NAME
NAME
Detail
design
DESIGN SPIRAL
DR. MD. SHAHIDUL ISLAM/NAME-355/BUET 1
The very first effort, concept design translates the mission requirements
into naval architecture and engineering characteristics. Essentially, it
embodies technical feasibility studies to determine such fundamental
elements of the proposed ship as length, beam, depth, draft, fullness,
power, or alternative sets of characteristics, all of which meet the required
speed, range, cargo cubic, and deadweight.
Alternative designs are generally analyzed in parametric studies during this
phase to determine the most economical design solution. The selected
concept design then is used as a talking paper for obtaining approximate
construction costs, which often determine whether or not to initiate the next
level of development, the preliminary design.
A concept design should, from the objectives, provide sufficient information
for a basic techno-economic assessment of the alternatives to be made.
Economic criteria that may be derived for commercial ship designs and
used to measure their profitability are net present value, discounted cash
flow or required freight rate.
Preliminary design refines and analyses the agreed concept design, fills
out the arrangements and structure and aims at optimizing service
performance. At this stage the builder should have sufficient information to
tender.
When the preliminary design has been selected the following information is
available:
Dimensions
Displacement
Stability
Propulsive characteristics and hull form
Preliminary general arrangement
3
Principal structural details
The contract design stage encompasses one or more
loops around the design spiral, thereby further refining the
preliminary design. This stage delineates more precisely
such features as hull form based on a faired set of lines,
powering based on model testing, seakeeping and
maneuvering characteristics, the effect of number of
propellers on hull form, structural details, use of different
types of steel, spacing and type of frames. Paramount,
among the contract design features, is a weight and center
of gravity estimate taking into account the location and
weight of each major item in the ship. The final general
arrangement is also developed during this stage. This fixes
the overall volumes and areas of cargo, machinery, stores,
fuel oil, fresh water, living and utility spaces and their
interrelationship, as well as their relationship to other
features such as cargo handling equipment, and machinery
components. Total design is not complete at this stage, it
has only just started. 4
The final stage of ship design (detail design) is the
development of detailed working plans. These plans are the
installation and construction instructions to the ship fitters,
welders, outfitters, metal workers, machinery vendors,
pipefitters, etc. As such, they are not considered to be a part
of the basic design process. One unique element to consider
in this stage of design is that up to this point, each phase of
the design is passed from one engineering group to another.
At this stage the interchange is from engineer to artisan, that
is, the engineer's product at this point is no longer to be
interpreted, adjusted, or corrected by any other engineer.
This engineering product must unequivocally define the
desired end result and be producible and operable.
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SHIP CONTARCT
The AWES standard form of contract includes:
1. Subject of contract (vessel details, etc.).
2. Inspection and approval.
3. Modifications.
4. Trials.
5. Guarantee (speed, capacity, fuel consumption).
6. Delivery of vessel.
7. Price.
8. Property (rights to specification, plans, etc.). Contract between
9. Insurance.
shipbuilder and
10. Defaults by the purchaser.
11. Defaults by the contractor.
owner.
12. Guarantee (after delivery).
13. Contract expenses. AWES: Association of West
14. Patents. European Shipbuilders.
15. Reference to expert and arbitration.
16. Conditions for contract to become effective.
17. Legal domicile (of purchaser).
18. Assignment (transfer of purchaser’s rights to third party).
Given modern construction techniques, where the shipbuilder’s cash flow during
the building cycle can be very different from that indicated above with traditional
building methods, the shipbuilder will probably prefer payments to be tied to
different key events. Also of concern to the shipbuilder employing modern building
procedures is item 3 in the standard form of contract where modifications called for
at a late date by the owner can have a dramatic effect on costs and delivery date
given the detail now introduced at an early stage of the fabrication process.
Lloyd's Register classed the first iron ship in 1832 and in 1855 published
its Rules for building iron ships. These were of a simple form and
patterned after those for wood. Ships complying with these rules were
assigned the character A. The retention of this character was dependent
on the results of periodic surveys. Lloyd's Register explained that
because of the lack of experience with iron ships, the new Rules were
based to some extent on experience with wooden ships.
All steel ships are required to be surveyed at intervals of approximately one year. At the survey
the surveyor is to examine the condition of all closing appliances, the freeboard marks and
auxiliary steering gear particularly rod and chain gear.
