dsAlBPOBE reviews TMX155 User haber re at) GbE Ty ERE let) 4(C__tmerecten eros opr etiogne + This parts catalogue has been created as of Septomber 01, | insructon for use of pats catalogue 2008. 1 How toretr tothe art information 1 Par cauoque soustre + See his date. sles pracce fr reper pars ay have been ‘hanged rte prs may have ben eimated Ista forthose | Whenthe parts wee revised. otter eae). 1 Axorevatons usd in Be pats calaoge (© Pet bck and srl ruber check © Models, pars catalogue codes ant apptcatie ‘eral numbers CONTENTS +The made information i reece on the latest Eactrone Pars Catsogve (EPC) ‘so, reer the parts catalogue news for any change omy aee alae ‘© Felhove, general purpose hoses and wy tose. (9 FLAT RATE SERVICE TE + See he parts catalogue news for any eision hate made ater ‘September 01, 2008 an + Aways specty the part number when ordering a part mutate inden ca check ‘ype, seal numbers, emcee aoe: ae + Check the model ype cot, mater, andine |S trae Grour eee eee ‘© PART NO. INDEX mo oHt + Note thatthe iusttions (part rawings) can citer tem the ac: | © PART NAME INDEX. won ‘ual pats shape ‘They ae given Jato elp you to refer to the pats + wen modifications or additions to this parts catalogue are ‘made, a revied eaiton willbe sued at en appropriate tie tnitn successively progressing revision numbers onthe cov: {7 We recommend obtaining such revisions in err to hoop, Your pars catalogue up-to-date a al nes. To check whether {pats catalogue revision has been lasued, plese contact ‘your Honaa astioutor Intl version iesue cate ctober 10, 2002 Honda Motor Co, Lid. dsdtechtips reviews rae hcHow to refer to the part information @ rternce wit “Part number index” dsdtechtips reviews Saar4 Trae = umber "sowed in pace fhe pape No) Nee “Jarre mer apa ho pat nae Raed GY nda ember he pat a ha number catalogue code ibn he gare catsogue cace ctu nk cies tate sets asec ah coe “Aetna nen ei No at po Rca anon a dates We ct Noe sa ‘gantons convenes dsdtechtips reviews‘Wen the parts were revised + “Le or" inthe description of apart tans forthe LEFT hand ‘ite or te RIGHT hand ie. Determine the a or ight 28 Hy ‘rere inthe mote seat, + The following abbreviations are used inthis parts catalogue. A Ampere La ‘ABS _Anblock brake (TOOL) Lik (100 Links) ‘sytem LED. Ugh emites dose AG... Ateratngcurent WM lineter ‘AML Ataching mak MPH Mes pr bor AASSY. Assembiy ar COL. Capnctve dacharge RR Rear = STD. Standard oe cee T(@2T) Toa 22 Teeth) nc. — Dees caren TCS... Tracion cont x Exnaust pec FR Front TM... Tanaergt mack G_ Geam Veen HEX Hexagonal Woven IN tlt WL Wintel KPH Klometers perhour — WOL Wino beting dsdtechtips reviews SeaeeEErdsdtechtips reviewsModels, parts catalogue codes and applicable serial numbers ‘Models. pars catalogue codes and appcatle sera Nos. gen nhs pas cataogue can be dented as fotows Pars wih parts catogue codes ae excuive or models destined for counties designated Hino ree codes or ald, parts are for common se woot | Tye eT tate Meratesson ras [ame recone ‘eset coostsoens_|_ pasos ant smh roma (farce rene ah erate runters ony the pater uerned ae ear