NEW1000/1500Mica - Guia de Instalação

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 Installation instruction

1.NEWKer Model

➢ Model Explanation

NEW 1000 MD Ca - 4

1 2 3 4 5

No. Item Description Model meaning

1 Plant code NEW NEWKer product
990: integrated panel model;
1000: Standard panel model;
1000 series
1500: Vertical panel model;
2 Series code standard panel
16i: Bus type integrated panel model;
model
18i: Bus type standard panel model;
15i:Bus type vertical panel model;
TD: Lathe
MD: Milling machine
Mi: Milling machine with ATC function(1000/1500 series)
3 Application Milling controller
T: Bus type for Lathe
M: Bus type for milling machine
Mi: bus type for milling machine with ATC function(18/15 series)
Ca: incremental function(990/1000/1500 series) Incremental
4 Function
Cb: absolute function(990/1000/1500 series) function
2: 2 axis(XZ)
3: 3 axis(XYZ/XZC)
4: 4 axis(XYZA/XZCA)
5 Axis number 5: 5 axis(XYZAB/XZCAB) 4 axis(XYZA)
6: 6 axis(XYZABC/XZYABC)
7: 7 axis(XYZABCXs/XZYABCXs)
8: 8 axis(XYZABCXsYs/XZYABCXsYs)
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2. Controller Package List

No. Item Specification

 NEW990T
 NEW990M
1 Main panel
 NEW1000M
 NEW1000T
 NEW1500M
 NEW1500T
 NEW1000M-A  NEW1000T-A
 NEW1000M-B  NEW1000T-B
2 Sub panel
 NEW1000M-C  NEW1000T-C
 NEW1000M-E  NEW1000T-E
 NEW1500M-A  NEW1500T-A
 NEW1500M-B  NEW1500T-B
3 Power supply  RD-65B
4 CN3(I/O1)  5 meters
5 CN4(I/O3)  5 meters
6 CN5(XYZ driver signal)  5 meters
7 CN6(AB driver signal)  5 meters
8 CN8(Power input)  5 meters
9 CN9(SP-encoder input)  5 meters
10 CN10(I/O2)  5 meters
11 CN11(MPG connection)  Connector  MPG
12 CN13(Feedback input)  5 meters
13 CN15(Sub panel connection)  0.8 meters
14 CN16(I/O3)  5 meters
15 Relay board  NEWKer-335P

Attention: please check package according to package list. Above items are included according to
order, not all involved. if any customize requirements, please contact NEWKer staff
 Installation instruction
3. Controller connection

NEW1000MDCa-3 connection
Note: IO Board is optional, if without IO board, please connect IO according following IO chart.

4. Panel operation
A) NEW1000 series panel

Menu function button

F function button

B) Sub panel

Manual operation button

 Installation instruction
4. Servo axis control
Note: if purchase full kit from NEWKer, cable of driver connection is ready. Just check label on
the cable and connect it with driver.
A) XYZ Servo drive

CN5 Servo driver control signal DB25 male socket

Signal Pin I/O Function Effective level
XCP+/- 6/18 OUT X axis pulse signal 5V
XDIR+/- 7/19 OUT X axis direction signal 5V
YCP+/- 8/20 OUT Y axis pulse signal 5V
YDIR+/- 9/21 OUT Y axis direction signal 5V
XZO+/- 5/17 IN X axis motor zero signal 5V
ZCP+/- 3/15 OUT Z axis pulse signal 5V
ZDIR+/- 4/16 OUT Z axis direction signal 5V
ZZO+/- 2/14 IN Z axis motor zero signal 5V
YZO+/- 24/25 IN Y axis motor zero signal 5V
ALM/0V 12/13 IN ALM Servo alarm 0V
+24V/0V 11/23 OUT +24V/0V 24V
INTH 10 OUT Servo alarm reset 0V

B) Driver alarm

Driver alarm support Normal close/open mode, please

check driver alarm output mode, and modify Other
parameter P17.
Note: when power on controller and driver, if controller
shows driver alarm while driver did not alarm, please
revise Other parameter P17.
 Installation instruction
5. Basic parameter setting
A) NEW1000MiCa

