Splitter Boxes

from Liebherr
Strong and quiet-running

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 Long operating life Low noise
Liebherr multi-output pump transmissions are designed Special measures are taken at the design stage to reduce
and built for tough operating conditions in construction the noise emission. This contribute to compliance with
machinery, and are notable for their long, trouble-free op- the valid noise emission regulation for the machine. They
erating life. include special gear tooth patterns and the use of noise-
absorbing grey cast iron for the pump housings.

2 Multi-output pump transmissions

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 Optimised efficiency System know-how
Liebherr multi-output pump transmissions cover a per- Like no other supplier to this market, Liebherr’s unique
formance range up to 750 kW. Reinforcement of critical system know-how permits diesel engines, pump trans-
components, low splash losses and close manufactur- missions and hydraulic motors to be matched together
ing tolerances ensure long working life and optimum ef- effectively.
ficiency levels. Complete system solutions with precisely matched com-
ponents are developed in close cooperation with the cus-
tomer.

Multi-output pump transmissions 3

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 FEM computer model
Modern computing methods
supply extremely precise
simulation results and permit
very close networking of the
complex geometries in multi-
output pump transmissions.

4 Multi-output pump transmissions

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 Long operating life
Liebherr multi-output pump transmissions are designed and rated for long life
despite the tough operating conditions encountered, for example, in construc-
tion machinery.

Design ratings
Optimal component dimension is the outcome of many years of experience
and guarantees exceptional working life.

Cooling and lubrication

Liebherr multi-output pump transmissions feature a specially matched sealing
concept and have a forced lubrification. For exceptionally arduous work situa-
tions, the transmission can be additionally cooled.

Rigidity
FEM analyses and systematic design revision have made the pump transmis-
sion housings extremely rigid with an absolute minimum of deformation. This
has created ideal conditions for the bearings and gearwheels, and prolonged
the working life of the entire transmission.

Deformation Stress distribution under

load
Deformation is analysed for
various load situations, and Multi-output pump trans-
the geometry optimised. missions are optimised by
examining distortions and
stresses.

Multi-output pump transmissions 5

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 Noise optimisation at
the actual product
An acoustic camera
takes measurements
directly at the product.

6 Multi-output pump transmissions

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 Low noise
Design work in specific areas are made to reduce the noise. This contributes
and ensures for the machine that valid noise emissions laws complied with. It
includes the development of special gear tooth patterns and the use of noise-
absorbing grey cast iron for transmission housings.

Simulations
All transmissions are analysed systematically with the very latest simulation
tools.
FEM analyses, reductions in mechanical stress and greatly reduced noise
emissions earn Liebherr multi-output pump transmissions their state-of-the-
art status.

Noise measurement
During the development phase, noise measurements are carried out on the test
rig and at the final product, so that the pump transmissions can be vibro-acousti-
cally optimised. This has a positive effect on noise emissions from the machinery
to which the pump transmission is fitted.

Noise image Noise image

Measured results from the Measured results from
acoustic camera before the acoustic camera after
optimisation work. optimisation work.

Multi-output pump transmissions 7

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 FEM dynamic analysis
computing model
Modern simulation tools
permit fine networking of
complex geometries down
to the smallest detail.

8 Multi-output pump transmissions

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 Optimised efficiency
Liebherr multi-output pump transmissions cover a performance range up to
750 kW. Targeted reinforcement of critical components, low splash losses and
close manufacturing tolerances ensure long working life and optimum efficien-
cy levels.

Low friction losses

Specially computed gear tooth geometries and high rigidity minimise friction
losses and ensure optimal operating conditions. High rigidity also distributes
contact pressures uniformly among the gear teeth and avoids local overload-
ing.

Bearing dimensions
Cumulative experience from actual operating practice is applied systematically
to new designs. Every new application influences the chosen methods, the
dimensions of the principal elements such as gearwheels and the choice of
bearings and seals.

Deformation Deformation
Rigidity is optimised Optimisation work
with the aid of FEM takes place in vari-
simulations, the aim ous load situations,
being to keep fric- both mechanical and
tion and local con- thermal.
tact pressures as
low as possible.

Multi-output pump transmissions 9

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 10 Multi-output pump transmissions

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 System know-how
Liebherr’s product range permits diesel engines, pump transmissions and hy-
draulic motors to be matched together in a unique way – truly extensive system
know-how.
Complete system solutions using precisely matched components are devel-
oped in close cooperation with the customer.