ow ae une eso pormKnIKe 7 dsdtechtips reviewsColor chart ‘ed apart cor code TMX185 (TMX1553) Teor rR Fesesxaere_| ma | a rs 5 [COVER FR. Fora UNDER —[stersxesomo | ze | zo | or 7 72 [RATE. FR evoIne HANGER onast-a00-010 | 20 [28 | a0 Fa [2 * RETAWGER rosssvasooo | za | 2a | 2a ra [2 oe 7s [stew sUBAGSY_STEERNG [avionasred | za [| a | A Fat + yen oserng a colores pat. eet the chat below and use apart number consising of he relevant basic part umber to which hasbeen dsdtechtips reviews-TMX155 (TMX1556) t_| “naa 7 amor warren freer | ma | a | a refs 2 [CASE ORIVE CHAN Jsostoxss00[ za] za za ro 1 [oOVER SET. RSE fesszoxesso0 [za] ze | 0 re po 5 [OOVER FR FORK UNGER —[oversxos000_[ ze | 20 | 2 er [cover Fe ror uPeeR _[sveoxnson0 [70 | —za_| 7 ers 7 [ooveR RFR FoRK UPPER [sve10xns000 [70 | —za_| 7 7 [8 3" [FENOER Gon. FR oonasaso [za a [zx Fao To fun fesorrxasea0 [2a] za [a Fete “1 funn Dave CATION ——erse03s76480 [2 | 2 | 20 ro fe 72 [PATE FR ENGINE ANGER [sast-s00%0| ze | ze | 7 ear p 2 TANGER ossexas7io | 2a | za | 2A ra [« * fee frssnasomo | za | a | ma rar fe 16 [STRIPE A FR VISOR leriorxaseoo [za | ze [7 Fare 17 [sTRPee.L FR vSOR ——or10sxe5000 [za zw | 20 F201 | 6 Zz STRIPE. RSE COVER —_Jsserxes000 [za] ze | zc F201 | 3 al dsdtechtips reviewsTMOX155 (TMX1555) =| a oe att “oven ser. Se fesszoxas-ow | za | 0 | 20 rufa 5 Joover. FR rom unbER —svetsxas-c00| 2c | aa _| ar ef oven FR FORK UPPER |etezoxascoo | 20 [za] 2 es 7 oovER. RFR FORK UPPER steroxas-c00 [| 20 | —za_| 7 7 [3 3 FENOER Cour. FR Tersooxes-soo | za | —za_[_za ro [+ 7 Juex ORE cauTion ——Jereena7se00 | 20 [20 | 0 ra [« 71 PATE. Am enGne ANGER [amet ssoore [ze ma [ zm ra [a 2 EWINGER fimasexasooo | za | 2a | 20 ra [es 5 [STRPEA FR VISOR friorasoe [a ms 20 Fars 16 [sTRPE GL FR VSOR Jerwrxesono [za ze [20 rez [7 17 [STRPE 6 RFR sor erwzxeson0 [za [zw [zc raz [6 722 frac ser, FUEL [sooxesow | —za_| 28 | 20 ra? ls dsdtechtips reviews woeTMX155 (TMX1550) [coveR SET_R SDE [esx eco 7 ru [2 ra [we [COVER FR. FORK UNDER — [5615x500 [cover FR FORK UPPER f1ez0nBS-00 [FenoeR Cour. Jerconas-000 7 Juric DRIVE CAUTION —o7s00 975-609, 1 JMC WONG: sexs 020 12 fw WING lrsroxas 980 5} es] Ise] else Ise 5 Isle sees] ees fs] md ee] sl ssl fas] exfses}s s+] se [sles fees] sof ls stax] a] slo] “ rcosenss-r0 [s [exe omer oossxas.00 17 [STRIPE AFR VISOR ersorxas 50 1 sTUPe 8, FR iso Jerso0xB5 60 7 [aTrare RFR ER Jerioaxas 60 20 [STRIPE FUEL Taw | 7sr2¥@s 00. 21 [STRIPE L SDE COVER fese1 x05 000 22 [STRIPE RFUEL TANK [S145 000 slesfes|es|esos| esses} ss sles fes]es} see] ‘ dsdtechtips reviews 70¢ Fuel nose, general purpose hoses and viny! hose ) “tur esegie srr pot atfom pone nen tne een ne ah pe ovo me ects rca et tena cresbecoumee tase (feta gotcoancinge sm hwnd cag <> en mand ming) + Mendig tet nore trace crnesoe ee atten cg fr sap uno ad pr mann Pt Pe mata pa ee pam a as — me] eee fee] [eee | oe te aoe te ja al —— S224 tf dsdtechtips reviews aedsdtechtips reviews4 NOTE Ks dosed ere ontednes adie dhe ‘onan aera ‘CAUTION: Its DANGEROUS to contuse the fue hose with he general purpose hoes or vin! Nowe. Tern nse pons nena tater