(a) Press enter into parameter setting, then press F3 to go to Axis section
(b) Electronic gear ratio setting(relative to axis movement correction):
Axis parameter:
P23 X-axis electronic gear numerator = reduction ratio*10;

P24 X-axis electronic gear denominator = ball screw pitch(mm)(axis movement per turn of motor)

After setting, Press F on the board to set speed, then press to move X, and check if X axis real
movement is real coordinate changes through dial gauge. For example, if machine coordinate changes by
10mm, dial gauge value should change by 10mm.
P25-P26 is Y axis electronic gear ratio. After setting, please also use dial gauge to check if Y real
movement match with coordinate changes;
P27-P28 is Z axis electronic gear ratio. After setting, please also use dial gauge to check if Z real
movement match with coordinate changes;
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(c) Home process

Axis parameter
P38 Feed Axis home:
Value Option Definition
0 Clew When power on, prompt a dialog to remind machine home operation;
1 No use When power on, neither remind dialog nor constraint instruction;
When power on, prompt remind dialog to do home operation, and will not
8 Compulsion
execute program in auto mode until home operation;
When power on, prompt remind dialog to do home operation, and will not
9 Must compulsion
move axis in both manual and auto mode until home operation;

P39 Feed axis home mode:

Value Option Definition
After reach home switch, axis will move reversely to off switch and detect
0 Reverse check
Z pulse signal from driver to double ensure home position;
1 Reverse no check After reach home switch, axis will move reversely to off switch;
After reach home switch, axis will move forward to off switch and detect Z
2 No reverse check
pulse signal from driver to double ensure home position;
3 No reverse no check After reach home switch, axis will move forward to off switch;

P40 Home reverse direction:

D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0

B A Z Y X

0: Positive direction;
1: Negative direction;

Note: when doing home operation, if axis moving direction is reversed from home sensor, please adjust Axis
parameter P40 to modify the direction.
 Installation instruction
P41 Home switch set:

D6 D5 D4 D3 D2 D1 D0
B A Z Y X

Used to set home sensor type:

1: Normal close;
0: Normal open;
Speed parameter
P34 X home rampit speed: X axis go home speed in positive direction;
P35 X home reverse speed: X axis go home speed in negative direction;
P36 Y home rampit speed: Y axis go home speed in positive direction;
P37 Y home reverse speed: Y axis go home speed in negative direction;
P38 Z home rampit speed: Z axis go home speed in positive direction;
P39 Z home reverse speed: Z axis go home speed in negative direction;
 Installation instruction
(d) Spindle control
Item Signal Command Relative Parameter PLC address Default I/O Sample
CW M03 / M53 Y14
CCW M04 / M54 Y13
1st Spindle M03 S1000
Stop M05 / M55 Y12
Speed S+speed Speed parameter P42 / CN3 Pin25
CW M203 / M213 /
CCW M204 / M212 /
2nd Spindle M203 SS1000
Stop M205 / / /
Speed SS+speed Speed parameter P46 / CN10 Pin25

Spindle speed command

Spindle speed feedback

(e) Input and Output

Press twice to enter into IO interface:

