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Duty For QC-Assembly

The document provides a summary of quality control inspection and testing procedures for an offshore oil and gas assembly (QC Assembly). It outlines five key areas: 1) Dimensional inspections using CMM to check parts meet engineering specifications. 2) Visual inspections of parts, seals, coatings, labels, and connections. 3) General checks of bolting, tags, certificates and outstanding issues. 4) Witnessing or monitoring testing including SUT, FAT, EFAT and SIT. 5) Component level testing of items like PWV, ITC, tubing hangers and AWV. The inspections and tests are designed to verify parts and assemblies meet requirements before shipment.

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mohdhafizsaidin
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18 views

Duty For QC-Assembly

The document provides a summary of quality control inspection and testing procedures for an offshore oil and gas assembly (QC Assembly). It outlines five key areas: 1) Dimensional inspections using CMM to check parts meet engineering specifications. 2) Visual inspections of parts, seals, coatings, labels, and connections. 3) General checks of bolting, tags, certificates and outstanding issues. 4) Witnessing or monitoring testing including SUT, FAT, EFAT and SIT. 5) Component level testing of items like PWV, ITC, tubing hangers and AWV. The inspections and tests are designed to verify parts and assemblies meet requirements before shipment.

Uploaded by

mohdhafizsaidin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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QC Assembly-

1) Inspect dimension (if required certain project)


- MARS INSPECTION (Multiple Application Re-injection System) using CMM.
- Inspect dimension base on engineering disposition (NCR)
- Inspect dimension ID bore, before & after K-seal test.
- Refurbishment part example: Bore protector, Tubing Hanger X-Tree.
- CVC Hub Dimension Record Sheet (Example per X-278906-08)
- CIMV Float Check (Example per X-254050-68-02 Section 7.5.7) FAT procedure.

2) Visual Inspection.
- Pre-Shipment inspection (Pre Shipment Check List) X-TREE, Tubing Hanger, ITC ect.
- Inspect ID bore sealing, landing ring Before & After during SIT activity.
- Verify visible items required per BOM & drawing for finish part.
- Inspect seal area (Ring groove, VT/VX) before & after SUT/FAT & SIT.
- Witness Bore protector installs (required certain project)
- Verify identification/ stenciling per TOP-LEVEL information per BOM & Drawing.
- confirm part compliance with all flag note on SK drawing.
- Verify part has been painted/ stencil as per drawing and approve by certify Coating Inspector.
- Visually inspect Anode for any damage before shipment.
- Visually inspect wire locking shall comply as per procedure & requirement.
- Verify Lifting Cap for X-Tree condition & valid load test certification.
- Visually inspect all bolting are fastened.
- Visually inspect hydra quad SCMMB before & after install at X-Tree.
- Visually inspect all hydraulic plumbing line and ensure no visible damage.
- Visually inspect harness/electrical jumper lanyard per procedure & requirement.
- Visually Inspect Top & bottom AX and seal areas acceptable per requirement.
- Visually to ensure harnesses are protected when running over edges from abrasion with
- Visually verify ROV interfaces for Override Tools are correctly orientated as applicable.

3) General.
- Perform ROV jig Test after ROV install at X-TREE.
- Perform Tree balancing check per FAT procedure.
- Verify Tree weight.
- Verify Tree connector is unlocked/Lock (Base on procedure).
- Verify torque record data sheet & sign off.
- Perform surveillances check list for tree build.
- Follow-up any related NCR under Quality bucket.
- Inspect together with TPI/customer per above inspection.
- Verify all valve indication (orientation) shut & open position as per procedure.
- Apply/stamp API monogram once approval from QA.
- Check all cathodic protection grounding straps are looped correctly and hardware fasteners
are properly secured.
- Verify that all outstanding NCR had been closed.
QC Assembly-

- Verify all nuts/bolts and fasteners are tightened to required torque.


- Verify any Load testing (if applicable) is completed, with appropriate certification provided.
- Check Top Level and Single Unit Assemblies that API monograms on the following items
- Check name plate stamping, top level/single unit assemblies, revision, etc. meets BOM via
SAP.
- Inspect electrical cables, check that they are correctly routed & secured.
- Inspect Pipe work & brackets to check for rigidity,
- Inspect Rota Bolts are still tight using Thumb and Forefinger.
- Check BOM & drawing for Earth strap requirements ensure that these are fitted and secured
as direction.
- Verify line Tag for tubing as per BOM & Drawing.
- Verify connector lock ring for any contamination.

4) X-TREE TESTING (Monitor/Witness testing activity)

***NOTE: if required certain project***

- SUT (Single Unit Test)


 Inspect equipment to be tested
 Actuator bonnet interface test (if required)
 Primary test / secondary test / low pressure test
 Hydrostatic gate/seat test
 Gas gate/ seat teste (if required)
 DRIFT TEST AND GREASE FILLING GATE VALVE
 ACTUATOR SPRING HOUSING SEAL TEST.
 WEIGHT RECORD SHEET
 GASKET INTEGRITY PRESSURE TEST

- FAT (Factory Acceptance Test)


 Inspect equipment to be tested
 Monitor hydraulic valve function test
 Monitor ROV Interface and Manual Valve function test.
 Monitor choke function test.
 Monitor control line pressure test.
 Monitor supply line test.
 Monitor Tree running tool (TRT) & Tree test skid interface test.
 Tree connector & gasket retainer Function test
 Monitor bore Gas test.
 Monitor compensation system pressure test & purge accumulator.
 Monitor Tubing Hanger & Internal Cap interface test with wireline Equipment.
 Debris Cap interface test.
 Bore protector interface & pressure test.
QC Assembly-

 Final pipe work, electrical harness continuity check.

- EFAT/SIT (System Integration TEST)


 Monitor Inspect seal area before start SIT activity.
 Monitor all SIT test per SIT procedure for example: Latch TRT into the Tree, perform
AX/VX Gasket test, pressure temperature transmitter operation test.
 Monitor Inspect dimension If required.
 Monitor Bore protector sleeve test.
 Monitor GE ROV interface.
 Monitor Drift test through drill through bore protector
 Monitor Inspect & refurbishment equipment’s.

5) Component Testing (PWV, ITC, TUBING HANGER, AWV & etc)


 Monitor all SUT activity (Single Unit Test)
 Monitor GENERAL FLUSHING PROCEDURE
 Monitor all Function test base on procedure.
 Pre-install wireline plug (ITC & TH)
 Pressure testing with wireline plug (ITC & TH)
 FAT (FACTORY ACCEPTANCE TEST PROCEDUR)
 Monitor Pre- Test for Actuator.

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