Service Parts

Mobile Generator Sets

Models:
7CCO
7CCOZ
10CCO
10CCOZ

U.S.A. Plant ISO Registered

Specification Series 190

TP-5596 9/01b
 Table of Contents
Description Page Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Group 22: Governor Plate . . . . . . . . . . . . . . . . . . 32
Number Significance . . . . . . . . . . . . . . . . . . . . . . . 1 Group 23: Governor . . . . . . . . . . . . . . . . . . . . . . . 33
Exploded View Drawings . . . . . . . . . . . . . . . . . . . 1 Group 24: Alternator Mounting . . . . . . . . . . . . . . 34
How to Find Part Numbers . . . . . . . . . . . . . . . . . . 1 Group 25: Alternator Component Parts . . . . . . 35
Hardware Grades . . . . . . . . . . . . . . . . . . . . . . . . . 1 Group 26: Water Flange . . . . . . . . . . . . . . . . . . . 36
Hardware References . . . . . . . . . . . . . . . . . . . . . . 1 Group 29: Fuel Filter & Fuel Pump . . . . . . . . . . 37
Specification Number Index . . . . . . . . . . . . . . . . . 2 Group 30: Gasket Sets . . . . . . . . . . . . . . . . . . . . 38
Group 1: Crankcase . . . . . . . . . . . . . . . . . . . . . . . 5
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . 39
Group 2: Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 104: Cooling System . . . . . . . . . . . . . . . . 40
Group 3: Cylinder Head . . . . . . . . . . . . . . . . . . . . 7
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . 46
Group 4: Gear Case . . . . . . . . . . . . . . . . . . . . . . 8
Group 107: Nameplate and Decals . . . . . . . . . . 48
Group 5: Water Pump . . . . . . . . . . . . . . . . . . . . . 9
Group 6: Main Bearing Case . . . . . . . . . . . . . . . 10 Group 108: Oil Pressure Gauge & Switch . . . . 49
Group 7: Cylinder Head Cover . . . . . . . . . . . . . . 11 Group 109: Skid and Plant Mounting . . . . . . . . 50
Group 9: Intake & Exhaust Manifold . . . . . . . . . 12 Group 201: Generator and Mounting . . . . . . . . 52
Group 11: Rocker Arm & Valves . . . . . . . . . . . . 14 Group 301: Controller & Mounting . . . . . . . . . . . 58
Group 12: Camshaft . . . . . . . . . . . . . . . . . . . . . . 16 Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . 66
Group 13: Crankshaft & Piston . . . . . . . . . . . . . 18 Paint and Miscellaneous Kits . . . . . . . . . . . . . . . . 67
Group 14: Flywheel . . . . . . . . . . . . . . . . . . . . . . . 20 Kit List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Group 15: Starter Component Parts . . . . . . . . . 21 Kit Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Group 16: Fuel Injection Pipes . . . . . . . . . . . . . . 22 Appendix A Abbreviations . . . . . . . . . . . . . . . . . . A-1
Group 17: Nozzle Component Parts . . . . . . . . . 24 Appendix B Common Hardware Application Guide-
Group 18: Fuel Injection Pump . . . . . . . . . . . . . 26 lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Group 19: Injection Pump Component Parts . . 28 Appendix C General Troque Specifications . . . . A-4
Group 20: Fuel Camshaft . . . . . . . . . . . . . . . . . . 30 Appendix D Common Hardware Identification . A-5
Group 21: Fuel Shut-off Solenoid . . . . . . . . . . . 31 Appendix E Common Hardware List . . . . . . . . . A-6
Notes
 Introduction How to Find Part Numbers
This manual contains a complete list of engine and generator FOLLOW THESE STEPS to identify a part:
service replacement parts for Kohler 7 and 10CCO/CCOZ
Kubota-powered generator sets. STEP 1: Turn to the Specification Number Index in the front of
the catalog. There is a table of spec numbers (grouped by model
This manual includes the following main sections: and listed vertically on the left) and the variations that comprise
the groups of each spec number (listed horizontally). Locate a
D Table of Contents: Lists the sections of this catalog.
spec number and read across the page to see the variation
D Introduction (and other information sections): Contains numbers for the groups (identified by column headings).
introductory material followed by sections on specification
numbers, part numbers, and hardware. STEP 2: Using the page number in the Table of Contents, turn to
the group parts list in which the desired part belongs. Use the
D Index: Indexes specifications and their groups.
drawings and itemized text to locate the part and its part number.
D Group Parts Lists: Lists part numbers of parts in the groups.
Illustrations are given for most parts.
Hardware Grades
D Kit List and kit sections: Lists kits (by model) and their parts.
When replacing hardware do not substitute inferior grade
D Appendices: Includes Glossary of Abbreviations, Common hardware. All hex. head screws are hardness grade 5, except
Hardware Application Guidelines, Common Hardware where noted. Socket head screws are similar to grade 8. All
Identification, General Torque Specifications, and Common replacement hardware should be at least equal to original
Hardware List. manufacturer’s hardware quality. Refer to Common Hardware
Application Guidelines and Common Hardware Identification in
the back of the manual.
Number Significance
This catalog uses a variety of numbering systems. A description
of these follows:
Hardware References
Many common hardware items will appear in parts catalogs as
D Specification Number: The generator specification number
common hardware entries or hardware references. A
(spec number) is six digits with a PA-, PB- or PE- prefix
common hardware entry refers to the size of common hardware
(Specification Number Index does not show prefixes). The first
to apply in accordance with hardware guidelines. For example,
three digits designate generator size and engine model
item 2 (nut) in Figure 1 below would appear as “3/8-16 hardware”
(specification series). The remaining digits are in sequence and
in the text. It indicates that the nut is 3/8-16 size. See Common
identify a particular spec in a series. Spec numbers break down
Hardware Application Guidelines.
into groups.
D Group Number: A group consists of parts needed to perform A hardware reference has the abbreviation “ref.” in the part’s
one or more related functions. For example, the 101 group is the description. Hardware references specify common hardware
generator set Air Intake group. items; however, size or some other characteristic requires
specification in that application. For example, item 1 in Figure 1
D Variation Number: A group might have several variations. below might appear in the text as:
Parts comprising each variation perform the same function, but
parts lists vary. For example, a 50 Hz generator alternator and 60 Screw, 3/8-16 x 1, ref. X-6021-1
Hz generator alternator both perform the same function.
However, they are constructed of different parts. Each of these
differences necessitates the assignment of a group variation
number.
D Part Number: The part number identifies an individual
assembly, subassembly, component, or accessory kit.
1
Exploded View Drawings 2

D Exploded view drawings: One or more drawings which best

represent a range of variations accompanies each Group Parts
List in this catalog. The drawings are a guide to part
identification—they are not intended for assembly, disassembly,
or maintenance. Use generator set service and other
manuals for assembly and maintenance.
Some parts are drawn out of proportion to display distinguishing
characteristics. Some common parts are not drawn in detail. For
example, the image of a hex cap screw represents a range of
screws. Use the text description and part number to positively Figure 1. Hardware References
identify a part.

TP-5596 9/01 1
 Specification Number Index

GROUP TITLE
&
NUMBER

1 2 3 4 5 6 7 9 11 12 13 14 15 16
SPEC NO. VARIATION NUMBER
7 kW
190001 1 1 1 1 1 1 1 1 1 1 1 1 1 1
190003 1 1 1 1 1 1 1 1 1 1 1 1 1 1
190005 1 1 1 1 1 1 1 1 1 1 1 1 1 1
190007 1 1 1 1 1 1 1 1 1 1 1 1 1 1
190009 1 1 1 1 1 1 1 1 1 1 1 1 1 1
190012 1 1 1 1 1 1 1 1 1 1 1 1 1 1
190013 1 1 1 1 1 1 1 1 1 1 1 1 1 1
190014 1 1 1 1 1 1 1 1 1 1 1 1 1 1
190018 1 1 1 1 1 1 1 3 1 1 1 1 3 1
190019 1 1 1 1 1 1 1 3 1 1 1 1 3 1
190020 1 1 1 1 1 1 1 1 1 1 1 1 1 1
190021 1 1 1 1 1 1 1 1 1 1 1 1 1 1

10 kW
190002 2 2 2 2 2 2 2 2 2 2 2 2 2 2
190004 2 2 2 2 2 2 2 2 2 2 2 2 2 2
190006 2 2 2 2 2 2 2 2 2 2 2 2 2 2
190008 2 2 2 2 2 2 2 2 2 2 2 2 2 2
190010 2 2 2 2 2 2 2 2 2 2 2 2 2 2
190011 2 3 2 2 2 2 2 2 2 2 2 2 2 2
190015 2 3 2 2 2 2 2 2 2 2 2 2 2 2
190016 2 3 2 2 2 2 2 2 2 2 2 2 2 2
190017 2 3 2 2 2 2 2 2 2 2 2 2 2 2
190022 2 3 2 2 2 2 2 2 2 2 2 2 2 2
190023 2 3 2 2 2 2 2 2 2 2 2 2 2 2
190024 2 3 2 2 2 2 2 2 2 2 2 2 2 2

2 TP-5596 9/01
 Specification Number Index

GROUP TITLE
&
NUMBER

17 18 19 20 21 22 23 24 25 26 29 30
SPEC NO. VARIATION NUMBER
7 kW
190001 1 1 1 1 1 1 1 1 1 1 1 1
190003 1 1 1 1 1 1 1 1 1 1 1 1
190005 1 1 1 1 1 1 1 1 1 1 1 1
190007 1 1 1 1 1 1 1 1 1 1 1 1
190009 1 1 1 1 1 1 1 1 1 1 1 1
190012 1 1 1 1 1 1 1 1 1 1 1 1
190013 1 1 1 1 1 1 1 1 1 1 1 1
190014 1 1 1 1 1 1 1 1 1 1 1 1
190018 1 1 1 1 1 1 1 1 1 1 1 1
190019 1 1 1 1 1 1 1 1 1 1 1 1
190020 1 1 1 1 1 1 1 1 1 1 1 1
190021 1 1 1 1 1 1 1 1 1 1 1 1

10 kW
190002 2 2 2 2 1 2 2 2 2 1 1 2
190004 2 2 2 2 1 2 2 2 2 1 1 2
190006 2 2 2 2 1 2 2 2 2 1 1 2
190008 2 2 2 2 1 2 2 2 2 1 1 2
190010 2 2 2 2 1 2 2 2 2 1 1 2
190011 2 2 2 2 1 2 2 2 2 3 1 2
190015 2 2 2 2 1 2 2 2 2 1 1 2
190016 2 2 2 2 1 2 2 2 2 1 1 2
190017 2 2 2 2 1 2 2 2 2 1 1 2
190022 2 2 2 2 1 2 2 2 2 1 1 2
190023 2 2 2 2 1 2 2 2 2 1 1 2
190024 2 2 2 2 1 2 2 2 2 1 1 2

TP-5596 9/01 3
 Specification Number Index

GROUP TITLE
&
NUMBER

101 104 105 107 108 109 201 301 701

SPEC NO. VARIATION NUMBER
7 kW
190001 1 1 1 1 -- 1 1 4 1
190003 1 3 1 7 -- 1 1 4 1
190005 1 1 1 3 -- 1 3 2 1
190007 1 1 1 5 -- 1 5 4 1
190009 1 3 1 5 -- 1 5 4 1
190012 1 5 1 14 -- 1 1 4 1
190013 1 5 1 10 -- 1 3 2 1
190014 1 5 1 10 -- 1 5 4 1
190018 4 7 5 12 99 4 8 5 3
190019 5 1 6 13 -- 1 12 4 1
190020 1 1 1 3 -- 1 9 2 1
190021 1 5 1 17 -- 1 9 2 1

10 kW
190002 2 2 2 2 -- 2 2 4 1
190004 2 3 2 8 -- 2 2 4 1
190006 2 2 2 4 -- 2 4 2 1
190008 2 2 2 6 -- 2 6 4 1
190010 2 3 2 6 -- 2 6 4 1
190011 -- 4 3 9 1 3 7 3 2
190015 2 6 4 15 -- 2 2 4 1
190016 2 6 4 11 -- 2 4 2 1
190017 2 6 4 11 -- 2 6 4 1
190022 2 2 2 4 -- 2 10 2 1
190023 2 6 4 16 -- 2 10 2 1
190024 -- 4 3 9 1 3 11 3 1

4 TP-5596 9/01
 Group 1: Crankcase
2
11 11
10
14 15 20 3
13 9

18 12
19 2

12 6
17
8
4
5
8 21
12
16

7
6 6
23
22

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Complete Crankcase 322532 11 2 Pin, Straight 322041
(Includes items 2-20) 1, 2
1 12 2 Pin, Pipe 322071
1 Complete Crankcase 322510 1, 2
(Includes items 2-20) 13 1 Pin, Pipe 322307
2 1, 2
2 4 Cap, Sealing 322085 14 1 Plug 322364
1 1
6 Cap, Sealing 322085 2 Plug 322364
2 2
3 1 Cap, Sealing 322062 15 1 Pin, Start Spring 322403
1, 2 1
4 3 Plug 322079 1 Pin, Start Spring 322403
1 2
4 Plug 322079 16 1 Plug 322455
2 1, 2
5 1 Plug 322449 17 1 Bush, Governor Gear 322434
1, 2 1, 2
6 3 Plug 322362 18 1 Plug 322063
1, 2 1, 2
7 2 Plug 322109 19 1 Gasket 322059
1, 2 1, 2
8 3 Plug, Expansion 322490 20 1 O-Ring 322064
1, 2 1, 2
9 1 Plug, Expansion 322450 21 1 Cock Assembly, Drain 322137
1, 2 1, 2
10 1 Pin, Straight 322040 22 1 Switch, Oil Pressure 322112
1 1, 2
2 Pin, Straight 322040 23 1 Dipstick, Oil 322376
2 1, 2

5
TP-5596 9/01
Group 2: Oil Pan

5 11
9
10 4

12

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Complete Oil Pan 322464 5 1 Gasket 322086
1 1, 2, 3
1 Complete Oil Pan 322465 6 1 Filter, Oil 322306
2, 3 1, 2, 3
2 1 Gasket, Oil Pan 322231 7 1 Bolt 322012
1 1, 2, 3
1 Gasket, Oil Pan 322236 8 1 O-Ring 322035
2, 3 1, 2, 3
3 22 Bolt 322001 9 1 Gasket 322539
1 1, 2
26 Bolt 322001 10 1 Plug 322065
2, 3 1, 2
4 1 Plug, Drain 322084 11 1 Nut, Drain 322457
1, 2, 3 1, 2, 3
12 1 Valve, Oil Drain 225696
3

6 TP-5596 9/01
 Group 3: Cylinder Head

10
8
7 9

11 3

2
5

12

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Hook, Engine 1 322237 8 3 Guide, Exhaust Valve 322262
1, 2 1
2 1 Hook, Engine 2 322238 4 Guide, Exhaust Valve 322262
1, 2 2
3 2 Bolt 322011 9 2 Cap, Sealing 322073
1, 2 1
4 1 Cylinder Head 322229
3 Cap, Sealing 322073
(Includes items 5-9)
2
1
10 12 Bolt, Cylinder Head 322239
1 Cylinder Head 322369
(Includes items 5-9) 1
2 16 Bolt, Cylinder Head 322239
2
5 1 Cap, Sealing 322080
1, 2 11 2 Bolt, Cylinder Head 322410
6 2 Plug 322079 1, 2
1, 2 12 1 Gasket, Cylinder Head 322225
7 3 Guide, Inlet Valve 322261
1
1
1 Gasket, Cylinder Head 322409
4 Guide, Inlet Valve 322261
2 2