sort Ana nes A eh a a rg 3 dsdtechtips reviews Recomm+ Bulk part number of fuel hse, general purpose hose and vy! hose. ome) EERE EEE i stssaeasg i Si ve cee eases Wi 5 - Hie i it 1 Ha Ls ui i ade Bbeesieett a dsdtechtips reviews( FLAT RATE SERVICE TIME Fat rate service te (FRT) means the standard tine required to ‘serve a MC, which led in tis manual to help the Sealers onl the acl working process and calculate he serie charge Dyusng asa gue. FRE setting system | net serves time Removal. Disassembiyreassembly.nstaaton Inspecton, Measurement, Ausimert Contmaton Disgnosshroubleshoctng(Electc system) Compton nspecton Loe ee Preparaton (Process check, Confmation mangement for necessary tools) Related work Transterof veils) Flat time i set by muting the net service time by 9 ghven etic Bis attra styie ‘The service toms show i the text oe lated wah the exchange werk ame for te ‘epar sales pars as the subject Oner Tepreseraive service ems rot Using repar pars (removal Inetalaton, adjustment. inspectermeasurng. and cher work) ae Sted collectively ne istinthe preface, classed according othe PRT setting standard + Decimal sytem (runt of 01) i adopted to et FR a8 8 fs cornered! io catssate he wage Example: (01)->6 minutes, (02) 12 mites [Raber coat per hour x FRT] = Wage] + Feta set wha hand oo, + Serves lems and FRT can be subject to change depending on eveloprent of tot ang Sernce egupment and merovenert service procedure 5‘Wor procedure + AS the work proceso i set with he werk ime aecrdng tthe ‘matnod in be separate Servce Manual refer tots Manval 3s ‘urea + Work methads periting servicng in the shortest ume si ‘ering assurance of sale work and product waranty are ured {re seung of serves ters nc neg nthe Seven Marval + Work basicaly iso be performs by ene perio, and when two oF ‘more people are requed, sting done as te ital time fr he umber of people. +The set value forthe technological eel of he workers uses 3 person wih tvee years of experience inthe repae of onda + Specal to's and service equipment used to set FRT are those spaced or ocormanded in Serves Manus! Ser tom ws FR et resid + Accessories and sence part bat are nt lated to use in the rancal + Locations wih ite aging deterioration or breakage curing normal + Service work that canbe frshes by one euch + Service work thats seldom cone (e. extremely sat causes of touble and serves eaueney. + Vinen FR is not presented lease calle wages based on ap- Prorat atl wor me Operation not included of FRT +O and coolent water éeing, Westng te for warming up operat ane + Asaitonal eperon hat invevesremorainstalaton of tance entero eaupment + indrect ume spent for serace by vag the customer, race, {nd delay of NC + inate eqs for ordering and cevery of parts + Costter reas, adhesive agent et. used fer service work dsdtechtips reviewsExplanation of FAT by using an example (The example may ctf rom the acta! presented items) Qo === | beserton Tat lw. Reference No ofthe itusvaton of pat hat shows locaton te repncemert wor @ERT is an abbreviation of Fat Rate Time indicating the standard service te requred for he replacement @LON