CUS-122-SURGE TANK

STEM II
CHECK SHEET
DISTRICT / LOCATION INSPECTOR DATE CURRENT:
DATES LAST:
UNIT # WO #

VMRS CODE Repair VMRS CODE Repair

√ x √ x
SYS ASSY Initials SYS ASSY Page 1 of 1 Initials
(A) EQUIPMENT (D) MANWAY HATCHES
1. Identify by location, asset number, description 1. Latches in overall good condition
2. Name plates installed and visible with correct data 2. Latch assembly properly adjusted
3. Tank markings, last inspection date, local requirements, 3. Hatch seal in good condition and correctly placed
symbols, labels, warning signs clear and legible 4. Replacement parts are original equipment part
4.No welding or stamping on tank shell or cone. 5. Ensure confined space entry sticker in place
5. Visual inspection for the following fatigue issues
Rust and pits in weld
Cracks in and near welds (E) TANK CONDITION
Sharp dents especially in welded joints 1. Tank is free from Rust
Cracks and Pitting on Cone, Shell, Pipe Entries 2. No unauthorized welding on tank
Damage to Supporting legs 3. Is the tank inspection program as per WS QHSE
6. Lights, cables switches secure & damage free Std 04 Guidelines
7. Inspect load cell gauge for leaks and fluid level 4. Do all tanks have ASME certification plate
8. No visible structural damage to Support legs 5. No dents and kinks in the tank main body
9. Inspect supply and vent lines condition

(B) PRESSURE RELIEF / OTHER VALVES (F) TRANSFER HOSES

1. One Safety device per tank and discharge pointed 1. All hoses connection with Weco Fig 206 unions
downward 2. All hoses clamped to integral union/ king nipple
2. Safety device (PRV) must comply with section 4.7.1 of with 2 bolted clamps or crimp ends
WS QHSE Std 04. 3. All transfer hoses are approved discharge hose
3. Function test relief valve by lifting lever 4. No Visible wear and tear damages on hoses
4. Discharge elbow must have internal threads ground 5. Pressurize tank and isolate valves to monitor
5. Manufacturer Rupture disc (if installed), must be inspected leak downs
6. Check manufacturer's data for rupture disc (if installed) 6. Hose connection wings compliant with Std 23
and corresponding rupture pressure 7. All Victaulic couplings tightened
7. Review PRV inspection reports (Quaterly and Annual) 8. Grease pivot points on surge can legs
Date of last inspection __________________
8. Inspect Butterfly Valves on Fill & Vent lines and Cement
quick shutoff. Grease valves as required if leaking
(G) MISCELLANEOUS
1. Dust collector installed and working
2. Safety signs at approppriate places
3. Proper Schlumberger and Well Services
logos on equipment
4. Proper ladders, handrails, and fall protection
5. Painting according to guidelines
(White: bulk plants, blue: field silos)
(C) PRESSURE / WEIGHT GAUGES 6. Lock out / tag out equipment available and used
1. Check pressure gauges for calibration data 7. Maintenance data / quality file up to date with
2. One operational gauge per silo 8. All flange bolts present and tightened.
3. Review inspection records, quarterly, annually 9. Hopper sock and clamp crack-free;
Date of last inspection ______________                                     
4. One operational pressure and weight gauge per Silo
5. Check if Load cell gap is free of obstructions
6. Review inspection reports of gauges -
(Quaterly and Annually)
Date of last inspection __________________
REMARKS REMARKS
Local regulations of individual countries must be met, in addition to the
requirements listed in this guide.
Only use qualified inspector and testers to perform inspection and test on
storage tanks. (ASME or equal inspector)

Controlled document. Do not modify or change without permission. Ref No.: WS-STEM III-WCS-003-12 V1.0 07-JUN-2016 CK
 CUS-122-SURGE TANK
STEM III
CHECK SHEET
DISTRICT / LOCATION INSPECTOR DATE CURRENT:
DATES LAST:
UNIT # CUS-122 WO #

VMRS CODE Repair VMRS CODE Repair

√ x √ x
SYS ASSY Initials SYS ASSY Page 1 of 1 Initials
STEM III Annual
STEM 2 HAS BEEN COMPLETED
(A) EQUIPMENT REMARKS
Annual Inspection may include but not limited to
1. Magnetic Particle and Ultrasonic thickness test
2. Pneumatic pressure test to the manufactures' working
pressure
3. Any leaks must be repaired before returning the tank
to service
4. Only perform hydrostatic pressure test when required
by local regulations or after repairs
5.Internal inspection erosion around jets,piping, vents &
load lines
6. Inspect if Butterfly Valves on Fill & Vent lines and Cement
quick shutoff need replacement / redressing

(B) PRESSURE RELIEF VALVE AND GAUGES

1. Follow testing and calibration check as outlined
in WS QHSE Std 04 G01

(C) PRESSURE GAUGES

1. Follow testing and calibration check as outlined
in WS QHSE Std 04 G06

REMARKS REMARKS
Unless specified otherwise by the Original Equipment Manufacturer
perform inspection and testing at least annually

Controlled document. Do not modify or change without permission. Ref No.: WS-STEM III-WCS-003-12 V1.0 07-JUN-2016 CK