SSR UP5 11, UP5 15, UP5 18, UP5 22

50Hz

OPTIONS MANUAL
Intellisys Option
Dryer Option
High Dust Option
Outdoor Module Option

This manual contains 50Hz UP5 11 SERIAL No : 2170000 –>

important safety information
and must be made available
to personnel who operate and 50Hz UP5 15 SERIAL No : 2190000 –>
maintain this machine.
50Hz UP5 18 SERIAL No : 2210000 –>

50Hz UP5 22 SERIAL No : 2230000 –>

C.C.N. : 22135925 en
REV : D
DATE : MAY 2004
 CONTENTS & ABBREVIATIONS 1
CONTENTS ABBREVIATIONS & SYMBOLS
1 CONTENTS #### Contact Ingersoll–Rand for serial number
–>#### Up to Serial No.
2 FOREWORD ####–> From Serial No.
* Not illustrated
3 DECALS { Option
NR Not required
AR As required
5 SAFETY SM Sitemaster/Sitepack
HA High ambient machine
7 INTELLISYS OPTION WC Watercooled machine
AC Aircooled machine
ERS Energy recovery system
21 DRYER OPTION T.E.F.C. Totally enclosed fan cooled motor (IP54)
O.D.P. Open drip proof (motor)
34 HIGH DUST FILTER OPTION
cs Czech
35 OUT DOOR MODULE OPTION da Danish
de German
el Greek
en English
es Spanish
et Estonian
fi Finnish
fr French
hu Hungarian
it Italian
lt Lithuanian
lv Latvian, Lettish
mt Maltese
nl Dutch
no Norwegian
pl Polish
pt Portuguese
sk Slovak
sl Slovenian
sv Swedish
zh Chinese

SSR UP5 11, UP5 15, UP5 18, UP5 22

2 FOREWORD

This manual is provided to cover instructions and technical data The intended uses of this machine are outlined below and examples
for additional options to the standard UP compressor range. It is of unapproved usage are also given, however Ingersoll–Rand cannot
provided as a SUPPLEMENT to the standard operators and parts anticipate every application or work situation that may arise.
manuals and should NOT be used for the operation of the
complete machine.
IF IN DOUBT CONSULT SUPERVISION.

The contents of this manual are considered to be proprietary and

confidential to Ingersoll–Rand and should not be reproduced without This machine has been designed and supplied for use only in the
the prior written permission of Ingersoll–Rand. following specified conditions and applications:
. Compression of normal ambient air containing no known or
detectable additional gases, vapours, or particles
Nothing contained in this document is intended to extend any . Operation within the ambient temperature range specified in the
promise, warranty or representation, expressed or implied, regarding GENERAL INFORMATION section of this manual.
the Ingersoll–Rand products described herein. Any such warranties or
other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which The use of the machine in any of the situation types listed in
are available upon request. table 1:–
a) Is not approved by Ingersoll–Rand,
b) May impair the safety of users and other persons, and
This manual contains instructions and technical data to cover c) May prejudice any claims made against Ingersoll–Rand.
routine operation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manual and should be referred to an authorised Ingersoll–Rand service TABLE 1
department.
Use of the machine to produce compressed air for:
a) direct human consumption
The design specification of this machine has been certified as b) indirect human consumption, without suitable filtration and purity
complying with E.C. directives. Any modification to any part is checks.
absolutely prohibited and would result in the CE certification and
marking being rendered invalid. Use of the machine outside the ambient temperature range
specified in the GENERAL INFORMATION SECTION of this manual.
All components, accessories, pipes and connectors added to the Use of the machine where there is any actual or foreseeable risk of
compressed air system should be:
hazardous levels of flammable gases or vapours.
. of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by Ingersoll–Rand. THIS MACHINE IS NOT INTENDED AND MUST NOT BE
. clearly rated for a pressure at least equal to the machine maximum USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,
allowable working pressure. INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR
. compatible with the compressor lubricant/coolant. VAPOURS MAY BE PRESENT.
. accompanied with instructions for safe installation, operation and
maintenance. Use of the machine fitted with non Ingersoll–Rand approved
components.
Details of approved equipment are available from Ingersoll–Rand Use of the machine with safety or control components missing or
Service departments.
disabled.

The use of non–genuine spare repair parts other than those

included within the Ingersoll–Rand approved parts list may create
hazardous conditions over which Ingersoll–Rand has no control.
Therefore Ingersoll–Rand does not accept any liability for losses The company accepts no responsibility for errors in translation of
caused by equipment in which non–approved repair parts are installed. this manual from the original English version.
Standard warranty conditions may be affected.