TP-5596 9/01 7
Group 4: Gear Case
1 10

16
18
17 9
3 8
28 7
12 20 7

22 24 4
23 6
25 14 21
5

19 29
2
13 26
15 12 30
11 27
13

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Complete Case, Gear 322371 15 2 Bolt 322351
(Includes items 2-9) 1, 2
1, 2 16 1 Stud 322021
2 4 Plug 322363 1, 2
1 17 1 Nut 322023
2 Plug 322363 1, 2
2 18 1 Washer, Spring 322030
3 1 Joint, Pipe 322072 1, 2
1, 2 19 1 Seal, Oil 322372
4 1 Spring 322311 1, 2
1, 2 20 2 O-Ring 322036
5 1 Seat, Valve 322310 1, 2
1, 2
21 2 O-Ring 322034
6 1 Ball 322046
1, 2
1, 2
22 1 Cartridge Assembly, Oil 322422
7 1 Rotor, Oil Pump 322308
1, 2
1, 2
23 1 Cover 322462
8 1 Cover, Oil Pump 322375
1, 2
1, 2
24 1 Gasket, H/Meter Unit 322349
9 5 Screw 322357
1, 2 1, 2
10 1 Gasket, Gear Case 322241 25 2 Bolt w/Washer 322002
1, 2 1, 2
11 3 Bolt 322007 26 1 Cover 322373
1, 2 1, 2
12 6 Bolt 322008 27 1 Bolt 322374
1 1, 2
4 Bolt 322008 28 1 Bolt 322535
2 1, 2
13 2 Bolt 322009 29 1 O-Ring 322039
1, 2 1, 2
14 1 Bolt 322139 30 1 O-Ring 322034
1, 2 1, 2

8 TP-5596 9/01
 Group 5: Water Pump

4
3
5

7
9

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Water Pump Assembly 322379 5 1 Pipe, Water Return 1 322344
(Includes items 2-6) 1, 2
1, 2 6 1 Flange, Water Pump 322382
2 1 Bearing, Ball 322383 1
1, 2 1 Flange, Water Pump 322526
3 1 Assy Seal, Mechanical 322088 2
1, 2 7 4 Bolt 322006
4 1 Impeller, Water Pump 322381 1, 2
1, 2 8 2 Bolt 322010
1, 2
9 1 Gasket, Water Pump 322380
1, 2

TP-5596 9/01 9
Group 6: Main Bearing Case
8

6
7
3
2

5
1 4

2
12

11
2
9

10

10

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Case, Main Bearing 322240 7 8 Bolt 322005
1, 2 1, 2
2 6 Bolt, Bearing Case 1 322244 8 9 Bolt 322004
1 1, 2
8 Bolt, Bearing Case 1 322224 9 1 Case, Main Bearing 1 322411
2
1, 2
3 1 Gasket, Bearing Case 322242
10 2 Bolt, Bearing Case 2 322245
1, 2
1
4 1 Cover, Bearing Case 322246
3 Bolt, Bearing Case 2 322245
1, 2
2
5 1 Seal, Oil 322243
1, 2 11 1 Case, Main Bearing 2 322412
6 1 Gasket, Bearing Case 322247 1, 2
Cover 12 1 Case, Main Bearing 3 322413
1, 2 2

10 TP-5596 9/01
 Group 7: Cylinder Head Cover
9

10

11

12 3

1 13

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Cover, Cylinder Head 322527 8 2 Screw, with Washer 322025
1 1, 2
1 Cover, Cylinder Head 322272 9 3 Nut, Cap 322224
2 1
2 1 Gasket, Head Cover 322528 4 Nut, Cap 322224
1 2
1 Gasket, Head Cover 322273 10 3 Gasket 322223
2 1
3 1 Joint, Breather Pipe 322252 4 Gasket 322223
1, 2 2
4 1 Plate, Element 1 322248 11 1 Plug, Oil Filter 322194
1, 2 1
5 1 Plate, Element 2 322249 2 Plug, Oil Filter 322524
1, 2 2
6 1 Element, Breather 322253 12 1 O-Ring 322038
1, 2 1
7 1 Oil Shield, Breather 322250 2 O-Ring 322038
1, 2 2
13 1 Pipe, Breather 322251
1, 2

TP-5596 9/01 11
Group 9: Intake & Exhaust Manifold
3

5
4

2
13

8
12
7
6
9
13
10

14
11

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Manifold, Intake 322385 7 1 Gasket, Exhaust 322387
1, 3 Manifold
1 1 Manifold, Intake 322414 1, 3
2 1 Gasket, Exhaust 322255
2 1 Gasket, Intake Manifold 322386 Manifold
1, 3 2
8 6 Stud 322353
1 1 Gasket, Intake Manifold 322254
1
2
8 Stud 322353
3 3 Bolt 322003
2
1, 2, 3
3 Stud, Long 322613
4 1 Bolt 322006
3
1, 3
3 Stud, Short 322614
2 Bolt 322006
3
2
9 6 Nut 322447
5 2 Bolt 322008
1
1, 3
8 Nut 322447
3 Bolt 322008
2
2
10 1 Gasket, Muffler 322081
6 1 Manifold, Exhaust 322489
1, 2
1
11 1 Muffler/manifold 322584
1 Manifold, Exhaust 322467
combination
2 3
12 1 Muffler Cover 225998
3
13 3 Bolt X-6049-8
3
14 6 Nut 322447
3

12 TP-5596 9/01
 Notes

TP-5596 9/01 13
Group 11: Rocker Arm & Valves

13

15
12
16
9 10
8
16
14

20 9
21
7 19
17
18 5
16
4
3
16 6
10
20
21
13 2
14 1
2
16 1
10
11
12 1 2
15

14 TP-5596 9/01
 Group 11: Rocker Arm & Valves
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 3 Valve, Inlet 322256 12 2 Washer 1 322270
1 1, 2
4 Valve, Inlet 322256 13 2 Washer 2 322271
2 1, 2
2 3 Valve, Exhaust 322257 14 2 Spring, Rocker Arm 322267
1
1
4 Valve, Exhaust 322257
2 3 Spring, Rocker Arm 322267

3 6 Spring, Valve 322415 2

1 15 2 Cir-Clip, External 322534
8 Spring, Valve 322415 1, 2
2 16 6 Assembly, Rocker Arm 322263
4 6 Retainer, Valve Spring 322260 (Includes items 17 & 18)
1 1
8 Retainer, Valve Spring 322260 8 Assembly, Rocker Arm 322263
2
(Includes items 17 & 18)
5 6 Collet, Valve Spring 322074
2
1
17 6 Screw, Adjusting 322265
8 Collet, Valve Spring 322074
2 1

6 6 Seal, Valve Stem 322258 8 Screw, Adjusting 322265

1 2
8 Seal, Valve Stem 322258 18 6 Nut 322266
2 1
7 6 Cap, Valve 322259 8 Nut 322266
1 2
8 Cap, Valve 322259 19 3 Stud 322269
2 1
8 1 Shaft, Rocker Arm 322388 4 Stud 322269
(Includes item 9)
2
1
20 3 Nut 322077
1 Shaft, Rocker Arm 322264
2 1
9 2 Screw, Set 322027 4 Nut 322077
1, 2 2
10 3 Bracket, Rocker Arm 322268 21 3 Washer, Plain 322078
1 1
4 Bracket, Rocker Arm 322268 4 Washer, Plain 322078
2 2
11 1 Screw, Set 322075
1, 2

TP-5596 9/01 15
Group 12: Camshaft

4
2

7 15
3
5

14

11
8
9
10
12
13

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 6 Tappet 322389 7 1 Stopper, Camshaft X
1 1,2
8 Tappet 322389 8 2 Bolt X
2 1,2
2 6 Push Rod 322274 9 1 Complete Idle Gear 1 322420
1 (Includes item 10)
8 Push Rod 322274 1,2
2 10 1 Bushing, Idle Gear 322421
3 1 Camshaft Assembly 322390 1,2
(Includes items 4-8) 11 1 Collar, Idle Gear 1 322303
1 1,2
1 Camshaft X 12 1 Collar, Idle Gear 2 322304
2 1,2
4 1 Screw, Set X 13 1 Cir-Clip, Idle Gear 322302
1,2 1,2
5 1 Gear, Camshaft X 14 1 Shaft, Idle Gear 1 322301
1,2 1,2
6 1 Key, Feather X 15 3 Bolt With Washer 322002
1,2 1

X Part not available separately.

16 TP-5596 9/01
 Notes

TP-5596 9/01 17
Group 13: Crankshaft & Piston

2 15
2 10
2
11

4
3 9

4 1 11
21

6
13 21
5 12
14 22
8
20
22
7
18
19

17
16

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 3 Piston Std 322226 4 6 Cir-Clip, Piston Pin 322280
1 1
4 Piston Std 322367 8 Cir-Clip, Piston Pin 322280
2 2
3 Piston +0.5 322227 5 3 Connecting Rod Assembly 322283
1 (Includes items 6-8)
4 Piston +0.5 322368 1
2 4 Connecting Rod Assembly 322283
2 3 Piston Ring Assembly Std 322221 (Includes items 6-8)
1 2
4 Piston Ring Assemably Std 322418 6 3 Bushing, Piston Pin 322282
2 1
3 Piston Ring Assembly 322222 4 Bushing, Piston Pin 322282
+0.5mm 2
1 7 6 Bolt, Connecting Rod 322284
4 Piston Ring Assembly 322419 1
+0.5mm 8 Bolt, Connecting Rod 322284
2 2
3 3 Pin, Piston 322279
1
4 Pin, Piston 322279
2

18 TP-5596 9/01
 Group 13: Crankshaft & Piston
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
8 3 Bushing, Crankpin Std 322285 18 1 Bushing, Crankshaft 1 Std 322291
1 1, 2
4 Bushing, Crankpin Std 322285 1 Bushing, Crankshaft 1 322296
2 --0.2mm
3 Bushing, Crankpin --0.2mm 322286 1, 2
(Set) 1 Bushing, Crankshaft 1 322297
1 --0.4mm
4 Bushing, Crankpin --0.2mm 322286 1, 2
(Set) 19 2 Bushing, Crankshaft 2 Std 322292
2 (Set)
3 Bushing, Crankpin --0.4mm 322287 1
(Set) 3 Bushing, Crankshaft 2 Std 322292
1 (Set)
4 Bushing, Crankpin --0.4mm 322287 2
(Set) 2 Bushing, Crankshaft 2 322298
2 --0.2mm (Set)
9 1 Complete Crankshaft 322235 1
(Includes items 10-15) 3 Bushing, Crankshaft 2 322298
1 --0.2mm (Set)
1 Complete Crankshaft 322288 2
(Includes items 10-15) 2 Bushing, Crankshaft 2 322299
--0.4mm (Set)
2
1
10 1 Pin, Straight 322040
3 Bushing, Crankshaft 2 322299
1, 2 --0.4mm (Set)
11 3 Ball 322047 2
1 20 1 Bushing, Crankshaft 3 Std 322293
4 Ball 322047 (Set)
2 1, 2
12 1 Gear, Crankshaft 322300 1 Bushing, Crankshaft 3 322294
1, 2 --0.2mm (Set)
13 1 Key 322448 1, 2
1, 2 1 Bushing, Crankshaft 3 322295
14 1 Gear, Oil Pump Drive 322309 --0.4mm (Set)
1, 2 1, 2
15 1 Sleeve, Crankshaft 322290 21 2 Bushing, Side 1 Std 322105
1, 2 1, 2
16 1 Collar, Crankshaft 322289 2 Bushing, Side 1 +0.2mm 322106
1, 2 1, 2
17 1 O-Ring 322037 2 Bushing, Side 1 +0.4mm 322107
1, 2 1, 2
22 2 Bushing, Side 2 Std 322497
1, 2
2 Bushing, Side 2 +0.2mm 322498
1, 2
2 Bushing, Side 2 +0.4mm 322499
1, 2

TP-5596 9/01 19
Group 14: Flywheel
3

5
9
4

1
2

7
8

10

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Complete Flywheel 322496 5 10 Bolt 322076
(Includes item 2) 1, 2
1 6 1 Locator 322511
1 Complete Flywheel 322513 1, 2
(Includes item 2) 7 8 Bolt 322518
2 1, 2
2 1 Gear, Ring 322404 8 8 Washer, Spring 322031
1, 2 1, 2
3 6 Bolt, Flywheel 322305 9 1 Pin, Straight 322043
1, 2 1, 2
4 1 Plate, Rear End 322512 10 2 Pin, Straight 322042
1, 2 1, 2

20 TP-5596 9/01
 Group 15: Starter Component Parts
28
12 21
10
28 2 11

29
6 26
4 20
18 5 3
25
23
13
14 22
15

8 9
19 17
16
24 7

27

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Starter 13 1 Gear
(Includes items 2-26, 28) 1, 2 322082
1 322098 3 322596
2 322439 14 5 Roller
3 322585 1, 2, 3 322502
2 1 Yoke 15 1 Retainer
1 322090 1, 2 322503
2 322441 3 322597
3 322586 16 1 Ball
3 2 Brush 1, 2, 3 322505
1, 2, 3 322093 17 1 Spring
4 1 Armature 1, 2 322504
1 322089 3 322598
2 322440 18 1 Washer, Felt
3 322587 1 322097
5 1 Bearing, Ball 19 2 Screw, Pan Head
1 322103 1, 2 322096
2 322530 2 Bolt
3 322588 3 322599
6 1 Bearing, Ball 20 2 Bolt, Through
1 322104 1, 2 322092
2 322444 3 322600
3 322589 21 2 Bolt
7 1 Clutch 1, 2 322095
1, 2 322101 3 322601
3 322590 22 1 Nut, Hexagon
8 1 Housing 1, 2 322057
1, 2 322100 3 322602
3 322591 23 1 Cover, Cord
9 1 Switch, Magnetic 1, 2 322102
1 322099 3 322603
2 322525 24 1 Pinion, Bevel
3 322592 2 322442
10 1 Holder, Brush 25 1 Washer, Spring
1 322094 2 322523
2 322443 26 1 Nut, Hexagon
3 322593 2 322515
11 4 Spring, Brush 27 2 Bolt
1, 2 322540 1, 2, 3 322015
3 322594 28 2 O-Ring
12 1 Frame, End 3 322604
1, 2 322091 29 Cord, Stop Solenoid
3 322595 1, 3 322605

TP-5596 9/01 21
Group 16: Fuel Injection Pipes

16
10 15 14

9 14
8

14 1

14
13 6
12
6 7

7
6
11 6 7

3
2

5
4

22 TP-5596 9/01
 Group 16: Fuel Injection Pipes
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Pipe, Overflow 322392 9 1 Pipe, Injection 2 322431
1 1,2
1 1 Pipe, Overflow 322424 10 1 Pipe, Injection 3 322432
2 1,2
2 1 Screw Air Breather 322123 11 2 Clamp, Pipe 1 322135
1,2 1
3 1 Gasket 322110 3 Clamp, Pipe 1 322135
1,2 2
4 1 Pipe Assembly, 322423 12 2 Clamp, Pipe 2 322136
Overflow
1
(Includes item 5)
3 Clamp, Pipe 2 322136
1,2
2
5 2 Band, Pipe 322312
13 2 Screw, w/Washer 322026
1,2
1
6 3 Holder, Nozzle 322400
3 Screw, w/Washer 322026
1
2
4 Holder, Nozzle 322400
14 3 Plug, Glow 322405
2 (engine serial numbers
7 3 Gasket 322134 before 489915)

