosis and remote functions
depends on the functions and standards of these protocols.

We also can offer Profibus ports if needed, but our internal field bus mainly is based on IEC
60870-5-101 and a periodical communication between I/O’s and the appropriate CPU with an Ax
protocol. The benefit of our solution is that we use our field bus configurations not only for user
data transfer but also for service-, maintenance and system functions, for example time tagging,
local and remote diagnosis, firmware download, etc. In addition the time tagging is processed di-
rectly on our input boards, which means that time tagged data are to be transported. These fea-
tures are lost mainly by gateway restrictions at protocol con-version in case of integration into our
system.

The SICAM AK3 has an integrated power plant network interface (IEC 60870-5-104) without any
special gateways. Via this interface all functions (diagnosis, remote maintenance, load, backup)
are available remotely.

SICAM AK3
Refer to protection notice ISO 16016

6.5.2 SCADA System – 250 SCALA

250 SCALA is a basic product family of ANDRITZ HYDRO and for more than 15 years a main pil-
lar of power plant automation solutions. 250 SCALA is the most modern scalable and powerful
state-of-the-art SCADA system in this product family. It fulfils all requirements of a local control
display (e.g. touch panel) as well as large dispatching center or grid control center (incl. Multi-user
operator stations). The large scalability allows to choose the best fitting hardware (server hard-
ware, touch, dual monitor) and functionality (higher functionality like load prognosis and manage-
ment) for all purposes. A special feature is the possibility to de-sign hierarchical distributed solu-
tions.

Over the last 15 years several operating systems (Unix, Windows) and new concepts in technolo-
gy influenced the product.
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 Since 1987 - SAT 250 Multibus II (OS/2, Sun Solaris)

 Since 1992 - SAT 250 Unix (Sun Solaris)
 Since 1998 - SAT 250 SCALA (Sun Solaris, NT, 2000, XP)

A special feature of 250 SCALA is the integrated power plant network interface (IEC 60870-5-104)
without any special gateways. For easy remote access 250 SCALA offers a WEB-client solution
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and can be used via Internet/Intranet.

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

The process data management is an integrated part of the common engineering tool TOOLBOX II
and especially of OPM II (object oriented parameter manager). This results in a very transparent
solution with minimum training efforts and minimum spare parts.

6.5.3 Communication System

Nowadays, modern automation systems are usually distributed and therefore networks to connect
their individual components are needed. For more than ten years now, ANDRITZ HYDRO has
been supplying networks, which link individual components together. Right from the outset, the
utmost attention has been paid to full integration accompanied by the best in availability and op-
erational reliability. Just as network state of the art, without losing sight of the need for long sys-
tem service life and maximum availability. While the change to standardized communications net-
works had been made at local level by as early as the eighties (LAN – local area network), wide-
spread use of equivalent technology in the long-distance field (WAN – wide area net-work) first
began in about the mid-to-late nineties.

The communication is based on the international standard IEC 60870-5 and operates via fibre op-
tical as well as copper cables. IEC 60870-5 is defined by a spontaneous and common address
concept form input to output (I/O's, visualization, logic's) without any special address engineering
(Engineering and Hardware) for the interfaces. The secured communication is based on an inte-
grated double protection against data corruption.

Typical process data (e.g. message, command, value and setpoint) are available as predefined
and standardized data types. In addition to the standardized data types the protocol de-fines also
general functions (e.g. general interrogation, time tagging, command concept) based on a high
standardized interoperability.

TCP/IP (Ethernet) is the communication standard for the LAN/WAN Ethernet protocol IEC 60870-
5-104. By using TCP/IP it can be easily used for all standard IP networks based on different tech-
nologies (ISDN, X25, Internet, ATM). The speed minimum of 64kBit/s and the easy switching be-
tween LAN and WAN without special Gateways (protocol converter) are further special features of
IEC 60870-5-104.

The protocol is optimized for industrial applications (automation) by using small data pack-ages,
defined acknowledge times and failure responses. Powerful redundancy concepts are possible by
special designing of the communication network.
Refer to protection notice ISO 16016

In addition to the protocol communication a lot of other services can be used (NTP, SNMP, Voice-
over-IP, Video-over-IP). NTP – the network time protocol is able to synchronize all components of
the power plant automation system without any additional cabling or inter-faces. SNMP – the in-
ternational standardized network management protocol (SNMP) sup-ports the operator and
maintenance staff by detecting faults and problems of all communication participants. It operates
via the same network architecture and with the same TCP/IP definitions.

Supplier independence is granted by using standard network components of the commercial IT

world (MOXA, CISCO, Hirschmann,).

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Power Plant Control Central Control Room Head Quarter

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redundant station bus (TCP/IP, IEC 60870-5-104)

Unit 1 Unit 2 Unit 3 Switch Yard Dam Gates Auxiliaries

6.5.4 Engineering Tool – TOOLBOX II

TOOLBOX II is the common engineering tool of ANDRITZ HYDRO It fulfils all requirements of da-
ta engineering, diagnosis, maintenance and service for control system and governor controller(for
excitation and protection device, another engineering tools will be used) and consists mainly of:

 OPM II – Process data manager for parameter setting, loading and backup documentation
 PSR II – Engineering and Service manager for diagnosis and loading
 CAEx plus – Design, load and test of control logic's

The centralized data management is based on one database for all devices. The centralized solu-
tion reduces multiple data engineering by single source definition. All maintenance and service
functions (diagnosis, firmware download, program application engineering, graphical logic adapta-
tion and parameterization) can be used locally and remotely (incl. public phone connections).

Because all components of control system have the same TOOLBOX II engineering interface the
necessary training for data engineering can be reduced.

A special feature of TOOLBOX II is the possibility to create the process database also for other
equipment with the same tool and supply the process database for this equipment.

TOOLBOX II can be connected to the SICAM AK3 hardware locally or remotely (communication
connection) in the power plant without any special gateway hardware.
Refer to protection notice ISO 16016

Diagnosis is available for the total system (global overview) up to the single I/O or interface.
Remote access supports these functions. Special features are the powerful remote maintenance
and service function (e.g. load, backup).

CAEx plus is the engineering tool for the design of the control function based on the international
standard IEC 61131.

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AK SICAM
AK3
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Eibesbrunnergasse 20
1120 Vienna, Austria

One integrated engineering tool for the whole system

6.6 SCOPE OF SUPPLY FOR CSCS

6.6.1 Plant Control System
Operating Station × 2

Engineering Station (Laptop) × 1

Communication LCU 5 × 1

Time Synchronization × 1

Printer × 1

Operator’s Console

Software

Microsoft Windows7.0 Professional

Microsoft Office Windows7.0
250 SCALA Compact
250 SCALA Editor
Toolbox II
Refer to protection notice ISO 16016

6.6.2 Local Control Unit

Generator Control Unit × 1: LCU 1
Common (Auxiliary) × 1: LCU 10
Switchyard × 1: LCU 20
Spillway Gate × 1: LCU 30

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7 250 SCALA / EVENT HANDLING

7.1 GENERAL

250 SCALA was designed with the aim to guide the user - in as simple as possible a manner - to
and through the process without requiring a great deal of knowledge about the system.
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Therefore, operator control is limited to a few rules and procedures.

Eibesbrunnergasse 20
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Owing to a suitable display hierarchy and clear, well-structured screens, the user will be able - on-
ly by moving a few fingers - to observe and operate every subprocess in the desired degree of de-
tail.

In this connection, he will be supported by event overviews, value lists, and overview displays
running simultaneously on the screen. In addition, in cases of disturbance events, an alarm man-
agement concept will guide him safely and quickly to the pieces of information he needs to react
to.

Because all important data is archived, the user is able to analyse any course of events in the
process. Therefore, he can perform an analysis of faults and failures retroactively without being
pressed for time, and he is relieved of this task during a disturbance event. Archiving also does
away with the requirement of having event logs and cyclic value logs output continuously on the
printer.

The desired data can be printed out from the archive at any time.

7.1.1 System Architecture

General

The architecture of the 250 SCALA control-room process computer system is shown in the picture
below. The control-room process computer system consists of the PRK250 Process Computer
Component, the VIS250 Visualization System, and the CAE250 Parameterization Tool. OPM II is
actually not a part of the 250 SCALA. It is a parameterization tool for processing and administra-
tion of the process database (of all PVs).
Refer to protection notice ISO 16016

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These software components can be (depending on the performance and security requirements)
installed on one or several computers, however, CAE250 and PRK250 are usually running on the
same computer. VIS250 can be running several times on different computers (workplaces).

SCADA-Server

SCADA server is a program, which communicates with an automation system and performs data
processing and data storage and it serves as a database for a SCADA client(s).

SCADA-Client

SCADA client is a program providing a human machine interface of the whole control system – i.e.
it performs displaying of the process-data supplied by the SCADA server. It means, of course, the
SCADA server must be running in order to be able to do that. From this point of view, the server is
more important, because if it is not running, the SCADA doesn’t work at all and all coming data
would be lost. However, if only the client is not running, the data coming from the automation units
are being processed, but of course, not displayed. But the SCADA is working at least partially and
Refer to protection notice ISO 16016

the data wouldn’t be lost.

Tasks of the CAE 250

The CAE250 Component (Computer Aided Engineering) is needed to parameterize the 250 SCA-
LA control computer. It has no functions regarding control-room operations.

Tasks of the SCADA server

The software package of the SCADA Server Process Computer Component forms the core of the
250 SCALA control system - the data-processing heart of the system. In it, the information ac-
quired by the automation system is processed, archived, and made available for output on dis-
plays and logs. If necessary, this component can also be provided in a redundant configuration. In

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that case, there will be one master (or active) and one standby (or passive) component, so that in
the event of one failing system, operations may be resumed by the other.