INTELLISYS is a registered trademark of Ingersoll–Rand

Ingersoll–Rand reserves the right to make changes and Company USA.
improvements to products without notice and without incurring any
obligation to make such changes or add such improvements to
products sold previously.  COPYRIGHT 2003
INGERSOLL–RAND COMPANY

SSR UP5 11, UP5 15, UP5 18, UP5 22

 DECALS 3
ISO SYMBOLS
GRAPHIC FORM AND MEANING OF ISO SYMBOLS

Prohibition / Mandatory Information / Instructions Warning

WARNING: Electrical shock risk. WARNING – Pressurised vessel. WARNING – Hot surface.

WARNING – Pressurised component or WARNING – Air/gas flow or Air discharge. Do not breathe the compressed air from this
system. machine.

Use fork lift truck from this side only. RESET Do not use fork lift truck from this side.

Emergency stop. On (power). Off (power).

Read the Operation and Maintenance manual Do not operate the machine without the guard Lifting point.
before operation or maintenance of this being fitted.
machine is undertaken.

ROTATION AIR DISCHARGE COOLANT FILTER

SSR UP5 11, UP5 15, UP5 18, UP5 22

4 DECALS

AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED

COOLANT DRAIN CONDENSATE DRAIN FILTER

FRAGILE KEEP DRY THIS WAY UP

USE NO HOOKS NO SIDE CLAMPS HOURS

Use ULTRA–Plus Coolant only

POWER INSPECT
Failure to use the specified coolant may
result in damage to the machine

Every X months, if sooner than required by CHANGE / REPLACE CLEAN

operating hours

POWER INLET (AC) MOISTURE

SSR UP5 11, UP5 15, UP5 18, UP5 22

 SAFETY 5
DANGER! All air pressure equipment installed in or connected to the machine
Hazard that WILL cause DEATH, SEVERE INJURY or substantial must have safe working pressure ratings of at least the machine rated
property damage if ignored. Instructions must be followed precisely to pressure.
avoid injury or death.
If more than one compressor is connected to one common
WARNING! downstream plant, effective isolation valves must be fitted and
Hazard that CAN cause DEATH, SEVERE INJURY or substantial controlled by work procedures, so that one machine cannot accidently
property damage if ignored. Instructions which must be followed be pressurised / over pressurised by another.
precisely to avoid injury or death. Compressed air must not be used for a direct feed to any form of
CAUTIONS! breathing apparatus or mask.
Cautions call attention to instructions which must be followed The discharged air contains a very small percentage of compressor
precisely to avoid damaging the product, process or its surroundings. lubricant and care should be taken to ensure that downstream
equipment is compatible.
NOTES
Notes are used for supplementary information. If the discharged air is to be ultimately released into a confined
space, adequate ventilation must be provided.
BREATHING AIR PRECAUTION
Ingersoll–Rand air compressors are not designed, intended or When using compressed air always use appropriate personal
approved for breathing air. Compressed air should not be used for protective equipment.
breathing air applications unless treated in accordance with all
applicable codes and regulations. All pressure containing parts, especially flexible hoses and their
couplings, must be regularly inspected, be free from defects and be
replaced according to the Manual instructions.
General Information
Compressed air can be dangerous if incorrectly handled. Before
Ensure that the operator reads and understands the decals and doing any work on the unit, ensure that all pressure is vented from the
consults the manuals before maintenance or operation. system and that the machine cannot be started accidentally.
Ensure that the Operation and Maintenance manual is not removed Avoid bodily contact with compressed air.
permanently from the machine.
All safety valves located in the separator tank must be checked
Ensure that maintenance personnel are adequately trained, periodically for correct operation.
competent and have read the Maintenance Manuals.
Do not over–pressurise the receiver tank or similar vessels beyond
Do not point air nozzles or sprayers toward anyone. design limits.
Compressed air and electricity can be dangerous. Before Do not use a receiver tank or similar vessels that fail to meet the
undertaking any work on the compressor, ensure that the electrical design requirements of the compressor. Contact your distributor for
supply has been isolated and the compressor has been relieved of all assistance.
pressure.
Do not drill into, weld or otherwise alter the receiver tank or similar
Wear eye protection when operating or servicing compressor. vessels.
All persons positioned near to operating machinery should be
equipped with hearing protection and given instructions on its use in
accordance with workplace safety legislation. Materials
The following substances are used in the manufacture of this
Make sure that all protective covers are in place and that the
machine and may be hazardous to health if used incorrectly:
canopy/doors are closed during operation.
. preservative grease
The specification of this machine is such that the machine is not . rust preventative
suitable for use in flammable gas risk areas. . compressor coolant