Watertight doors and other penetrations of watertight bulkheads are also examined and the
structural fire protection verified. The general condition of the vessel is assessed, and anchors
and cables are inspected where possible at these annual surveys. Dry bulk cargo ships are subject
to an inspection of a forward and after cargo hold.
Instead of the second or third annual survey after building or special survey an intermediate
survey is undertaken. In addition to there requirements for annual survey particular attention is
paid to cargo holds in vessels over 15 years of age and the operating systems of tankers, chemical
carriers and liquefied gas carriers.
DOCKING SURVEYS
ANNEALING: This consists of heating the steel at a slow rate to a temperature of say 850
°C to 950 °C, and then cooling it in the furnace at a very slow rate. The objects of
annealing are to relieve any internal stresses, to soften the steel, or to bring the steel to a
condition suitable for a subsequent heat treatment.
NORMALIZING: This is carried out by heating the steel slowly to a temperature similar to
that for annealing and allowing it to cool in air. The resulting faster cooling rate produces
a harder stronger steel than annealing, and also refines the grain size.
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DR. MD. SHAHIDUL ISLAM/NAME-325/BUET
Shipbuilding Steels
Steel for hull construction purposes is usually mild steel containing 0.15 per cent to
0.23 per cent carbon, and a reasonably high manganese content. Both sulphur and
phosphorus in the mild steel are kept to a minimum (less than 0.05 per cent).
Higher contents of both are detrimental to the welding properties of the steel, and
cracks can develop during the rolling process if the sulphur content is high.
Steel for a ship classed with Lloyd’s Register is produced by an approved
manufacturer, and inspection and prescribed tests are carried out at the steel mill
before dispatch. All certified materials are marked with the Society’s brand and
other particulars as required by the rules.
There are three advantages which aluminium alloys have over mild steel in the
construction of ships. Firstly aluminium is lighter than mild steel (approximate
weights being aluminium 2.723 tonnes/m3, mild steel 7.84 tonnes/m3), and with
an aluminium structure it has been suggested that up to 60 per cent of the weight
of a steel structure may be saved. This is in fact the principal advantage as far as
merchant ships are concerned, the other two advantages of aluminium being a
high resistance to corrosion and its non-magnetic properties. The non-magnetic
properties can have advantages in warships and locally in way of the magnetic
compass, but they are generally of little importance in merchant vessels. Good
corrosion properties can be utilized, but correct maintenance procedures and
careful insulation from the adjoining steel structure are necessary. A major
disadvantage of the use of aluminium alloys is their high initial cost (this has
been estimated at 8 to 10 times the price of steel on a tonnage basis). This high
initial cost must be offset by an increased earning capacity of the vessel,
resulting from a reduced lightship weight or increased passenger
accommodation on the same draft. The total application of aluminium alloys to a
ship’s structure as an economic proposition is difficult to assess and only on
smaller ships has this been attempted.
SCRIEVE BOARDS
A large section of flooring in the mold loft on which the frame molded lines of the
ship are drawn in full size. The scrieve board was used for preparing ‘set bars’ and
levels for bending frames and for making templates and mouldings for plates which
required cutting and shaping. Shell plates were developed full size on the loft floor
and wooden templates made so that these plates could be marked and cut to the
right shape before being fitted to the framing on the berth.
In the late 1950s the 10/1 lofting system was introduced and was eventually widely adopted. This reduced
the mold loft to a virtual drawing office and assisted in the introduction of production engineering methods.
Lines could be faired on a 10/1 scale and a 10/1 scale scrieve board created. Many yards operated a flame
profiling machine which used 10/1 template drawings to control the cutting operation. In preparing these
template drawings the developed or regular shape of the plates was drawn in pencil on to special white
paper or plywood sheet painted white, and then the outline was traced in ink on to a special transparent
material. The material used was critical, having to remain constant in size under different temperature and
humidity conditions and having a surface which would take ink without ‘furring’. Extreme accuracy was
required in ensuring uniform thickness of lines, etc., the lines being drawn outside, i.e. on the scrap side of
the plate. Many of the outlines of plates to be cut by the profiler could be traced directly from the scrieve
board, for example floors and transverses.