1 14 3 Plug, Glow 225464

(engine serial numbers
4 Gasket 322134 after 489915)
2 1
8 1 Pipe, Injection 1 322430 4 Plug, Glow 322341
1,2 2
15 1 Cord, Glow Plug 322406
1
1 Cord, Glow Plug 322445
2
16 1 Pipe, Injection 4 322433
2

23
TP-5596 9/01
Group 17: Nozzle Component Parts

3
10
4

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 3 Holder, Nozzle 322400 6 3 Push Rod 322128
(Includes items 2-9) 1
1 4 Push Rod 322128
4 Holder, Nozzle 322400 2
(Includes items 2-9)
7 3 Nut, Nozzle 322132
2
1
2 3 Nut 322142
4 Nut, Nozzle 322132
1
2
4 Nut 322142
2 8 3 Washer 322146
3 3 Washer, Adjusting 322130 1
1 4 Washer 322146
4 Washer, Adjusting 322130 2
2 9 3 Piece, Nozzle 322401
4 3 Spring, Nozzle 322129 1
1 4 Piece, Nozzle 322401
4 Spring, Nozzle 322129 2
2 10 1 Assembly Washer 322151
5 3 Piece, Distance 322133 (Includes 1 of each of
1 the adjusting washers
4 Piece, Distance 322133 which follow)
2 1,2

24 TP-5596 9/01
 Group 17: Nozzle Component Parts
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
Washer, Adjusting 322131 Washer, Adjusting 322174
T=0.900mm T=1.475mm
Washer, Adjusting 322152 Washer, Adjusting 322175
T=0.925mm T=1.500mm
Washer, Adjusitng 322153
Washer, Adjusting 322176
T=0.950mm
T=1.525mm
Washer, Adjusting 322154
T=0.975mm Washer, Adjusting 322177
T=1.550mm
Washer, Adjusting 322155
T=1.000mm Washer, Adjusting 322178
Washer, Adjusting 322156 T=1.575mm
T=1.025mm Washer, Adjusting 322179
Washer, Adjusting 322157 T=1.600mm
T=1.050mm Washer, Adjusting 322180
Washer, Adjusting 322158 T=1.625mm
T=1.075mm Washer, Adjusting 322181
Washer, Adjusting 322159 T=1.650mm
T=1.100mm Washer, Adjusting 322182
Washer, Adjusting 322160 T=1.675mm
T=1.125mm
Washer, Adjusting 322183
Washer, Adjusting 322161 T=1.700mm
T=1.150mm
Washer, Adjusting 322184
Washer, Adjusting 322162
T=1.725mm
T=1.175mm
Washer, Adjusting 322163 Washer, Adjusting 322185
T=1.200mm T=1.750mm
Washer, Adjusting 322164 Washer, Adjusting 322186
T=1.225mm T=1.775mm
Washer, Adjusting 322165 Washer, Adjusting 322187
T=1.250mm T=1.800mm
Washer, Adjusting 322166 Washer, Adjusting 322188
T=1.275mm T=1.825mm
Washer, Adjusting 322167 Washer, Adjusting 322189
T=1.300mm T=1.850mm
Washer, Adjusting 322168 Washer, Adjusting 322190
T=1.325mm T=1.875mm
Washer, Adjusting 322169
T=1.350mm Washer, Adjusting 322191
T=1.900mm
Washer, Adjusting 322170
T=1.375mm Washer, Adjusting 322192
Washer, Adjusting 322171 T=1.925mm
T=1.400mm Washer, Adjusting 322193
Washer, Adjusting 322172 T=1.950mm
T=1.425mm
Washer, Adjusting 322173
T=1.450mm Note: T= Thickness in millimeters

TP-5596 9/01 25
Group 18: Fuel Injection Pump

7 2

6
11
12
9

10

13

26 TP-5596 9/01
 Group 18: Fuel Injection Pump
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Joint 322361 7 2 Nut 322023
1, 2 1
2 1 Pump, Injection 322407 3 Nut 322023
1 2
1 Pump, Injection 322606 8 2 Washer, Spring 322030
(Engine serial numbers
1
489916 and above)
6 Washer, Spring 322030
1
2
1 Pump, Injection 322458
9 1 Cover 322195
2
3 1 Shim, Injection Pump 322196 1, 2
1 10 1 Gasket, Fuel Pump 322127
1 Shim, Injection Pump 322199 1, 2
(.20mm) 11 2 Nut 322023
2 1, 2
1 Shim, Injection Pump 322615 12 2 Washer, Spring 322030
(.30mm)
1, 2
2
13 2 Stud 322020
4 2 Shim, Injection Pump 322197
1, 2
1
2 Shim, Injection Pump 322323
(0.25mm)
2
2 Shim, Injection Pump 322615
(.30mm)
2
5 2 Bolt 322004
1
3 Bolt 322019
2
6 2 Stud 322140
1
3 Stud 322140
2

TP-5596 9/01 27
Group 19: Injection Pump Component Parts
22
23
19
6
20
7
5
15
4 16
1
17
3 8

18
21
10
12
24
11 26

25 13
14

9
2
9

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Pump, Injection 322407 5 3 Gasket, Deliv. Valve 322538
(Includes items 2-26) 1
1 3 Gasket, Deliv. Valve* 322117
1 Pump, Injection* 322606 1
1 4 Gasket, Deliv. Valve 322117
1 Pump, Injection 322458 2
(Includes items 2-26) 6 3 Holder, Deliv. Valve 322396
2 1
2 3 Plunger, Pump 322394 3 Holder, Deliv. Valve* 322426
1 1
4 Plunger, Pump* 322607 4 Holder, Deliv. Valve 322426
1 2
4 Plunger, Pump 322452 7 3 O-Ring 322366
2 1
3 3 Valve, Delivery 322393 3 O-Ring* 322150
1 1
3 Valve, Delivery* 322113 4 O-Ring 322150
1 2
4 Valve, Delivery 322113 8 6 Screw 322352
2 1
4 3 Spring, Deliv. Valve 322397 6 Screw* 322198
1 1
3 Spring, Deliv. Valve* 322116 8 Screw 322198
1 2
4 Spring, Deliv. Valve 322116
2

28 TP-5596 9/01
 Group 19: Injection Pump Component Parts
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
9 3 Tappet 322313 18 3 Sleeve, Control 322321
1 1
3 Tappet* 322114 3 Sleeve, Control* 322124
1 1
4 Tappet 322114 4 Sleeve, Control 322124
2 2
10 3 Pin, Tappet Guide 322315 19 1 Screw, Hollow 322319
1 1
3 Pin, Tappet Guide* 322118 1 Bolt, Joint* 322610
1 1
4 Pin, Tappet Guide 322118 1 Screw, Hollow 322459
2 2
11 3 Spring, Plunger 322398 20 2 Gasket 322537
1 1
3 Spring, Plunger* 322120 2 Gasket* 322148
1 1
4 Spring, Plunger 322120 2 Gasket 322148
2 2
12 3 Seat, Spring Upper 322316 21 3 Set Plate 322318
1 1
3 Seat, Spring Upper* 322119 3 Flange, Sleeve* 322126
1 1
4 Seat, Spring Upper 322119 4 Flange, Sleeve 322126
2 2
13 3 Seat, Spring Lower 322317 22 1 Screw 322320
1 1
3 Seat, Spring Lower* 322121 1 Screw* 322122
1 1
4 Seat, Spring Lower 322121 1 Screw 322122
2 2
14 1 Shim 322322 23 1 Gasket 322365
1 1
1 Shim* 322125 1 Gasket* 322149
1 1
1 Shim 322125 1 Gasket 322149
2 2
15 1 Rack, Control 322395 24 4 Pin, Joint 322147
1 1*, 2
1 Rack, Control* 322608 25 8 O-Ring 322115
1 1*, 2
1 Rack, Control 322425 26 1 Pin, Clamp 322427
2 2
16 1 Plate 322399 27 1 Plug 322611
1 1*
1 Plate* 322609 28 1 Gasket 322612
1 1*
1 Plate 322428
2
17 4 Screw 322356
1
4 Screw* 322145
1
5 Screw 322145
2

* Use this part number for generator sets using variation 1 and engine serial numbers 489916 and above.

TP-5596 9/01 29
Group 20: Fuel Camshaft
2

1
8
3
9
10
19
18
4
5
6
15
15
15
11 20
14
7 21
12 17

13
22
16
22 15
15
1515
22
16

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Camshaft, Fuel 322391 12 1 Holder, Governor Gear X
1 1, 2
1 Camshaft, Fuel 322275 13 1 Gear, Governor X
2 1, 2
2 1 Bearing, Ball 322053 14 1 Holder, Gov. Weight X
1, 2 1, 2
3 1 Bearing, Ball 322054 15 2 Complete Weight, X
1, 2 Governor
4 1 Gear, Injection Pump 322451 1, 2
1, 2 16 2 Shaft, Gov. Weight X
5 1 Cam, Fuel 1 322314 1, 2
1, 2 17 1 Sleeve, Governor X
6 1 Nut, Cap 322355 1, 2
1, 2 18 1 Bearing, Ball 322052
7 3 Bolt 322003 1, 2
1, 2 19 1 Cir-Clip, Gov. Shaft 322476
8 1 Key, Woodruff 322360 1, 2
1, 2 20 1 Screw, Set 322327
9 1 Stopper 322277 1, 2
1, 2 21 1 Collar, Gov. Holder 322478
10 2 Bolt 322001 1, 2
1, 2 22 4 Washer, Gov. Weight 322479
11 1 Shaft Assembly, 322494 1, 2
Governor
(Includes items13-17)
1
1 Shaft Assembly, 322495
Governor
(Includes items13-17)
2
X Part not available separately.

30 TP-5596 9/01
 Group 21: Fuel Shut-off Solenoid

11 12

9 13 14

10
17
8

10

18
15
16

5
3
20 5
2 19

4 1
6

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Idle, Apparatus 322377 11 1 Cap 322325
(Includes items 2-6) 1
1 12 1 Fuel Shut Off Solenoid 322469
2 1 Bolt, Adjusting 322378 1
(Includes item 20) 13 1 Gasket, Solenoid Cover 322438
1 1
3 1 Nut 322141 14 2 Bolt 322533
1 1
4 1 Nut, Cap 322144 15 1 Cover, Hydraulic Pump 322454
1 1
5 2 Gasket 322110 16 1 Gasket 322453
1 1
6 1 Cap 322325 17 1 Bolt 322013
1 1
7 1 Bolt, Adjusting 322324 18 1 Bolt 322016
1 1
8 1 Nut 322141 19 1 Nut 322024
1 1
9 1 Nut, Cap 322144 20 1 Spring 322460
1 1
10 2 Gasket 322110
1

TP-5596 9/01 31
Group 22: Governor Plate
2
7
6 5
18
4 1
7
6 16
17
15
8
9
3
5 13
10
14

11

12

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Control Plate Assembly 322484 9 1 Lever, Engine Stop 322436
(Includes items 2-12) 1, 2
1, 2 10 1 Seal, Oil 322087
2 1 Lever, Speed Control 322435 1, 2
1, 2 11 1 Spring, Return 322228
3 1 Lever, Speed Control 322334 1, 2
1, 2 12 1 Shaft, Stop Lever 322437
4 1 O Ring 322033 1, 2
1, 2 13 1 Gasket 322335
5 2 Pin, Spring 322044 1, 2
1, 2 14 2 Bolt w/Washer 322002
6 2 Washer, Plain 322359 1, 2
1, 2 15 2 Stud 322020
7 2 Nut 322354 1, 2
1, 2 16 2 Nut 322023
8 1 Complete Lever, 322480 1, 2
Governor
17 2 Washer, Spring 322030
1, 2
1, 2
18 1 Lever, Speed Control 322485
1, 2

32 TP-5596 9/01
 Group 23: Governor
2

13
9
8
12 1
10
11

4
6 4
3
5
14
7

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Spring, Start 322408 7 1 Washer, Plain 322358
1 1, 2
1 Spring, Start 322461 8 1 Bearing, Ball 322332
2 1, 2
2 1 Spring, Governor 322531 9 1 Cir-Clip, External 322032
1 1, 2
1 Spring, Governor 322486 10 1 Cover, Fork Lever Shaft 322330
2 1, 2
3 1 Fork Lever Assembly 322482 11 1 Gasket 322331
(Includes items 4-9) 1, 2
1, 2 12 2 Bolt 322533
4 1 Complete Lever, Fork 322481 1, 2
1, 2 13 1 Collar 1 322329
5 1 Lever, Fork 2 322483 1, 2
1, 2 14 1 Bearing, Ball 322333
6 1 Shaft, Fork Lever 322328 1, 2
1, 2

TP-5596 9/01 33
Group 24: Alternator Mounting
4
7
11 6

10

2
15
9 14 1

8
3

12
13

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Alternator 322232 9 1 Bolt 322002
1, 2 1, 2
2 1 Alternator Adjustment 322339 10 4 Bolt, Flange 322022
Arm
1, 2
1, 2
11 1 Pulley, Fan 322348
3 1 Bolt 322015
1, 2
1, 2
12 1 Pulley, Fan Drive 322491
4 1 Bolt 322018
1
1, 2
1 Pulley, Fan Drive 322492
5 1 Cover, Belt 322468
2
1, 2
13 1 Bolt 322350
6 1 Washer, Plain 322028
1, 2
1, 2
14 1 V Belt 322456
7 1 Washer, Spring 322031
1, 2
1, 2
15 1 Nut, Hex M10 x 1.25 X-6053-5
8 1 Washer, Plain 322029
1, 2
1, 2

34 TP-5596 9/01
 Group 25: Alternator Component Parts

11
10
13 6
12
7
9
5 27
9 17

23
18
2
3 20
19 24

15
25
4
22
8 21
28
16
14

26

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Alternator 322232 15 1 Cover, End 322338
(Includes items 2-28) 1
1 16 1 Rectifier 322234
2 1 Pulley, Alternator 322202 1
1 17 1 Bush, Insulation 322340
3 1 Nut 322215 1
1 18 1 Holder, Brush 322205
4 1 Collar 322203 1
1 19 2 Brush 322201
5 1 Rotor 322200 1
1 20 2 Spring, Brush 322206
6 1 Cover, Bearing 322211 1
1 21 2 Screw, Round Head 322218
7 1 Bearing, Ball 322209 1
1 22 6 Screw, Round Head 322219
8 1 Washer, Thrust 322212 1
1 23 1 Screw, Round Head 322220
9 1 Frame, Drive End 322233 1
1 24 3 Bolt 322213
10 1 Plate, Retainer 322208 1
1 25 2 Nut 322216
11 4 Screw, Round Head 322217 1
1 26 2 Bolt 322214
12 2 Bolt, Through 322204 1
1 27 1 Nut 322058
13 1 Bearing, Ball 322210 1
1 28 1 Regulator 322207
14 1 Frame, End 322337 1
1