Installation of this compressor must be in accordance with AVOID INGESTION, SKIN CONTACT AND INHALATION OF
recognised electrical codes and any local Health and Safety Codes. FUMES

The use of plastic bowls on line filters can be hazardous. Their

safety can be affected by either synthetic lubricants, or the additives Transport
used in mineral oils. Ingersoll –Rand recommends that only filters with
metal bowls should be used on a pressurised system. When loading or transporting machines ensure that the specified
lifting and tie down points are used.
Compressed air Lifting equipment must be properly rated for the weight of the
Compressed air can be dangerous if incorrectly handled. Before compressor.
doing any work on the unit, ensure that all pressure is vented from the
Do not work on or walk under the compressor while it is suspended.
system and that the machine cannot be started accidentally.

WARNING
Imposing a normal or emergency stop on the compressor will
only relieve presure upstream of the minimum pressure valve on
top of the separator tank.
If maintenance work is required downstream of this valve, ensure
that all pressure is relieved at the process vent point external to
the compressor

Ensure that the machine is operating at the rated pressure and that
the rated pressure is known to all relevant personnel.

SSR UP5 11, UP5 15, UP5 18, UP5 22

6 SAFETY
Electrical
Keep all parts of the body and any hand–held tools or other
conductive objects, away from exposed live parts of the compressor
electrical system. Maintain dry footing, stand on insulating surfaces
and do not contact any other portion of the compressor when making
adjustments or repairs to exposed live parts of the compressor
electrical system.

WARNING
Any electrical connections or adjustments should only be
made by a suitably qualified electrician

Close and lock all access doors when the compressor is left
unattended.
Do not use extinguishers intended for Class A or Class B fires on
electrical fires. Use only extinguishers suitable for class BC or class
ABC fires.
Attempt repairs only in clean, dry, well lighted and ventilated areas.
Connect the compressor only to electrical systems that are
compatible with its electrical characteristics and that are within it’s rated
capacity.

Condensate disposal
As waste water regulations vary by country and region it is the
responsibility of the user to establish the limitations and regulations in
their particular area. Ingersoll–Rand and its associated distributors are
happy to advise and assist in these matters.
For further information, consult Material Data Sheets CCN
88303979 for ULTRA–Plus Coolant.
The above information contains data supplied in support of United
Kingdom Control of Substances Hazardous to Health (C.O.S.H.H.)
regulations.

SSR UP5 11, UP5 15, UP5 18, UP5 22

 INTELLISYS OPTION 7
INTELLISYS CONTROL AND INSTRUMENTATION

PRIOR TO STARTING POWER OUT RESTART (Optional)

1. Check coolant level. Add if necessary. If this setting is set to ON, the compressor will automatically restart
when power is returned to the compressor if it was operating when
power was removed.
2. Make sure main discharge valve is open.
POWER OUT RESTART TIME
3. Turn on electrical isolator. The power L.E.D. will illuminate and the If the power out restart setting is set to ON, this is the number of
display will indicate ‘Ready to start’. seconds from the time power is restored until the compressor starts.
The power out restart horn will sound during this time.

WARNING NORMAL STOPPING

Make sure that all protective covers are in place.
1. Press ‘Unloaded Stop’[25]. The compressor will unload then stop.

STARTING
2. Turn off electrical isolator.
Press ‘Start’ [24]. The compressor will start and then load
automatically.

SSR UP5 11, UP5 15, UP5 18, UP5 22

8 INTELLISYS OPTION
EMERGENCY STOP 15 L.E.D.–Set auto restart time.
1. Press ‘Emergency stop button’ [26] and the compressor will stop
immediately. 16 L.E.D.–Select options.

2. Turn off electrical isolator. 17 L.E.D.–Not used.

18 L.E.D.–Not used.
INSTRUMENT PANEL FUNCTION
1 PACKAGE DISCHARGE PRESSURE L.E.D.
This will illuminate when the display indicates the package 19 DISPLAY SELECT BUTTON
discharge pressure. Press to index through compressor operating conditions. The
corresponding L.E.D. will illuminate adjacent to display.
This is used to select alternative status displays (after
2 AIREND DISCHARGE TEMPERATURE L.E.D. approximately 5 minutes, the display defaults to the package discharge
This will illuminate when the display indicates the airend discharge pressure). Depressing this button in the set point routine will cause exit
temperature. to checking machine for 2 seconds, then ready to start.

