Scribd
Upload
40 views11 pages

Design Study

The document is a design study for a mechanical structure. It includes 3D analysis of the structure using Solidworks to analyze stress, strain, deflection and safety factors. The analysis found that the maximum stress is below the yield strength, the safety factor is above the minimum standard, and the maximum deflection is below the allowable limit. The conclusions provide instructions for installation including limits on the billboard size and placement, including framing around the door opening and proper bolt installation.

Uploaded by

abd.m.absi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
40 views11 pages

Design Study

The document is a design study for a mechanical structure. It includes 3D analysis of the structure using Solidworks to analyze stress, strain, deflection and safety factors. The analysis found that the maximum stress is below the yield strength, the safety factor is above the minimum standard, and the maximum deflection is below the allowable limit. The conclusions provide instructions for installation including limits on the billboard size and placement, including framing around the door opening and proper bolt installation.

Uploaded by

abd.m.absi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

DESIGN STUDY

Mechanical design engineer

Abd al-rahman M AlAbsi

[email protected]

0796471068
Index
Design specifications

Wind load calculations

Study analysis

Conclusions

instructions

3D ANALYSIS WITH SOLIDWORKS


• 3d analysis are type of complex numerical calculations
• 3d analysis shows the highest amount of details
• 3d analysis shows the weakness points
• Equations can only calculate Normal Stress analysis on Y-axis for specific points.
• Stress analysis cannot be calculated by equations
• Door opening calculations cannot be calculated using equations
• UTS for weakness point greater than UTS for the beam
• Wind load calculation and load combination are according to the Jordanian
Standard ) ‫كود االحمال والقوى (وزارة االشغال‬
• This study based on given data. If any change happens to data then the study will
be wrong

P a g e 2 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068
DESIGN SPECIFICATIONS

Material: S235
Yield strength: 235 MPa
Tensile strength: 360 MPa
Poisson's ratio: 0.28
Modulus of elasticity: 210 GPa
Mesh:
Total Nodes: 127211
Total Elements: 71865
Dimensions:
Pole Hight: 12m
Top diameter: 76mm
Bottom diameter: 220mm
Base plate: 400*400mm
Pole thickness: 4mm
Base plate thickness: 20mm
door opening: 600*135mm
Arm: 1.5m
billboard: 2.25m2 * 0.3m
Wind speed V= 160km/h
Air density 1.225 Kg/m2

P a g e 3 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068
WIND LOAD CALCULATIONS
qs = 0.613 Ve2

P = qs* Cp * Ca

𝑃 = 0.613 × 𝑉 2 × 𝐶𝑝 × 𝐶𝑎

P: Wind pressure in Newton per square meter


V: Wind speed in meters per second
Ca: Size Coefficient. Use value of 1 )4-2( ‫جدول‬
Cp: Coefficient for pressure. Use value 1.1 )4-18( ‫جدول‬

F= A * P
Apole=1.746 m2

Aarm=0.39 m2

Abillboard=2.25m2

∑P = 1335.3 N/m2

Fpole =2331 N

Farm =521 N

Fbillboard =3000 N

P a g e 4 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068
STRESS ANALYSIS (VON MISES STRESS)

P a g e 5 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068
STRAIN ANALYSIS

P a g e 6 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068
FACTOR OF SAFETY

P a g e 7 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068
DEFLECTION

P a g e 8 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068
BASEPLATE

P a g e 9 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068
BOLTS CHECK

Connector Type X Y Z Resultant


Shear Force (N) 640.92 0 1729.7 1844.7
Axial Force (N) 0 26074 0 26074
Foundation Bolt-1
Bending moment (N.m) 221.02 0 149.63 266.9
Torque (N.m) 0 0 0 0
Shear Force (N) 2436.7 0 1210.1 2720.6
Axial Force (N) 0 5168.6 0 5168.6
Foundation Bolt-2
Bending moment (N.m) -6.6368 0 -2.7473 7.183
Torque (N.m) 0 0 0 0
Shear Force (N) -18.034 0 -2324.1 2324.1
Axial Force (N) 0 18820 0 18820
Foundation Bolt-3
Bending moment (N.m) -209.39 0 139.16 251.42
Torque (N.m) 0 0 0 0
Shear Force (N) 1920.3 0 -615.77 2016.7
Axial Force (N) 0 4853.1 0 4853.1
Foundation Bolt-4
Bending moment (N.m) 1.9363 0 -5.9489 6.2561
Torque (N.m) 0 0 0 0

Foundation Bolt 1 ✔ Foundation Bolt 2 ✔

Foundation Bolt 3 ✔ Foundation Bolt 4 ✔

P a g e 10 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068
CONCLUSIONS
• Stress analysis shows that Max stress = 210 MPa

Yield Strength = 235 MPa

The max stress will not exceed the yield strength. And no plastic deformation will occur.

So it is safe
• Factor of safety analysis shows that Factor of safety = 1.1

Minimum Factor of safety >= 1.

According to the Jordanian standard, The factor of safety bigger than the minimum standard.

So it is safe
• Deflection analysis shows that Max deflection = 293 mm

Upper limit = 0.04(h+w)= 480 mm

According to the contract specification schedule 1, the maximum deflection shall not exceed
4%

So it is Safe

Instructions

‫م‬0.3 ‫ وسماكة‬2‫ م‬2.25 ‫• حجم اللوحة يجب ان ال يتجاوز مساحة‬


‫ م‬2.1 ‫• ارتفاع اسفل اللوحة عن قاعدة العامود يجب ان ال يتجاوز‬
‫• يجب التاكد من وجود االطار حول باب العامود الن عدم وجوده يشكل خطر‬
‫• يجب التأكد من تركيب براغي القاعدة االربعة مثبتين حسب الالزم الن عدم تثبتهم حسب الالزم يشكل خطر‬
‫• يجب التاكد من ان واجهة اللوحة تتقاطع عرضين مع الباب‬

P a g e 11 | 11

Mechanical design engineer


Abd al-rahman Al-Absi [email protected] 0796471068

You might also like