Tasks of the SCADA client

The SCADA Client Visualization handles all visualization tasks at the control-room operator termi-
nal, such as displaying process data in the form of lists, dynamic pictures, curves, bar graphs etc.,
and it provides operator terminal, to enable control of the process. The VIS250 can display data
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on up to four monitors, depending on the customer requirements. The system is operated by a

Eibesbrunnergasse 20
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keyboard and a mouse.

Communication between the Components

All these components communicate together via Ethernet-LAN, and also communication with au-
tomation system, as well as other devices (printers, network timeserver, etc.) is usually done via
Ethernet.

7.1.2 Redundancy
In order to achieve the highest possible availability of all functions and devices necessary for the
operations management, 250 SCALA can also be configured redundantly (redundancy SCADA
server and SCADA client).

The concept used for this plans hot/standby operation. This means that the system is
constructed from two components which are identical to each other as regards hardware and
software, both of which are supplied with data from the process. Also, both systems fulfil all func-
tions in parallel, merely the actual data output of the standby system to the process and the visu-
alization components is blocked at the outermost place.

The cross connection between both systems is kept as small as possible in order to be able to ex-
clude as far as possible the ingress of malfunctions from the failed system into the operational
system. Actually, there is almost no data traffic between the two systems –except for adjusting the
data, archives and parameters on start-up.

The switchover of the system is done via an external hardware board which, based on the fault
signals of the systems and the watchdog signals, supplies an operation input signal. If a system
receives an operation input signal then the internal data blocking is lifted and the system seam-
lessly takes over its function as the active component.

7.1.3 User Rights

The concept of 250 SCALA plans, both in the surface of the system itself and in the CAE 250 en-
gineering component, the graded issuing of operating and user rights.

For this it is possible to define several users (groups) to whom the various functions can be indi-
vidually allocated. This allocation and assembling is, in principle, free so that simple adaptation to
Refer to protection notice ISO 16016

the actual requirements can be made.

Detailed positions about the functions which can be defined in the user groups and the nature and
method of issuing the user rights can be referred to in the volumes for visualization and operation
and for the CAE 250 engineering component.

7.1.4 User Groups

A user group is a compilation of enabled and protected functions. It can be used to create useful
compilations of authorizations. These user groups are identified at a user's login.
Examples of user groups

 Control room personnel

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 Display constructor
 System manager
 Service group

The user (who is identified via user name and password) is assigned to a user group by means of
parameterization on the CAE 250.
Maximum number of user groups = 30
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Maximum number of users = 100

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

7.1.5 Monitoring of Equipment

Automation networks depend to a considerable extent on network components such as hubs,
switches, routers, printer servers, terminal servers, etc.

The monitoring of such network components is therefore an integral part of 250 SCALA for availa-
bility reasons and for the purpose of rapid localization of error sources. The network is monitored
with the SNMP protocol (SNMP = Simple Network Management Protocol) which is based on
TCP/IP. All relevant data such as status, performance, errors, alarms, reports, etc. are exchanged
on the basis of the SNMP protocol which is standardized within the IT world.

The thus resulting information is signalized by 250 SCALA with normal process
variables and is available in the same way as external process information.
Refer to protection notice ISO 16016

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7.2 SEQUENTIAL EVENTS RECORDING – LIST

7.2.1 General

Lists are used exclusively for the logging of events from the process data stream on the monitor,
whereby a certain memory range is available for buffering, in which one can browse using the
scrollbars. If this buffer is full, for each new event, the oldest event is removed from the buffer
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each time. Such events are however not lost, but can be retrieved from the archive by means of
ANDRITZ HYDRO GmbH

reports.
Eibesbrunnergasse 20
1120 Vienna, Austria

Lists basically contain the entire event-stream of loggable events. It is valid for all lists, that for the
selection a filter must be chosen, that specifies which events in these lists are to be displayed.
The choice of filter can either take place via a form operation for the selection or the filter already
exists directly behind this selection point due to construction and parameterization.

The filter criterion can be changed at any time using the menu line of the list.
With the lists, one differentiates between four types. Due to its function, each list type has its own
special operating cases and not every type is suitable for every task of the momentary process
management.

7.2.2 Scope
Lists are row-orientated information representations on the SCADA client.

7.2.3 Different Kinds of Events

Depending on the type of the list, there is a particular purpose. Not every list is suitable for all
tasks of the process management. Therefore the correct list must be selected for the momentarily
required activity.

7.2.4 Chronological Event List (CEL)

The CEL contains all loggable events. The default sorting criterion is the event time. Data sources
can thereby be current data and archives.

By including filters a process-related selection of the events can be carried out. As a result, clear,
technologically related lists are created.

As a result, this list is used for precise analysis of chronological developments and sequences for
the error analysis.

 Output of chronological events (maximum: the last 6000)

 Sorted according to the time of occurrence
 Post-sorting function
 Color representation via REM
 Paging function
Refer to protection notice ISO 16016

Acknowledgeable Event List (AEL)

The AEL contains all acknowledgeable events in the chronological order of their occurrence. The
default sorting criterion is the event time.

By including filters a process-related selection of the events can be carried out. As a result, clear,
technologically related lists are created.

This list can therefore be used for the display and acknowledgement of alarms.

Alarming medium

 Output only of compulsory acknowledgement events

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 Sorted according to the time of arrival
 Color representation via REM
 Coarse time in the seconds range
 Paging functions
 Search functions
– Oldest unacknowledged event
– Newest unacknowledged event
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 Display selection from list row

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Acknowledgement function
 Row-wise or page-wise acknowledgement of alarms
 Acknowledgement in the past of the acknowledged process variables
 Acknowledgement is effective over all forms of representation and over all workplaces

Acknowledgeable State List (ASL)

The ASL contains all acknowledgement-obligated events as well as all events that are in an alarm
state, as long as this state remains. An automatic sorting is made that allows all unacknowledged
events to appear at the beginning of the list.
By including filters a process-related selection of the events can be carried out. As a result, clear,
technologically related lists are created.
This list is therefore used to alarm and inform the operator about the current alarm state in his
process.

Alarming Medium

 Only unacknowledged or acknowledged alarms are displayed

 Acknowledged alarms and alarms which are no longer active are automatically taken out.
 The list is sorted by:
– Priorities or color
– Unacknowledged/acknowledged alarms
– The time of the event

 Coarse time (minutes resolution) with date

 Paging functions
 Search functions
– Oldest unacknowledged event
– Newest unacknowledged event

 Display selection from the list row

Acknowledgement function

 Page-wise, priority-wise and individual acknowledgement

Refer to protection notice ISO 16016

 Acknowledgement is effective over all

Plant State Display (PSD)

The plant state list represents the momentary state of process variables, regardless of whether it
is alarm states or not.

By including filters a process-related selection of the events can be carried out. As a result, clear,
technologically related lists are created.

Consequently, this list is used for quickly creating an overview of the state of plant components,
that is not available in this list in the form of plant displays.

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7.3 PRESENTATION
List profile:
All properties of a list (columns, sorting, column width, font, symbol bar configuration) could be
stored in list profiles. These profiles are provided for all list types.
Load ... load a list profile from selected name
Save ... save actual list profile to selected name
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7.3.1 Printing and Data Export from Lists

The functions for "Printing from Lists" and "Data export from Lists" have been realized with a Look
& Feel common with modern software products. The aforesaid functionality is available universally
with all lists (PSD, CEL, AEL and ASL).

For the paper printout and the data export the same selection properties as in the currently visual-
ized monitor list are the starting point for the printing- and data export time. In this context, the
most important output parameters adopted from the monitor list are:

 Data source (RAM/Data Stream Archive)

 List filter
 TA-Filter
 Time-range specification based on present representation period
 Column labeling (incl. user-defined columns)
 List coloring
 Font
 Sorting order of the columns
Refer to protection notice ISO 16016

7.4 TIME CHECK ON RECEPTION

The message is given a time stamp if:

 it contains an invalid time (IV–bit in the IEC-message, or NRT–bit in the SSI-message)

 it is an IEC GI-data message (with or without time in the message)
 the time is older than one day or lies more than 20 seconds in the future
 the time is syntactically incorrect
 there is no time in the message

In all cases the TS-bit (Time Stamped by SCADA Server) is set and made available for evaluation
in the data stream.

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7.5 BLOCKING OF PRINTOUTS AND AUDIBLE ALARMS

The operating function Blocking causes the shutdown of processing of one or several
process variables. Blocking is processed also in the prioritized status and displayed at the objects.
The operator input for Blocking is performed via the context menu at the object and by selecting
the Blocking function.

 Blocking via Object Operation

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Select the item Blocking in the context menu. In this case, all process variables assigned to
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this object will be displayed in a selection window. In addition, it is possible to mark all PV's
displays for Blocking. Following the selection, a confirmation form will be opened in which
Blocking can be set or deleted for the selection made.

 Blocking via Category

The operating menu contains a poke point for Blocking via Category. You can use this function
set all process variables pertaining to a selectable category to blocking at the same time or re-
set them.

 Blocking via Groups

Operating function analogous to Blocking via Category.

7.6 ALARM REPORTING

7.6.1 General

Alarming is generally regarded as the notification of the occurrence of an exception state or

event. Connected with this is usually the information about the location of the occurrence and, in
addition, how critical this event is and the possibility of making the user register its occurrence by
performing an action.

250 SCALA is equipped with an alarm guidance and management function to help an operator to
recognize and quickly locate an alarm state, which has occurred in the system.