3 SUMP PRESSURE L.E.D. 20 LOAD/UNLOAD BUTTON

This will illuminate when the display indicates the sump pressure. These are used to manually switch the compressor between a
loaded control mode (e.g. on/off line) and unloaded running.
See L.E.D.
4 SEPARATOR PRESSURE DROP L.E.D.
This will illuminate when the display indicates the separator
pressure drop. 21 SET BUTTON
Depressing this button when the compressor is stopped will enable
entry into the set point routine. When in the set point routine, depressing
5 TOTAL HOURS L.E.D. this button will cause the controller to move on to the next set point
This will illuminate when the display indicates the total compressor setting, saving the new value if one has been entered.
running hours. A warning reset is obtained by depressing this button (whilst the
machine is running). An alarm reset is obtained by depressing this
button twice within 3 seconds (the alarm condition will remain if the
6 LOADED HOURS L.E.D. indicated fault has not been rectified).
This will illuminate when the display indicates the total loaded
compressor hours.
22 LIQUID CRYSTAL DISPLAY
This indicates the status of the compressor, set up parameters and
7 LOAD/UNLOAD L.E.D.
warning/alarm messages. When the compressor is running, the
This will illuminate when the compressor is running onload.
display will normally show the package discharge pressure.

8 MODULATION L.E.D. 23 ARROW KEYS

This will illuminate when the compressor is running in modulation These are used to index through warning and alarm messages. In
mode. (Note: capacity modulation will occur only if the appropriate the set point routine, these buttons are used to increase/decrease set
regulation pneumatics are fitted to the compressor). point values and enable/disable some operation conditions.

9 UNLOAD L.E.D. The arrow keys are also used to select pressure bands 1 (Y) or 2
This will illuminate when the compressor is running in unload mode. (B) during normal operation of the compressor.

10 ALARM L.E.D. 24 START BUTTON

This will flash when a warning condition exists. The warning This button when depressed will cause the compressor to start and
detected will be displayed and the compressor will continue to run. The load automatically, provided that the controller detects a demand for air.
warning can be reset by depressing set [21]. When pressed in the display mode, it will cause exit to checking
It will illuminate when an alarm condition has occurred. The machine for 2 seconds, then ready to start.
compressor will shutdown immediately. The alarm can be reset by
depressing set [21] twice within 3 seconds.
25 UNLOADED STOP
This button when depressed while the compressor is running, will
OTHER L.E.D.s
unload the compressor (if not already unloaded) for 10 seconds and
These will illuminate during the set point routine to indicate which
then stop. This is the normal method for stopping the compressor. If the
function is being adjusted.
compressor is already stopped, it will execute an L.E.D. check (all the
L.E.D.s should illuminate) and display the controller software revision.
11 L.E.D.–Set off line pressure.
26 EMERGENCY STOP
12 L.E.D.–Set on line pressure. This button when depressed will stop the compressor immediately
and display an emergency stop alarm message.

