Data Processing Racks

TA3840

Installation Manual

SAS au Capital de 2 158 244 € - 444 871 933 R.C.S. Bourges - APE : 2651B
Headquarter : 9, rue Isaac Newton - 18000 Bourges - France
Data Processing Racks
Installation Manual

TA3840

1st Edition
Released February 2013
INTRODUCTION
This manual is issued specifically for the data processing racks of the TA3840 or EMx40 system. It
contains instructions detailed for the installation of this system.

To use it in an optimal way, we advise you TO READ CAREFULLY THESE

INSTRUCTIONS and to respect them throughout the life of the equipment.

Keep this manual to hand so that you can refer to it at any time. Ensure that it is
complete and kept close to the equipment.

The racks TA3840C and TA3840S, as well as the TA3840R repeater module are integrated in the
system for processing the tankers liquid cargo. This system is intended for professional use, it
must be used by operators who are qualified and well-versed in the operating rules and safety
instructions set out in this manual.

We also draw your attention to the fact that the connection of equipments or the use of products
other than those recommended by Honeywell Marine may present risks for which we will not be
liable.

This manual must not be reproduced in any form whatsoever without the prior written approval of
Honeywell Marine who cannot be held responsible for any use of the information contained in this
manual.

As we want you to take advantage of the most of the latest technology and new equipment, as well
as to benefit from our experience, our equipments may undergo technical or design changes. As a
result, some of the features and information in this manual may change without prior notice and
without any obligation to up-date it.

Should you encounter any problems or have any questions about your TA3840 or EMx40 system,
please do not hesitate to contact your nearest Honeywell Marine customer service.

Other documents
The description and the operation of the racks TA3840C/R and TA3840S are described in the
MT5008E technical manual.

The maintenance of the racks TA3840C/R and TA3840S is described in the MM5008E
maintenance manual.

SAFETY PRECAUTIONS:
In order to avoid the electric shock or fire hazards, do not expose the equipments to
water projections. Take care to switch the power off before proceeding to any
disconnection or removal of the racks.
Never introduce parts, in particular metal ones, in the air vents of the racks.
Ensure that the racks are well ventilated and that the air vents are not covered.
Take care to maintain the racks distant from all heat sources (heating appliances…).
 Warning:
Our equipments are designed and manufactured in accordance with local
safety regulations, and in particular European directives relative to reconciling
member states' legislation:

● 89/336/EEC and 2004/108/EC "Electromagnetic compatibility",

● ATEX 94/9/EC"Equipment and protective systems intended for use in
potentially explosive atmospheres",
● 96/98/EC "Marine equipment".

They are intended for professional use and must be installed, used and
maintained by competent staff that is qualified in this type of equipment.
In particular we wish to draw your attention to the fact that we cannot be held
responsible if:

● Any technical alterations are made to our appliances without our written
authorisation,
● Our equipments are damaged by being operated in conditions other than
the intended usage of their technical classification (power supply,
temperature, environment, etc.).

The safety instructions given in this manual are merely given for guidance
purposes to protect you and all those using and working on our equipments.
Honeywell Marine cannot foresee all dangerous situations that might arise.
This is why the owner and/or the operator is responsible for the operating
safety of the system.
Regulations of the ship classification society may impose procedures
(health and safety, fire prevention, handling of hazardous substances,
etc.), which are stricter than those given in this manual. In this case, the
regulations must be followed.

Regulation marking
The manufacturer and specifications plate of TA3840S rack is stuck on the rear face.