isan abbreviation of Labor Operation Number, and it a classfcaion ofthe service lems by the work uni code ‘The same operation codes used regardless ofthe models. Standard operation is indicated wit 6 digits code, and ‘tonal operation is incicated wih 7 digs code @ircicating tne cams replacement and FRTA., @nsicatng FRT1.O that wal be added when additonal ‘operation (replace rocker arm) is done in association wih camshaft replacement er] ©irdcatng work contents thet ore included inthe serie tem 2 relerence No. whose operation and ime are the same as FRTS 5 forthe camshah (The application range is limted to the service tems \wihoutan LON seting within a same bck) How to roler tthe service item by using he sample (camshat replacement) The pa spare port usvaten show, oo ToT Ta SSSR Tat an TET Wi we ‘em torn and FRT hat ge wth he reference NO. dsdtechtips reviews 7‘WO INFORMATION === = LON code syst 1] [1] [4] Le] [A ) Operation codes and classification [a catagory cose. Engine |») Loeatontuncton code... Engine upper [—2) Operation cose, Replace | 1) operan sequence number (Unt cade can be shown ‘wth aphabet) “ansnat (No veguar re of code) ‘eolace eck arm (No regu of code) ‘Ovemant ‘aust Baie [Ei (Parereied work Top coat (Overiauelied work Rebore) (Overt relied work Reseal (Renuracey (Prariiied work Reta) Reps, Ceaning, Ar bieding dsdtechtips reviews rar [Test inspeciagrose. essument Check]* OPERATIONS OTHER THAN REPLACING PARTS (1) Removal and installation Settorte canteuaton wth te pars removed hom te vehicle ‘DESCRIPTION Far INCLUDES At ress edusnent Syrvoe | SARBURETOR ASSEWBLY ‘CRANKCASE SEPARATION INCLUDES Ergeo senna atataton (2) Adjustment tow ‘DESCRIPTION Fer 312A | CARGURETORIDLE ADJUSTMENT os Eg IRCLUDES. Cet eve cise, 1 re | PARES NOTE or toon TOSTHENT as + [rama | FRONT BRAKE ADIUSTHENT ad ExcLUCeS Fontana shoe austen REAR BRAKE ADJUSTMENT EXCLUDES fear bake oe gusnent he dsdtechtips reviewsENGINE GROUP (ca ]| dsdtechtips reviews aENGINE GROUP 7 Ton jew ow € a. me Oa dsdtechtips reviews moore (ieeeFRAME GROUP t. § DY o- Glt dsdtechtips reviews tnFRAME GROUP dsdtechtips reviewsFRAME GROUP \ AS dsdtechtips reviews SamraFRAME GROUP ca] (sz = < dsdtechtips reviews Teve.onaE4 CYLINDER HEAD COVER dsdtechtips reviews SoecereeatE2 CYLINDER HEAD Pe soe —, ro eg ate ler dsdtechtips reviews Soar aeaE3 CAMSHAFTIVALVE 2 HAE tektitesdsdtechtips reviews E4 CYLINDER “ — a aera aeRIGHT CRANKCASE COVER me tom Seine Fat ES on Pe coop ee a dsdtechtips reviewsEs CLUTCH dsdtechtips reviewsE7 lL PUMP dsdtechtips reviews meee [cs Sipe Feder ChanaedEs LEFT CRANKCASE COVER fm ton Sea ra Em ae as dsdtechtips reviews, ToeonarE9 GENERATOR 6B, &, oe Sl ul dsdtechtips reviewsE40 CRANKCASE | dsdtechtips reviews cocoaE41 CRANKSHAFT/PISTON -l dsdtechtips‘TRANSMISSION ar ecg ee fe dsdtechtips reviewsE42 TRANSMISSION te von Par s waase oe] FE x dsdtechtips reviews TanarerGEARSHIFT DRUM Par camp ae dsdtechtips reviewsE44 KICK STARTER SPINDLE La eae = is « dsdtechtips reviews Fo0e.er-03EAS CARBURETOR Pet cope oe dsdtechtips reviews toneFA HEADLIGHT ler] dsdtechtips reviews carerHEADLIGHT