13 L.E.D.–Select control mode.

14 L.E.D.–Set star delta time.

SSR UP5 11, UP5 15, UP5 18, UP5 22

 INTELLISYS OPTION 9
27 POWER L.E.D. AUTOMATIC START/STOP
This will illuminate when the 8V controller supply is available. For plants that have a widely varying plant air demand, larger air
storage capacity, and/or want automatically available stand–by air
capacity, Automatic Start–Stop Control Option is available.
28 AUTOMATIC RESTART L.E.D.
This will illuminate when the machine has shutdown due to low air During periods of low demand, if the line pressure rises to the off line
demand. The compressor will restart and load automatically as soon air pressure set point of the lntellisys, a timer is energized and begins
as the demand for air resumes. to time out. The automatic restart time is adjustable in a 2–60 minute
range. The timer will continue to operate as long as the plant line
pressure remains above the on line set point of the Intellisys. If the
DISPLAY MESSAGES timer continues to operate for as long as its adjusted time setting, a
When the compressor is running normally, the display will indicate contact in the lntellisys opens to de–energize the compressor starter
the package discharge pressure and illuminate the corresponding coils. At the same time, a yellow Automatic Restart light on the
L.E.D. [1]. An arrow will also appear in the far right of the display lntellisys panel is lit and the message AUTO RESTART will be
indicating pressure band selection. Pressing display select [19] will displayed to indicate the compressor has shut down automatically and
change the display value and the corresponding L.E.D. will illuminate. will restart automatically.
The controller monitors all aspects of the compressor whilst running The automatic restart will take place when the line pressure drops
and will display warnings or in severe conditions execute an to the online set point of the Intellisys.
emergency stop and display alarm conditions.
To operate in the automatic start/stop mode, proceed with the
following steps:
MACHINE CONTROL MODES
1. Press the SET button until the message AUTO S/S OFF is
CAPACITY CONTROL
displayed.
The compressor is designed to work with two types of capacity
control, to suit the individual plant requirements. These controls are:– 2. Push the up or down arrows to select the auto start/stop function (on
A. On line – Off line. (Fitted as standard) or off). AUTO S/S OFF in the display indicates auto start/stop is
B. On line – Off line, with Upper Range Modulation. (Optional extra) disabled (off). AUTO S/S ON in the display indicates auto start/stop is
Either is available by selection at the control panel. enabled (on). Press the SET button to store function. The display will
flash to acknowledge and then display AUTO S/S 10 MIN.
ON LINE – OFF LINE CONTROL 3. Press the up or down arrows to select the desired automatic restart
For applications that require a widely varying air demand, this time (2–60 min. range). The default value is 10 minutes. Press SET
mode of control will deliver air at full capacity or zero capacity with button to store the value.The display will flash to acknowledge. Press
low receiver pressure. the DISPLAY SELECT button or wait 30 seconds for the controller to
automatically exit the set routine.The display returns to READY TO
START.
This mode of operation is controlled by the pressure transducer
responding to changes in plant air pressure. This sensor energises 4. Start the compressor and adjust the isolation valve to allow the unit
the load solenoid valve which in turn operates the venting valve to slowly reach the offline pressure and unload.The compressor should
(blowdown) and the closing of the atmospheric vent opening in the run for a minimum of 10 min. and unloaded for the pre–set time and then
air inlet valve. shut down.
5. The compressor should restart automatically when the system air
The compressor then delivers full capacity air to the plant pressure drops below the online air pressure setting.
system. If the air pressure in this system rises to the upper set point
of the pressure setting, the load solenoid valve is de–energised CONTROLLER WARNING MESSAGES
allowing the inlet valve to close. At the same time, the venting valve
opens allowing the receiver pressure to drop. In the event of a warning, the controller will display a message and
the alarm L.E.D. [10] will flash. The warning message will alternate with
the normal display every 4 seconds, the compressor will continue to run
The pressure setting has a range of 0,83 bar (12 psi) between but the fault should be rectified as soon as possible. The arrow keys
its upper and lower set points.The upper set point is set at 0,2 bar [23] should be used to index the display for any additional warning
(3 psi) above the compressor rated discharge pressure. messages. A warning message may be reset by depressing set [21]
once.

UPPER RANGE MODULATION CONTROL (Optional Extra)

For plants having a relatively high and constant air demand, NOTE:
Upper Range Modulation is the recommended mode of control. The warning will recur if the fault has not been rectified. The
following warning messages may be displayed:

Upper range modulation retains the features of On line – Off line

control but provides the throttling of the inlet air flow as the line COOLANT FILTER (OPTIONAL)
pressure rises to the upper set point of the off–line pressure setting. The pressure differential across the coolant filter exceeds 1 bar (15
psi).

By bleeding off a small amount from the regulator valve, which AIR FILTER
energises the Modulate Solenoid Valve, a reduction in the air signal The air filter is dirty or blocked and should be replaced.
to the pneumatic cylinder on the inlet valve allows the cylinder to
‘trim’ the inlet valve position as dictated by changing line pressure.
Modulation begins when the compressor reaches about 94% of the SEPARATOR ELEMENT
rated line pressure and is factory set to modulate down to The separator element is dirty or blocked and should be replaced.
approximately 70% of rated capacity.
AIREND TEMPERATURE
If the air demand decreases to a level below the 70% modulated The airend temperature reaches 97% of the high airend
output, the line pressure will increase slightly to the upper limit of the temperature set point (i.e. 106°C (223°F)).
pressure setting, when the compressor then changes to the Off line
control position and operates with the receiver vented.

