Oil Filter Module

Pi 8300
Volume flow 110 und 220 l/min

1. Features

Compact, ready-to connect oil filter module for modern

hydraulic and lubrication systems
LEER
Low noise internal gear pump
Minimum loss of performance due to the high efficiency and
the volume flow optimised design of parts
Integrated check valve
Integrated pressure relieve valve
Visual/electrical maintenance indicators optional
Thermo valve optional
Drain outlet clean side
Drain outlet dirt side
Equipped with highly efficient MAHLE Premium Select
filter elements
Compact and weight optimised design
Variable mounting possibilities
Guaranteed retention rates according to ISO 16889 multipass
test
High dirt holding capacity LEER
Defined cleanliness classes according to ISO 4406
Easy to service
Worldwide sales and service
 2. Mode of operation

The oil filter module consists of a filter block with an integrated electric For monitoring the filter element, optional a maintenance indicator is
motor, a gear pump, a filter housing and a filter element. available.
The internal-gear pump is extremely quiet and virtually vibration-free, For customized requirements we offer a wide range of MAHLE
with excellent suction capacity and sophisticated mechanical and maintenance indicators with 1 or 2 setting-points, LED indicators,
volumetric efficiencies. various types of contacts, analog outputs, temperature suppression
The oil filter module is fitted with a 2-step filter element with MAHLE and connecting plugs.
Premium Select (PS) filter media. The filter element combines a fine The oil filter modules are suitable for all mineral-oil-based hydraulic
filter and a raw filter stage. The first filtration stage is a 10 µm fine oils and lubricating oils.
filter and the second stage a 50 µm safety filter. Other versions are The standard scope of supply includes the complete module with
available on request. electric motor, internal-gear pump, filter housing and filter element.
This oil filter module with MAHLE PS filter elements achieves an ex- The oil filter module is designed for an operating pressure up to
cellent cleanliness class according ISO 4406/1999. 25 bar/360 psi.
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3. Flow rate/pressure drop curve (filter housing incl. element)

y = pressure p [bar]
x = viscosity [mm²/s]
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A wider range of grade of filtration on request.
leer ####

4. Separation grade characteristics 5. Filter performance data

tested according to ISO 16889 (Multipass-Test)

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PS elements with max.∆ p 10 bar
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PS 3 β5(C) ≥ 200
PS 6 β7(C) ≥ 200
PS 10 β10(C) ≥ 200

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y = beta-value
x = particle size [µm
leer]
determined by multipass tests (ISO 16889)
calibration according to ISO 11171 (NIST)

Oil filter module Pi 8300 2

 6. Quality assurance

MAHLE filters and filter elements are produced according to the following international standards:
Norm Designation
DIN ISO 2941 Hydraulic fluid power filter elements; verification of collapse/burst resistance
DIN ISO 2942 Hydraulic fluid power filter elements; verification of fabrication integrity
DIN ISO 2943 Hydraulic fluid power filter elements; verification of material compatibility with fluids
DIN ISO 3723 Hydraulic fluid power filter elements; method for end load test
DIN ISO 3724 Hydraulic fluid power filter elements; verification of flow fatigue characteristics
ISO 3968 Hydraulic fluid power-filters-evaluation of pressure drop versus flow characteristics
ISO 10771.1 Fatigue pressure testing of metal containing envelopes in hydraulic fluid applications
ISO 16889 Hydraulic fluid power filters-multipass method for evaluation filtration performance of a filter element

7. Symbols

1 Pump
2 Pressure limitation valve 12 bar/174 psi
3 Filter element
3.1 Fine filter 10 µm
3.2 Safety filter 50 µm
3.3 Bypass valve 5 bar/75.5 psi
4 Maintanance indicator 3.5 bar/51 psi
5 Check valve 0.2 bar/2.9 psi
6 Drain outlet dirt side
7 Drain outlet clean side
8 Thermovalve optional
9 Cooler optional
10 Outlet to gear box
11 Internal oil return optional
12 Inlet for oil from mechanical operated pump

Pi 83011/Pi 83022 Pi 83011 MOP/Pi 83022 MOP

8. Order numbers

Example for ordering filters:

1. Filter module 2. Filter element
V = 110 l/min with visual/electrical maintenance indicator PS 10
including connection for mechanical operated pump LEER
Type: Pi 83011-134 Type: 852 099 PS 10/Drg 50/V 5.0
Order number: 70532056 Order number: 70514957

8.1 Oil filter module

Nominal size with visual/
NG [l/min] Order number Type no options electrical indicator
70517981 Pi 83011-046
110
70532056 Pi 83011-134
70519362 Pi 83022-046
220
70532057 Pi 83022-134

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8.2 Filter elements (a wider range of element types is availble on request)

Nominal size Filter max. ∆ p Filter surface

NG [l/min] Order number Type material [bar] [cm²]
70535473 852 099 PS 3/V 5.0 PS 3 10 Fine element 22100
70535472 852 099 PS 6/V 5.0 PS 6 10 Fine element 22100
70535470 852 099 PS 10/V 5.0 PS 10 10 Fine element 22100
110 PS 6 Fine element 22100
70534327 852 099 PS 6/Drg 50/V 5.0 10
Drg 50 Safety element 2525
PS 10 Fine element 22100
70514957 852 099 PS 10/Drg 50/V 5.0 10
Drg 50 Safety element 2525
70535476 852 100 PS 3/V 5.0 PS 3 10 Fine element 52000
70535475 852 100 PS 6/V 5.0 PS 6 10 Fine element 52000
70535474 852 100 PS 10/V 5.0 PS 10 10 Fine element 52000
220 PS 6 Fine element 52000
70535918 852 100 PS 6/Drg 50/V 5.0 10
Drg 50 Safety element 5200
PS 10 Fine element 52000
70517355 852 100 PS 10/Drg 50/V 5.0 10
Drg 50 Safety element 5200

