Instruction sheet

January 2017
MTL surge protection INS 830-007 Rev 5

SD range
Surge protection device

Introduction
The SD range of devices protects electronic circuits from high voltage transients and temporary overloads
on signal and power lines. This is achieved by diverting the transient current to earth and limiting the signal
line voltage for the duration of the surge. Earthing is provided simply by clipping the SD unit to an earthed
DIN rail. Screw terminals are provided to connect cable screens to earth.

Field Protected Field Protected

Wiring Wiring Wiring Wiring

DIN Rail DIN Rail

Fig. 1 Two wire SD protection unit Fig. 2 Three wire SD protection unit

Installation
These units are suitable for use in hazardous area circuits
as described in IEC/EN60079-14. Because of their intended
safety function they must be removed when performing
the 500V insulation test.
SD devices are mounted as follows (see Fig. 3):
a) Hook the earthing clamp at the field side of the base
of the SD unit over one flange of the DIN rail (1).
b) Press down the protected area end of the SD unit
firmly until it clicks into position (2).
c) Check that the SD unit is securely clamped into place
Fig. 3 Mounting/removing an SD unit
on both field and protected sides
Note: it is essential to check that the earth connection
has been made securely.
d) To remove, insert the blade of a screwdriver down the protected side of the SD unit (3) and lever the
handle gently towards the SD unit (4) and upwards to disengage the spring, freeing the unit from
the rail (5).
e) When connecting the signal wires, if using an electric screwdriver the torque setting should be
between 0.2 and 0.4Nm maximum.

Eaton Electric Limited,

Great Marlings, Butterfield, Luton
Beds, LU2 8DL, UK.
Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283
E-mail: [email protected]
www.mtl-inst.com

© 2017 Eaton
All Rights Reserved
Publication No. INS 830-007 Rev 5
January 2017
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 SD range - Surge protection device
January 2017

Earthing
Correct earthing procedures are essential for effective and safe surge
protection. Each SD unit has its earth connection made onto the DIN rail.
Connection to the surge earth is made using an ETL7000 earth terminal
clamped to the DIN rail at either, or preferably both, ends of a row of SD
surge protectors. See Fig. 4).
a) Locate the earth terminal next to the SDs at the end of the row.
b) Hook the earthing clamp over the flange of the DIN rail. Press down
the other end of the terminal until it locates over the DIN rail. Firmly
tighten the clamping screw in the central hole on top of the terminal.
Check that the earth terminal is properly clamped to ensure that the
earth connection has been made securely.
c) The earth connection of the SD should be made to the earth
reference of the equipment to be protected. In practice, the earth
connection (via ETL7000 terminals) is usually made to the OV Fig. 4 Fitting the earth terminal
reference earth box in the equipment cubicle. The earth connection
should be 1 metre in length and use wire size3 2.5mm2.

Note: The overall earthing system is critical to effective operation

of the surge protector. This may require re-routing of the system
earthing and the installation instructions should be checked
carefully. If the system requires the DIN rail to be isolated from the
mounting plate then use ISP7000 insulating spacers (see Fig. 5).

Replaceable fuses
(Only fitted in selected versions) See Fig. 6. SD replaceable
fuses protect the SD unit and associated circuitry against wiring
errors and circuit faults that may develop during operation.
They also act as “disconnects” providing a useful mechanism
for reaking the circuit between the protected area and the
field equipment during commissioning, maintenance or fault
Fig. 5 Mounting the ISP7000 finding. The 250mA fuses are packaged in plastic assemblies
insulated spacer and spare assemblies for replacement purposes are available in
packs of 5 (SD-F25). In addition, packs of 50mA (SD-F05) fuses
are available for cases where the lower current limit is more
appropriate. The procedure for using and replacing a secondary fuse is
a) Raise the latched end of the plastic SD identifier (if fitted) and pivot it upwards to provide access to the
top of the barrier.
b) With the tip of a small screwdriver, gently lever the fuse package upwards until it can be gripped
between two fingers.
c) Pull it upwards until a slight resistance is felt – this is the “disconnect” position used to isolate
protected and field equipment during commissioning, maintenance and faultw finding procedures.
d) Use slightly greater force to withdraw the fuse assembly completely.

INS 830-007 Rev 5

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e) Insert the replacement fuse and press down firmly into

place (with the top of the package flush with the top of
the SD unit) or reset the latched assembly similarly.
Note: the replacement fuses are non-polarised and can be
inserted either way round.
f) Carefully pivot the identifier and clip it back into place.