7.6.2 Highlighting and Alarm List on the LCD’s

Alarms and warnings, which occur in the control system, could be displayed in two ways. All
alarms are displayed in the acknowledgeable state lists and the most important alarms are also
displayed directly on a picture. The SCADA offers an easy way to locate an alarm or warning.
When an alarm or a warning encounters, a summary alarm information is built up and this infor-
mation helps an operator to locate the alarm. Suppose an alarm encounters in the part of the
plant, which is at the moment not on the screen. The summary alarm causes to flash red the cor-
responding menu button in the main menu bar. If the operator clicks on this button, a picture
opens with at least one button (in case of switchyard overview picture) or symbol flashing red.
Refer to protection notice ISO 16016

Now the operator can directly see red-flashing symbol or button, which would lead him further to
the feeder where the alarm encountered.

In any case also the acknowledgeable list button is flashing red. As already said, the alarm can be
directly displayed on the picture or in the corresponding acknowledgeable event list. In the first
case the frame of the alarm symbol is flashing red or yellow and the alarm can be acknowledged
with a left click on the symbol. In the second case one can either select the individual alarm in the
list or acknowledge all displayed alarms simultaneously with the acknowledge button.

All alarms can be announced also by an acoustic signal.

7.6.3 Alarm Indication on the Displays

Display Modes for Alarm Management in the Selection Keys
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Appearance Meaning in Alarm Management

Grey key No existing alarms

Yellow steady light Existing warnings; all warnings acknowledged

Red steady light Existing alarms; all alarms acknowledged

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Flashing green light Alarms or warnings not acknowledged, but already gone
Eibesbrunnergasse 20
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Yellow flashing light Existing warnings; not acknowledged

Red flashing light Existing alarms; not acknowledged

7.6.4 I/O Faults

If I/O faults occur in case of faults on a complete I/O board or in a channel, the alarm signals is la-
beled with status indication. For analogue value, background color of the indicator is used to dis-
play the status information.

7.6.5 Alarm Acknowledgement

Alarmed objects are brought to the attention by acknowledging and, in this way, pass from
"unacknowledged" into the alarm or normal states.

Acknowledging is done across all representations and workplaces within a location so that
acknowledgement is only necessary at one place.

The acknowledging of alarms in displays is done simply by clicking on the symbol signalling the
alarm state.

The acknowledging of alarms in lists (AEL, ASL) is possible in several different variations de-
pendent on the type of list:

Page acknowledgement: Acknowledges all alarms represented on this page Line

Acknowledgement: Acknowledges the alarm on the marked line

Priority acknowledgement: Acknowledges all visible events having the selected Priority When the
alarm is acknowledged and it is still active, the alarm symbol edge and also the alarm in the list
are red (yellow), as well as the corresponding menu buttons. In the case the alarm has gone be-
fore acknowledging, all respective menu buttons are flashing green, as well as the symbol edge.

As the horns only represent an additional medium for the actual alarming, with the acknowledging
of an alarm there is no connected implicit horn acknowledgement. The horn has to be additionally
acknowledged with a horn acknowledgement.
Refer to protection notice ISO 16016

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8 250 SCALA / REPORTS

8.1 GENERAL
Reports are used for a clearly structured and comprehensive documentation of the process and
operating history. Current process data or archives can be accessed in the reports. Calculations
can also be performed in the production of the reports.
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8.2 FUNCTION
Eibesbrunnergasse 20
1120 Vienna, Austria

8.2.1 General
Due to the widespread distribution of Microsoft Office and its extensive possibilities of data pro-
cessing, parallel to the PRO-reports that are based purely on text output, possibilities have been
sought after to provide the user with capabilities of processing data in an optically appealing form.
As a basis for this Excel has been used, due to the extensive design possibilities and the remark-
ably simple approach with the integrated functions, which quickly lead to appealing results.

8.2.2 Historical Reports

In 250 SCALA one distinguishes between two fundamental types of archive, the cycle archives
and the data stream archives. These can each exist as short-term- or long-term archive.

Cycle Archives
Cycle archives are written with the current data from the process model. Basically,
conditioned values are stored in the cycle archive, in other words ready calculated values.
Consequently a subsequent processing of the individual archive data is not necessary.
Cycle archives can be written

 at definable times (e.g. daily 07:00 hours)

or
 in definable time-scales (e.g. every 5 min.).

Each time-scale or each time corresponds with a particular archive (Shortest recording grid: 1
second). A PV can also be recorded in different archives. The parameter setting of the cycle ar-
chives included a list of the PV's that are to be archived. Depending on the volume of information
to be stored, for each archive record a memory requirement results of 30 to 400 bytes.

Data Stream Archives

Data stream archives are used for the recording and documentation of the chronological events of
the process. The chronological data stream of the process computer system (all events) is rec-
orded sequentially. Complete data messages are stored, however there also exists the possibility
of inserting additional information from the process model.

Several data stream archives can be defined (as many as required within the configured limits),
Refer to protection notice ISO 16016

whereby each archive can be assigned a filter. With the filter it is defined, which events are stored
in the archive. Consequently, only those data are recorded that are also of interest for a later
analysis.

Short-term-/Long-term Archives
The archived data are stored in 2 different types of cycle archives.

By means of parameterizing, short-term archives can be created on the SCALA-server. On ex-

ceeding the maximum daily number, these archives are automatically deleted on the SCADA-
server.
The long-term archives are located in an external ORACLE database. The data are written cyclic
in this long-term archive and stored there for the parameterized number of years.

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Older values are automatically overwritten. The USER_REPORT.xls are optionally prepared for
the long-term archive access, however further technical preconditions are required, including:

 an Oracle database server with valid data

 an Oracle client SCALA-side
 RSI-SQL SCALA-side
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For the individual report functions, by default the short-term archive is accessed. Only if the op-
ANDRITZ HYDRO GmbH

tional parameter for the long-term archive is specified does the access to the long-term archive
Eibesbrunnergasse 20
1120 Vienna, Austria

take place.

Energy Reports & Process Value Reports

The following Energy Reports are included for the Hydropower Plant:

1. Energy report for Units

2. Energy report for Station Supply
3. Energy report for HV lines

The following Process value Reports are included for the Hydropower Plant:

 Generating Units, including the following values:

1. Active Power
2. Reactive Power
3. Stator voltage
4. Field current
5. Stator current
6. Winding and Bearing Temp.

 Station Supply, including the following values:

1. Active Power
2. Reactive Power
3. Voltage
4. Current
Refer to protection notice ISO 16016

TREND Displays

250 SCALA curve objects are used for the graphical representation of value characteristics over
the time axis, whereby any number of curve objects are possible on one workplace.

A curve object can represent up to 12 process variables (values or states). The selection of the
values to be represented can be carried out via parameter transfer or by means of Drag & Drop.

The curve representation displays the current process data, whereby the values are continuously
updated and the oldest values - similar to the paper on a typewriter - are slowly shifted in the di-
rection of the left window border.

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250 SCALA manages a transient memory, that contains all changes to all process variables in the
last 30 minutes. With this, not a fixed grid is used for recording, but rather all changes received by
the automation units (Transitions) are stored.

With that it is ensured, that with each curve activation at least a 30 minute time range is available
for the representation, that provides a very accurate resolution.

By scrolling the time axis towards the past, possibly available archive data are seamlessly dis-
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played. This range is specially identified by a colored background of the scale. From here, the da-
Eibesbrunnergasse 20

ta are naturally produced in the cycle available in the archive.

1120 Vienna, Austria

The following TREND displays are included in the unit controller:

Display for Bearing and Stator Temperatures:

1. Trust bearing
2. Generator guide bearing
3. Turbine bearing
4. Stator core
5. Stator winding

Display for Measuring Values

1. Active Power
2. Reactive Power
3. Stator voltage
4. Field current
5. Stator current
6. Unit Speed
Refer to protection notice ISO 16016

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9 COMMUNICATION NETWORK

9.1 GENERAL

The complete "power station" process is divided into particular, mostly independent "functional ar-
eas" (e.g. a generating unit). These functional areas are further subdivided into autonomously vi-
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able "functional islands".

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

The particular functional areas and functional islands are defined in such a way that superior
communications lines are used as little as possible. This guarantees high availability also in case
of errors in adjacent parts of the plant.

The peripheral elements can be expanded by adding modules and arranged in distributed loca-
tions nearby the process. Master control element and peripheral elements are connected via fibre
optic cable to exchange process data.

9.2 FUNCTION
The communication capabilities of SICAM AK3 have always been one of its main functions.
Communication tasks are realized by separate communication elements or processors. They in-
dependently ensure the data traffic with other components (Andritz Hydro products or foreign sys-
tems). The adjustments to foreign systems are also carried out at this place without having to take
other functions into account.

The transmission procedure can be changed by exchanging Firmware. Of course, in addition to

communication via serial interfaces in point-to-point, multipoint or dial-up traffic, the system also
offers other types of data traffic such as e.g. field bus or Ethernet-LAN with several IEC 60870-5-
Protocols such as 104 for standard communication, 103 for communication with protective devic-
es and 102 for communication with metering devices.

The most suitable transmission procedure can therefore always be used for a specific task.

9.2.1 Station LAN

We give preference to Ethernet LAN structured as ring. This helps to reduce fibre optic cabling
costs and ensures no data loss during a complete interruption or disturbance at one place in the
ring, because the data paths are hence laid out redundantly.

ET-switches control the data stream. We recommend a physically separated laying of the fibre op-
tic cables within the ring. ET-switches have highest MTBF, switchover times in case of faults are
ca. 500ms.

And in case of a severe network disturbance resulting in isolation of parts of the network, our func-
tion islands are equipped with local control elements (touch panel). So the operation of a machine
at the local unit control is possible in case of data interruption to the LAN.
Refer to protection notice ISO 16016

For the protocol on the station LAN, we strongly recommend the usage of the internal standard
communication protocol IEC 60870-5-104 for station communication. IEC 60870-5-104 is TCP/IP
addressable. With TCP/IP, functions are available, which permit also a time and a connecting
monitoring.