TP-5596 9/01 35
Group 26: Water Flange

10
3
8 9
14

7
2

8 1

6 5

13

12

13
11

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Flange, Water 322470 7 1 Pipe, Water Return 2 322345
(Includes item 2) 1, 3
1, 3 8 2 Band, Pipe 322346

2 1 Pipe, Water Return 1 322347 1, 3

1, 3 9 1 Thermostat 322501
3 1 Plug 322507 1, 3
1 10 1 Gasket 322487
1 Sender, Temperature 255240 1, 3
3 11 1 Pipe, Water 2 322488
4 1 Gasket, Water Flange 322343 1, 3
1, 3 12 1 Pipe, Water 3 322342
5 3 Bolt 322002 1, 3
1, 3 13 2 Clamp 322520
6 1 Bolt 322009 1, 3
1, 3 14 1 Switch, Temperature 322514
1, 3
15 1 Bushing (Not Shown) D-228
1, 3

36 TP-5596 9/01
 Group 29: Fuel Filter & Fuel Pump

4
5
9
8
3

10
2

Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Filter Assembly, Fuel 322068 6 1 Mark, Form 322070
(Includes items 2-6)
1, 2
1, 2
7 1 Holder, Fuel Filter 322463
2 1 Element, Filter 322536
1, 2
1, 2
8 2 Bolt 322014
3 1 Cover, Filter 322069
1, 2
1, 2
9 1 Pump, Fuel 322521
4 1 Plug, Filter Breather 322506
1, 2
1, 2
10 1 Filter, Fuel Pump 322056
5 1 O-Ring 322060
1, 2
1, 2

TP-5596 9/01 37
Group 30: Gasket Sets
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Upper Gasket Set 322551 2 1 Lower Gasket Set 322552
1 1
1 Upper Gasket Set 322553 1 Lower Gasket Set 322554
2 2

38 TP-5596 9/01
 Group 101: Air Intake

8
To Intake
Manifold

11
6
2
3 CE-295000
1
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 8 Nut, 1/4-20 # 7 1 Air Cleaner Assembly A-258576
1, 2, 4, 5 1, 4, 5
2 1 Washer, 1/4 # 1 Filter Element 258577
1, 2, 4, 5 1, 4, 5
3 1 Bracket, Air Cleaner 1 Air Cleaner Assembly A-258643
1 225509 2
2 225549 1 Filter Element 258646
4, 5 225976 2
4 1 Hose, Air Intake 8 2 Clamp, Hose 1-9/16 x 2 X-426-6
1 225510 1, 4, 5
2 225517 9 1 Clamp, Hose 1-9/16 x 2 X-426-6
4, 5 225977
2
5 1 Cap, Air Cleaner 258563
10 1 Clamp, Hose X-426-16
1, 5
(Item not shown)
6 2 Bracket, Mounting 258564
2
1, 4, 5
11 2 Screw, H.C. M8-1.25 X-6050-8
2 Band, Mounting 258708
1, 2
2

# Common Hardware Procure Locally

TP-5596 9/01 39
Group 104: Cooling System
Illustration of variation 1 only

9
26 2
8 25
33 10
To
Engine 22

12

43

38
20

31
3 23 34
30
6 32
25
11
33
29
5
33 19
27 21

To Water
Pump To Engine
Block
13
24
37
30
21
15 32
18
40 39
28
To Engine
Block 29

To
Crankshift 1 4
Pulley 36 7
35 14

16
17

CE-250000

40 TP-5596 9/01
 Group 104: Cooling System
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Fan, Suction 11 1 Bracket, Engine Mounting (Left)
1, 7 225617 1, 3, 5, 6, 7 225611
1 Fan, Blower 2 225559
2 225214 4 225690
1 Fan, Pusher 1 Bracket, Radiator Support
4 225771 5, 6 225330
5 225324 12 1 Bracket, Radiator Support
6 225954 1, 7 225613
1 Plate, Fan Mounting 2 225560
(Item not shown) 1 Bracket, Radiator Mounting
2 225540 (Upper Left)
4 Nut, Elastic 10-32 5, 6 225332
(Item not shown) 1 Bracket, Radiator Mounting
2 X-101-12 (Upper Right)
1 Spacer, Fan (Not shown) 5, 6 225333
4 225689 1 Screw, H.C. M6 x 1 x 20 (Item not
5, 6 225325 shown) (attaches bkt. to alt. arm)
2 1 Hose, Upper Radiator 2 X-6049-5
1, 7 225507 1 Screw, H.C. M10-101.25
(Item not shown)
2 225557
2 X-6050-8
4 225698
13 1 Bracket, Radiator Mounting
5, 6 225327
1, 7 225614
3 1 Hose, Lower Radiator
5, 6 225331
1, 7 225508
2 Bracket, Radiator Support
2 225518
1 225691
4 225697
1 Shroud, Radiator (Item not
5, 6 225328 shown)
4 1 Bracket, Engine Mounting (Right) 2 225561
1, 5, 6, 7 225511 4 Screw, 1/4-20 x 1/2 ref. (Item not
2 225558 shown)
4 225688 2 X-465-6
1 Bracket, Radiator Support 2 Button, Plug (Item not shown)
5, 6 225329 2 X-301-24
5 1 Bracket, Radiator Mounting 1 Mount, Vibro (Item not shown)
1, 7 225514 2 239497
6 1 Guard, Fan Right 2 Screw, 5/16-18 x1 /2 ref.
1, 7 225535 (Item not shown)
7 1 Hub 2 X-125-33
1, 7 225612 2 Washer, Plain .384 x 1.628 x .188
2 225539 (Item not shown)
4 225689 2 X-25-129
8 1 Tube, Coolant Fill 14 1 Shroud, Fan
1, 7 225547 1, 7 225615
1 Tube, Coolant Fill 4 225066
2, 3, 4 225562 5 225336
9 1 Cap, Fill Tube Pressure (7 PSI) 6 225955
1, 2, 3 276954 1 Guard, Wire (Item not shown)
1 Cap, Fill Tube Pressure (14 PSI) 4 225314
1, 2, 3 226734 4 Nut, well (Item not shown)
10 1 Cap, Radiator 4 X-6365-1
1, 7 225550

# Common Hardware Procure Locally

TP-5596 9/01 41
Group 104: Cooling System
Illustration of variation 1 only

9
26 2
8 25
33 10
To
Engine 22

12

43

38
20

31
3 23 34
30
6 32
25
11
33
29
5
33 19
27 21

To Water
Pump To Engine
Block
13
24
37
30
21
15 32
18
40 39
28
To Engine
Block 29

To
Crankshift 1 4
Pulley 36 7
35 14

16
17

CE-250000

42 TP-5596 9/01
 Group 104: Cooling System
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
15 1 Cover, Fan Shroud 24 1 Grommet
1, 7 225616 1, 7 X-284-35
1 Guard, Belt (Item not shown) 25 4 Clamp, Hose 1 15/16 x 1 3/16
2 (Right) 225520 1,2, 4, 5, 6, 7 X-426-8
2 (Left) 225551 26 2 Screw, H.C. M6 x 1 x 16
4 225687 1, 2, 3, 7 X-6049-2
5 (Top) 225334 27 4 Screw, H.C. M6 x 1 x 10
6 (Top) 225956 1, 7 X-6049-8
5, 6 (Bottom) 225957 28 3 Screw, H.C. M8-1.25
Screw, Phillips Head 1, 4, 7 X-6050-15
(Item not shown) 29 8 Screw, H.C. M10-1.25
9 1, 2 X-6216-1 1, 2, 3, 4, 7 X-6068-1
10 5, 6 X-6216-1 30 7 Screw, Phillips
7 7 X-6216-1 1, 7 X-6216-1
16 1 Guard, Fan (Left) 31 1 Plug, Pipe1/2
1, 7 225619 1, 2, 7 X-75-3
17 1 Guard, Fan (Right) 32 2 Bolt, 1/4-20
1, 7 225620 1, 7 #
18 1 Baffle, Fan 225628 33 4 Washer, 1/4
1, 7 1, 7 #
1 Baffle, Air (Item not shown) 34 4 Nut, 1/4
2 225541 1, 7 #
8 Screw, r.h.m.10-32 x 1/2 35 4 Bolt, 5/16-18
(Item not shown) 1, 7 #
2 X-50-1 36 7 Washer, 5/16-18
8 Nut, Elastic 10-32 1, 7 #
(Item not shown)
37 7 Hardware, 3/8-16
2 X-101-12
1, 7 #
19 2 Mount, Controller
38 1 Bottle, Overflow
1, 7 246267 (includes 14 PSI cap no. 226734)
1 Mount, Controller 1, 2, 3, 4, 5, 6, 7 249396
2 241769 2 Clamp, Hose (Item not shown)
Bumper (Item not shown) 1, 2, 3, 4, 5, 6, 7 X-426-9
1 2 259632 39 3 Screw, 5/16-18 x 1.25, ref.
4 5, 6 292834 1, 7 X-125-24
20 1 Radiator Assembly 3 Screw, H.C.
1, 7 A-225515 1, 7 X-6050-15
2 A-225537 4 Screw, H.C.
4 A-225686 5 X-6049-3
5 A-225965 40 3 Washer, 5/16
6 A-225972 1, 7 #
1 Switch Assembly, Coolant Level 3 Washer, Hardened
4 273404 2 X-801-4
21 3 Hardware, 1/4-20 4 Washer, 1/4
1, 7 # 5 #
22 2 Washer, Plain .266 x 1 x .062 41 1 Bracket, Top Belt Guard
1, 7 X-25-73 (Item not shown)
23 1 Valve, Drain 1/4 3 225609
2, 4, 5, 6, 7 X-256-3 42 1 Bracket, Right Belt Guard
1 Elbow, Street (Item not shown)
(Item not shown) 3 225610
2, 4 X-555-1 43 1 Bumper
1, 7 255443

# Common Hardware Procure Locally

TP-5596 9/01 43
Group 104: Cooling System

Belt Guard Bracket 45

46
47

48

49

Coolant Fill Tube

Variation 4 Only

44 TP-5596 9/01
 Group 104: Cooling System
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
44 1 Guard, Belt 46 4 Washer, 1/4
(Item not shown)
4 #
3 225608
47 4 Nut, Elastic
1 Guard, Belt
(Item not shown) 4 X-101-25

4 225689 48 4 Nut, M6 x 1

45 2 Stud 4 X-6053-1

4 322384 49 7 Spacer, 1/20 x 9/32 x 1/4

4 X-400-31

# Common Hardware Procure Locally

TP-5596 9/01 45
Group 105: Engine

To Exhaust 4
Manifold
13

To Starter Relay Ground

Strap (upper)
8

15

7
14

16

To Alternator To Starter Relay Ground

Strap (lower)

To Injector Pump (group 48)

11
10
9
19 11
20
11
Fuel Filter (group 29)
11
11

18

To Wire Harness from fuel pump

To Side of Vibro 3 5 12
Mount Support

CE-295000

46 TP-5596 9/01
 Group 105: Engine
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Engine Assembly A-225502 10 1 Line, Fuel X-386-95
(V905BG)
1, 5, 6
1
1 Line, Fuel X-386-93
1 Engine Assembly A-225503
(V1305BG) 2, 3, 4

2, 3, 4 11 4 Clamp, Hose X-426-9

1 Engine Assembly A-225985 1, 2, 4, 6

(D905BG) 6 Clamp, Hose X-426-9
5, 6 5
2 1 1/4-20 x 5/8 Bolt # 12 2 Terminal X-431-29
1, 2, 3, 4, 5, 6 (Fuel Pump Leads)

3 1 1/4-20 Nut # 1, 2, 3, 4, 5, 6

1, 2, 3, 4, 5, 6 13 4 Screw, H.C. M8-1.25 X-6050-3

4 1 Flange, Exhaust Outlet 225548 1, 2, 3, 4

1, 2, 3, 4 14 1 Nut, hex. M6 x 1 X-6053-1

5 1 Relay 233442 1, 2, 3, 4, 5, 6

1, 2, 3, 4, 5, 6 15 1 Nut, hex. M8 x 1.25 X-6053-2

6 2 Washer, Shakeproof X-22-12 1, 5, 6

1, 3, 4, 5, 6 16 1 Screw, H.C. M10-1.25 X-6068-1

7 1 Washer, Shakeproof 3/8 X-22-14 1, 2, 3, 4, 5, 6

1, 2, 3, 4, 5, 6 17 1 Clamp, Breather Hose X-672-3

(Item not shown)
8 1 Washer, Lock X-22-5
Shakeproof 2, 3

1, 5, 6 18 1 Water Separator Filter 225455

5
9 1 Line, Fuel X-386-93 1 Filter Element 225259
1, 2, 3, 4, 6 5
1 Line, Fuel X-386-101 2 Pipe Plug (not shown) X-75-41
5 5
2 Hose Connector, Elbow X-391-25 19 1 Fuel Line X-386-34
(not shown)
5
5
20 1 Bracket, Water 225604
Separator
5
21 1 Muffler Cover 225998
(not shown)
5, 6
22 1 Pipe Plug (1/8 NPT) X-75-23
(not shown)
1, 2

# Common Hardware Procure Locally

TP-5596 9/01 47
Group 107: Nameplate and Decals
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Decal, 1-800 Number 224233 9 1 Decal, warning 249808
Rotating Parts
all
all
2 1 Decal, Model 225553
10 1 Decal, Warning 249809
1, 3, 5, 7, 10, 12, Hot Engine
13, 14, 17
1-11
1 Decal, Model 225554
11 1 Decal, Warning 249810
2, 4, 6, 8, 9, 11, Hot Coolant
15, 16
all
3 1 Marker, Adhesive 238162
12 1 Decal, RV Listed 259282
all
1, 2, 7, 8
4 1 Decal, Ground 344295
13 1 Decal, Stripe 278433
all
all
5 1 Nameplate 359446
14 2 Decal, Drain GM14167
all
all
6 1 Decal, Warning 258815
Backfeed 15 1 Logo, Kohler X-6276-3
1, 2, 5-11, 14--17 all
7 1 Decal, warning 239773 16 1 Decal, CSA 225165
Fire Hazard
1, 2, 3, 4, 7, 8
all
17 1 Decal, Standby 255885
8 1 Decal, 10 Amp 241771 Connection
1, 2, 5--8, 10, 11, 3, 4
13--17
18 1 Decal, CE 344486
3, 4, 9
19 1 Decal, US Testing 227990
14, 15

48 TP-5596 9/01
 Group 108: Oil Pressure Gauge & Switch

Description
Item Qty. Variation Part No.