Manufacturer's name
and address

EC marking for directive 94/9/EEC,

Serial
equipment - class IIB (refer to
number
"Technical specifications" paragraph
of the technical manual)
Manufacturing
month and year

EC marking for directive 94/9/EEC, equipment -

class IIC (refer to "Technical specifications"
paragraph of the technical manual)
 TABLE OF CONTENTS

1. UNPACKING AND STORAGE ..................................................................................................... 6

Recommendations ..................................................................................................................... 6
Storage....................................................................................................................................... 6

2. SYSTEM DESCRIPTION ............................................................................................................. 6

Presentation ............................................................................................................................... 6

3. INSTALLATION OF THE RACKS................................................................................................. 7

4. CONNECTION OF THE RACKS .................................................................................................. 7

TA3840C - Communication unit .................................................................................................. 7
TA3840C A/D- Analog data collection unit ................................................................................ 10
TA3840S - Safety unit .............................................................................................................. 12

5. TA3840R - Remote display unit .................................................................................................. 14

6. CONFIGURATION OF THE BOARDS ....................................................................................... 15

Electronic boards access .......................................................................................................... 15
Power supply and communication board .................................................................................. 16
4-20 mA analog inputs board.................................................................................................... 17
Multifunction board ................................................................................................................... 20
TA3840S CPU board (optional) ................................................................................................ 21
Configuration ............................................................................................................................ 21
TA3840R CPU board (optional) ................................................................................................ 22

7. COMMISSIONING ..................................................................................................................... 22

8. APPENDIX B - TA3840 SYSTEM / RETURN FOR REPAIR FORM ........................................... 23

1. UNPACKING AND STORAGE

Recommendations
Before opening the transportation container, make sure that there is no apparent damage. If you
notice that the packaging is not in perfect condition, make sure that a reservation to this effect is
recorded on the carrier's delivery socket so that your rights are protected.

Proceed to the inspection of all components in compliance with order and make sure that you have
all the items listed in the packing list.

Take care not to damage the front panel with LCD screen and keyboard of the
communication unit and remote display unit (if present).

Storage
There is no particular requirement. The storage temperature of the TA3840 system is 0 °C to +70
°C.

2. SYSTEM DESCRIPTION

Presentation
The racks TA3840C communication unit, TA3840R remote display unit, TA3840S safety unit are
parts of the TA3840 system or EMx40 system, dedicated to monitor the tankers' liquid cargo
parameters such as level, temperature and pressure, as well as all associated measurements, for
the installed transmitters.

The rack TA3840C A/D Analog data collection unit is part of the TA840 System.

The racks TA3840C, TA3840C A/D and TA3840S are installed in a 19" cabinet, whereas the panel
TA3840R is installed in a wall mounting box or provided to be flush mounted in a console.

The general description and the operation of the system are described in the MT5008E
technical manual.

Communication unit

Safety unit

Additional safety unit

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3. INSTALLATION OF THE RACKS
If the racks are not pre-mounted in a cabinet supplied by Honeywell Marine, they must be installed
in a standard 19" frame.

● Introduce each rack in its housing.

● Fix it with the 4 screws provided for this purpose (flat screwdriver).

4. CONNECTION OF THE RACKS

Electrical connection must be carried out with electrical power off on supply lines.
The equipments must be wired up by a qualified electrician. The mains connection,
grounding, circuit breaker and protection must conform to the standards and
regulations in force (these parts are not included in those we supply). We cannot be
held responsible for damage caused directly or indirectly by faulty installation.

TA3840C - Communication unit

The communication ports must be connected with shielded cables. The shielding is
imperatively connected to the grounding bar 9 for electro-magnetic compatibility
reasons.

For best installation performance, the procedure below must be carried out step by step. Inputs are
connected before the outputs.

● Check the On/Off switch on the front panel is in "Off" position.

5 2
4
8
7

1 to 24
To other connecting 1
blocks channels
25 to 48
49 to 72
9
73 to 96
3 6

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 If the rack is delivered in a cabinet by Honeywell Marine, connecting points 1, 2 and 4 are
pre-wired.

1 Connect the supply cable 24 Vdc to the terminal block, respecting the polarity.

WARNING : The TA3840C is powered by 24 Vdc.

2
Plug in and secure the DB9 cable of interconnection between racks (transmitter BUS to TA3840S
rack).

Plug in and lock the ribbon cable(s) of the 4-20 mA analog inputs, On/Off inputs, On/Off outputs,
3 respecting the numerical order (1 to 24 first).

