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ANDT - Student Panel Maintainence

The document describes a 3-month certification program in Maintenance Engineering. The program aims to provide participants with comprehensive knowledge of maintenance practices, strategies, and skills to effectively manage equipment and assets. The syllabus covers topics like maintenance techniques, reliability analysis, asset management, predictive maintenance, and industry best practices. It includes 20 modules that cover essential concepts in maintenance engineering theory and applications.

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SAATVIK JAIN
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16 views

ANDT - Student Panel Maintainence

The document describes a 3-month certification program in Maintenance Engineering. The program aims to provide participants with comprehensive knowledge of maintenance practices, strategies, and skills to effectively manage equipment and assets. The syllabus covers topics like maintenance techniques, reliability analysis, asset management, predictive maintenance, and industry best practices. It includes 20 modules that cover essential concepts in maintenance engineering theory and applications.

Uploaded by

SAATVIK JAIN
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Student Dashboard ANDT

Certification in Maintenance Engineering

Eligibility

Minimum 12th, or ITI, Diploma, B.Sc, B.Tech

Fee

Fees : INR 10000

Duration

Duration : 3 Months

Syllabus

The Maintenance Engineer course provides students with a comprehensive understanding of


maintenance practices and strategies in industrial and organizational settings. Participants will learn
essential skills and knowledge to effectively manage, troubleshoot, and optimize equipment and assets to
ensure reliability, safety, and efficiency.
INTRODUCTION TO MAINTENANCE ENGINEERING
MAINTENANCE STRATEGIES
EQUIPMENT AND ASSET MANAGEMENT
MAINTENANCE TECHNIQUES
ROOT CAUSE ANALYSIS
RELIABILITY AND AVAILABILITY
MAINTENANCE MANAGEMENT SYSTEMS
SAFETY AND REGULATORY COMPLIANCE
MAINTENANCE PLANNING AND EXECUTION
MAINTENANCE OF ELECTRICAL AND MECHANICAL SYSTEMS
AUTOMATION AND
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RELIABILITY TESTING AND FAILURE ANALYSIS
BUDGETING AND COST CONTROL
CONTINUOUS IMPROVEMENT AND LEAN MAINTENANCE
EMERGING TECHNOLOGIES AND INDUSTRY TRENDS
ASSET MANAGEMENT AND RELIABILITY-CENTERED MAINTENANCE (RCM)
HUMAN FACTORS AND TEAMWORK IN MAINTENANCE
MAINTENANCE IN SPECIFIC INDUSTRIES
EQUIPMENT DOCUMENTATION AND RECORDS MANAGEMENT
FAILURE MODE AND EFFECTS ANALYSIS (FMEA)

1. Introduction to Maintenance Engineering:


1. Role of maintenance in industrial operations.
2. Historical evolution of maintenance practices.
3. The impact of maintenance on production, safety, and cost control.
4. Maintenance department's role within an organization.

2. Maintenance Strategies:
1. Preventive maintenance (PM) vs. reactive maintenance.
2. Predictive maintenance techniques, including condition-based monitoring.
3. Reliability-centered maintenance (RCM) principles.
4. Total productive maintenance (TPM) strategies and pillars.

3. Equipment and Asset Management:


1. Asset lifecycle management.
2. Equipment identification, classification, and criticality analysis.
3. Maintenance planning, scheduling, and work order management.
4. Spare parts inventory management and optimization.

4. Maintenance Techniques:
1. Routine inspections and maintenance tasks.
2. Lubrication practices and wear analysis.
3. Vibration analysis and its applications.
4. Thermography for equipment inspection.
5. Non-destructive testing (NDT) methods and their applications.

5. Root Cause Analysis:


1. Methods for identifying root causes of equipment failures.
2. Failure mode and effects analysis (FMEA).
3. Fault tree analysis (FTA).
4. Root cause analysis (RCA) tools and techniques.

6. Reliability and Availability:


1. Calculating and improving equipment reliability.
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2. Measuring availability, mean time between failures (MTBF), and mean time to
repair (MTTR).
3. Developing strategies to increase equipment uptime.
4. Risk assessment and management in maintenance.

7. Maintenance Management Systems:


1. Computerized maintenance management systems (CMMS).
2. Data management and analysis for informed decision-making.
3. Key performance indicators (KPIs) for monitoring maintenance effectiveness.
4. Maintenance reporting and documentation.

8. Safety and Regulatory Compliance:


1. Occupational safety and health regulations in maintenance.
2. Equipment safety standards and risk assessment.
3. Environmental regulations related to maintenance activities.
4. Compliance with industry-specific standards.

9. Maintenance Planning and Execution:


1. Developing comprehensive maintenance plans and schedules.
2. Work order creation, management, and tracking.
3. Lockout/tagout (LOTO) procedures for safety.
4. Managing maintenance tasks conducted by contractors.

10. Maintenance of Electrical and Mechanical Systems:


1. Electrical equipment maintenance and safety practices.
2. Maintenance of mechanical systems, including rotating equipment and HVAC.
3. Troubleshooting common electrical and mechanical issues.
4. Alignment, balancing, and vibration control in rotating equipment.

11. Automation and Predictive Maintenance:


1. The role of automation, sensors, and IoT in maintenance.
2. Implementing predictive maintenance technologies (e.g., sensors, infrared
imaging).
3. Utilizing machine learning and artificial intelligence for predictive maintenance.
4. Data analytics for condition monitoring and predictive maintenance.

12. Reliability Testing and Failure Analysis:


1. Reliability testing methods for new equipment and components.
2. Post-failure analysis and root cause identification.
3. Failure analysis tools and techniques, including material analysis.
4. Reliability growth testing and predictions.

13. Budgeting and Cost Control:


1. Developing maintenance budgets and cost estimates.
2. Cost control strategies
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3. Return on investment (ROI) analysis for maintenance projects.
4. Total cost of ownership (TCO) considerations in equipment selection.

14. Continuous Improvement and Lean Maintenance:


1. Implementing lean principles in maintenance operations.
2. Continuous improvement methodologies (e.g., Kaizen events).
3. Implementing 5S principles for organized and efficient maintenance.
4. Optimizing maintenance processes to reduce waste.

15. Emerging Technologies and Industry Trends:


1. Industry 4.0 and the impact of digitalization on maintenance.
2. Sustainable and green maintenance practices.
3. Emerging trends such as 3D printing, additive manufacturing, and advanced
robotics in maintenance.
4. Preparing for the future challenges and opportunities in maintenance
engineering.

16. Asset Management and Reliability-Centered Maintenance (RCM):


1. Asset lifecycle planning, optimization, and replacement.
2. Developing an RCM program for critical assets.
3. RCM analysis and decision-making processes.

17. Human Factors and Teamwork in Maintenance:


1. Human reliability and factors affecting maintenance performance.
2. Effective communication and teamwork in maintenance operations.
3. Training and skill development for maintenance personnel.

18. Maintenance in Specific Industries:


1. Specialized maintenance considerations for industries such as manufacturing,
utilities, aviation, and healthcare.
2. Industry-specific regulations and standards.

19. Equipment Documentation and Records Management:


1. Developing and maintaining equipment documentation.
2. Records management for maintenance activities and compliance.
3. Equipment history and documentation retrieval systems.

20. Failure Mode and Effects Analysis (FMEA):


1. Understanding the principles and process of FMEA.
2. Conducting FMEA for equipment and processes.
3. Risk assessment and prioritization of failure modes.

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