1 1 Adapter, Sender 225307

1, 99
2 1 Sender, Oil Pressure 264390
Gauge
1
2 1 Sender, Oil Pressure 344305
Gauge
99
3 1 Switch, Oil Pressure 322112
(supplied with engine)
1, 99

TP-5596 9/01 49
Group 109: Skid and Plant Mounting

12

4
1

5
6

10

11 3

CF-295000

50 TP-5596 9/01
 Group 109: Skid and Plant Mounting
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Skid 225519 5 4 Nut, Elastic Stop 5/16-18 X-101-16
1, 4 1, 2, 4
1 Skid 225521 6 1 Washer, Shakeproof 3/8 X-22-14
2 1, 2, 3, 4
1 Skid 225694 7 1 Washer, Lock 5/16 X-22-16
3 1, 2, 3, 4
2 4 Mount, Vibro 278322 8 4 Washer, Plain X-25-96
.406x2 x.188
1, 4
1, 2, 3, 4
2 Mount, Vibro 229127
(Engine End) 9 1 Terminal, Grounding X-377-11
2, 3 1, 2, 3, 4
2 Mount, Vibro 225124 10 1 Screw, H.C. M10-1.25 X-6068-1
(Generator End)
1, 2, 3, 4
2, 3
11 1 Hex Head Cap Screw X-125-31
3 1 Strap, Ground 287363 5/16-18 x .875
1, 4 1,3, 4
1 Strap, Ground 290418 12 1 Bolt, 5/16 #
2, 3 1, 4
4 8 Hardware, 5/16 #
1

# Common Hardware Procure Locally

TP-5596 9/01 51
Group 201: Generator and Mounting

36
35
37 34
26
38
33
32

31

25 30
29
To 28
Flywheel
24 23 27

12 22
13
14 21
20

To Bell Housing 18
To Adapter 19
Plate
11
10

15

17
16

2 9

3 4

To
5 Flywheel

7
8
CJ-295000

52 TP-5596 9/01
 Group 201: Generator and Mounting
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Plate, Locator 229097 18 1 Panel, End Bracket 225545
1 1, 2, 5, 6, 8, 12
See group 14 for locator 19 1 O-Ring 229110
plate in other variations 1, 2, 5, 6, 8, 12
20 1 Bracket, End 225531
2 1 Guard, Generator Fan 229109-BLK 1, 2, 5, 6, 8, 12
1, 2, 5, 6, 8, 12
21 1 Collector Ring 238134
3 1 Screw, Self-Tapping 10-24 X-67-125 1, 2, 5, 6, 8, 12
1, 2, 5, 6, 8, 12
22 1 Bearing, Ball X-758-15
4 1 Clip, Speed 257442 1, 2, 5, 6, 8, 12
1, 2, 5, 6, 8, 12 23 1 Rotor Assembly (Includes A-225273
5 1 Stator Assembly 225277 items 21, 22, 24 )
1, 5, 8, 12 1, 5, 8, 12
1 Stator Assembly 225278 1 Rotor Assembly (Includes A-225274
2, 6 items 21, 22, 24 )
2, 6
6 2 Disc, Armature Drive 257017
1, 2, 5, 6, 8, 12 24 1 Hub, Drive 229060
1, 2, 5, 6, 8, 12
7 8 Washer, 5/16 #
1, 2, 5, 6, 8, 12 25 1 Fan, Generator 225215
1, 2, 5, 6, 8, 12
8 8 Screw, H.C. M8-1.25 X-6050-8
1, 2, 5, 6, 8, 12 26 1 Bracket Assembly, Engine A-225532
(Includes items 19, 20,
9 8 Cap Screw, 3/8-16 X-6238-3 27-38)
1, 2, 5, 6, 8, 12 1, 2, 5, 6, 8, 12
10 2 Pin, Knurled 229356 27 2 Retainer, Wire 238247
1 1, 2, 5, 6, 8, 12
11 7 Screw, H.C. M8-1.5 X-6051-13 28 4 Screw, Hex Eead Machine X-97-13
1 #10-32
12 4 Spacer X-400-189 1, 2, 5, 6, 8, 12
1, 2, 5, 6, 8, 12 29 2 Shim, Brush Holder 238248
13 4 Screw, Pan Head Metric X-6284-1 1, 2, 5, 6, 8, 12
1, 2, 5, 6, 8, 12 30 4 Brush 239282
14 4 Screw, Pan Head Metric X-6284-2 1, 2, 5, 6, 8, 12
1, 2, 5, 6, 8, 12 31 4 Spring 238150
15 4 Washer, Hardened X-801-3 1, 2, 5, 6, 8, 12
1, 2, 5, 6, 8, 12 32 2 Bracket, Brush Holder 229178
16 4 Bolt, Over X-6051-17 1, 2, 5, 6, 8, 12
2, 6 33 2 Holder, Brush 239247
4 Bolt, Over X-6051-15 1, 2, 5, 6, 8, 12
1, 5, 8, 12 34 4 Washer, Lock #6 X-22-6
4 Cap, Plastic X-6214-4 1, 2, 5, 6, 8, 12
(Item not shown) 35 4 Screw, r.h.m. 6-32x5 X-49-1
1, 2, 5, 6, 8, 12 1, 2, 5, 6, 8, 12
17 6 Screw, Self-Tapping 10-32 X-67-113 36 1 Terminal 269166
1, 2, 5, 6, 8, 12 1, 2, 5, 6, 8, 12
37 1 Sleeve, Insulating X-415-2
1, 2, 5, 6, 8, 12

# Common Hardware Procure Locally

TP-5596 9/01 53
Group 201: Generator and Mounting

52
64 51
44 44

53
54

50
46
40
45
61
60 62
63 44

47
48 43

49

42
55

56
41
40

57
39

CJ-295000

54 TP-5596 9/01
 Group 201: Generator and Mounting
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
38 1 Tie, Cable X-468-6 54 4 Washer, #8 #
1, 2, 5, 6, 8, 12 1, 8, 12
39 1 Grommet, Nylon X-6028-1 55 2 Screw, 1/4-20 #
1 1, 8, 12
40 1 Grommet, Nylon X-6033-6 56 1 Conduit Connector X-6027-10
1, 2, 5, 6, 8, 12 1
41 1 Nut, Hex (Green) X-81-8 1 Conduit Connector X-6027-9
1, 2, 5, 6, 8, 12 1
42 1 Box, Junction 225529 57 1 Harness, Wiring (AC) 225506
1, 2, 5, 6, 12 1, 2, 5, 6, 12
1 Box, Junction 225988 1 Harness, Wiring (AC) 225984
8 8
43 4 Screw, r.h.m. 6-32x1/4 X-49-25 4 Terminal X-283-12
1, 2, 5, 6, 8, 12 1, 2, 5, 6
44 1 Plate, Cover 245264-BLK 58 1 Box Assembly, Junction A-225287
1, 2, 5, 6 (Includes items 42, 43, 44,
47)
2 Breaker, Circuit X-506-36
1, 2, 5, 6, 12
8
1 Box Assembly, Junction A-225989
1 Breaker, Circuit X-506-36 (Includes items 42, 43, 44,
12 47)
1 Terminal, Jumper 249956 8
12 59 1 Button, Plug 1-3/8 X-301-7
45 1 Fuse, 10 amp 223316 (non-CSA specs)
1, 2, 5, 6, 12 5, 6
(Item not shown)
46 1 Holder, Fuse 238426
60 1 Breaker, GFI 225466
1, 2, 5, 6, 12
8
47 4 Nut, #6-32 #
1 Bracket, Breaker Mountng 225465
1, 12
8
48 2 Nut, 1/4-20 #
1 Base, GFI 225467
1, 8, 12
8
49 2 Washer, Shakeproof 1/4 X-22-12
61 1 Decal, 30 amp Main 228697
1, 2, 5, 6, 8, 12
8
50 1 Voltage Regulator, PBIIIE F-278598
62 1 Decal, 30 amp Lights 228698
1, 2, 5, 6, 8, 12
8
51 1 Cover, Junction Box 225530
63 1 Decal, 30 amp Receptacle 228699
1, 2, 5, 6, 8, 12
8
52 4 Screw, Phillips Hex X-6216-1
Crimptite 64 1 Breaker, Circuit 250719
1, 2, 5, 6, 8, 12 8
53 4 Nut, #8-32 # 65 1 Controller Extension 225993
Harness (not shown)
1, 8, 12
8
66 1 AC Extension Harness 225994
(from junction box to rear of
controller)
(not shown)
8

# Common Hardware Procure Locally

TP-5596 9/01 55
Group 201: Generator and Mounting
3 Phase Mobile 23 22

31

28 30
27
23 26
24
23
25

16
19

29
21 18
15
20

14 17

13
9

5
10

6 11
1
12

8
7

3
4

BY-250000

56 TP-5596 9/01
3 Phase Mobile Group 201: Generator and Mounting
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Stator Assembly 225283 17 4 Washer, Hardened X-801-3
3, 9 3, 4, 7
1 Stator Assembly 225284 18 4 Screw, H.C. M10 x 1.5 X-6051-17
4, 10
4, 7, 10, 11
1 Stator Assembly 225695
4 Screw, H.C. M10 X-6051-16
7, 11
2 1 Guard, Generator Fan 229109-BLK 3, 9

3, 4, 7, 9, 10, 11 19 1 Exciter, Armature 229098

3 1 Clip, Speed 257442 3, 4, 7

3, 4, 7, 9, 10, 11 1 Exciter, Armature 344567

4 1 Screw, Self-Tapping X-67-125 9, 10, 11

3, 4, 7, 9, 10, 11 20 1 Washer, Plain X-25-129
5 2 Disc, Armature Drive 257017 3, 4, 7, 9, 10, 11
3, 4, 7, 9, 10, 11 21 1 Screw, 3/8-16 x .875 X-6238-3
6 8 Screw, 3/8-16 x .875 X-6238-3
3, 4, 7, 9, 10, 11
3, 4, 7, 9, 10, 11
22 1 Circuit Board Assy. A-229152
7 8 Screw, H. C., M8-1.25 X-6050-8
3, 4, 7, 9, 10, 11
3, 4, 7, 9, 10, 11
23 3 Terminal X-283-7
8 8 Washer, 5/16
3,7
3, 4, 7, 9, 10, 11
3 Terminal X-283-2
9 1 Fan, Generator 225215
9, 11
3, 4, 7, 9, 10, 11
24 5 Screw, 8-32 x .75 X-51-8
10 4 Screw, M5 x .8 x 10mm X-6284-1
3, 4, 7, 9, 10, 11
3, 4, 7, 9, 10, 11
25 5 Washers, Lock #8 X-22-7
11 4 Screw, M5 x .8 x 45mm X-6284-2
3, 4, 7, 9, 10, 11
3, 4, 7, 9, 10, 11
26 3 Spacer X-712-17
12 4 Spacer X-400-189
3, 4, 7, 9, 10, 11
3, 4, 7, 9, 10, 11
27 3 Screw, Self-Tapping X-67-135
13 1 Rotor Assembly A-229146
(includes item 14) 3, 4, 7, 9, 10, 11
3, 9 28 1 Exciter Assembly, Field A-229276
1 Rotor Assembly A-229148 3,4,7
(includes item 14)
1 Exciter Assembly, Field 344569
4,7, 10, 11
3,4,7
14 1 Bearing, Ball X-758-15
29 4 Screw, Hex. Head X-97-15
3, 4, 7, 9, 10, 11
3, 4, 7, 9, 10, 11
15 1 O-Ring 229110
30 1 Panel, End Bracket 225545
3, 4, 7, 9, 10, 11
3, 4, 7, 9, 10, 11
16 1 Bracket, End 229090
31 6 Screw, Self-Tapping X-67-113
3, 4, 7
3, 4, 7, 9, 10, 11
1 Bracket, End 344566
9, 10, 11 Specs
PA-190005
PA-190006
PA-190011
PA-190013 Click Here
PA-190016
See Parts Bulletin PB-100 57
TP-5596 9/01
Group 301: Controller & Mounting
31 28

27

26

30 14
29

Spec 190018 Control Panel

9
A-225995

20

6
6

3
7
13 Controller
18 Wiring
21
15
10 22
10
5
12 19

11
23
4
8
16

17

A-225528

58 TP-5596 9/01
 Group 301: Controller & Mounting
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Engine Wiring Harness 15 2 Holder, Fuse 238426
(Includes the following not 4
shown)
2 Breaker, Circuit 250719
4 225310
5
5 225986
16 1 Meter, Hour 238736
1 Diode, 6 Amp. 100V 233959
4, 5
1 Conector, Plug 239493
17 4 Mount, Controller 241769
A/R Pin, Female Gold Plated 292838
4, 5
A/R Pin, Female 287783
18 1 Switch, Rocker 249406
1 Terminal, 2 Position 269165
4
A/R Pin, Female 273661
1 Switch, Rocker 229997
1 Connector, 2 Position 269166
5
1 Connector, 6 Position 269190
19 2 Relay 259391
A/R Pin, Female Gold Plated 241606
4, 5
1 Boot 290262
20 5 Spacer, Circuit Board 287948
2 1 Controller Assembly (Includes A-225312
items 3-23) 4, 5
4 21 1 Controller Wiring Harness
(Includes the following not
1 Controller Assembly (Includes A-225992 shown)
items 3-23)
4 225308
5
5 225997
3 1 Circuit board, H-239563
Universal 4 Diode, 6 Amp.,100V 233959
4, 5 1 Connector, Receptacle 239496
4 1 Washer, Lock 1/4 X-22-11 A/R Pin, Male 287782
4, 5 A/R Pin, Male Gold Plated 292839
5 2 Washer, Lock #6 X-22-6 1 Connector, 9 Position 259689
4, 5 A/R Pin, Female Gold Plated 241606
6 10 Screw, r.h.m. #6-32 X-49-25 1 Connector, 6 Position 269190
4, 5 1 Connector, 15 Position 269366
7 4 Screw, r.h.m. #6-32 X-49-26 22 2 Nut, #10-32 #
4, 5 4, 5
8 2 Screw, Pan Head #6-32 X-49-39 23 4 Nut,1/4-20 #
4, 5 4, 5
9 4 Screw, Phillips Hex X-6216-1 24 1 Ring, Lock 151511
4, 5 5
10 6 Nut, hex #6-32 X-71-2 25 1 Switch, Toggle (Prime) 268042
4, 5 5
11 1 Nut, Hex (green) X-81-8 26 1 Gauge, volt 344037
4, 5 5
12 2 Fuse, 10 Amp. 223316 27 1 Gauge, houmeter 344038
4 5
13 1 Box, Silkscreened 225313 28 1 Gauge, oil pressure 344036
4 5
1 Box, Silkscreened 225991 29 1 Gauge, temperature 344035
5 5
14 1 Cover, Controller 225527 30 1 Switch, rocker 229997
4, 5 5
31 1 Panel, control 344030
5
# Common Hardware Procure Locally