9. Technical specifications

Type: Pi 83011 Pi 83022

Volume flow: 55 l/min 110 l/min 67 l/min 134 l/min 110 l/min 220 l/min 132 l/min 264 l/min
Nominal pressure: 25 bar/363 psi 25 bar/363 psi 25 bar/363 psi 25 bar/363 psi
Test pressure: 40 bar/581 psi 40 bar/581 psi 40 bar/581 psi 40 bar/581 psi
Oil temperature: -40 °C to +100 °C -40 °C to +100 °C -40 °C to +100 °C -40 °C to +100 °C
Temperature range: +60 °C +60 °C +60 °C +60 °C
Bypass setting in
5 bar/72 psi 5 bar/72 psi 5 bar/72 psi 5 bar/72 psi
filter element:
Maintenance indicator
3.5 bar/51 psi 3.5 bar/51 psi 3.5 bar/51 psi 3.5 bar/51 psi
setting:
Connection suction side*: SAE 2.5 SAE 2.5 SAE 2.5 SAE 2.5
Connection pressure
SAE 2.5 SAE 2.5 SAE 2.5 SAE 2.5
side*:
Motor output: 3.5 kW 6 kW 3.5 kW 6 kW 7 kW 11 kW 7 kW 11 kW
Revolutions: 710 1/min 1410 1/min 860 1/min 1720 1/min 730 1/min 1465 1/min 875 1/min 1760 1/min
Voltage: 400 V AC/50Hz 400 V AC/60Hz 400 V AC/50Hz 400 V AC/60Hz
Nominal current: 9.9 A 11.5 A 8.2 A 11.5 A 17 A 24 A 15.5 A 20 A
Type of protection: IP55 IP55 IP55 IP55
Viscosity range: 10 to 10,000 mm²/s 10 to 10,000 mm²/s 10 to 10,000 mm²/s 10 to 10,000 mm²/s
* SAE 2 connections optional
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The switching function can be changed by turning the electric upper We draw attention to the fact that all values indicated are average
part by 180° (normally closed contact or normally open contact). The values and do not always occur in specific cases of application. Our
state on delivery is a normally closed contact. By inductivity in the products are continually being further developed. Values, dimensions
direct current circuit the use of suitable protection circuit should be and weights can change as a result of this. Our specialized
considered. Further maintenance indicator details and designs are department will be pleased to offer you advice.
available in the maintenance indicator data sheet.
Subject to technical alteration without prior notice.

Oil filter module Pi 8300 4

 10. Dimensions

*1 Outlet pressure limitation valve *B Minimum clearance for filter element

*2 Ventilation system connection Out *4 Outlet to gear box
*3 Thermo valve optional Out *5 Outlet to cooler
In Inlet Out *6 Drain outlet clean side
Out Outlet Out *7 Drain outlet dirt side

All dimensions in mm.

Type A B C D E F G H
Pi 83011 670 440 246 682 621 605 196 305
Pi 83022 1203 970 312 788 683 1138 258 338

Oil filter module Pi 8300 5

 11. Installation, operating and maintenance instructions

11.1 Filter module installation

When installing the filter make sure that sufficient space is available
to remove filter element. Preferably the filter should be installed with
the filter housing pointing upwards.
The maintenance indicator must be visible.
-
11.2 Connecting the electrical maintenance indicator PiS 3119
The electrical indicator is connected via a 3-pole appliance plug
according to DlN EN 175301-803 with poles marked 1, 2 and 3. The
electrical section is setted in normally closed position.
-
11.3 When should the filter element be replaced?
1 . Filters equipped with visual and electrical maintenance
indicator:
During cold starts, the indicator may give a warning signal.
Press the red button of the visual indicator once again only after
operating temperature has been reached. lf the red button
immediately pops up again and/or the electrical signal has not
switched off after reaching operating temperature, the filter
element must be replaced after the end of the shift.
2 . Filters without maintenance indicator:
The filter element should be replaced after the trial run or
flushing of the system. Afterwards follow instructions of the
manufacturer.
3 . Please always ensure that you have original MAHLE spare
elements in stock: Disposable elements (PS) cannot be
cleaned.
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11.4 Element replacement
1 . Stop system and relieve filter module from pressure.
2 . Unscrew the cover with an open-end wrench and remove it.
3 . Open the drain and discharge the housing completely.
4 . Remove element out of the housing carefully.
5 . Check seals on the filter housing for damage. Replace, if
necessary.
6 . Make sure that the order number on the spare element
corresponds to the order number of the filter name-plate.
To ensure no contamination occurs during the exchange of the
element first open the plastic bag and push the element over
the spigot in the filter head. Now remove plastic bag.
7 . Close the drain.
8 . Tighten the cover with an open-end wrench.
9 . Vent the filter module.
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MAHLE Industriefiltration GmbH
Schleifbachweg 45
D-74613 Öhringen
Phone +49 7941 67-0
Fax +49 7941 67-23429
[email protected]
www.mahle.com
70530976.04/2015

Oil filter module Pi 8300 6