Connect wire of each transmitter channel on the connecting block.

Note: in order to respect the wire identification, refer to the I/0 list of the manufacturer file.

The corresponding analog inputs board must be configured according to the

transmitter type (2 or 3 wires). Refer to "Configuration of the boards" chapter.

If the number of analog inputs is higher than 96, connect the 2 wires cable from the TA3840C A/D
4 rack including the additional 4-20 mA analog inputs (RS485 transmitter BUS extension), respecting
the identification of A and B wires.

Connect the 1 and 2 monitoring ports ensuring the link to the cargo monitoring system or loading
5 system (MODBUS output).

According to the connection type:

● RS232 ⇒ plug in and secure the DB9 cable,

● RS422 ⇒ connect the cable, respecting the identification of TxA, TxB, RxA and RxB wires,

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 ● RS485 ⇒ connect the cable, shunting the A wires (terminals TxA, RxA) and B wires
(terminals TxB, RxB).

The power supply and communication board must be configured according to

the communication type (refer to "Configuration of the boards" chapter).

6 Connect the TA3840R port ensuring the link to the remote display unit, if present (MODBUS
output).

According to the connection type:

● RS232 ⇒ plug in and secure the DB9 cable,

● RS422 ⇒ connect the cable, respecting the identification of TxA, TxB, RxA and RxB wires
and the +/- polarity for the remote display unit supply,
● RS485 ⇒ connect the cable shunting the A wires (terminals TxA, RxA) and B wires
(terminals TxB, RxB) and connect the remote display unit supply wires.

This port can be used as monitoring 3 port. In this case, do not use the +/-
supply terminals.
The power supply and communication board must be configured according to
the communication type (refer to "Configuration of the boards" chapter).

7 Connect the auxiliary port to the dedicated application if any. The used protocol is defined by the
software configuration.

According to the connection type:

● RS232 ⇒ plug in and secure the DB9 cable,

● RS485 ⇒ connect the cable, respecting the identification of A and B wires.
This port can be used as monitoring 4 port (MODBUS output)
The power supply and communication board must be configured according to
the communication type (refer to "Configuration of the boards" chapter).

8 Connect the dry contact outputs (if necessary) for:

● power supply fault,
● data alarm,
● system fault.

9
Imperatively connect all cable shielding to the grounding bar.

Connect a metal braid between the grounding bar and the metallic frame in
which the racks are installed.

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 TA3840C A/D- Analog data collection unit

The communication ports must be connected with shielded cables. The shielding is
imperatively connected to the grounding bar 9 for electro-magnetic compatibility
reasons.

For best installation performance, the procedure below must be carried out step by step. Inputs are
connected before the outputs.

● Check the On/Off switch on the front panel is in "Off" position.

1 to 24
To other connecting 1
blocks channels
25 to 48
49 to 72
8 9
73 to 96
3

If the rack is delivered in a cabinet by Honeywell Marine, connecting points 1 and 4 are
pre-wired.

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1 Connect the supply cable 24 Vdc to the terminal block, respecting the polarity.

WARNING : The TA3840C A/D is powered by 24 Vdc.

3 Plug in and lock the ribbon cable(s) of the 4-20 mA analog inputs, respecting the numerical order
(1 to 24 first).

Connect wire of each transmitter channel on the connecting block.

Note: in order to respect the wire identification, refer to the I/0 list of the manufacturer file.

The corresponding analog inputs board must be configured according to the transmitter type (2
or 3 wires). Refer to "Configuration of the boards" chapter.

Connect the 2 wires cable (RS485 transmitter BUS extension) to the input of an interface module
4 of the TA840-I, or TA3840S, respecting the identification of A and B wires.

Connect the dry contact output (if necessary) for:

8 ● power supply fault,

Imperatively connect all cable shielding to the grounding bar.

9
Connect a metal braid between the grounding bar and the metallic frame in which the racks are
installed.

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 TA3840S - Safety unit
For best installation performance, the procedure below must be carried out step by step.