1) Input point
 Installation instruction
Signal Command Pin Function Relative parameter
X00 T01 CN4 Pin1 Magazine tool overload alarm /
X01 T02 CN4 Pin2 Spindle chuck loose detection /
X02 T03 CN4 Pin3 Lubricant oil level detection /
X03 T04 CN4 Pin4 Coolant shortage alarm /
X04 T05 CN4 Pin5 Spindle chuck tighten detection /
X05 T06 CN4 Pin6 Magazine forward detection /
X06 T07 CN4 Pin7 Magazine backward detection /
X07 T08 CN4 Pin8 Tool count signal /
X08 M34/A0 CN3 Pin4 User-define input/A axis home signal Axis parameter P41
X09 -L CN3 Pin15 Machine negative hard limit switch Axis parameter P32
X10 +L CN3 Pin16 Machine positive hard limit switch Axis parameter P31
X11 M36/Y0 CN3 Pin2 User-define input/Y axis home signal Axis parameter P41
X12 X0 CN3 Pin3 X axis home signal Axis parameter P41
X13 Z0 CN3 Pin17 Z axis home signal Axis parameter P41
X14 KRUN CN3 Pin18 External Start button /
X15 KHALT CN3 Pin6 External Pause button /
X16 XZ0 / / /
X17 ZZ0 / / /
X18 KLEFT CN6 Pin4 Left of interfere switch
Other parameter P3
X19 KRIGHT CN6 Pin7 Right of interfere switch
X20 STOP CN6 Pin9 External E-Stop Other parameter P26, P27
X21 TOK CN4 Pin9 Turret lock ready /
X22 ALM CN5 Pin12 Servo driver alarm Other parameter P17
X23 ALM1 CN3 Pin5 Spindle driver alarm Other parameter P18
X24 ALM2 CN10 Pin2 Coolant motor alarm Other parameter P19
X25 M28 CN10 Pin23 User-define input/C axis home signal /
X26 M24 CN10 Pin3 User-define input/B axis home signal /
X27 M22 CN10 Pin5 Spindle orientation detection /
X28 M18 CN10 Pin10 User-define input /
X29 M12 CN10 Pin11 Door switch detection Other parameter P7
X30 M14 CN10 Pin24 Compress air alarm /
X31 M16 CN10 Pin12 Spindle remote loosen chuck Other parameter P22
X40 / CN16 Pin1 User-define input /
X41 / CN16 Pin2 User-define input /
X42 / CN16 Pin3 User-define input /
X43 / CN16 Pin4 User-define input /
X44 / CN16 Pin5 User-define input /
X45 / CN16 Pin6 User-define input /
X46 / CN16 Pin7 User-define input/M01 conditional pause /
X47 / CN16 Pin8 User-define input/Spindle fan alarm /
Attention: Common terminal of all input points is 0V, and input points are 0V effective;
Note: if controller prompt driver alarm while servo driver does not alarm, please set Other parameter P17.
2) Output point
 Installation instruction
Signal Command Pin Function Relative parameter
Y00 M61 CN10 Pin19 Spindle orientation /
Y01 M63 CN10 Pin7 Magazine rotate CW /
Y02 M65 CN10 Pin20 Stop status light output /
Y03 M67 CN10 Pin8 Alarm status light output /
Y04 M69 CN10 Pin21 Run status light output /
Y05 M71 CN10 Pin9 Magazine rotate CCW /
Y06 M73 CN10 Pin22 Magazine forward /
Y07 M59 CN10 Pin6 Huff /
Y08 M32 CN3 Pin9 Lubricant Other parameter P4-P6
Y09 M79 CN3 Pin22 User-define Output /
Y10 M10 CN3 Pin21 Spindle chuck Other parameter P13, P20,P22,P24
Y11 M08 CN3 Pin8 Coolant Other parameter P14
Y12 M05 CN3 Pin20 Spindle stop Axis parameter P11-P12
Y13 M04 CN3 Pin7 Spindle CCW /
Y14 M03 CN3 Pin19 Spindle CW /
Y15 M75 CN3 Pin12 Spindle control mode switch /
Y16 LRUN / / /
Y17 INTH CN5 Pin10 Servo alarm reset /
Y18 +T CN4 Pin12 User-define Output /
Y19 -T CN4 Pin13 User-define Output /
Y20 S04(M44) CN3 Pin24 Spindle 4th gear Speed parameter P45
Y21 S03(M43) CN3 Pin11 Spindle 3rd gear Speed parameter P44
Y22 S02(M42) CN3 Pin23 Spindle 2nd gear Speed parameter P43
Y23 S01(M41) CN3 Pin10 Spindle 1st gear Speed parameter P42
Y24 / CN16 Pin11 Magazine backward /
Y25 / CN16 Pin12 User-define Output /
Y26 / CN16 Pin13 User-define Output /
Y27 / CN16 Pin14 User-define Output /
Y28 / CN16 Pin15 User-define Output /
Y29 / CN16 Pin16 Rigid tapping retract tool /
Y30 / CN16 Pin17 User-define Output /
Y31 / CN16 Pin18 Spindle servo Enable signal /
Attention: Common terminal of all output points is 24V, and output points are 0V effective;
Sample: when run M61, Y00 will be on; when run M60, Y00 will be off.