IEC60870-5-104 is an international standard, which ensures the interoperability between different

manufacturers. Whereas OPC is a today's' de-facto standard but neither internationally nor IEC
standardized. OPC is an IT-standard only, which probably will be outdated within the next 3-5
years (typical techno logy innovation cycle in this application area). IEC-104 compatibility ensures
an open communication and future-proof functionality.

Besides openness towards different manufacturers in case of future adaptations and extensions,
the protocol also allows much higher safety in operation, because the telegram handling is ac-
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companied by comprehensive methods for acknowledgements, data re-transmission, So the tele-
gram minimizes the risk of loss of data or transmission of corrupted data to the absolute minimum
possible.

The LAN have the transmission rate 100M/100M and the typical distance between two connecting
station is 4000m.

The Communication Redundancy function allows the user to set up redundant loops in the net-
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work to provide a backup data transmission route in the event that a cable is inadvertently discon-
Eibesbrunnergasse 20

nected or damaged. This is a particularly important feature for industrial applications, since it
1120 Vienna, Austria

could take several minutes to locate the disconnected or severed cable.

The EDS-408A-MM-SC is 8-ports managed Ethernet switches designed especially for industrial
applications. The switches support a variety of useful management functions, such as Turbo Ring,
ring coupling, port-based VLAN, QoS, RMON, bandwidth management, port mirroring, and warn-
ing by email or relay. The ready-to-use Turbo Ring can be set up easily using the web-based
management interface, or with the DIP switches located on the top panel of the EDS-408A switch.

The EDS-516A-MM-SC is 8-ports managed Ethernet switches.

9.2.2 Ax Bus
The 16MB Ax 1703 peripheral bus permits the secured (hamming distance 4), serial system-
internal communication between the basic system element and the peripheral elements.
Depending on the system, the Ax 1703 peripheral bus may be accessible:

 at backplane slots, and/or

 via external connectors (optical or electrical).)

Serial communication also makes it possible to locally detach individual or all peripheral elements
without sacrificing any of the full system functionality - with an optical connection up to 200m, with
an electrical connection up to 3m.

The communication at the Ax 1703 peripheral bus takes place according to the master-slave
method, the peripheral elements being the slave and the basic system element the master.

Each peripheral element constitutes, regardless of its

 function,
 data volume,
 processing,
one participants at the Ax 1703 peripheral bus.

Control head resp. processing- and communication element are used as masters, peripheral ele-
ment is used as slave. Max. 16 peripheral elements per master.

Addressing of the bus participants is handled for all peripheral elements, whose hardware is not
Refer to protection notice ISO 16016

integrated into the hardware of a basic system element, via a logical peripheral board address
(PBA) that can be set on the peripheral element. Integrated peripheral elements have a pre-
defined PBA.

9.2.3 TM Bus
Communication between the I/O modules and peripheral control module takes place via the TM
bus in the master/slave process, wherein the I/O modules are the slaves.

The I/O modules are automatically addressed on the TM bus based on the sequence of physical
fitting.
The I/O module connected directly to the peripheral control module has the least significant ad-
dress.

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9.2.4 Serial Communication Line
For serial communication are available as standard protocols:

 point-to-point traffic
 multi-point traffic, optionally with relay operation
 dial-up traffic
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Naturally, all standard protocols are fully based on the interoperable standard to IEC 60870-5-
ANDRITZ HYDRO GmbH

101/103, including:
Eibesbrunnergasse 20
1120 Vienna, Austria

 absolutely free addressing

 single object orientation
 time Synchronization
 integrated remote maintenance functions such as
─ remote diagnostics
─ remote parameter setting
─ online test functions

Yet, there is still a whole series of other available protocols such as:

 counter interfacing according to IEC 61107

 interfacing of protective devices according to IEC 60870-5-103
 Modbus

Additional information on interfacing to non-SIEMENS systems and third-party protocols (proto-

cols subject to license) is available on request.

Usually RS485 physical interface is used for serial communication and several slave stations can
communicate with master station via RS485 bus. The transmission rate can be different between
different RS485 buses.
Refer to protection notice ISO 16016

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10 CONTROLLER

10.1 GENERAL

The controller is of type SICAM AK3 and TM1703 ACP.

SICAM AK3 is perfectly suitable for automation with integrated telecontrol technology as:
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 Telecontrol substation or central device

Eibesbrunnergasse 20
1120 Vienna, Austria

 Automation unit with autonomous functional groups

 Data node, station control device, front-end or gateway
 With local or remote peripherals

TM1703 ACP Interfacing of max. 8 I/O modules via TM-Bus (max. 4 analogue I/O modules)

 Acquisition, processing and output of process data via I/O modules.

 Direct interfacing for wire cross-sections up to 2,5 mm²
 Data exchange with Master Control Element via Ax 1703-peripherals bus (16 Mbit/s

User programs for the open-/closed-loop control function are created according to IEC 61131-3
using CAEx plus, a tool of the TOOLBOX II. This standard is generally accepted in the market and
is recognized. Engineering according to this standard generally only requires short training peri-
ods.

10.2 FUNCTION
10.2.1 Central Unit
The system element CP-2016/CPC25 – with 80386 microprocessor is used in automation units of
the system SICAM AK3 as master control element. It is deployed in the field of telecontrol and au-
tomation.

The system element CP-2019/PCCE25 – with PPC440EP processor is used in automation of sys-
tem SICAM AK3 as processing and communication element.

System functions (Master Control Element)

 central element, coordinating all system services

 central hub function for all connected basic system elements
 time management
− central clock of the automation unit
− setting and keeping the own clock's time with a resolution of 10ms
− synchronization via serial communication (with another automation unit), via LAN (NTP serv-
er), or local (minute pulse or serial time signal)
Refer to protection notice ISO 16016

 Redundancy
− voting and change-over for redundant processing and communication elements of the own
automation unit
− supports voting and change-over by an external SCA-RS redundancy switch
− supports applicational voting and change-over by an external system, e.g. a control system

 TOOLBOX II connection
− storing firmware and parameters on a Flash Card

Functions for Communication

 communication via installable protocol elements to any superior or subordinate automation unit
 automatic or selective data flow routing

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 priority based data transmission (priority control)
 own circular buffer and process image for each connected station (data keeping)
 redundant communication routes
− communication with redundant remote stations
− redundant communication with a remote station (load share operation)

 special application specific functions for dial-up traffic

− test if stations are reachable
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− an application program may evaluate telephone charges

Eibesbrunnergasse 20
1120 Vienna, Austria

− parameter setup allows the telephone line to be used efficiently with respect to connection
charges (e.g. command output possible only if a connection exists)

 transmission of spontaneous information objects from and to peripheral elements, via the seri-
alx 1703 peripheral bus

Functions for Automation

open-/closed-loop control function for the execution of freely definable user programs which are
created with CAEX plus according to IEC 61131-3, for example using function diagram technology

− 512 kB for user program

− approx. 50.000 variables and signals, 2.000 of them retained
− cycle of 10 ms or a multiple thereof
− online test
− loadable without service interruption

redundant open-/closed-loop control functions

− synchronization via redundancy link

− transmission of periodic process information between the open-/closed-loop control function and
the peripheral elements, via the serial Ax 1703 peripheral bus

10.2.2 Peripheral Element / I/O Modules

The IEC 60870-5-101/104 compliant PE-641x/USIO66 peripheral element is used in the TM 1703
system for connecting I/O modules to a basic system element with open-/closed loop control func-
tion (master control element, processing element).

Common Functions

I/O module monitoring, failure management

Signalling via LED's

Functions for Telecontrol and Automation

Refer to protection notice ISO 16016

 Acquisition and processing of process data according to IEC 60870-5-101/104

− The functions, specific for each I/O module, are listed in the following. Footnotes are used to
specify the effect of the functions in detail (they are explained at the bottom of this page)

 Output of process data according to IEC 60870-5-101/104

 Transmission of spontaneous process information to the basic system element for further dis-
tribution

 Transmission of periodical process information, from and to the open-/closed-loop control func-
tion in the higher-level basic system element

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10.2.3 Mechanical Design
The cubicles with dimension ( H×W× D) : 2200 × 800 × 800 and colour RAL7035 is equipped
within the temperature and humidity controller(optional), fans (option) & ventilating hood on
top(optional), shutter underneath(optional), door holder switched lighting, power socket for laptop,
continuous earthing bus bar with a minimum cross-section of 50x5mm and ME type lock. It has
IP43 protection degree according IEC60529.
This drawing is the PROPERTY of

To ease connection working in cubicle, no terminal or equipment shall be placed below 350mm
ANDRITZ HYDRO GmbH

above the floor level.

Eibesbrunnergasse 20
1120 Vienna, Austria

The basic mounting rack CM-2846 has 17 slots for elements and modules in double-Euroformat
and 2 slots for power supplies in single-Euroformat. It can only be used for rear panel assembly.

The peripheral element and I/O modules will be mounted on 35 mm DIN rail.

10.2.4 Power Supply

Two power supply of 220VDC are provided for controller to improve its reliability and two DC/DC
converters which have 24VDC output are used for elements or modules of controller.

24VDC is used for digital inputs.

For communication cubicle in control room, 230VAC will be used for SCADA system computer
and GPS/NTP.

In controller cubicle, a group of mini circuit breakers are used for distribution of its different units.

10.2.5 Software
Every board and every module on which a firmware can run, forms, together with the function de-
termining firmware, one system element.