SSR UP5 11, UP5 15, UP5 18, UP5 22

10 INTELLISYS OPTION
CONTROLLER ALARMS FIELD OPTION/S
In the event of an alarm, the controller will execute an emergency
stop, the alarm L.E.D. [10] will illuminate and an alarm message will be Before installation and operation of this option, these instructions
displayed. The arrow keys [23] should be used to index the display for should be studied carefully to obtain a clear knowledge of the option
any additional alarm messages. An alarm is reset by depressing set and its application to the compressor.
[21] twice within a 3 second period after the fault has been rectified. The
compressor will restart only when all alarm conditions have been
rectified. The following alarm messages may be displayed (For fault REMOTE START/STOP
correction see the Fault Finding section): The Remote Start/Stop Option allows the operator to control the
compressor from a remote mounted start/stop station.Terminal points
STARTER FAULT are provided in connector J1 in the top of the lntellisys controller; one
The contactor sequence during start or stop is incorrect. a connection for a normally closed stop switch (terminals 3 and 4), and
one for a normally open, momentary contact start switch (terminals 5
and 6). Refer to the compressor wiring schematic for specific
AIREND TEMPERATURE connection points.
The airend discharge temperature is above the high temperature
set point. For safety, a selection is available in the lntellisys set–points to
disable the remote start and stop function.This allows the compressor
to be fully controlled by the lntellisys and not from the remote
MOTOR OVERLOAD start/stop station.
The motor overload contacts are open. The motor overload must be
reset before the controller can be reset. If the remote start switch is momentarily closed, the lntellisys
starts the compressor.The remote stop switch is normally closed. If the
remote stop switch opens, the compressor will unload and stop.The
REVERSE ROTATION compressor cannot restart until the remote stop switch has been reset
No sump pressure is detected after the first 2 seconds of running. to a closed position. (EMERGENCY STOP will display on the
Isolate the machine and reverse the mains supply connections before lntellisys if the stop switch is not closed).
resuming.
To operate in the remote start/stop mode, proceed with the
following steps:
OVER PRESSURE
The line pressure is 1 bar (15 psi) greater than the rated discharge 1. Press the SET button until the message REMOTE S/S OFF is
pressure. displayed.
2. Push the up or down arrows to select the remote start/stop function
TEMPERATURE SENSOR 1 (on or off). REMOTE S/S OFF in the display indicates remote start/stop
The airend temperature sensor/ connecting cable has failed. is disabled (off). REMOTE S/S ON in the display indicates remote
start/stop in enabled (on). Press the SET button to store the function.
The display will flash to acknowledge. Press the DISPLAY SELECT
TEMPERATURE SENSOR 2 button or wait 30 seconds for the controller to automatically exit the set
The separator tank temperature sensor/connecting cable has routine.The display returns to READY TO START.
failed.
3. Start the compressor with the Start button on the Intellisys control
panel.The compressor must be started locally first before the Remote
PRESSURE SENSOR Start/Stop buttons are activated by the lntellisys.
Indicates pressure transducer failure / connecting cable fault.

FAILED CALIBRATION
During calibration routine, a 10% of scale error has been detected.
Ensure that the separator is completely blowndown and repeat
calibration.

CONTROL POWER LOSS

The 48Vac signal is not present at the controller.

REMOTE START FAILURE

Momentary remote start has not disengaged before star–delta
transition. This alarm is active only if the remote start/stop is enabled.

REMOTE STOP FAILURE

The momentary remote stop switch has not disengaged when the
start signal is received. This alarm is active only if the remote start/stop
is enabled.

EMERGENCY STOP
The emergency stop button is engaged.

LOW SUMP PRESSURE

The sump pressure drops below 1 bar (15 psi) during normal
operation.

SSR UP5 11, UP5 15, UP5 18, UP5 22

 INTELLISYS OPTION 11
ELECTRICAL SCHEMATIC – STAR DELTA WITH INTELLISYS CONTROL
INTELLISYS – STAR DELTA

SSR UP5 11, UP5 15, UP5 18, UP5 22

12 INTELLISYS OPTION
KEY

CON Controller, INTELLISYS NOTES

T1 Transformer, control 1. Approved fused disconnect or circuit breaker per code
EDV requirements must be provided by customer.
Valve, electric drain
ES 2. Dashed lines represent wiring by customer.
Button, emergency stop
3. Sizing of electrical components not supplied by Ingersoll–Rand is
FU Fuse
the responsibility of the customer and should be done in
MOL Overload, motor starter accordance with the information on the compressor data plate
and local electrical codes.
1SV Valve, solenoid (load) N.C
4. Unit will not restart automatically after power outage, except with
3SV Valve, solenoid (blow down) N.O
additional PORO option.
10SV Valve, solenoid (line/sump)
5. Circuit shown in normal position de–energized.
RST Remote start
(Optional) 6. All wiring to be in accordance with local codes.

RSP Remote stop

(Optional)
CFO Common fault output
PORO Power out restart (Optional)
1TAS Temperature sensor
PT Pressure sensor
KM1 Contactor (main)
KM2 Contactor (delta)
KM3 Contactor (star)