Many years of experience

Liebherr’s unsurpassed awareness of actual operating conditions is the result
of many years of practical experience and systematic research.

System integration
Liebherr multi-output pump transmissions are not only ideally matched to the
size categories in which Liebherr’s diesel engines are built, but also to Lieb-
herr’s hydraulic pumps. Thanks to the use of a modular principle, all compo-
nents can be individually combined. Exact matching of installation dimensions
and output ranges makes multi-circuit transmission and pump systems much
more economical. A cast-on SAE flange allows the transmission to be attached
directly to the diesel engine.

Multi-output pump transmissions 11

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 Overview of nominal module sizes

800
750

700

600

500
Power rating
(kW)

400
400
320
300
250

200 180

120
100

m=2 m = 2,5 m=3 m = 3,5 m=4 m = 4,5

2 outputs • • • • • –
3 outputs • • • • • •
4 outputs – – • • • •

• included
– not provided for

Gear ratios
n0 n0 = input speed [min-1] (diesel engine or electric motor)
i=
n1 n1 = output speed [min-1] (pumps)

Technical data – pump transmissions

Installed position: Operating viscosity range:
Oil drain plug at bottom. For optimal efficiency and operating life, we recommend
Permissible angle during operation: 45°. choosing an operating viscosity range at regular operat-
ing temperature of: Vopt = optimal operating viscosity 30...60
Start-up: mm2/s, referred to circuit temperature.
The housing must be horizontal for start-up and filled with oil
up to the centre of the mark on the dipstick. Viscosity limits
In extreme conditions, comply with the following values:
Pressure fluids: Vmin = 12 mm2/s
For the choice of pressure fluids and operating conditions, (for short periods at a max. permitted temperature of
please refer to the Liebherr “Lubricants and process materi- tmax= 115°C.
als” data sheets.
Make sure that the max. pressure fluid temperature of 85°C is
not exceeded, even locally (e.g. at bearings).

At temperatures from –25°C to –40°C special measures have

to be taken; please consult the manufacturer.

12 Multi-output pump transmissions

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 Pump transmissions with 2 outputs
62 110
PVG 250 B 458

Module 2.5
Max. power rating 90 kW
Max input 2350 min-1
speed
Cooling –
Weight 60 kg

Ø 361,95 h8
Connecting SAE 4

51
flange
Gear ratio 0,85 – 1,2
range

W45x2x21x11h
DIN 5480
124 124

76 148
PVG 300 B
597
Module 3.0
Max. power rating 200 kW
Max input 2000 min-1
speed
Cooling –
Weight 110 kg

Ø 447,7 h8
Connecting SAE 2
133

flange
50

Gear ratio 0,750 – 0,865

137

range

W60x3x18x10h
DIN 5480

158 158

632 52 205
PVG 350 B
Module 3.5
Max. power rating 385 kW
Max input 2000 min-1
speed
Cooling möglich
245

Weight 160 kg
Connecting SAE 1
Ø 511,17 h8
40

flange
Gear ratio 0,83 – 1,10
165, 5

range

W70x3x22x10h
165 165 DIN 5480

Multi-output pump transmissions 13

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 Pump transmissions with 3 outputs
105 105 49 102
PVG 200 C
Module 2
Max. power rating 100 kW
Max input 2200 min-1
speed
Cooling –

68
Weight 70 kg

Ø 409,58 h8
Connecting SAE 3
flange 124

Gear ratio 0,65 – 0,84

range
W45x2x21x10h
DIN 5480

530 76 106
PVG 250 C
Module 2.5
Max. power rating 200 kW
Max input 2200 min-1
speed
149

Cooling –

Ø 447,7 h8
Weight 80 kg
35

Connecting SAE 2
flange
205

Gear ratio 0,6 – 1,0

277,5

range

W60x3x18x10h
DIN 5480

122,5 122,5

560 233
PVG 300 C
Module 3
Max. power rating 300 kW
Max input 1800 min-1
speed
365

Cooling Ja
240

6,6
Weight 140 kg
Ø 511,17 h8

Connecting SAE 1
flange
60

Gear ratio 0,603 – 0,943

range
270

W70x3x22x10h
DIN 5480
145 145

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 Pump transmissions with 2 and 3 outputs
650 260
PVG 400 C
Module 4
Max. power rating 450 kW
Max input 1900 min-1
13,5
speed
Cooling Ja

