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545 7489 (EAG349) - Process Flow

This document provides a process flow diagram for the manufacturing of a 26" construction equipment wheel with part number PAA 819. The process involves 20 main steps including pressing the disc into the rim, various inspections, welding operations, shot blasting, painting, and final inspection before packing. Critical dimensions are checked at several steps to ensure quality standards are met. The process flow was originally created on June 3rd, 2021 and has not been revised since.

Uploaded by

Durai Naidu
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
33 views

545 7489 (EAG349) - Process Flow

This document provides a process flow diagram for the manufacturing of a 26" construction equipment wheel with part number PAA 819. The process involves 20 main steps including pressing the disc into the rim, various inspections, welding operations, shot blasting, painting, and final inspection before packing. Critical dimensions are checked at several steps to ensure quality standards are met. The process flow was originally created on June 3rd, 2021 and has not been revised since.

Uploaded by

Durai Naidu
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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PROCESS FLOW DIAGRAM


PART NUMBER : PAA 819 PROCESS FLOW NO.: PFL / EM / PAA 819
CUSTOMER PART NO. : 545-7489 WHEEL SIZE : DW16L x 26"
PART NAME : DW16L x 26" CONSTRUCTION EQUIPMENT WHEEL PROCESS FLOW CHANGE LEVEL : NIL
PRODUCTION LINE : SPDC ASSEMBLY LINE DATE (ORIGINAL) : 03.06.2021
CORE TEAM : QPT DATE (REVISED) : NIL
SPL.
DESCRIPTION OF DESCRIPTION OF PROCESS FLOW
OPN NO TOOL DETAILS CHAR OUTGOING DIMENSIONS POKA YOKE NO
OPERATION MACHINE DIAGRAM
CLASS

PRESS DISC (PAR 496) INTO RIM


DISC ASSY INSET DISTANCE FROM FLANGE FACE
BASE 300T BARANI PRESS & MIG
10
(PAR 111) AND TACK WELD & WELDING MACHINE
PRESSING TOOLS 010 AS PER DRG, MARKING, TACK WELD POSITION, NO F/SPDR/EMQ/117
OF TACK WELDS, TACK WELD LENGTH
MARKING

RUNOUT, DISC ASSY INSET DISTANCE FROM


13 INSPECT 013 FLANGE FACE, MARKING AS PER DRG.

20 SAW DISC WELD PRIMO DISC WELDER DISC WELD FIXTURE 020 ▼ LEG SIZE, PENETRATION F/SPDR/EMQ/117

TELESYS MARKING
30 SERIAL NUMBER MARKING
MACHINE 030 SL.NO MARKING

PLANISH NAVE
40 600 T BARANI PLANISHING TOOLS FLATNESS, BORE DIA, NAVE FLAT DIA
(IF REQD) 040

BORE DIA, DISC ASSY INSET DISTANCE FROM


FLANGE FACE (AS PER DRG), NAVE FLAT DIA,
BOLT HOLE DIA, NO.OF BOLT HOLES, VALVE HOLE
43 FINAL INSPECT 043 @
POSITION, BORE CHAMFER, B / H CHAMFER,
THICKNESS, FLATNESS, B / H PCD, B / H POSITION,
ANGLE INBETWEEN TWO BOLT HOLES, RUNOUT

53 DP TESTING FOR DISC WELD DP TESTING STATION 053 SURFACE WELD DEFECTS

DRESS BUTT JOINT AND


TILTING STATION, 060
60 CIRCUMFERENTIAL WELDING FREE FROM VISUAL DEFECTS
SANDER
OVER LAP

POSITION AND WELD VALVE


VALVE GUARD VALVE GUARD POSITION, NO OF STITCH WELDS,
70 GUARD (PWO 525) INLINE WITH MIG WELDER
FIXTURE
070 AESTHETIC
VALVE HOLE

73 INSPECT 073 FREE FROM VISUAL DEFECTS

80 SHOTBLASTING 080 FREE FROM RUST F/SPDR/EMQ/117

DRESS SHARP EDGE, DENT


TILTING STATION,
90 MARK, CUT MARK & OTHER
SANDER
090 FREE FROM PROJECTION
DEFECTS

93 INSPECT 093 FREE FROM VISUAL DEFECTS

PRE-TREAT AND PAINT AS PER


100
COMP. DRG
EM CED 100 REFER PAINT PLANT PROCESS FLOW

110 TOP COAT SPRAY PAINTING 110 REFER PAINT PLANT PROCESS FLOW

113,
113, 120 INSPECTION & PACKING MANUAL 120 FREE FROM PAINT DEFECTS & PACKING DEFECTS

125 STORE
125

DISTRIBUTION LOCATION :QPT


Ο OPERATION . DECISION

INSPECTION ◙ OPERATION & INSPECTION

∆ STORAGE ▼ CRITICAL CHARACTERSTICS

→ TRANSPORT @ SPECIAL CHARACTERSTCS

0 03.06.2021 INITIAL RELEASE


REV NO
REVISION DATE REVISION HISTORY

REVIEWED AND FELIX PRASAD SAMPATH GIRI BALAMURUGAN DURAI


APPROVED BY : R&D TDN MFG QAD

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