SSR UP5 11, UP5 15, UP5 18, UP5 22

 INTELLISYS OPTION 13
PIPING AND INSTRUMENTATION WITH INTELLISYS CONTROL

Revision C
85584282

SSR UP5 11, UP5 15, UP5 18, UP5 22

14 INTELLISYS OPTION
KEY

1. Filter, air 18.Valve, drain

2. Valve, inlet 19.Screen, scavenge
3. Valve, solenoid (load) 20.Valve, solenoid (blowdown)
4. Airend assembly 21.Orifice
5. Motor 22.Indicator, air restriction
6. Tank, separator, Coarse 32.Valve solenoid (line/sump), Intellisys Option
7. Separator, Fine 33.Transducer pressure, Intellisys Option, replaces 10 and 11
8. Valve, minimum pressure 34.Sensor temperature, Intellisys Option, replaces 12
9. Aftercooler
10.Gauge, pressure
11.Switch, discharge pressure A Air/Coolant
12.Switch, temperature B Air
13.Filter, coolant C Coolant
14.Thermostat D Condensate
15.Cooler E Component boundary
16.Relay, overload Motor F Refrigerant
17. Valve, safety G Option

SSR UP5 11, UP5 15, UP5 18, UP5 22

 INTELLISYS OPTION 15
INTELLISYS CONTROL AND INSTRUMENTATION DIAGRAM

KEY

1. Tank, separator 10.Valve, solenoid (load)

2. Transducer, pressure 11.Indicator air filter
3. Valve solenoid (line/sump) 12.Nipple
4. Connector 13.Adaptor
5. Combination block 14.Intake valve assembly
6. Elbow
7. Tee, male run NOTES:
8. Reducer bushing A. Tubing 3/8 inch
9. Valve, solenoid (blowdown) B. Tubing 1/4 inch

SSR UP5 11, UP5 15, UP5 18, UP5 22

16 INTELLISYS OPTION
INTELLISYS PARTS – INSTRUMENTATION AND ELECTRICAL SYSTEM

Item ccn Qty. Description Item ccn Qty. Description

1 39124813 AR Tube (Nylon) 21 22091193 2 Hinge

2 39155460 1 Elbow 22 96743992 4 Screw
3 39853809 1 Transducer 23 39495874 1 Gasket
4 22107833 1 Bracket 24 96742754 2 Screw
5 92877018 5 Gland, cable 25 22055909 1 Tee
6 39124821 AR Tube (Nylon) 26 22177190 1 Cabinet door
7 54654652 1 Valve, solenoid (Blowdown) 27 39133467 3 Mount
8 39155650 2 Elbow 28 22177315 1 Gasket, door
9 54774302 1 Valve, solenoid (Load) 29 22152813 1 Decal, controller
10 54755426 1 Bracket 30 22137848 1 Sensor, temperature
11 95944625 2 Bushing 31 39404157 1 ‘O’ Ring
12 39155577 4 Elbow 32 22113344 1 Button, emergency stop
13 93492072 2 Seal 33 22289797 1 Valve, solenoid (line/sump)
14 22177182 1 Cabinet *34 39192000 4 Grommet
15 96737564 14 Nut 35 39156393 1 Connector
16 96743182 8 Screw 36 39156419 1 Connector
17 85584340 4 Latch 37 54774997 1 Bush
*18 92829308 1 Key 38 39404165 1 ‘O’ Ring
19 96703756 2 Nut 39 39155478 1 Elbow
20 22128763 1 Controller, INTELLISYS * Not illustrated

SSR UP5 11, UP5 15, UP5 18, UP5 22

 INTELLISYS OPTION 17
INTELLISYS PARTS – C60/C43 STAR/DELTA – 50Hz – 220V – 22kW (18.5 kW – HA)

Item ccn Qty. Description Item ccn Qty. Description

1 – 15 22137293 1 Panel
2 39252937 2 Block, end stop *16 39191648 1 Plug
11 position
3 22074058 3 Block, terminal
*17 39191655 1 Plug
4 22076988 17 Block, terminal 16 position
5 22071823 5 Block, terminal
*18 39186101 1 Plug
Fuse
4 position
6 22074041 1 Block, terminal ground
*19 39191630 1 Plug
7 39252911 1 Block, terminal ground 5 position

8 22071864 1 Bus, grounding *20 39186093 1 Plug

6 position
9 22132963 2 Contact, auxiliary
21 22056741 1 Rail
10 39250998 1 Contactor
22 22072631 1 Rail
11 39251004 2 Contactor
23 22072649 1 Rail
12 22071831 2 Fuse
1.6A 500V 24 39251087 1 Relay, overload
13 22071815 1 Fuse 25 39203443 1 Suppressor
2A 500V
26 22124077 1 Transformer
14 22052229 1 Interlock
* Not illustrated