TP-5596 9/01 59
Group 301: Controller and Mounting

31 33

37
40

39 32

38

17 35
21 36
22
20
18
19
To generator
case 18
11 42 32
41
34
30

29
9 26
7 8 27
3
25
24
23

13

4 2 29
28
6 10

5
12

43

14

Note: Controller Assembly includes items 15

2-11,14, 17-42. 16
A-229077

60 TP-5596 9/01
3 Phase Mobile Group 301: Controller and Mounting
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Controller Assembly See chart 28 6 Screw, 6-32 x 1/2 X-49-26
below 2
2 29 1 Harness, Controller See chart
2 1 Box, Silkscreen 229075 (Includes the following not below
2 shown)
3 1 Switch, Rocker 249406 1 Fuse, 10 Amp. 223316
2 1 Fuse, 8 Amp. 258405
4 1 Breaker, Circuit, 10 Amp. 250719 4 Diode, 6 Amp. 100V 233959
(DC) 1 22 Pin Connector 239496
2 1 6 Pin Connector P3 241616
5 1 Meter, Hour 238736 1 6 Pin Connector 241617
2 1 12 Pin Connector 254852
6 6 Screw, 6-32 x .625 X-49-26 1 9 Pin Connector 259689
2 2 In-line Fuse Holder 322557
7 5 Washer, Lock #6 X-22-6 1 15 Pin Connector 269366
2 2
8 2 Nut, Hex. 6-32 X-71-2 30 1 Connector, Cable X-6266-1
2 2
9 1 Plate, Cover 246434 31 1 Circuit Board, Universal H-239563
2 2
10 6 Screw, 6-32 x 5 X-49-1 32 10 Screw, 6-32 x 1/4 X-49-25
2 2
11 6 Nut, 6-32 # 33 5 Spacer, Circuit Board 287948
2 2
12 4 Mount, Controller 229353 34 5 Washer, #6 #
2 2
13 4 Nut, 1/4-20 # 35 2 Relay 259391
2 2
14 1 Cover, Controller GM10538 36 2 Nut, #10-32
2 2
15 2 Screw, 10-24 X 1/2 X-67-126 37 1 Voltage regulator, PB5 B-258296
2 2
16 2 Washers, #10 # 38 6 Screw, #8-32 x 1/4 X-51-8
2 2
17 1 Strap, Ground 246083 39 6 Washer, Nylon 239665
2 2
18 2 Washer, Shakeproof X-22-12 40 6 Spacer 229357
2 2
19 1 Nut, hex. 1/4-20 X-76-2 41 2 Washer, #8 #
2 2
20 3 Washer, Lock 1/4 X-22-11 4 Washer, Lock #8 X-22-7
2 2
21 1 Nut, hex 1/4-20 (green) X-81-8 42 6 Screw, # 8-32 x 3/8 X-51-12
2 2
22 1 Bolt, 1/4-20 # 43 1 Harness, Engine Wiring 225658
2 2
23 2 Washer,1/4 #8-32 Int.-Ext. X-22-12
tooth Part Number
2
Serial Numbers Serial Numbers
24 2 Nut, hex 1/4-20 X-76-2
Description before 344383 344383 and after
2
Controller assembly A-229077 A-225459
25 3 Washer, Lock 1/4 X-22-11
Controller wiring
2 harness 229129 225460
26 1 Grommet, Nylon X-6033-4
Full flashing resistor
2 (10 ohm) Not Used 226666
27 4 Nut, 6-32 #
2

TP-5596 9/01 61
Group 301: Controller and Mounting Spec 190011 Only
See View A 25 26 28 See View C 2
22 23
27 29
24

21

20 3
D
4
18 5
19 6
See View B
7
17
16
D 8
9
10
11
12

15 14 13

Controller Assembly

30
31

32
33 36
37
Top View of Conduit Connection Bracket 34
35

38

39

40

End Bracket
End Engine End

42 41

62 TP-5596 9/01
 Group 301: Controller and Mounting
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Controller Assembly A-225296 22 10 Screw, 6-32 x 1/4 X-49-25
(Includes item 2-29, 44-82) 3
3 23 5 Spacer, Circuit Board 287948
2 1 Plate, Hinge 225298 3
3 24 5 Washer, #6 #
3 1 Voltage Regulator B-258296 3
Assembly (PB5) 25 1 Universal Circuit Board H-239563
3 3
4 1 Block, Terminal 246115 26 1 Circuit Board Assembly B-258296
3 3
5 2 Screw, 8-32 X-51-53 27 8 Screw, 6-32 x 1/4 X-49-25
3 3
6 Nut, 8-32 # 28 4 Spacer, Circuit Board 287948
3 3
7 1 Strip, Marker 225301 29 4 Washer, #6 #
3 3
8 1 Holder, Fuse 292821 30 4 Screw, 5/16-18 x .50 X-125-33
3 3
9 1 Fuse, 1.5 Amp 291207 31 4 Washer, 5/16 259391
3 3
10 2 Screw, 6-32 x 3/8 X-49-2 32 1 Plate, Controller mounting 225305
3 3
11 2 Washer, Lock #6 X-22-6 33 2 1/4 Hardware #
3 3
12 2 Nut, 6-32 # 34 2 Transformer, Current 254786
3 3
13 1 Marker, Strip 225939 4 Bracket, CT Mounting 225161
3 3
14 1 Grommet X-284-31 35 2 Hardware, 1/4 #
3 3
15 1 Box, Controller 225302 36 1 Washer, Shakeproof X-22-12
3 3
16 2 Relay 259391 37 1 Bolt, 1/4-20 #
3 3
17 2 Hardware, 10-32 # 38 1 Conduit, Flexible X-6026-13
3 3
18 2 Relay 259391 1 Bushing (not shown) X-6344-12
3 3
19 1 Hardware, 10-32 # 39 1 Connector, Conduit X-6027-10
3 3
20 2 Relay 241736 40 1 Grommet, 1 3/4 X-284-4
3 3
21 Nut, 6-32 # 41 1 Bracket, Conduit 225306
3 Connection
3
42 4 Hardware, 1/4 #
3
43 4 Harness, Wiring 225692
3

# Common Hardware Procure Locally

TP-5596 9/01 63
Group 301: Controller and Mounting Spec 190011 Only

66 68 44 45
67
46

65
HERTZ A--C VOLTS A--C AMPERES A--C AMPERES
47
62
63 L1 AMPS L2 AMPS

64 READ LOWER METER SCALES ONLY.

1/16 START
BATTERY 00000
10 AMP L1 FAULT

61 VOLTS

L2
EMERGENCY STOP/
STOP PREHEAT
OIL
PRESS
WATER
TEMP
ONLY
48
PREHEAT
30 SEC. MAX.

59

60 52 50
55 53 49
51
56 57 54
58

View B
72
77
73
73 73

73
XX
X
X View C
X
XX
X 74
70 X
X
X 75 78
71 View A 80
76

69

81 79
82

64 TP-5596 9/01
 Group 301: Controller and Mounting
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.

44 2 Lamp 255126 65 1 Meter, Hour 238736

3 3
45 2 Socket, Lamp 284990 66 1 Meter, Frequency 295069
3 3
46 1 Ammeter 225174 67 1 Voltmeter 282814
3 3
47 1 Cover, Controller 225304 68 1 Ammeter 225174
3 3
48 1 Switch, rocker 249406 69 1 Harness, Controller 225303
3 (Includes the following not
49 1 Lamp 269373 shown)
3 1 Fuse, 10 Amp 223316
50 1 Switch, Toggle 238357 5 Diode, 6 Amp, 100 volt 223959
3 1 Connector, Receptacle 239496
51 1 Ring, Lock 151511 1 Connector, 12 Position 254852
3 1 Connector, 9 Position 259689
52 1 Holder, Fuse 238426 1 Holder, Fuse 269216
3 1 Connector, 15 Position 269366
1 Fuse, 10 Amp 223316 1 Resistor, Field Flashing 226666
53
3
3
54 1 Switch, Stop 225941
70 4 Screw, 6-32 x 1/2 X-49-26
3
3
55 1 Gauge, Water 282898
Temperature 71 4 Nut, 6-32 #
3 3
56 4 Bumper 292834 72 5 Nut, Hex 10-24 X-6234-6
3 3
57 4 Nut, 5/16-18 # 73 4 Washer, Lock X-22-50
3 3
58 4 Plug, Cap X-519-1 74 3 Screw, 10-24 x 1 X-50-70
3 3
59 9 Screw, Crimptight X-6216-1 75 1 Sleeve X-696-5
3 3
60 1 Gauge, Oil Pressure 282897 76 1 Strap, Ground X-6046-2
3 3
61 1 Gauge, Voltage 253329 77 2 Washer, External Tooth X-22-22
3 #10
3
62 2 Nut, Hex 6-32 X-71-2
78 6 Washer, Nylon 239665
3
3
63 2 Washer, Lock #6 X-22-6
79 6 Screw, 8-32 x 1/4 X-51-8
3
3
64 2 Screw, Pan Head 6-32 x X-49-39
1/2 80 6 Screw, 8-32 x 3/8 X-51-12
3 3
81 6 Washer, Lock #8 X-22-7
3
82 6 Spacer 229357
3

# Common Hardware Procure Locally

TP-5596 9/01 65
Group 701: Literature
Description Description
Item Qty. Variation Part No. Item Qty. Variation Part No.
1 1 Guide, Safety TP-5251 4 1 Operation Manual TP-5594
1, 2 , 3 1
2 1 RV Warranty TP-5376 1 Operation Manual TP-5647
1 2
3 TP-5821
3 1 Service Manual, Kubota TP-5546 5 1 Generator Service TP-5595
Engine Manual
1, 2 , 3 1
1 Generator Service TP-5648
Manual
2
3 TP-5822
6 1 Parts Catalog, Engine TP-5596
and Generator
1,2 , 3
1 Operation Manual, Kubota Engine TP-5971
3

66 TP-5596 9/01
 Kit List
7 KW 10 KW

Circuit Breaker Kits

100 volt, 2 wire, 60 hz. PA-229186 N/A
100/200 volt, 3 wire, 50 hz. PA-229394 PA-229393
100/200 volt, 3 wire, 60 hz., PA-229392 PA-229542
110/220 volt, 3 wire, 50 hz. PA-229394 PA-229393
110/220 volt, 3 phase PA-225673 PA-260110
120/240 volt, 3 wire, 50 hz. PA-225630 PA-229392
120/240 volt, 3 wire, 60 hz. PA-229394 PA-229393
220 volt, 2 wire, 50 hz. PA-225639 PA-225640
240/416 volt, 3 phase PA-225669 PA-260109
600 volt, 3 phase PA-260111 PA-260111
220/480 volt, 4 wire PA-225670 N/A

Cooling System
Block heater PA-225680 PA-225680
Remote radiator assembly PA-225299 PA-225300

Exhaust System Kits

Exhaust Installation Kit PA-225627 PA-225627
Flexible Exhaust Connector PA-225607 PA-225607
Muffler PA-225606 PA-225606
Silencer PA-225321 PA-225321
Spark Arrestor PA-225323 PA-225323

Fuel System Kits

Flexible fuel line PA-225677 PA-225677
Fuel water separator PA-225624 PA-225624
Heavy-duty fuel pump PA-225463 PA-225463

Harness Kits
Remote, 7.5 foot extension 1 phase models PA-225552 PA-225552
Remote, 12 foot, 1 phase models PA-225536 PA-225536
Remote, 12 foot, 3 phase models PA-249941 PA-249941
Remote, 15 feet 1 phase models PA-225563 PA-225563
Remote, 15 foot, 3 phase models PA-249334 PA-249334
Extension harness, 15 feet 1 phase models PA-225580 PA-225580
Extension harness, 25 feet 1 phase models PA-225581 PA-225581
Extension harness, 25 feet 3 phase models PA-249336 PA-249336

Remote Start Kits

Remote Start Panel PA-225576 PA-225576
Remote Start and 2 Meter Panel PA-225585 PA-225585
Remote Start and 2 Meter Panel PA-344040 PA-344040
Remote Start and 4 Meter Panel PA-225588 PA-225588
Remote Start and 4 Meter Panel PA-344041 PA-344041
Senders, engine PA-225618 PA-225618

Paint and Miscellaneous Kits

Black spray paint 221292 221292
Black touch-up GM19488 GM19488
Kit, battery N/A PA-273660

N/A Not Applicable

TP-5596 9/01 67
Kit Parts Lists
Qty. Description Kit/Part No. Qty. Description Kit/Part No.

Circuit Breaker Kits Circuit breaker PA-260110

1 Decal, notice 246242
Circuit breaker PA-225630 1 Breaker, Circuit, 40 Amp. 269252
1 Decal, notice 246242 1 Installation Instructions TT-799
1 Terminal, jumper 249956 3 Boot 238915
1 Breaker, Circuit, 25 Amp. X-506-40
1 Installation Instructions TT-875
Circuit breaker PA-260111
1 Decal, notice 246242
Circuit breaker PA-225639 1 Breaker, Circuit, 20 Amp. 269251
1 Decal, notice 246242 1 Installation Instructions TT-799
1 Plate, cover 229183
1 Breaker, Circuit, 30 Amp. X-506-49 Cooling System Kits
1 Installation Instructions TT-875
Block Heater PA-225292
Circuit breaker PA-225640 1 Installation Instructions TT-1009
1 Decal, notice 246242 2 Washer, plain X-25-40
1 Plate, cover 229183 2 Hose X-312-52
1 Breaker, Circuit, 40 Amp. X-506-50 6 Clamp, Hose 1/2-1 13/16 X-426-3
1 Installation Instructions TT-875 2 Clamp, Hose 1 15/16 X-426-8
1 Connector, Hose X-582-1
Circuit breaker PA-225669 1 Bushing, Reducer 1/2 168848
1 Decal, notice 246242 1 Connector, Hose 225250
1 Breaker, Circuit, 25 Amp. 225168 1 Bracket, Block Heater 225293
1 Installation Instructions TT-799 1 Hose, Molded 225294
3 Boot 238915 1 Bracket, Block Heater 225297
Circuit breaker PA-225670 1 Block Heater 276358
1 Decal, notice 246242 Remote Radiator Assembly PA-225299
1 Breaker, Circuit 250575 1 Radiator assembly remote A-225668
1 Installation Instructions TT-799 1 Harness, wiring 225682
Circuit breaker PA-225673 1 Harness, wiring 225683
1 Decal, notice 246242 1 Harness, wiring 225684
1 Breaker, Circuit, 12 Amp. 225672 1 Relay 259391
1 Installation Instructions TT-799 1 Holder, in-line fuse 269216
1 Fuse, 15 Amp. 238645
Circuit breaker PA-229186 2 Insulink X-367-3
1 Decal, notice 246242 1 Terminal X-431-25
1 Plate, cover 229183 1 Screw, r.h.m. 10-32 x 1/2 X-50-1
1 Breaker, Circuit, 70 Amp. X-506-48 1 Nut, Whiz X-6210-1
1 Installation Instructions TT-875
Remote Radiator Assembly PA-225300
Circuit breaker PA-229392 1 Radiator assembly A-225664
1 Decal, notice 246242 1 Harness, wiring 225682
1 Breaker, Circuit, 35 Amp. X-506-42 1 Harness, wiring 225683
1 Installation Instructions TT-875 1 Harness, wiring 225684
1 Relay 259391
Circuit breaker PA-229393 1 Holder, in-line fuse 269216
1 Decal, notice 246242 1 Fuse, 15 Amp. 238645
1 Terminal, jumper 249956 2 Insulink X-367-3
1 Breaker, Circuit, 42 Amp. X-506-43 1 Terminal X-431-25
1 Installation Instructions TT-875 1 Screw, r.h.m. 10-32 x 1/2 X-50-1
1 Nut, Whiz X-6210-1
Circuit breaker PA-229394
1 Decal, notice 246242
1 Terminal, jumper 249956
1 Breaker, Circuit, 30 Amp., 2 pole X-506-36 Exhaust System Kits
1 Installation Instructions TT-875 Muffler Kit PA-225606
Circuit breaker PA-229542 1 Muffler, exhaust 225603
1 Decal, notice 246242 1 Adapter, hose 286831
1 Terminal, jumper 249956 1 Clamp, muffler 288827
1 Breaker, Circuit, 50 Amp. X-506-38 Flexible Exhaust Connector PA-225607
1 Installation Instructions TT-875 1 Elbow, 90 degrees 151771
Circuit breaker PA-260109 1 Connector, exhaust 254972
1 Decal, notice 246242 Exhaust Installation Kit PA-225627
1 Breaker, Circuit, 30 Amp. 269250 1 Elbow, 90 Degrees 151771
1 Installation Instructions TT-799 1 Nipple, Pipe 1 1/2 x 2 155029
3 Boot 238915