The adaptation to the specific requirements of the application is achieved through the individual
configuration and through the loading of standard firmware and parameters. Within their defined
limits, the parameters thereby not only influence the behaviour of the firmware functions, but also
that of the hardware functions. With that, for all module types, all mechanical parameter settings
are omitted, such as e.g. the changing of jumpers or loads and thus enable not only the online
change, but also a consistent documentation of the set parameters by the TOOLBOX II as well as
a simplified storage.

Open- and closed-loop control application programs are created by means of CAEx plus accord-
ing to IEC 61131-3, a standard that is generally accepted and recognized in the market.

In SICAM AK3, at every slot a system element can be fitted with open-/closed-loop control func-
tion. Through this and due to the modularity, SICAM AK3 is suitable for many applications: from
smaller automation applications through turbine governor up to complex process control applica-
Refer to protection notice ISO 16016

tions. Naturally, all applications can also be combined.

10.2.6 Fault Detection

Diagnostic and Signaling

The diagnostic treatment of an automation unit recognizes and manages diagnostic information.
Diagnostic information are errors, faults and also operating states. These diagnostic information
are categorized for each system element in the automation unit, sorted according to diagnostic
class, stored with detailed description and summed up.

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Failure (Class A)

Signals, that an automation unit can no longer be reached and will be created by the monitoring
automation unit.

Module Failure (Class B)

This drawing is the PROPERTY of

Signals, that the internal communication with a system element is no longer possible and will be
ANDRITZ HYDRO GmbH

created by the monitoring basic system element.

Eibesbrunnergasse 20
1120 Vienna, Austria

External Errors (Class E)

Are errors, that are detected through monitoring the information from sensors and actuators. They
can concern the peripheral element, the wiring and sensors or actuators, insofar as the source of
error can
not be unequivocally localized to the peripheral element; then it would be an internal error.

Startup (Class H)

Signals, that the automation unit or the system element has started up following Power-Up or Re-
set.

Internal Errors (Class I)

Are errors, that can be unequivocally traced back to system elements in the automation unit
(Firmware or Hardware).

Communication Errors (Class K)

Are errors, that are detected by protocol elements and result from the monitoring of the communi-
cation line, insofar as the source of error can not be unequivocally localized to the protocol ele-
ment; then it would be an internal error.

Test (Class T)

Test means, that a clearly assigned function is in test; e.g. Online-Test of the Open-/Closed-Loop
Control Function.

Warning (Class W)

Warning indicates, that the system is still functioning, but has limited functionality or availability, e.g.
parameter error, poor line quality, external minute synchronization failed, but internal quartz accura-
cy is still sufficient.
Refer to protection notice ISO 16016

Function and Failure Indication via LED

If hardware, software or communication failure occurs, LED will be lighted yellow or red on the front
panel of elements and I/O modules according to the respective failure status.

10.2.7 Communication Links and Interfaces

Via Ethernet interface integrated in CP2016/CP2019, controller communicates with computers in
control room, excitation system, turbine governor system and other IED through TCP/IP Ethernet
ring, basing on IEC60870-5-104 protocol.

Via SM2551 serial interface, controller communicates with protection system, multifunction meter
through RS485 physical line, basing on IEC60870-5-103, MODBUS protocol.

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Within the controller, central element communicates with peripheral elements through TM bus, bas-
ing on IEC60870-5-101 protocol.
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria
Refer to protection notice ISO 16016

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11 MODE SELECTION

11.1 GENERAL
The plant control system has an open structure with distributed unit control system and 3 control
levels are applied for the whole plant.
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The control level can be selected by the selector switch on the Local Control Unit.
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

 “Remote”

Station control level - controlling is from operator station in the control room or Dispatching
Centre. The touch panel and the switches on the LCU panel are blocked except for the emer-
gency stop pushbutton on Unit LCU.

The operator can decide whether the controlling right is under the Control Room or under the
Dispatching centre by the software switch on the Operator Station (MMI) at the control room

 “Local”

Local control level - controlling is from Local Control Unit - touch panel or the switches on the
LCU panel. Operation from HMI in the control room is blocked. The computerized automatic
function, as start and stop, are still used.

 “Revision”

Manual control level - controlling is from object control board. The unit computer functions and
all orders from LCU are blocked.

If the station control level is out of operation, operation is maintained by means of Local Control
Unit.

If the Local Control Unit is out of operation, operation is done by means of object control board.

The control mode selector is further installed on the Local Control Unit:

 “Manual”

In this mode the controlling is to be done by means of cam switches on the Local Control
Board.

Unit can be started to unload, energized, synchronized state or can be stopped to standstill
manually via the cam switches on Local Control Board. In this case monitoring except control-
ling from the LCU is available.
Refer to protection notice ISO 16016

 “Auto”

In this mode the controlling is to be maintained by means of MMI.

The Local Control Unit is equipped with relay logic and a process computer part.
A touch panel computer which includes MMI display is further equipped for some of LCUs.

The process computer part includes a set of centralized automation component and a set of pe-
ripheral element interfacing I/O modules.

11.2 FUNCTION

3 different operation modes can be maintained:

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 Local Manual Mode

The Control Level switch is on the position of “Local” and Control Mode switch is on the posi-
tion of “Manual”.

In this operation mode, controlling is to be done by means of cam switches on the Local Con-
trol Unit and all automatic controlling from touch panel computer or Operator station is inacti-
vated.
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20

 Local Auto Mode

1120 Vienna, Austria

The Control Level switch is on the position of “Local” and Control Mode switch is on the posi-
tion of “Auto”.

In this operation mode, the controlling is to be maintained by means of MMI on the touch panel
of Local Control Unit and manual controlling is inactivated.

 Remote Auto Mode

The Control Level switch is on the position of “Station” and Control Mode switch is on the posi-
tion of “Auto”.

In this operation mode, the controlling is to be maintained by means of MMI on operator station
in control room. Local controlling from Local Control Unit and from Object Control Board is in-
activated.

Unit can be stopped in emergency in all operation modes – Emergency Push Button from LCU
panel or Emergency Stop Icon from MMI of SCADA will be used to activate relays of trip circuit in
emergency.

11.2.1 Selection of Object Operation

The object like generator circuit breaker, pump, turbine governor, etc. has a mode selector switch
on its individual control board:

 “Remote”
In this mode, manual operation from object control board is inactivated and operation control-
ling is from Local Control Unit – Automatically or Manually.

 “Local”

In this mode, operation from Local Control Unit is inactivated and operation controlling is only
available from the object control board manually. It is used for test and maintenance of objects.

11.2.2 Indications
The indications via the position indicators in the Local Control Unit are not affected by the switch.
Refer to protection notice ISO 16016

11.2.3 Digital Output Boards

If control level selector switch is in “Revision” position, the power supply for the digital output
boards of the computer controller is disconnected and then all controlling from the Local Control
Unit is inactivated.

11.2.4 Data Acquisition and Event Recording

Every change of control level or control mode selectors can be attained by the computer controller
as an event.

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12 AUTOMATIC START/STOP SEQUENCING

12.1 GENERAL

The sequencing part (start and stop sequences) of the control module covers the complete auto-
matic control under normal conditions. It is designed for fully automatic and step by step control of
This drawing is the PROPERTY of

the turbine generating set.

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

The sequencing includes control of available auxiliary equipment of the turbine generating set dur-
ing the transfers between different states of operation in automatic as well as in step by step con-
trol mode.

The unit can basically maintain 3 different "States of Operation", each of them being determined
exactly by a number of conditions:

 ST (1) – Standstill, speed < 1%

 TO (2) - Turbine Operation (unit speed > 95%, unit not energized)
 TE (3) - Turbine Energized (unit speed > 95%, unit energized, GCB Open)
 LO (3) - Line Operation (unit connected with grid)

All other operating conditions can only occur during transitions between these states of operation
and during abnormal conditions.

All states of operation are displayed and can be selected on the touch panel.

12.2 FUNCTION
12.2.1 Start/Stop Sequence
Start Condition

In order to ensure uninterrupted and safe starting of the units as far as possible, the automatic
control equipment checks a number of signals, called "starting conditions", which must be avail-
able before an order for automatic starting (transfer from standstill to any other state of operation)
is accepted.

For each of the States of Operation as defined above, an own group of starting conditions is pro-
vided.
All groups of starting conditions as well as the individual signals are displayed on the touch panel.

Transfers

A "Transfer" is either one or the combination of several control sequence(s) – step, and it brings
the unit from one state of operation to another.
Refer to protection notice ISO 16016

Transfers are not indicated directly but when an automatic sequence is in progress, the indication
lamp of the selected state of operation shows flickering light.
For a transfer
from: ST (1) - Standstill
to: TO (2) - Turbine Operation (unit speed > 90%, unit not energized)
accordingly the steps from 1 to 6 have to be executed.

Time Supervision

The time of each sequence is separately supervised.

When one of the start sequence times is exceeded, it is assumed that the starting cannot be com-
pleted because of some fault or missing signal and an automatic stopping sequence is initiated.

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 Control System
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When one of the stop sequence times is exceeded, the unit will be tripped by the safety system.

The time supervision is only active in “automatic” mode.

12.2.2 Safety Module

The safety module comprises the following functions:
This drawing is the PROPERTY of

 Alarm system
ANDRITZ HYDRO GmbH

 Mechanical trip system

Eibesbrunnergasse 20
1120 Vienna, Austria

 Temperature monitoring

Those signals, which are giving evidence of an abnormal condition in the plant, will be processed
in the safety module. It handles also the limit value supervision for all Pt 100 temperature detec-
tors of the unit.

Alarm System

All external and internal created signals (e.g. temperature exceeded) which will be used in the
safety module, are treated principally as alarms, independent if the signal causes a trip of the unit
or not. The SCADA system uses this time stamp for reports, lists and archives.