When a ship is in a seaway the waves with their troughs and crests produce a
greater variation in the buoyant forces and therefore can increase the bending
moment, vertical shear force, and stresses. Classically the extreme effects can be
illustrated with the vessel balanced on a wave of length equal to that of the ship. If
the crest of the wave is amidships the buoyancy forces will tend to ‘hog’ the
vessel; if the trough is amidships the buoyancy forces will tend to ‘sag’ the ship
(next Figure). In a seaway the overall effect is an increase of bending moment
from that in still water when the greater buoyancy variation is taken into account.
When the vessel hogs and sags in still water and at sea shear forces similar
to the vertical shear forces will be present in the longitudinal plane (next Figure).
Racking ( dynamic)
PANTING: Panting refers to a tendency for the shell plating to work ‘in’ and ‘out’
in a bellows-like fashion, and is caused by the fluctuating pressures on the hull at
the ends when the ship is amongst waves. These forces are most severe when
the vessel is running into waves and is pitching heavily, the large pressures
occurring over a short time cycle. Strengthening to resist panting both forward
and aft is required.
POUNDING: Severe local stresses occur in way of the bottom shell and framing
forward when a vessel is driven into head seas. These pounding stresses, as
they are known; are likely to be most severe in a lightly ballasted condition, and
occur over an area of the bottom shell aft of the collision bulkhead. Additional
stiffening is required in this region.
The load combinations are to be derived for the design load scenarios. Design
load scenario for strength assessment is composed of a static (S) load case or a
static plus dynamic (S+D) load case, where the static and dynamic loads are
dependent on the loading condition being considered. The static loads include
still water hull girder loads, external loads, and internal loads. The dynamic loads
include dynamic hull girder loads, external loads, and internal loads.
The ship’s geometry, motions, accelerations, and loads are defined with respect
to the following right-hand coordinate system.
(a) Origin: at the intersection among the longitudinal plane of symmetry of the
ship (center line), the aft end of Ls, and the baseline
(b) x-axis: longitudinal axis, positive forwards
(c) y-axis: transverse axis, positive towards port side
(d) z-axis: vertical axis, positive upwards
Ls (rule length, scantling length): Basis of hull structural design and equipment
selection
• Intermediate one among 0.96LWL at scantling draft, 0.97LWL at scantling
draft, or LBP at scantling draft
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Assuming that the direction of incident waves is specified by the angle (β)
between the x-axis and the propagating wave direction, the direction of waves
can be defined as below.
(a) Head sea: waves propagating in the negative x-direction
(b) Beam sea: waves propagating in the positive or negative y-direction
(c) Oblique sea: waves propagating in a direction between head and beam sea
(or following and beam sea)
(d) Following sea: waves propagating in the positive x-direction.
The ship motions are defined with respect to the ship’s COG (Centre Of Gravity)
of the ship as below.
(a) Positive surge: translation in the x-axis direction (positive forward)
(b) Positive sway: translation in the y-axis direction (positive towards port side of
ship)
(c) Positive heave: translation in the z-axis direction (positive upwards)
(d) Positive roll motion: positive rotation about a longitudinal axis through the
COG (starboard down and port up)
(e) Positive pitch motion: positive rotation about a transverse axis through the
COG (bow down and stern up)
(f) Positive yaw motion: positive rotation about a vertical axis through the COG
(bow moving to port and stern to starboard)
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The sign conventions of vertical bending moments, vertical shear forces,
horizontal bending moments, and torsional moments at any transverse
section of the ship are as below.
(a) Vertical bending moments (Msw and Mwv): positive when they induce
tensile stresses in the strength deck (hogging moment) and negative
when they induce tensile stresses in the bottom (sagging moment).
(b) Vertical shear forces (Qsw and Qwv): positive in the case of
downward resulting forces acting aft of the transverse section and
upward resulting forces acting forward of the transverse section under
consideration.
(c) Horizontal bending moment (Mwh): positive when it induces tensile
stresses in the starboard side and negative when it induces tensile
stresses in the port side
(d) Torsional moment (Mwt): positive in the case of resulting moment
acting aft of the transverse section following negative rotation around the
x-axis, and of resulting moment acting forward of the transverse section
following positive rotation around the x-axis.
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Sign conventions of positive bending moments, shear force, and
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torsional moment