Individual terminal identification

See Fig. 7. BRI7000 identifiers mount on top of individual SD units and
are supplied with adhesive labels for identification – the latter also
being supplied in separate sheets (BIL7000L) for pre-printing by the
user. The installation procedure is: Fig. 6 Fuse replacement
a) Clip the rounded end of the identifier firmly onto the
horizontal pins at the field-side end of the SD unit to form a
pivot (1).
b) Push the free end of the identifier downwards until the flange
latches into the slot at the protected end of the SD (2).
Note: on SD units with replaceable fuses it is necessary to pivot
the identifier upwards (3) to provide access to the fuse.

UL497B Listed
Voltage breakdown ratings:
9-10Vdc SDRTD, SD07, SD07X, SD07R, SD07R3, SD07T3, SD0RX3
21-23Vdc SD16, SD16X, SD16R, SD16R3, SD16T3, SD16X3
45-47Vdc SD32, SD32X, SD32R, SD32R3, SD32T3, SD32X3
65-80Vdc SD55, SD55X, SD55R, SD55R3, SD55T3, SD55X3 Fig. 7 Installing SD identifier
and label
SD ATEX Information
The Essential Health and Safety Requirements (Annex II) of the EU Directive 2014/34/EU [the ATEX Directive - safety
of apparatus] requires that the installation manual of all equipment used in hazardous areas shall contain certain
information. This guide is included to ensure that this requirement is met. It compliments the information presented
in this document and does not conflict with that information. It is only relevant to those locations where the ATEX
directives are applicable.
1. General
a) In common with all other electrical apparatus installed in hazardous areas, this apparatus must
only be installed, operated and maintained by competent personnel. Such personnel shall have
undergone training, including instruction on the various types of protection and installation
practices, the relevant rules and regulations, and on the general principles of area classification.
Appropriate refresher training shall be given on a regular basis. [See clause 4.2 of EN 60079-17
b) The apparatus has been designed and manufactured to satisfy the “essential health and safety
requirements” of Annex II of the Directive.
c) This apparatus has been designed to meet the requirements of I.S. electrical apparatus in
accordance with EN 50020 and EN50014 and is normally mounted in the hazardous area.
d) This apparatus requires additional protection for use in dust environments.

INS 830-007 Rev 5

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2. Installation
a) The installation should comply with the appropriate European, national and local regulations, which may
include reference to the IEC code of practice IEC 60079-14. In addition particular industries or end users
may have specific requirements relating to the safety of their installations and these requirements should
also be met. For the majority of installations the Directive 1999/92/EC [the ATEX Directive - safety of
installations] is also applicable.
b) The apparatus must not be subjected to mechanical and thermal stresses in excess of those permitted in
the certification documentation, this manual and the product specification. If necessary the product must be
protected by an enclosure to prevent mechanical damage.
c) The apparatus must not be installed in a position where it may be attacked by aggressive substances and
must be protected from excessive dust, moisture and other contaminants by an enclosure.
d) This apparatus is I.S. electrical apparatus and is normally mounted in a hazardous area. It meets the
requirements of Category 1 apparatus and may be installed in a Zone 0 location providing that the relevant
installation conditions are met.

WARNING!

There is a risk of electric shock from surge protection component if touched during a
lightning storm or surge event.

3. Inspection and maintenance

a) Inspection and maintenance should be carried out in accordance with European, national and local
regulations which may refer to the IEC standard IEC 60079-17. In addition specific industries or end users
may have specific requirements which should also be met.
b) If the outer enclosure of the apparatus needs to be cleaned, this should be done with a cloth
lightly moistened by a dilute mixture of detergent in water.
4. Special Conditions for Safe Use
a) The plastic enclosure may present an electrostatic risk and must not be rubbed in service.
b) The SD**XXX range of surge protection devices will not meet the 500V insulation requirements to
earth, therefore suitable precautions must be taken when installing the apparatus.
5. Repair
a) The products cannot be repaired by the user and must be
replaced with an equivalent certified product. Repairs should
only be carried out by the manufacturer or his authorised agent.
6. Marking
a) The products each have their own markings, a sample of which
is reproduced to the right, along with indications of where the
markings for the variants differ. addition the serial number and/
or date of manufacture are marked on the individual apparatus.
This manual applies to products manufactured and date marked
during or after the year 2003.
Notes:
1) The number and subsequent letters will change
depending on the product variant.
2) The electrical parameters and simplified circuit diagram
will change depending on the product variant.

Eaton Electric Limited, EUROPE (EMEA): The given data is only intended as a product
+44 (0)1582 723633 description and should not be regarded as a legal
Great Marlings, Butterfield, Luton warranty of properties or guarantee. In the interest
Beds, LU2 8DL, UK. [email protected]
of further technical developments, we reserve the
Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283 right to make design changes.
THE AMERICAS:
E-mail: [email protected]
+1 800 835 7075
www.mtl-inst.com
[email protected]
© 2017 Eaton
All Rights Reserved ASIA-PACIFIC:
Publication No. INS 830-007 Rev 5 230117 +65 6 645 9888
January 2017 [email protected]