● Check the On/Off switch on the front panel is in "Off" position.

1

3 2
4

If the rack is delivered in a cabinet by Honeywell Marine, connecting points 1 and 2 are
pre-wired.

1
Connect the mains supply cable to the terminal block (neutral and phase wires) using wires max. 3
x 2.5 mm².
Connect the ground wire to the terminal screw provided for this purpose.

Check the voltage marked next to the terminal is the same as that of the
mains system.

Plug in and secure the DB9 cable of interconnection between racks (transmitter BUS to TA3840C
2 rack).
Eventually, plug in and secure the DB9 cable from another TA3840S rack.

Connect the cable of each radar transmitter to the 1 to 16 connectors, respecting the wires
3 identification, the +/- polarity for supply and ground connection.

Note: in order to respect the channel identification, refer to the I/0 list of the manufacturer
file.

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 Precautions for intrinsically safe installation EEx ia:

The TA3840S safety unit, certified II (1) G [Ex ia Ga] IIB or IIC under certificate n°
LCIE 04 ATEX 6135X and IECEx LCIE 12.0008X, is designed to be associated to
the TA840 or EMx40 radar transmitters.

The electrical safety parameters are as follow (refer to certificate in Annex A).

Class IIB, power supply ref. 34864

Terminals U (Vdc) locc (A) lop (A) Co (µF) Lo (mH) or L/R
(µH/Ω)
1, 2, 3 power 14.4 0.89 0.425 4.18 0.27 44
supply

4, 5 14.4 0.066 / 4.18 48 595

communication

Class IIC, power supply ref. 35155

Terminals U (Vdc) locc (A) lop (A) Co (µF) Lo (mH) or L/R
(µH/Ω)
1, 2, 3 power 12 0.8 0.425 1.41 0.056 14.9
supply

4, 5 12 0.075 / 1.41 6 143

communication

The result of such association is an intrinsically safe system, is necessary the characteristic cable
is according certificate intrinsically safe

4
Connect the dry contact outputs (if necessary) for:

● Power supply fault,

● Maintenance (radar being configuring),
● System fault (only with optional Control Processing Unit).

5 Only with optional Control Processing Unit

Connect the monitoring port ensuring the link to the cargo monitoring system or loading system
(MODBUS output).
According to the connection type:

● RS232 ⇒ plug in and secure the DB9 cable,

● RS485 ⇒ connect the cable, respecting the identification of A, B and ground wires.
The CPU board must be configured according to the transmitter type (refer to
"Configuration of the boards" chapter).

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5. TA3840R - Remote display unit
Installation
● If enclosed in a wall mounting box, install this box on the wall agreed for that purpose.
● If delivered to be flush mounted in a console, check the cut out in the dedicated console, then
install the panel by fixing the 6 bolts.

Connection

1 2

Connect the cable coming from the communication unit to the RS485 port and power supply
1 terminal, respecting the identification of A and B wires and the polarity.
The upper terminal (2 wires) is unused.

2 Connect the dry contact output for alarms (data and system).

The jumpers of the remote display unit electronic board are factory pre-set and
must not be moved.

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6. CONFIGURATION OF THE BOARDS
PRELIMINARY NOTICE : ALL JUMPERS ON ALL BOARDS ARE NORMALLY FACTORY
PRE-SET, AND MUST NOT BE MOVED EXCEPT FOR AGREED REASON.

Electronic boards access

● Remove the 2 upper screws of the front panel including the screen.
Tilt the front panel while maintaining it to prevent that it goes out from its hinges -
Risk of deterioration by falling.

TA3840C - Communication unit

1 2 3

1 Power supply and communication board

2 Control Processing Unit board

4-20 mA analog inputs boards, 48

3 channels each (option), or multifunction
boards (option)

TA3840C A/D - Data collection unit

Only the items 1 and 3 are present. The front panel is blind.