68 TP-5596 9/01
 Kit Parts Lists
Qty. Description Kit/Part No. Qty. Description Kit/Part No.
Silencer PA-225321 Remote Start Kits
1 Muffler, exhaust 225316
1 Adapter, exhaust X-570-22 Remote Start Panel PA-225576
1 Installation Instructions TT-872
Spark Arrestor PA-225323 1 Panel assembly remote A-225574
1 Clamp, muffler X-722-4 (Includes the following)
1 Arrestor, Spark 225319 1 Connector, plug 6 position 241617
1 Connector 225320 1 Panel, remote 260105
1 Clamp, muffler 277706 1 Switch, rocker 269296

Fuel System Kits Remote Start And 2-Meter Panel PA-225585

1 Installation Instructions TT-874
Flexible Fuel Line PA-225677 1 Panel, control A-225584
1 Line, flexible fuel 225675 (Includes the following)
1 Line, flexible fuel 225676 1 Panel, silkscreened 225583
2 Clamp, hose X-426-9 1 Switch, rocker 249330
1 Elbow, 1/2-20 x 1/4 X-447-6 1 Harness, wiring 249331
1 Elbow, oil line connector X-447-7 1 Gauge, oil pressure 249438
1 Gauge, water temperature 249440
Fuel/water Separator PA-225624
1 Filter, water separator 225251 Remote Start And 2-Meter Panel PA-344040
1 Bracket, separator filter 225604 1 Installation Instructions TT-1072
2 Washer, plain X-25-40 1 Decal, warning 249494
1 Line, flex fuel X-386-101 1 Panel, control A-344033
1 Line, fuel X-386-95 (Includes the following)
2 Connector, hose elbow X-391-25 1 Panel, control 344029
2 Clamp, hose X-426-9 1 Switch, rocker 344039
2 Screw, H.C. X-465-16 1 Harness, wiring 344031
2 Screw, H.C. (Metric) X-6068-1 1 Gauge, oil pressure 344036
2 Plug, pipe X-75-41 1 Gauge, water temperature 344035

Heavy-Duty Fuel Pump PA-225463 Remote Start And 4-Meter Panel PA-225588
1 Installation Instructions TT-1138 1 Installation Instructions TT-873
3 Nut, elastic stop X-101-25 1 Panel, control A-225587
11 Washer, plain X-25-40 (Includes the following)
3 Grommet X-284-29 1 Panel, silkscreened 225586
2 Insulink X-367-3 1 Switch, rocker 249330
1 Flexible Fuel Line X-386-74 1 Gauge, oil pressure 249438
1 Flexible Fuel Line X-386-99 1 Gauge, water temperature 249440
2 Connector, Hose Elbow X-391-20 1 Meter, hour 249461
4 Clamp, hose X-426-9 1 Voltmeter, battery 249462
2 Screw, Hex. Head Cap X-6049-1 1 Harness, panel 249467
2 Union, banjo X-6288-1
Remote Start And 4-Meter Panel PA-344041
1 Bracket, fuel pump mounting 225462
1 Installation Instructions TT-1073
1 Pump, fuel 229051
1 Decal, warning 249494
2 Lead, wire 229056
1 Panel, control A-344034
Harness Kits 1
(Includes the following)
Panel, control 344030
12-Inch Remote Harness (pigtail) PA-225536 1 Switch, rocker 344039
1 Harness 225536 1 Harness, wiring 344032
1 Gauge, oil pressure 344036
7.5-Foot Remote Harness PA-225552 1 Gauge, water temperature 344035
1 Harness 225552 1 Meter, hour 344038
15-Foot Remote Harness PA-225563 1 Voltmeter, battery 344037
1 Harness, remote 15 feet 225563 Engine Sender PA-225618
15-Foot Remote Harness PA-225580 1 Sender, water temperature 249348
1 Harness, extension 15 feet 225580 1 Sender, oil pressure 344305
1 Adapter, sender 225307
25-Foot Remote Harness PA-225580 1 Installation Instructions TT-885
1 Harness, extension 25 feet 225581
Miscellaneous Kits
12-Inch Remote Harness (Pigtail) PA-249941
1 Harness 249941 Black Spray Paint
1 Spray Can 221292
15-Foot Remote Harness PA-249334 1 Touch-up GM19488
1 Harness 243934
Battery Kit PA-273660
25-Foot Remote Harness PA-249336 1 Battery 291918
1 Harness 243936

TP-5596 9/01 69
 Notes

70 TP-5596 9/01
 Appendix A Abbreviations

The following list contains abbreviations that may appear in this publication.
A, amp ampere CG center of gravity fglass. fiberglass
ABDC after bottom dead center CID cubic inch displacement FHM flat head machine (screw)
AC alternating current CL centerline fl. oz. fluid ounce
A/D analog to digital cm centimeter flex. flexible
ADC analog to digital converter CMOS complementary metal oxide freq. frequency
adj. adjust, adjustment substrate (semiconductor) FS full scale
ADV advertising dimensional cogen. cogeneration ft. foot, feet
drawing Com communications (port) ft. lbs. foot pounds (torque)
AHWT anticipatory high water conn. connection ft./min. feet per minute
temperature cont. continued g gram
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride ga. gauge (meters, wire size)
Institute crit. critical
ALOP anticipatory low oil pressure gal. gallon
CRT cathode ray tube gen. generator
alt. alternator CSA Canadian Standards
Al aluminum genset generator set
Association GFI ground fault interrupter
ANSI American National Standards CT current transformer
Institute Cu copper GND, ground
(formerly American Standards gov. governor
Association, ASA) cu. in. cubic inch
cw. clockwise gph gallons per hour
AO anticipatory only
CWC city water-cooled gpm gallons per minute
API American Petroleum Institute
cyl. cylinder gr. grade, gross
approx. approximate, approximately
D/A digital to analog GRD equipment ground
AR as required, as requested
DAC digital to analog converter gr. wt. gross weight
AS as supplied, as stated, as
suggested dB decibel HxWxD height by width by depth
ASE American Society of Engineers dBA decibel (A weighted) HC hex cap
ASME American Society of DC direct current HCHT high cylinder head temperature
Mechanical Engineers DCR direct current resistance HD heavy duty
assy. assembly deg., ° degree HET high exhaust temperature
ASTM American Society for Testing dept. department hex hexagon
Materials dia. diameter Hg mercury (element)
ATDC after top dead center DI/EO dual inlet/end outlet HH hex head
ATS automatic transfer switch DIN Deutsches Institut fur Normung HHC hex head cap
auto. automatic e. V. HP horsepower
aux. auxiliary (also Deutsche Industrie hr. hour
A/V audiovisual Normenausschuss) HS heat shrink
avg. average DIP dual inline package hsg. housing
AVR automatic voltage regulator DPDT double-pole, double-throw HVAC heating, ventilation, and air
AWG American Wire Gauge DPST double-pole, single-throw conditioning
AWM appliance wiring material DS disconnect switch HWT high water temperature
bat. battery DVR digital voltage regulator Hz hertz (cycles per second)
BBDC before bottom dead center E, emer. emergency (power source) IC integrated circuit
BC battery charger, battery EDI electronic data interchange ID inside diameter, identification
charging EFR emergency frequency relay IEC International Electrotechnical
BCA battery charging alternator e.g. for example (exempli gratia) Commission
BCI Battery Council International EG electronic governor IEEE Institute of Electrical and
BDC before dead center EGSA Electrical Generating Systems Electronics Engineers
BHP brake horsepower Association IMS improved motor starting
blk. black (paint color), block EIA Electronic Industries in. inch
(engine) Association in. H2O inches of water
blk. htr. block heater EI/EO end inlet/end outlet in. Hg inches of mercury
BMEP brake mean effective pressure EMI electromagnetic interference in. lbs. inch pounds
bps bits per second emiss. emission Inc. incorporated
br. brass eng. engine ind. industrial
BTDC before top dead center EPA Environmental Protection int. internal
Agency int./ext. internal/external
Btu British thermal unit
EPS emergency power system I/O input/output
Btu/min. British thermal units per minute
ER emergency relay IP iron pipe
C Celsius, centigrade
ES engineering special, ISO International Organization for
cal. calorie engineered special
CARB California Air Resources Board Standardization
ESD electrostatic discharge J joule
CB circuit breaker est. estimated
cc cubic centimeter JIS Japanese Industry Standard
E-Stop emergency stop k kilo (1000)
CCA cold cranking amps etc. et cetera (and so forth)
ccw. counterclockwise K kelvin
exh. exhaust kA kiloampere
CEC Canadian Electrical Code
cfh cubic feet per hour
ext. external KB kilobyte (210 bytes)
F Fahrenheit, female
cfm cubic feet per minute

TP-5596 9/01 Appendix A-1

kg kilogram MW megawatt rms root mean square
kg/cm2 kilograms per square mW milliwatt rnd. round
centimeter mF microfarad ROM read only memory
kgm kilogram-meter N, norm. normal (power source) rot. rotate, rotating
kg/m3 kilograms per cubic meter NA not available, not applicable rpm revolutions per minute
kHz kilohertz nat. gas natural gas RS right side
kJ kilojoule NBS National Bureau of Standards RTV room temperature vulcanization
km kilometer NC normally closed SAE Society of Automotive
kOhm, kW kilo-ohm NEC National Electrical Code Engineers
kPa kilopascal NEMA National Electrical scfm standard cubic feet per minute
kph kilometers per hour Manufacturers Association SCR silicon controlled rectifier
kV kilovolt NFPA National Fire Protection s, sec. second
kVA kilovolt ampere Association SI Systeme international d’unites,
kVAR kilovolt ampere reactive Nm newton meter International System of Units
kW kilowatt NO normally open SI/EO side in/end out
kWh kilowatt-hour no., nos. number, numbers sil. silencer
kWm kilowatt mechanical NPS National Pipe, Straight SN serial number
L liter NPSC National Pipe, Straight-coupling SPDT single--pole, double--throw
LAN local area network NPT National Standard taper pipe SPST single--pole, single--throw
L x W x H length by width by height thread per general use spec, specs
lb. pound, pounds NPTF National Pipe, Taper-Fine specification(s)
lbm/ft3 pounds mass per cubic feet NR not required, normal relay sq. square
LCB line circuit breaker ns nanosecond sq. cm square centimeter
LCD liquid crystal display OC overcrank sq. in. square inch
ld. shd. load shed OD outside diameter SS stainless steel
LED light emitting diode OEM original equipment std. standard
manufacturer stl. steel
Lph liters per hour
OF overfrequency tach. tachometer
Lpm liters per minute
opt. option, optional TD time delay
LOP low oil pressure
OS oversize, overspeed TDC top dead center
LP liquefied petroleum OSHA Occupational Safety and Health
LPG liquefied petroleum gas TDEC time delay engine cooldown
Administration TDEN time delay emergency to
LS left side OV overvoltage normal
Lwa sound power level, A weighted oz. ounce TDES time delay engine start
LWL low water level p., pp. page, pages TDNE time delay normal to
LWT low water temperature PC personal computer emergency
m meter, milli (1/1000) PCB printed circuit board TDOE time delay off to emergency
M mega (106 when used with SI pF picofarad TDON time delay off to normal
units), male PF power factor temp. temperature
m3 cubic meter
ph., Æ phase term. terminal
m3/min. cubic meters per minute TIF telephone influence factor
mA milliampere PHC Phillips head crimptite (screw)
PHH Phillips hex head (screw) TIR total indicator reading
man. manual tol. tolerance
max. maximum PHM pan head machine (screw)
PLC programmable logic control turbo. turbocharger
MB megabyte (220 bytes)
PMG permanent-magnet generator typ. typical (same in multiple
MCM one thousand circular mils locations)
MCCB molded-case circuit breaker pot potentiometer, potential
ppm parts per million UF underfrequency
meggar megohmmeter UHF ultrahigh frequency
MHz megahertz PROM programmable read-only
memory UL Underwriter’s Laboratories, Inc.
mi. mile psi pounds per square inch UNC unified coarse thread (was NC)
mil one one-thousandth of an inch pt. pint UNF unified fine thread (was NF)
min. minimum, minute PTC positive temperature coefficient univ. universal
misc. miscellaneous PTO power takeoff US undersize, underspeed
MJ megajoule PVC polyvinyl chloride UV ultraviolet, undervoltage
mJ millijoule qt. quart V volt
mm millimeter VAC volts alternating current
qty. quantity
mOhm, mW VAR voltampere reactive
milliohm R replacement (emergency)
power source VDC volts direct current
MOhm, MW rad. radiator, radius VFD vacuum fluorescent display
megohm
MOV metal oxide varistor RAM random access memory VGA video graphics adapter
MPa megapascal RDO relay driver output VHF very high frequency
mpg miles per gallon ref. reference W watt
mph miles per hour rem. remote WCR withstand and closing rating
MS military standard RFI radio frequency interference w/ with
m/sec. meters per second RH round head w/o without
MTBF mean time between failure RHM round head machine (screw) wt. weight
MTBO mean time between overhauls rly. relay xfmr transformer
mtg. mounting

A-2 Appendix TP-5596 9/01

 Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.

Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread (weld
use Figure 1 as a guide. As a general rule, a minimum nut), round, or slotted.
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
preloading (torque) of the bolt in all other applications.
3. Follow these SAE washer rules after determining
See Appendix C, General Torque Specifications, and
exit hole type:
other torque specifications in the service literature.
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance
1 2 b. Always use a washer under a nut (see 2 above
for exception).

c. Use a washer under a bolt when the female

thread is fixed (weld nut).

4. Refer to Figure 2, which depicts the preceding

hardware configuration possibilities.