Every alarm signal causes an acoustic alarm and is displayed on the touch panel in the alarm list.

Mechanic trip system

The mechanical trip system handles all fault conditions of the unit, which require an emergency
shutdown, with exception of all electrical failures. These are detected and processed by the elec-
trical protection system.

Each signal which has to initiate an accident or emergency shutdown ("Trip Signal") is handled in-
dependently from the unit controller by the mechanic trip system within the safety module. It caus-
es an alarm as well as a shutdown of the unit in accordance with the kind of failure.

Different faults require different kinds of tripping programs - e.g. Quick shutdown, emergency
shutdown etc.

Temperature monitoring

All temperature values are supervised up to four limits. The limits are split into two main groups:
upper limit 1 and upper limit 2. Please refer also to the following table:

Limit Type Definition

upper limit 1 Alarm "Temperature high"
upper limit 2 Trip "Temperature too high"
Refer to protection notice ISO 16016

12.2.3 Isolated Operation Mode (Optional)

In some situation the unit may need to run at Isolated Operation Mode.

For instance, when the grid fails in some case and the dispatching centre operator intend to start
units to restore the grid power.

In this case, the diesel generator will be started automatically by automatic switch over function
and the essential 400V bus-bar will be energized for all necessary devices to start unit.

1. As normal start sequence, the unit LCU will start all necessary auxiliary devices such as cooling
water pumps, bearing oil pump and valve etc.

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 Control System
Description
2. And then LCU will send a command to start governor to run at rated speed.
3. When unit reaches to 100% speed, LCU will send isolated mode command to Governor and Ex-
citation system,
4. Then Excitation system will receive Start command from LCU and then FCB (field circuit breaker)
will be closed by Excitation system.
5. After this, LCU will send close command to GCB (generator circuit breaker) with non-
This drawing is the PROPERTY of

synchronization option. When GCB is closed, Excitation will increase generator voltage to rated
ANDRITZ HYDRO GmbH

value step by step manually or automatically.

Eibesbrunnergasse 20
1120 Vienna, Austria

6. And then, operator can send power set-point to increase unit power output.
Refer to protection notice ISO 16016

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13 SWITCHYARD INTERLOCK AND SYNCHRONIZATION LOGIC

13.1 GENERAL

The Switchyard LCU contains equipment, necessary for control and supervision of the switchyard
set:
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

 Computer controller with LAN connection

Eibesbrunnergasse 20
1120 Vienna, Austria

 Touch panel with LAN connection

 Synchronizing device (115kV Line Synchronization Check)
 Auxiliary devices, such as miniature circuit breakers, relays, terminals etc.

13.2 FUNCTION

The software in the controller computer (LCU) executes interlock logic, synchronization control.

13.2.1 Interlock Control

Interlock control functions as:

To prevent from operating disconnect switch with load or with closed earthing switch.

To prevent from operating earthing switch when energized.

At Remote-Auto or Local-Auto control style, the software running in the controller computer (LCU)
will have interlock logic judgement for the operation of Disconnect Switch/Earthing Switch/Circuit
Breaker and sent the result(interlocked or released) BOOL value to operator station to be dis-
played on its MMI. The FALSE (interlocked) result BOOL value will prohibit the operator to send
out operating command from MMI.

The hardware electrical interlock connection is in the cubicles of 115kV Switchyard supplier.

13.2.2 Synchronization
Synchronization control functions as synchronization check of CB if it is to be operated.

Synchronization under Auto Control Mode

Under Auto control mode, AI6303 automatically perform synchronization check and if synchroni-
zation condition reached, it outputs a pulse to close CB.

Synchronization under Manual Control Mode

Under manual control mode, a set of manual synchronization device including double voltage me-
Refer to protection notice ISO 16016

ter, double frequency meter, synchronoscope meter, and mechanical synchronization check relay
are used for operator to close CB manually on LCU panel. It is operator’s full responsibility to
check the synchronization condition - voltage difference ΔU, frequency difference Δf , degree dif-
ference Δφ before trigger switch to close CB.

The mechanical synchronization check relay will reflect the geometric difference of the voltage
vectors applied to its terminals. If the phase difference of two input voltages is larger than the set-
ting value, the relay’s output contact will be closed – the phase difference setting value can be
done by rotating the pointer on the scale of relay. The relay’s output contact will be connected in
series into closing circuit of CB.


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14 STATION SERVICE SUPPLY SWITCH OVER LOGIC

14.1 GENERAL

For 400V station service supply, the loss of the station service supply from the generator cannot
leave the plant without service power. If the plant has a loss of all generating units and the line,
This drawing is the PROPERTY of

then power will be supplied by standby diesel generator(emergency source).

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

14.2 FUNCTION

The software in the controller computer (LCU10) is programmed to perform automatic switch over
function.

In normal operation the 400V distribution switchgear with double bus bars is operated with closed
bus tie CB and fed from generating units (SST1/SST2). Automatic switch over will be done in case
that the current supply power fails.

The standby diesel generator (emergency source) will be started automatically if no other supply
is available; the switching between the generator supplying station service power (SST2) and the
emergency source will be done by interlock logic to prevent parallel operation by the two sources.
In this case the tie CB will be open to switch off non-essential auxiliary supply.

As soon as supply is restored, the standby diesel generator CB is opened and normal service CB
are closed.
Refer to protection notice ISO 16016

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15 PLANNING OF TESTS

15.1 FACTORY TESTS

15.1.1 Required Documentation

This drawing is the PROPERTY of

 Circuit diagram;
ANDRITZ HYDRO GmbH

 Disposition drawing;
Eibesbrunnergasse 20
1120 Vienna, Austria

 Assembly drawing;
 Signal list;
 Logic diagram including start/stop sequence;
 Factory acceptance test check list;

15.1.2 Test devices and simulation methods

Test devices

 220V DC power supply;

 Omicron;
 4-20mA generator;
 RTD simulator;
 Multi-meter;
 Insulation resistance tester

Simulation methods

 Insulation Resistance test is done for the auxiliary power supply circuitry. Circuits connected with
electronic elements are not subject to this test.

 4-20mA current signal generator will be used for simulation of 4-20mA inputs of all boards;

 Resistor box or RTD simulator will be used for simulation of PT100 signal input for RTD measur-
ing boards.

 Omicron will be used for generating 0-220V and 0-1A signals, used in the multifunction meter,
energy meter input check and synchronization check.

 Short circuit at terminals to simulate digital input signal (plant side).

 Digital input simulator: Knife type terminal blocks will be prepared and connect to the cubicles for
DI simulation in unit start/stop sequence test;

 Toolbox notebook: Use its CAEx+ online test function, the digital/analogue input can be checked.
Refer to protection notice ISO 16016

 For the following test, because it's difficult to prepare the test condition or may influence the per-
formance of equipment after destructive test, we will submit relative product test report:

o Input / Output voltage withstand test and voltage withstand and anti-interference test for I/O
cards: Normally, although the card can work properly after the voltage withstanding test, it
may have been hurt a little bit, and will be not used again. To avoid this hurt on cards, the re-
lated report will be submitted to replace the test.

o For anti-interference test of I/O cards, since the test condition is difficult to arrange in test
room, type test report will be submitted;

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15.1.3 Completeness of equipment to be tested
 Operator station;
 Engineering station;
 GPS NTP Timeserver and Network (LAN);
 Unit control board LCU1
 Common control board LCU10;
 Switchyard control board LCU20;
This drawing is the PROPERTY of


ANDRITZ HYDRO GmbH

Gate control board LCU30;

Eibesbrunnergasse 20


1120 Vienna, Austria

Communication LCU 5 including GPS system;

 Spare parts;

15.1.4 Factory Acceptance Test Unit Control Board LCU1

Visual Inspection

 Cubicle label;
 Labeling of devices, plugs, switches;
 Assembling;
 Cabling;
 Wire marking;
 Cross section of wires;

Cubicle Wiring and Cabling

Check the cubicle wiring and cabling with the associated drawings.

Power Supply Check

 Voltage check 220V DC;

 Voltage check 220V AC;
 Redundancy check power supply: switch off one power supply, and check if the system works
properly.

Input / Output Point Check

To save test time, this test will be done on some sample points.

Digital input signals (DI2112) are given to the terminal (plant side) of each cubicle and checked at
the front view of input board, CAEx+ online test, touch panel and operator station screen.

Analogue value check (multifunction meter): connect on the terminals with adjustable voltage and
Refer to protection notice ISO 16016

current source (0-110V and 0-5A), simulating of different voltage, current, frequency and phase
states. The adjustment will be read from operator station and Toolbox notebook. Analogue value
check (AI2300): Connect on the terminals a calibrator with adjustable current (0~20mA) for
AI2300 or adjustable resistance (PT100) for AI6310, the adjustment will be read from operator
station and Toolbox notebook.

Output signals (DO2201) are initiated on the operator station screen or CAEx+ online test, and
forwarded to the output boards, checked at front view of output board and output relays.
Online plug in or put out card test

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Backup Control Function Test

 CB control with synchronization check:

Connect on the terminal the voltage for generator output and voltage for transformer LV side,
simulation of asynchronous network and try to close the CB via the control switch.
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

 Master trip relay circuit test

Eibesbrunnergasse 20
1120 Vienna, Austria

Simulate the trip conditions (emergency shutdown and mechanical shutdown) on terminal
block and observe the energization of respective relay.

CPU redundancy check

Simulate communication failure and hardware failure, and test the switchover between the redun-
dant CPUs.

Logic Function Test

 Unit start/Stop sequence logic test.

 Unit auxiliaries control logic test according to concerned description.