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 TA3840S - Safety unit up to 7 other radar transmitter
supply boards

1 2 3

1 Power supply board

Location of Control Processing Unit

2
board (option)

3 Radar transmitter supply board

Power supply and communication board

Method for removing/installing the board
● Unscrew the 4 screws, then pull the handle to extract the electronic board from the rack.

Configuration
A series of jumpers (JP) placed on the electronic board is used to select the communication type
and the cable used for each of the 4 communication ports.

JP2/ JP4 JP5 JP8 JP6/ JP9 JP10/ JP12 JP13

JP16 JP14/

● Position the jumpers according to the communication type for relevant port.

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 The jumper's position is given with the connector of the electronic
board on the right side.

Port / type RS232 RS485 RS422

JP8 left JP8 right+JP9
Monitoring 1 JP8 right+JP9 left
right
JP4 left JP4 right+JP5 left JP4 right+JP5
Monitoring 2
right
JP12 left JP12 right+JP13 JP12 right+JP13
TA3840R
left right
Auxiliary port JP16 left JP16 right /

● In RS232 mode, following jumpers allows to cross emission/reception wires, according to the
used DB9 cable model.
Port Jumper
Monitoring 1 JP6/7
Monitoring 2 JP2/3
TA3840R JP10/11
Auxiliary port JP14/15

4-20 mA analog inputs board

Method for removing/installing the board

● Raise the 2 extractor levers and pull them to extract the electronic board from the rack.
● When re-installing the board, place the extractor levers in horizontal position, slide the board in
its runners, push it until it is engaged, then lower the levers.
Take care that the electronic board is in its dedicated slot in order to respect the
channel identification depending on JP8 position (see hereafter).

Configuration
A series of jumpers (JP) placed on the electronic board is used to select the transmitter type and
channel numbers. They are factory pre-set and must not be moved.

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 JP8

JP2

JP1

JP3

JP4

JP6

JP5

SW1

JP10 JP9 Analog transmitters

● Position the jumpers according to the relevant transmitter type (2 or 3 wires):

- JPx must be placed left for 3 wires transmitters, JPx Channels
1 1 to 8
- JPx must be placed right for 2 wires transmitters.
2 9 to 16
3 17 to 24
4 25 to 32
5 33 to 40
6 41 to 48

The jumper's position is given with the connector of the electronic board on the right
side.

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 ● Check the position of JP8 to JP10:
JP8, 9 and JP10 are factory pre-set and must not be moved. They allow to assign the first
transmitter address of each of the two analog inputs boards :

Channels 1 to 8 /48 1 to 8-48

Rack type TA3840C TA3840C

101 101 101 101 149 149 149 149

Addresses to to to to to to to to
148 124 116 108 196 172 164 157

JP8 Close Close Close Close Open Open Open Open

JP9 Close Close Open Open Close Close Open Open

JP10 Close Open Close Open Close Open Close Open

● Switch for transmitters power supply

Check the switch is down to ensure transmitters supply.

If the switch is up when starting the communication unit, the 24 Vdc analog sensor
indicator will not be lit.

Channels 1 to 48 49 to 96

Rack type TA3840C A/D TA3840C A/D

Not 1 to 17 to 33 to Not 49 to 65 to 81 to
Addresses
use 48 64 80 use 96 112 128

JP8 Close Close Close Close Open Open Open Open

JP9 Close Close Open Open Close Close Open Open

JP10 Close Open Close Open Close Open Close Open

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TA3840 Installation Manual 19
 Multifunction board
Method for removing/installing the board

● Raise the 2 extractor levers and pull them to extract the electronic board from the rack.
● When re-installing the board, place the extractor levers in horizontal position, slide the board in
its runners, push it until it is engaged, then lower the levers.
Take care that the electronic board is in its dedicated slot in order to respect the
channel identification depending on JP8 position (see hereafter).

Configuration
A series of jumpers (JP) placed on the electronic board is used to select the transmitter type and
channel numbers. They are factory pre-set and must not be moved

JP8

JP1

JP10
JP9

● Position the jumpers according to the relevant transmitter type (2 or 3 wires):

- JP1 must be placed up for 3 wires transmitters,
- JP1 must be placed down for 2 wires transmitters.