dsdtechtips reviewsF-2 dsdtechtips reviews aaF3 HANDLE LEVER/SWITCHICABLE \ea] dsdtechtips reviewsFa HANDLE PIPE/TOP BRIDGE fat ano Ee “ dsdtechtips reviews onanFS STEERING STEM a) 100 p09 co oT = sieeeltc ee Par cen oe dsdtechtips reviens pecepiadFS FRONT FENDER \E7]| dsdtechtips reviews Saar enaneFRONT FORKFr FRONT FORK Pee cope oe dsdtechtips reviews SerieF8 FRONT BRAKE PANEL o dsdtechtips reviews amesF9 FRONT WHEEL dsdtechtips reviewsF-10 REAR BRAKE PANEL (Enz dsdtechtips reviews sapereFat REAR WHEEL (les | al dsdtechtips reviews wee [cQy Syme folder changed I)REAR WHEEL Pee cope oe dsdtechtips reviewsFAA2 FUEL TANK dsdtechtips reviews EeF-13 = ae cone oe dsdtechtips reviews,F414 SIDE COVER Pee cape ote dsdtechtips reviewsFAS AIR CLEANER (Fa ] dsdtechtips reviews SnareEXHAUST MUFFLER Re ton he Sees Pa ep ee « dsdtechtips reviewsFA7 PEDAUKICK STARTER ARM dsdtechtips reviews mecenreaaeSTEP (Es ]| tom o = Sey dsdtechtips reviews roseadsdtechtips reviews seer ce Dy Spe Fodder ChangedF-20 SWINGARM Sate cae atomaee |e dsdtechtips reviews aeF.24 REAR CUSHION Me ton — "| dsdtechtips reviews FonerREAR FENDER \Fe | Low F dsdtechtips reviews tae [cs Simcoe CenoedWINKER(TMX1553) dsdtechtips reviewsF.23-4 WINKER(TMX1555/7/9) dsdtechtips reviews ——F246 TAILLIGHT dsdtechtips reviews areF-25 BATTERY FA3 Pa : ED: ae =i aro === dsdtech tips reviewsWIRE HARNESS dsdtechtips reviewsF-26 WIRE HARNESS n dsdtechtips reviewsF.27 FRAME BODY (Ae / oa toe es Far dsdtechtips reviews —TOOLS F.28 nl dsdtechtips reviewsCAUTION LABEL dsdtechtips reviewsF-30 MARK/STRIPE(TMX1553) \sa] dsdtechtips reviewsdsdtechtips reviews seemedF-30-2 MARK/STRIPE(TMX1557) dsdtechtips reviewsF.30-3 MARKISTRIPE(TMX1559) Re von dsdtechtips reviewsPART NO. INDEX (Ht ]| SS “eee bd fee | flees 23 dsdtechtips reviewsPART NO. INDEX a one S| ee oe SE RSERRRRRERERRRRRR a sa He u 5 28 CORGRECRRRERRRERREESEE seasssi ereeerace ce sree seauneonnesssss apuzzazzazee eexeee dsdtechtips reviews + | neeeeceeeeomaamcesPART NO. INDEX (Ha ]| 3 : E ilmeman 3 y i bi sea fy i i PIERRE plpmamail Gi al BB alk fo BR B34 techtips reviews reecePART NO. INDEX \wa ] Pon nace hop Ba] nnnew Aa Re] PO HP dsdtechtips reviews PacoPART NAME INDEX Hl a Neha Pa he cruscenunen: Regt we 8ies RrncUNUNBeReNESNRKeS BIVEIACRBEUUNBEAERRETEREY! SESREURESURERSSEUFKMME EEE KE USER BRRES OSSY uct sescusesesseere: dsdtechtips reviewslapaannomacoossaaaganes © CUURSRARESRSUERX AAS i 2 Lunn PART NAME INDEX BORASERRSRSRD «BY -ATAITITARTESERE dsdtechtips reviewsSUSSEERSMUNARRSRARSRARS SPERPEDEESRND SE" ENEDSEE-SEERDESOVES —Sreswerene™ RARRARATIRGARASRRBARANG —-BABTRTSTTUA PART NAME INDEX SERRE Teer SRST, epassee3 nenereesasss dsdtechtips reviewsPART NAME INDEX : plttereeeneeenerererss Sah sausescee! sesasesvsesusesase: fp pR2seessaaansconscansanss sangonns sneneaanacs ez RBUReRREE sfscssos See issk sesssasas sueszans dsdtechtips reviewsPART NAME INDEX a teas Rae teen Pa dsdtechtips reviewsFOREWORD INDEX ENGINE GROUP FRAME GROUP ART NUMBER INDEX PART NAME INDEX ‘Gsdtechtps reviewsHONDA ‘The Power of Dreams Published by Honda Motor Co. Lis Asdtechtipseviews Ped in Japan