374
Weight 250 kg

255
Connecting SAE 1
flange

Ø 511,175 h8
Gear ratio 0,6 -> 1,1
45
range
272

W70x3x22x11h
165 165
DIN 5480 245

840 25 276
PVG 450 C
Module 4,5
Max. power rating 750 kW
Max input 1800 min-1
speed

586
Cooling Ja
Weight 450 kg
248

Connecting SAE 0
flange
Gear ratio 0,75 – 1,20 Ø 647,7 h8
123,6

range
395

W70x3x22x11h
215 215 DIN 5480

260
PVG 450 D 820

Module 4,5
3
Max. power rating 500 kW
Max input 2200 min-1
speed
400

Cooling Ja
238

Weight 288 kg
192

Ø 511,175 h8

Connecting SAE 1
flange
Gear ratio 0,810
238

range
384

Other gear ratios and performance ratings are

available on request.

W70x3x22x11h
DIN 5480

Multi-output pump transmissions 15

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 Multi-circuit unit Hydraulic pumps and
motors
MKA 450 D
Power rating 504 kW The extensive pro-
3 axial pumps gramme of products
250 cc/rev for open and closed
1 axial pump circuits covers a very
75 cc/rev large range of delivery
volumes.

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 Drive assembly
AG936
270 kW (1500 - 1800 U/min)

1 multi-output pump transmission

2 open-circuit pumps
1 closed-circuit pump
1 low-pressure pump
1 gear-type pump

Pilot control units

Hand- and foot-operated
hydraulic pilot control units

Multi-output pump transmissions 17

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 18 Multi-output pump transmissions

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 Multi-output pump transmissions 19

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 Liebherr-Component Technologies
Liebherr-Component Technologies AG, with headquarter in Bulle, Switzerland, is responsible for all activities involving
the components sector within the Liebherr Group. The companies and corporate units belonging to this sector are
specialized in the development, design, manufacture and reconditioning of high performance components in the field
of mechanical, hydraulic, and electrical drive as well as control technology.

Long Years of Experience System Solutions from One Source

Liebherr has decades of experience in the field of top Components from Liebherr are perfectly matched to one
quality components, for use in cranes, construction ma- another in their functional performance, and in combina-
chinery, in the mining industry, maritime applications, tion they achieve maximum total levels of effect and effi-
wind turbines, automotive engineering, the aerospace ciency. Depending on the requirement, individual compo-
sector, and in transport technology. Synergy effects from nents from the broad product selection can be extended
the other product sectors of the Liebherr Group of Com- up to the complete drive train. This creates system solu-
panies are put to rational use in driving ahead with con- tions with real conviction, which can be integrated into a
stant technological further development. whole range of applications.

The Right Solution for Every Need Quality and Cutting Edge
Thanks to the in-depth manufacturing techniques and the Technologies
use of the most modern and flexible production resourc- All components meet the highest demands for functional
es, Liebherr can provide customers with tailor-made reliability and long service life, even under the toughest
solutions. Every component is developed to meet indi- conditions. A refined quality management and extensive
vidual wishes and requirements. Liebherr is your partner inspection and testing procedures are applied throughout
for achieving success together, from the product idea to the entire development and manufacturing process. So
development, manufacture, and taking into service, and they ensure the reliability and long life of the components.
right on up to series manufacture. For the mechanical and Highly qualified staff with a real sense of responsibility plays
hydraulic drive train components Liebherr offers recondi- their part in achieving the fine Liebherr quality standard.
tioning in different stages from a specialised works.
www.liebherr.com

Biberach: large diameter bearings, gearboxes, Lindau: electronics Kirchdorf: hydraulic cylinders
control technology

Bulle: diesel engines, splitter boxes, hydraulics Ettlingen: exchange components Monterrey: large diameter bearings

Printed in Germany by DWS BK-RP LMB 11005240-1.5-04.10_en Subject to modifications.

Liebherr Machines Bulle S.A.

45, rue de l’Industrie, CH-1630 Bulle
콯 +41 (0)26 913 3111, Fax +41 (0)26 913 34 85
www.liebherr.com, E-Mail: [email protected]

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