The jumper position is given with the connector of the electronic board on the right
side.

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TA3840 Installation Manual 20
 ● Identification of the Multifunction board
JP8 allows to assign each of the two optional electronic boards :

- Closed position for channels 1 to 48, board on the left runners,

- Open position for channels 49 to 96, board on the right runners.

● Check the position of JP9 and JP10:

- JP9 and JP10 are factory pre-set and must not be moved.

TA3840S CPU board (optional)

Method for removing/installing the board
● Unscrew the 2 screws, then pull the handle to extract the electronic board from the rack.

Configuration
A series of jumpers (ST) placed on the electronic board is used to select the communication type.
ST1 ST2 ST3

● Position the jumpers according to the communication type for relevant port.
- ST1 and ST2 must be placed left for RS232 type,
- ST1 and ST2 must be placed right for RS485 type.

The jumper's position is given with the connector of the electronic board on the right
side.

● ST3 is factory pre-set and must not be moved.

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TA3840 Installation Manual 21
 TA3840R CPU board (optional)
Configuration
A series of jumpers (JP) placed on the electronic board are used to drive the LED's for the
communication port 1.

JP3

JP2

The jumpers JP2 and JP3 must be placed towards top of the board, towards the upper terminal 2
wires.

The jumper JP1 is unused here, its position doesn’t matter.

7. COMMISSIONING
After installation of the racks, connection and setting of the electronic boards, check the system is
working properly.

Starting up is described in the chapter "Operation" of the technical manual MT5008E.

TA3840C rack and radar transmitters commissioning are carried out using the COM3840
software.

System use is described in the chapter "Operation in normal mode" of the technical manual
MT5008E.

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8. APPENDIX B - TA3840 SYSTEM / RETURN FOR REPAIR FORM

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 DECLARATION DE CONFORMITE
DECLARATION OF CONFORMITY
Nous attestons que le produit suivant :
We declare that the following device :

RACK DE SECURITE
TYPE TA3840S
SAFETY UNIT RACK TYPE TA3840S

II (1) G [Ex ia Ga] IIB ou IIC

répond aux exigences prévues par les directives de la Communauté Européenne :
meets the basic requirement of the European Community Directives :

Directive ATEX 94/9/CE Directive CEM 2004/108/CE

Directive ATEX 94/9/EC Directive EMC 2004/108/EC

Le produit de sécurité intrinsèque répond aux normes :

The intrinsically safe product complies with the standards :

EN 60079-0 (2009)
EN 60079-11 (2007)
et l'attestation d'examen CE de type LCIE 04 ATEX 6135 X a été émise .
and the EC Type Examination Certificate LCIE 04 ATEX 6135 X was issued.

Une notification Qualité LCIE 03 ATEX Q 8062 a été délivrée au fabricant :

A Quality notification LCIE 03 ATEX Q 8062 was delivered to the manufacturer :

HONEYWELL MARINE
9, Rue Isaac Newton
ZA Port Sec Nord – Esprit 1
18000 Bourges (France)

L’organisme notifié chargé de la surveillance de la qualité de production vis à vis de l'ATEX est :
The notified authority in charge of the production quality survey related to the ATEX is :

L.C.I.E.
33, avenue du Général Leclerc
92266 FONTENAY AUX ROSES (France)

Bourges, le 15 mars 2013 L. MAUDUIT

st
Bourges, March 15 , 2013 Responsable Technique dûment autorisé à signer
Technical Manager with legally effective signature

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TA3840 Installation Manual 27
Honeywell Marine SAS
9, Rue Isaac Newton
18000 Bourges
France
Tel + 33 (0) 2 48 23 79 01
Fax + 33 (0) 2 48 23 79 03
E-mail: [email protected]
MI5008E-rev07-ENG
www.honeywellprocess.com February 2013
© 2013 Honeywell International Inc.