The LCU panels shall be fully assembled in the workshop and shall be subject to the following fac-
tory tests.

 Visual check
 Insulation test
 Voltage supply check
 Binary inputs/outputs circuit check
 AC inputs circuit check
 Control functional test

15.1.5 Factory Acceptance Test LCU10 (common LCU)

Visual Inspection

 Cubicle label;
 Labeling of devices, plugs, switches;
 Assembling;
 Cabling;
 Wire marking;

Refer to protection notice ISO 16016

Cross section of wires;

Cubicle Wiring and Cabling

Check the cubicle wiring and cabling with the associated drawings.

Power Supply Check

 Voltage check 220V DC;

 Voltage check 220V AC;
 Redundancy check power supply: switch off one power supply, and check if the system works
properly.

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Input / Output Point Check

To save test time, this test will be done on some sample points.

Digital input (DI2112) signals are given to the terminal (plant side) of each cubicle and checked at
the front view of input board, CAEx+ online test and operator station screen.
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

Analogue value check (AI2300): Connect on the terminals a calibrator with adjustable current
(0~20mA) for AI2300, the adjustment will be read from operator station and Toolbox notebook.

Output signals (DO2201) are initiated on the operator station screen or CAEx+ online test, and
forwarded to the output boards, checked at front view of output board and output relays.

15.1.6 Factory Acceptance Test LCU20 (switchyard LCU)

Visual Inspection

 Cubicle label;
 Labeling of devices, plugs, switches;
 Assembling;
 Cabling;
 Wire marking;
 Cross section of wires;

Cubicle Wiring and Cabling

Check the cubicle wiring and cabling with the associated drawings.

Power Supply Check

 Voltage check 220V DC;

 Voltage check 220V AC;
 Redundancy check power supply: switch off one power supply, and check if the system works
properly.
Input / Output Point Check

To save test time, this test will be done on some sample points.
Refer to protection notice ISO 16016

Digital input (DI2112) signals are given to the terminal (plant side) of each cubicle and checked at
the front view of input board, CAEx+ online test and operator station screen.

Analogue value check (AI2300): Connect on the terminals a calibrator with adjustable current
(0~20mA) for AI2300, the adjustment will be read from operator station and Toolbox notebook.

Output signals (DO2201) are initiated on the operator station screen or CAEx online test, and for-
warded to the output boards, checked at front view of output board and output relays.

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CPU redundancy check

Simulate communication failure and hardware failure, and test the switchover between the redun-
dant CPUs.
This drawing is the PROPERTY of

Logic Function Test

ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

CB/DS/ES interlocking logic will be tested. Operate the switches from operation station when the
relevant conditions are simulated on the CAEx+, check if the switches operated are interlocked.

Online plug in or put out card test

15.1.7 Factory Acceptance Test LCU30 (gate control LCU)

Visual Inspection

 Cubicle label;
 Labeling of devices, plugs, switches;
 Assembling;
 Cabling;
 Wire marking;
 Cross section of wires;

Cubicle Wiring and Cabling

Check the cubicle wiring and cabling with the associated drawings.

Power Supply Check

 Voltage check 220V DC;

 Voltage check 220V AC;

Input / Output Point Check

To save test time, this test will be done on some sample points.

Digital input (DI2112) signals are given to the terminal (plant side) of each cubicle and checked at
Refer to protection notice ISO 16016

the front view of input board, CAEx+ online test and operator station screen.

Analogue value check (AI2300): Connect on the terminals a calibrator with adjustable current
(0~20mA) for AI2300, the adjustment will be read from operator station and Toolbox notebook.

Output signals (DO2201) are initiated on the operator station screen or CAEx+ online test, and
forwarded to the output boards, checked at front view of output board and output relays.

Client AGRIMECO JSC Internal N° =

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15.1.8 Factory Acceptance Test LCU 5 (Communication LCU)

Visual Inspection

 Cubicle label;
 Labeling of devices, plugs, switches;
 Assembling;
This drawing is the PROPERTY of

 Cabling;
ANDRITZ HYDRO GmbH


Eibesbrunnergasse 20

Wire marking;
1120 Vienna, Austria

 Cross section of wires;

Cubicle Wiring and Cabling

Check the cubicle wiring and cabling with the associated drawings.

Power Supply Check

 Voltage check 220V DC;

 Voltage check 220V AC;
 Redundancy check power supply: switch off one power supply, and check if the system works
properly.

GPS function test

Check the synchronization function from the NTP server (GPS) to all the LCU and computers.

Ethernet Ring function test

Check the switchover function of the ring Ethernet.

Communication with the Dispatching Center

Since the test condition is not applicable in the factory, the function and performance test of this
part of equipment will be done during plant acceptance test onsite.

15.1.9 Factory Acceptance Test Operator Station/Touch Panel

Function Check


Refer to protection notice ISO 16016

Static picture layout check

 Selection of different type of screens
 Trend analysis
 Alarm list
 Fault retrospect
 System diagnostics

Performance Test

Function test
The following performance test will be fulfilled together with LCUs logic test. All commands will be
from operator station, and relevant picture display will be checked step by step

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 Unit Control
 Switchyard Control
 Common Control
 Gate Control

Response Time Test

This drawing is the PROPERTY of

 Execution of Control
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria

Connect an output point to an input point, and give command from operator station to the output
point. By check the time tag of the input point and get the response time of control command.
Alarm reporting response time

SCADA server redundancy switchover test

Shut down the main server and check if the backup server becomes from passive to active and
also check the function of new main server.

15.2 SITE TESTS

Site tests plan cover all the items of factory tests and generator site tests with waterpower.
Refer to protection notice ISO 16016

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16 DOCUMENTS AND DRAWINGS

The following documents and drawings shall be prepared for the electrical protection system all in
English language.

Documents/Drawings Titles Doc./Draw No.

This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

BMG-204-01-001 Signal List Control System

Eibesbrunnergasse 20
1120 Vienna, Austria

BMG-204-01-002 Overall Configuration Control System

BMG-204-01-003 Alarm/Trip Matrix Unit Control System
BMG-204-01-004 Unit Start / Stop sequence Control System
BMG-204-02-001 Description Control System
Disposition & Assembly Drawing Unit Auxiliary Control
BMG-204-03-010 Board
Disposition & Assembly Drawing Unit Control Board (incl.
BMG-204-03-011 AVR)
Disposition & Assembly Drawing Common Auxiliary Con-
BMG-204-03-040 trol Board
Disposition & Assembly Drawing 115kV Substation Con-
BMG-204-03-050 trol Board
Disposition & Assembly Drawing Spillway and Intake
BMG-204-03-030 Control Board
Disposition & Assembly Drawing Network Board (Gate-
BMG-204-03-070 way)
BMG-204-03-080 Layout drawing Control Room
BMG-204-04-010 Circuit Diagram Unit Auxiliary Control Board
BMG-204-04-011 Circuit Diagram Unit Control Board (incl. AVR)
BMG-204-04-040 Circuit Diagram Common Auxiliary Control Board
BMG-204-04-050 Circuit Diagram 115kV Substation Control Board

BMG-204-04-060 Circuit Diagram Spillway & Intake Control Board

BMG-204-04-070 Circuit Diagram Network Board

BMG-204-04-110 Terminal Diagram Unit Auxiliary Control Board

BMG-204-04-111 Terminal Diagram Unit Control Board (incl. AVR)

Refer to protection notice ISO 16016

BMG-204-04-140 Terminal Diagram Common Auxiliary Control Board

BMG-204-04-150 Terminal Diagram 115kV Substation Control Board

BMG-204-04-160 Terminal Diagram Spillway and Intake Control Board

BMG-204-04-170 Terminal Diagram Network Board(Gateway)

BMG-204-05-010 Parts List Unit Auxiliary Control Board

BMG-204-05-011 Parts List Unit Control Board (incl. AVR)

BMG-204-05-050 Parts List Common Auxiliary Control Board

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 65
SYSTEM.DOCX BMG-204-02-001 00 A4
SaveDate 2019 05 20 of 68
 Control System
Description

BMG-204-05-050 Parts List 115kV Substation Control Board

BMG-204-05-060 Parts List Spillway and Intake Control Board

BMG-204-05-070 Parts List Network Board(Gateway)

BMG-204-06-010 Foundation Unit Auxiliary Control Board

This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH

BMG-204-06-011 Foundation Unit Control Board (incl. AVR)

Eibesbrunnergasse 20
1120 Vienna, Austria

BMG-204-06-040 Foundation Common Control Board

BMG-204-06-050 Foundation 115kV Substation Control Board

BMG-204-06-060 Foundation Spillway and Intake Control Board

BMG-204-06-070 Foundation Network Board(Gateway)

BMG-204-07-001 Operation and Maintenance Manual Control System

BMG-204-08-001 Shop Inspection & Test Plan Control System

BMG-204-08-002 Factory Test Report Control System

BMG-204-08-003 Site Test Outline Control System

BMG-204-08-004 Site Test Report Control System

Refer to protection notice ISO 16016

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 66
SYSTEM.DOCX BMG-204-02-001 00 A4
SaveDate 2019 05 20 of 68
 Control System
Description

17 SPARE PARTS AND SPECIAL TOOLS

Intermedia relay for each type as per Contract. The detailed list will be available at detailed design
stage.

There are no special tools required for operation and maintenance.