Unacceptable Nut/Bolt Clearance

2
3 1

G-585

1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1 Acceptable Bolt Lengths

5
4
6

G-585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types

Figure 2 Acceptable Hardware Combinations

TP-5596 9/01 Appendix A-3

Appendix C General Torque Specifications

Use the following torque specifications when service oiled threads. Increase values by 15% for nonplated
literature instructions give no specific torque values. threads. All torque values are +0%/--10%.
The charts list values for new plated, zinc phosphate, or

American Standard Fasteners Torque Specifications

Assembled into Cast Iron or Steel Assembled into
Torque Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) — 1.8 (16)
10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) — 2.9 (26)
10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) — 2.9 (26)
1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132) 6.8 (60)
1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144) 8.1 (72)
5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264) 13.6 (120)
5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288) 14.9 (132)
3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39) 24.0 (18)
3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44) 27.0 (20)
7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63) —
7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) —
1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96) —
1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108) —
9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138) —
9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154) —
5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191) —
5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216) —
3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338) —
3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378) —
1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818) —
1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895) —

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into Cast Iron or Steel Assembled into
Aluminum
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8
M6 x 1.00 5.6 (4) 9.9 (7) 14.0 (10) 5.6 (4)
M8 x 1.25 13.6 (10) 25.0 (18) 35.0 (26) 13.6 (10)
M8 x 1.00 21.0 (16) 25.0 (18) 35.0 (26) 21.0 (16)
M10 x 1.50 27.0 (20) 49.0 (35) 68.0 (50) 27.0 (20)
M10 x 1.25 39.0 (29) 49.0 (35) 68.0 (50) 39.0 (29)
M12 x 1.75 47.0 (35) 83.0 (61) 117.0 (86) —
M12 x 1.50 65.0 (48) 88.0 (65) 125.0 (92) —
M14 x 2.00 74.0 (55) 132.0 (97) 185.0 (136) —
M14 x 1.50 100.0 (74) 140.0 (103) 192.0 (142) —
M16 x 2.00 115.0 (85) 200.0 (148) 285.0 (210) —
M16 x 1.50 141.0 (104) 210.0 (155) 295.0 (218) —
M18 x 2.50 155.0 (114) 275.0 (203) 390.0 (288) —
M18 x 1.50 196.0 (145) 305.0 (225) 425.0 (315) —

A-4 Appendix TP-5596 9/01

 Appendix D Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades

Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head

Lock or Elastic Grade 5
with Washer

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket

Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on 5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr

Slotted

Hex Socket

Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

TP-5596 9/01 Appendix A-5

Appendix E Common Hardware List
The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6024-5 7/16-14 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6024-2 7/16-14 x 1.00
X-465-2 1/4-20 x .62 X-6024-8 7/16-14 x 1.25 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6024-3 7/16-14 x 1.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6024-4 7/16-14 x 2.00 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-11 7/16-14 x 2.75 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25 X-6024-12 7/16-14 x 6.50
X-465-9 1/4-20 x 1.50 X-6210-2 1/4-20 Spiralock
X-129-15 1/2-13 x .75 X-6210-6 1/4-28 Spiralock
X-465-10 1/4-20 x 1.75 X-129-17 1/2-13 x 1.00
X-465-11 1/4-20 x 2.00 X-6210-7 5/16-18 Spiralock
X-129-18 1/2-13 x 1.25 X-6210-8 5/16-24 Spiralock
X-465-12 1/4-20 x 2.25 X-129-19 1/2-13 x 1.50
X-465-14 1/4-20 x 2.75 X-6210-9 3/8-16 Spiralock
X-129-20 1/2-13 x 1.75 X-6210-10 3/8-24 Spiralock
X-465-21 1/4-20 x 5.00 X-129-21 1/2-13 x 2.00
X-465-25 1/4-28 x .38 X-6210-11 7/16-14 Spiralock
X-129-22 1/2-13 x 2.25
X-465-20 1/4-28 x 1.00 X-6210-12 1/2-13 Spiralock
X-129-23 1/2-13 x 2.50
X-125-33 5/16-18 x .50 X-129-24 1/2-13 x 2.75 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-25 1/2-13 x 3.00 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-27 1/2-13 x 3.50 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-129-29 1/2-13 x 4.00 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-30 1/2-13 x 4.50 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25 X-463-9 1/2-13 x 5.50
X-125-34 5/16-18 x 1.50 X-129-44 1/2-13 x 6.00
X-125-25 5/16-18 x 1.75 X-129-51 1/2-20 x .75 Washers
X-125-26 5/16-18 x 2.00 X-129-45 1/2-20 x 1.25
230578 5/16-18 x 2.25 Bolt/
X-129-52 1/2-20 x 1.50
X-125-29 5/16-18 x 2.50 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75 X-6021-3 5/8-11 x 1.00
X-6021-4 5/8-11 x 1.25 X-25-46 .125 .250 .022 #4
X-125-28 5/16-18 x 3.00 X-25-9 .156 .375 .049 #6
X-125-22 5/16-18 x 4.50 X-6021-2 5/8-11 x 1.50
X-6021-1 5/8-11 x 1.75 X-25-48 .188 .438 .049 #8
X-125-32 5/16-18 x 5.00
273049 5/8-11 x 2.00 X-25-36 .219 .500 .049 #10
X-125-35 5/16-18 x 5.50
X-125-36 5/16-18 x 6.00 X-6021-5 5/8-11 x 2.25 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-6 5/8-11 x 2.50 X-25-85 .344 .687 .065 5/16
X-6021-7 5/8-11 x 2.75 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-12 5/8-11 x 3.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 X-6021-11 5/8-11 x 4.50 X-25-26 .531 1.062 .095 1/2
X-125-30 5/16-24 x .75 X-6021-10 5/8-11 x 6.00 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-25-29 .812 1.469 .134 3/4
X-125-38 5/16-24 x 2.75 X-6021-9 5/8-18 x 2.50
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6239-1 3/4-10 x 1.00
X-6238-10 3/8-16 x .75 X-6239-8 3/4-10 x 1.25
X-6238-3 3/8-16 x .88 X-6239-2 3/4-10 x 1.50
X-6238-11 3/8-16 x 1.00 X-6239-3 3/4-10 x 2.00
X-6238-4 3/8-16 x 1.25 X-6239-4 3/4-10 x 2.50
X-6238-5 3/8-16 x 1.50 X-6239-5 3/4-10 x 3.00
X-6238-1 3/8-16 x 1.75 X-6239-6 3/4-10 x 3.50
X-6238-6 3/8-16 x 2.00 X-792-1 1-8 x 2.25
X-6238-17 3/8-16 x 2.25 X-792-5 1-8 x 3.00
X-6238-7 3/8-16 x 2.50 X-792-8 1-8 x 5.00
X-6238-8 3/8-16 x 2.75
X-6238-9 3/8-16 x 3.00
X-6238-19 3/8-16 x 3.25
X-6238-12 3/8-16 x 3.50
X-6238-20 3/8-16 x 3.75
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50
X-6238-14 3/8-24 x .75
X-6238-16 3/8-24 x 1.25
X-6238-21 3/8-24 x 4.00
X-6238-22 3/8-24 x 4.50

A-6 Appendix TP-5596 9/01

Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (partial thread) Hex Head Bolts (full thread) Hex Nuts
M931-05055-60 M5-0.80 x 55 M933-04006-60 M4-0.70 x 6 M934-03-50 M3-0.50 Standard
M931-06040-60 M6-1.00 x 40 M933-05035-60 M5-0.80 x 35 M934-035-50 M3.5-0.50 Standard
M931-06055-60 M6-1.00 x 55 M933-05050-60 M5-0.80 x 50 M934-04-50 M4-0.70 Standard
M931-06060-60 M6-1.00 x 60 M933-06010-60 M6-1.00 x 10
M931-06070-60 M6-1.00 x 70 M934-05-50 M5-0.80 Standard
M933-06014-60 M6-1.00 x 14 M982-05-80 M5-0.80 Elastic Stop
M931-06070-SS M6-1.00 x 70 M933-06016-60 M6-1.00 x 16
M931-06075-60 M6-1.00 x 75 M933-06020-60 M6-1.00 x 20 M934-06-60 M6-1.00 Standard
M931-06090-60 M6-1.00 x 90 M933-06025-60 M6-1.00 x 25 M934-06-64 M6-1.00 Std. (green)
M931-06150-60 M6-1.00 x 150 M933-06040-60 M6-1.00 x 40 M6923-06-80 M6-1.00 Spiralock
M931-08035-60 M8-1.25 x 35 M933-06050-60 M6-1.00 x 50 M982-06-80 M6-1.00 Elastic Stop
M931-08040-60 M8-1.25 x 40 M933-08012-60 M8-1.25 x 12 M934-08-60 M8-1.25 Standard
M931-08040-82 M8-1.25 x 40* M933-08016-60 M8-1.25 x 16 M6923-08-80 M8-1.25 Spiralock
M931-08045-60 M8-1.25 x 45 M933-08020-60 M8-1.25 x 20 M982-08-80 M8-1.25 Elastic Stop
M931-08050-60 M8-1.25 x 50 M933-08025-60 M8-1.25 x 25
M931-08055-60 M8-1.25 x 55 M934-10-60 M10-1.50 Standard
M933-08030-60 M8-1.25 x 30 M934-10-60F M10-1.25 Standard
M931-08055-82 M8-1.25 x 55* M933-08030-82 M8-1.25 x 30*
M931-08060-60 M8-1.25 x 60 M6923-10-80 M10-1.50 Spiralock
M931-08070-60 M8-1.25 x 70 M933-10012-60 M10-1.50 x 12 M6923-10-62 M10-1.50 Spiralock[
M931-08070-82 M8-1.25 x 70* M961-10020-60 M10-1.25 x 20 M982-10-80 M10-1.50 Elastic Stop
M931-08075-60 M8-1.25 x 75 M933-10020-60 M10-1.50 x 20 M934-12-60 M12-1.75 Standard
M931-08080-60 M8-1.25 x 80 M933-10025-60 M10-1.50 x 25 M934-12-60F M12-1.25 Standard
M931-08090-60 M8-1.25 x 90 M961-10030-60 M10-1.25 x 30 M6923-12-80 M12-1.75 Spiralock
M931-08095-60 M8-1.25 x 95 M933-10030-60 M10-1.50 x 30 M982-12-80 M12-1.75 Elastic Stop
M931-08100-60 M8-1.25 x 100 M933-10030-82 M10-1.50 x 30*
M931-08120-60 M8-1.25 x 120 M961-10035-60 M10-1.25 x 35 M982-14-80 M14-2.00 Elastic Stop
M931-08130-60 M8-1.25 x 130 M933-10035-60 M10-1.50 x 35 M6923-16-80 M16-2.00 Spiralock
M931-08140-60 M8-1.25 x 140 M933-12016-60 M12-1.75 x 16 M982-16-80 M16-2.00 Elastic Stop
M931-10040-82 M10-1.25 x 40* M933-12020-60 M12-1.75 x 20 M934-18-80 M18-2.5 Standard
M931-10040-60 M10-1.50 x 40 M933-12025-60 M12-1.75 x 25 M982-18-80 M18-2.50 Elastic Stop
M931-10045-60 M10-1.50 x 45 M933-12025-82 M12-1.75 x 25*
M961-12030-60 M12-1.25 x 30 M934-20-80 M20-2.50 Standard
M931-10050-60 M10-1.50 x 50 M982-20-80 M20-2.50 Elastic Stop
M931-10055-60 M10-1.50 x 55 M933-12030-60 M12-1.75 x 30
M931-10060-60 M10-1.50 x 60 M933-12035-60 M12-1.75 x 35 M934-22-60 M22-2.50 Standard
M931-10065-60 M10-1.50 x 65 M961-12040-82 M12-1.25 x 40* M934-24-80 M24-3.00 Standard
M931-10070-60 M10-1.50 x 70 M933-12040-60 M12-1.75 x 40 M982-24-80 M24-3.00 Elastic Stop
M931-10080-60 M10-1.50 x 80 M933-12040-82 M12-1.75 x 40*
M931-10090-60 M10-1.50 x 90 M934-30-80 M30-3.50 Standard
M961-14025-60 M14-1.50 x 25
M931-10090-82 M10-1.50 x 90* M933-14025-60 M14-2.00 x 25
M931-10100-60 M10-1.50 x 100 Washers
M931-10110-60 M10-1.50 x 110 M961-16025-60 M16-1.50 x 25 Bolt/
M931-10120-60 M10-1.50 x 120 M933-16025-60 M16-2.00 x 25
M961-16030-82 M16-1.50 x 30* Part No. ID OD Thick. Screw
M931-10130-60 M10-1.50 x 130
M931-10140-60 M10-1.50 x 140 M933-16030-82 M16-2.00 x 30* M125A-03-80 3.2 7.0 0.5 M3
M931-10180-60 M10-1.50 x 180 M933-16035-60 M16-2.00 x 35 M125A-04-80 4.3 9.0 0.8 M4
M961-16040-60 M16-1.50 x 40 M125A-05-80 5.3 10.0 1.0 M5
M931-12045-60 M12-1.75 x 45 M933-16040-60 M16-2.00 x 40 M125A-06-80 6.4 12.0 1.6 M6
M960-12050-60 M12-1.25 x 50 M933-16050-60 M16-2.00 x 50 M125A-08-80 8.4 16.0 1.6 M8
M960-12050-82 M12-1.25 x 50* M933-16050-82 M16-2.00 x 50* M125A-10-80 10.5 20.0 2.0 M10
M931-12050-60 M12-1.75 x 50 M933-16060-60 M16-2.00 x 60 M125A-12-80 13.0 24.0 2.5 M12
M931-12055-60 M12-1.75 x 55 M125A-14-80 15.0 28.0 2.5 M14
M931-12060-60 M12-1.75 x 60 M933-18035-60 M18-2.50 x 35
M933-18050-60 M18-2.50 x 50 M125A-16-80 17.0 30.0 3.0 M16
M931-12065-60 M12-1.75 x 65 M125A-18-80 19.0 34.0 3.0 M18
M931-12075-60 M12-1.75 x 75 M933-18060-60 M18-2.50 x 60
M125A-20-80 21.0 37.0 3.0 M20
M931-12080-60 M12-1.75 x 80 M933-20050-60 M20-2.50 x 50 M125A-24-80 25.0 44.0 4.0 M24
M931-12090-60 M12-1.75 x 90 M933-20055-60 M20-2.50 x 55
M931-12100-60 M12-1.75 x 100
M931-12110-60 M12-1.75 x 110 Pan Head Machine Screws * This metric hex bolt’s hardness is grade 10.9.
M960-16090-60 M16-1.50 x 90 M7985A-03010-20 M3-0.50 x 10 [ This metric hex nut’s hardness is grade 8.
M931-16090-60 M16-2.00 x 90 M7985A-03012-20 M3-0.50 x 12
M931-16100-60 M16-2.00 x 100 M7985A-04010-20 M4-0.70 x 10
M931-20065-60 M20-2.50 x 65 M7985A-04020-20 M4-0.70 x 20
M931-20120-60 M20-2.50 x 120 M7985A-04100-20 M4-0.70 x 100
M931-20160-60 M20-2.50 x 160 M7985A-05010-20 M5-0.80 x 10
M931-22090-60 M22-2.50 x 90 M7985A-05012-20 M5-0.80 x 12
M931-22120-60 M22-2.50 x 120 M7985A-05016-20 M5-0.80 x 16
M931-22160-60 M22-2.50 x 160 M7985A-05100-20 M5-0.80 x 100
M931-24090-60 M24-3.00 x 90 M7985A-06100-20 M6-1.00 x 100
M931-24120-60 M24-3.00 x 120 Flat Head Machine Screws
M931-24160-60 M24-3.00 x 160
M965A-04012-SS M4-0.70 x 12
M965A-05012-SS M5-0.80 x 12
M965A-05016-20 M5-0.80 x 16

TP-5596 9/01 Appendix A-7

 KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Web site www.kohlergenerators.com
Fax 920-459-1646 (U.S.A. Sales), Fax 920-459-1614 (International)
For the nearest sales and service outlet in U.S.A. and Canada
Phone 1-800-544-2444
Kohler Power Systems
Asia Pacific Headquarters
TP-5596 9/01b 7 Jurong Pier Road
Singapore 619159
E 1996, 1997, 2001 by Kohler Co. All rights reserved. Phone (65)264-6422, Fax (65)264-6455