This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria
Refer to protection notice ISO 16016

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 67
SYSTEM.DOCX BMG-204-02-001 00 A4
SaveDate 2019 05 20 of 68
 Control System
Description

18 ATTACHMENT
Attachment 1: Touch Panel TPC-1550H Technical Data Sheet
This drawing is the PROPERTY of
ANDRITZ HYDRO GmbH
Eibesbrunnergasse 20
1120 Vienna, Austria
Refer to protection notice ISO 16016

Client AGRIMECO JSC Internal N° =

Plant BAN MONG HPP +
BMG-204-02-001_R00_DESCRIPTION CONTROL
File Drawing N° Index Sheet 68
SYSTEM.DOCX BMG-204-02-001 00 A4
SaveDate 2019 05 20 of 68
TPC-650H
TPC-1250H
TPC-1550H 5.7" VGA/12.1" SVGA/15" XGA/17" SXGA TFT LED
TPC-1750H LCD Intel® Atom™ Thin Client Terminals

Features
ƒƒ Intel® Atom™ N270 1.6 GHz processor
ƒƒ 5.7" VGA/12.1" SVGA/15" XGA/17" SXGA TFT LED LCD
ƒƒ Fanless cooling system
ƒƒ IP65 compliant front panel
ƒƒ Supports Microsoft® Windows XP/XPe/CE
ƒƒ Windows CE 5.0/6.0 with Java Script ready
ƒƒ Supports Linux OS with Firefox and Java Script plugins
ƒƒ Gigabit Ethernet supported
ƒƒ Energy Star approved
ƒƒ Supports external 2.5" SATA HDD kit

Introduction
With a high quality TPC product line, TPC extends its Touch Panel Computer family with Intel® Atom™ platform for 5.7", 12.1",15" and17". TPC thin client is designed with Intel®
Atom™ 1.6 GHz processor as its core. The Intel® Atom™ has low power consumption and 1.6 GHz operating frequency. This system is fanless, slim design for Web-based terminal
solutions, so JavaScript is included in the Windows operating system. For Linux systems, we provide Mozilla Firefox.

Specifications
General ƒƒ I/O TPC-650H: RS-232 x 2 (COM1, 2)
ƒƒ BIOS Award® 4Mbit TPC-1250H/1550H/1750H: RS-232 x1,
RS-232/422/485 x 1
ƒƒ Certification BSMI, CCC, CE, FCC Class A, UL
USB 2.0 x 2 (Host)
ƒƒ Cooling System Fanless design PS/2 x 1 (TPC-650H only)
ƒƒ Dimensions (W x H x D) 650H: 195 x 148 x 58 mm (7.68" x 5.83" x 2.28")
1250H: 311 x 237 x 54 mm (12.24" x 9.33" x 2.12") LCD Display
1550H: 383 x 307 x 58.1 mm (15.08" x 12.09" x 2.29") ƒƒ Display Type VGA/SVGA/XGA/SXGA TFT LED LCD
1750H: 413.7 x 347.2 x 63.8 (16.28" x 13.68" x 2.5")
ƒƒ Display Size 5.7"/12.1"/15"/17"
ƒƒ Enclosure TPC-650H Front bezel: PC/ABS Resin
ƒƒ Max. Resolution 640 x 480/800 x 600/1024 x 768/1280 x 1024
TPC-1250H/1550H/1750H front bezel: Die-cast
aluminum alloy ƒƒ Max. Colors 262 K
Back housing: SECC ƒƒ Luminance cd/m2 700/450/350/350
ƒƒ Mounting Desktop, Wall (only for TPC-1250H/1550H/1750H) or ƒƒ Viewing Angle (H/V°) 160/140; 170/160 (TPC-1750H only)
Panel Mount ƒƒ Backlight Life 50,000 hrs
ƒƒ OS Support Microsoft® Windows® 7/XPE/WES ƒƒ Contrast Ratio 800:1/700:1/700:1/1000:1
Windows CE 5.0/6.0 with Java Script
Linux with Firefox explorer and Java Script plugin Touchscreen
ƒƒ Power Consumption 17 W/35 W/40 W/43W (typical) ƒƒ Lifespan 10 million touches at single point
ƒƒ Power Input 18 ~ 28 VDC, 18 ~ 32 VDC (TPC-1750H only) ƒƒ Light Transmission Above 75%
ƒƒ Watchdog Timer 1 ~ 255 sec (system) ƒƒ Resolution Linearity
ƒƒ Weight (Net) 1.43 kg (3.15 lb)/2.5 kg (5.51 lb)/3 kg (6.61 lb)/ ƒƒ Type 5-wire, analog resistive
3.5 kg (7.71 lb)
Environment
System Hardware ƒƒ Humidity 10 ~ 95% RH @ 40°C, non-condensing
ƒƒ CPU Intel® Atom™ N270 1.6 GHz ƒƒ Ingress Protection Front panel: IP65
ƒƒ Chipset Intel® 945GSE+ICH7M ƒƒ Operating Temperature 0 ~ 55°C (32 ~ 131°F)
ƒƒ Memory 2GB SO-DIMM DDR2 667 SDRAM ƒƒ Storage Temperature -20 ~ 60°C (-4 ~ 140°F)
1GB SO-DIMM DDR2 667 SDRAM (TPC-650H only) ƒƒ Vibration Protection 2 Grms (5 ~ 500 Hz)
ƒƒ LAN 10/100/1000Base-T x 2, (TPC-650H with One Giga LAN) (Operating, random vibration)
ƒƒ Storage CFast slot x 1
CompactFlash slot x 1 (TPC-650H only )
Optional, external 2.5" SATA HDD kit
(TPC-1250H/1550H/1750H only)

Automation Panel PCs

Date updated: 17-Oct-2013
 TPC-650H/1250H/1550H/1750H

Dimensions Unit: mm
TPC-650H TPC-1250H/1550H/1750H

6
6
TPC-1250H:
TPC-1250H:
180.0
180.0
TPC-1550H:
TPC-1550H:
230.0
230.0
28.128.1 132132 TPC-1750H:
TPC-1750H:
240.0
240.0
TPC-1250H:
TPC-1250H: 311.0
311.0
TPC-1550H:
TPC-1550H: 383.0
383.0
TPC-1250H:
TPC-1250H: 3.5 3.5 TPC-1750H:
TPC-1750H: 414.0
414.0 TPC-1250H:
TPC-1250H:
53.153.1
TPC-1550H:
TPC-1550H: 4.5 4.5 TPC-1250H:
TPC-1250H:
247.2
247.2 TPC-1550H:
TPC-1550H:
58.158.1
TPC-1750H:
TPC-1750H: 7.0 7.0 TPC-1550H:
TPC-1550H:
306.1
306.1 TPC-1750H:
TPC-1750H:
64.464.4
195195 58 58 TPC-1750H:
TPC-1750H:
340.0
340.0

TPC-1250H: 33.4
TPC-1550H: 76.4
86.9
TPC-1750H: 33.4
TPC-1550H: 76.4
TPC-1750H: 86.9
114.7
114.7 6 6

TPC-1250H:
TPC-1250H: 186.3
TPC-1550H: 230.1
272.5
TPC-1750H: 186.3
237.0
TPC-1250H: 230.1
307.0
TPC-1550H: 272.5
347.5
TPC-1750H: 237.0
TPC-1550H: 307.0
347.5
TPC-1250H: 170.0
TPC-1550H: 236.0
170.0
TPC-1250H: 210.0
TPC-1550H: 236.0
TPC-1750H: 210.0
70.5
70.5

140
140
TPC-1250H:
TPC-1550H:
TPC-1750H:
TPC-1250H:
TPC-1750H:
TPC-1750H:
86.1
86.1
148
148

TPC-1250H:
TPC-1250H:
301.5
301.5 4 4
TPC-1550H:
TPC-1550H:
373.0
373.0
TPC-1750H:
TPC-1750H:
400.0
400.0
6 6 TPC-1250H: 6.5 6.5
TPC-1250H:
188.1
188.1 187187 TPC-1550H: 7.0 7.0
TPC-1550H:
TPC-1750H: 5.5 5.5
TPC-1750H:

TPC-1250H: 227.5
TPC-1550H: 297.0
227.5
TPC-1250H: 333.5
TPC-1550H: 297.0
TPC-1750H: 333.5
TPC-1750H:
141.1
141.1

Panel Cut-out Dimensions: TPC-650H: 189.1 x 142.1 mm (7.56" x 5.68")

TPC-1250H: 302.5 x 228.5 mm (12.1" x 9.14")
TPC-1550H: 374.5 x 298.5 mm (14.98" x 11.94")
TPC-1750H: 400.8 x 334.3 mm (16.03" x 13.37")

Ordering Information Rear View

ƒƒ TPC-650H-N2AE 5.7" VGA Touch Panel PC, Atom™ N270 1.6GHz, 1GB
ƒƒ TPC-1250H-N2BE 12.1" SVGA Touch Panel PC, Atom™ N270 1.6GHz, TPC-1250H/1550H/1750H f
2GB
ƒƒ TPC-1550H-N2BE 15" XGA Touch Panel PC, Atom™ N270 1.6GHz, 2GB e
ƒƒ TPC-1750H-N2BE 17" SXGA, Touch Panel PC, Atom™ N270 1.6GHz, 2GB

Accessories
ƒƒ TPC-1000H-WMKE TPC series wallmount kit from 10" to 17"
ƒƒ TPC-1000H-SMKE TPC series stand kit from 10" to 17"
ƒƒ TPC-651H-EHKE TPC-x50H/x51H series Extension HDD Kit
a b c d
* VESA support via a wall mounting kit (only for TPC-1250H/1550H/1750H)
a. COM (RS-232, RS-422/485) d. Power Receptor
b. USB 2.0 e.CFast
c. LAN (10/100/1000) f. External HDD kit (TPC-651H-EHKE)

TPC-650H
f

a b c d e
a. Power Receptor d. LAN (10/100/1000)
b. COM (RS232 x 2) e. PS/2
c. USB 2.0 f. CompactFlash

Online Download www.advantech.com/products