SSR UP5 11, UP5 15, UP5 18, UP5 22

18 INTELLISYS OPTION
INTELLISYS PARTS – C23 STAR/DELTA – 50Hz – 400V – 15kW (11kW – HA)

Item ccn Qty. Description Item ccn Qty. Description

1 – *14 39191648 1 Plug

11 position
2 39252937 2 Block, end stop
*15 39191655 1 Plug
3 22071849 1 Block, terminal 16 position
4 22071856 3 Block, terminal
*16 39186101 1 Plug
5 22076988 17 Block, terminal 4 position

6 22071823 5 Block, terminal *17 39191630 1 Plug

Fuse 5 position

7 39252911 1 Block, terminal ground *18 39186093 1 Plug

6 position
8 22071864 1 Bus, grounding
19 22056741 1 Rail
9 39252036 3 Contactor
20 22072631 1 Rail
10 22071831 2 Fuse
1.6A 500V 21 22072649 1 Rail
11 22071815 3 Fuse 22 39255591 1 Relay, overload
2A 500V
23 39203443 1 Suppressor
12 22052229 1 Interlock
24 22124077 1 Transformer
13 22137293 1 Panel
* Not illustrated

SSR UP5 11, UP5 15, UP5 18, UP5 22

 INTELLISYS OPTION 19
INTELLISYS PARTS – C43/37 STAR/DELTA – 50Hz – 220V – 18.5kW (15 kW – HA)

Item ccn Qty. Description Item ccn Qty. Description

1 – 15 22137293 1 Panel
2 39252937 2 Block, end stop *16 39191648 1 Plug
11 position
3 22074058 3 Block, terminal
*17 39191655 1 Plug
4 22076988 17 Block, terminal 16 position
5 22071823 5 Block, terminal
*18 39186101 1 Plug
Fuse
4 position
6 22074041 1 Block, terminal ground
*19 39191630 1 Plug
7 39252911 1 Block, terminal ground 4 position

8 22071864 1 Bus, grounding *20 39186093 1 Plug

6 position
9 22132963 2 Contact, auxiliary
21 22056741 1 Rail
10 39251061 1 Contactor
22 22072631 1 Rail
11 39250998 2 Contactor
23 22072649 1 Rail
12 22071831 2 Fuse
1.6A 500V 24 39251079 1 Relay, overload
13 22071815 1 Fuse 25 39203443 1 Suppressor
2A 500V
26 22124077 1 Transformer
14 22052229 1 Interlock
* Not illustrated

SSR UP5 11, UP5 15, UP5 18, UP5 22

20 INTELLISYS OPTION
INTELLISYS PARTS – C37/23 STAR/DELTA – 50Hz – 220V – 15kW (11kW – HA), 400V – 18.5, 22kW (15, 18.5kW – HA)

Item ccn Qty. Description Item ccn Qty. Description

1 – 15 22137293 1 Panel
2 39252937 2 Block, end stop *16 39191648 1 Plug
11 position
3 22074058 3 Block, terminal
*17 39191655 1 Plug
4 22076988 17 Block, terminal 16 position
5 22071823 5 Block, terminal
*18 39186101 1 Plug
Fuse
4 position
6 22074041 1 Block, terminal ground
*19 39191630 1 Plug
7 39252911 1 Block, terminal ground 5 position

8 22071864 1 Bus, grounding *20 39186093 1 Plug

6 position
9 22132963 1 Contact, auxiliary
21 22056741 1 Rail
10 39252036 1 Contactor
22 22072631 1 Rail
11 39251061 2 Contactor
23 22072649 1 Rail
12 22071831 2 Fuse
1.6A 500V 24 39251988 1 Relay, overload
13 22071815 3 Fuse 25 39203443 1 Suppressor
2A 500V
26 22124077 1 Transformer
14 22052229 1 Interlock
* Not illustrated

SSR UP5 11, UP5 15, UP5 18, UP5 22

 DRYER OPTION 21
The UP series integrated dryer is not for use with the low ambient STOPPING THE DRYER
or outdoor module options.
a) Use the switch to stop the dryer (Fig.2b).
b) Stop the dryer at least 2 minutes after shutting down the air
INSTALLATION
compressor or interrupting the air flow to the dryer.
a) Do not obstruct the dryer air grilles. Compressed air must never enter the dryer when the dryer is switched
b) Allow sufficient gap around the unit to facilitate maintenance and off or when it is in an alarm situation which stops the refrigeration
ensure unimpeded air discharge from the condenser. compressor. The dryer can be bypassed in these conditions.

c) Avoid recirculation of hot condenser air back into the condenser air OPERATION
inlet. S The dryer operates automatically. It is factory set for a dew point of
d) Do not connect condensate drains common to other pressurised 3_C (37_F) (ISO7183, Part 2) and therefore requires no further
drain lines in a closed circuit. Make sure the outflow from the condensate calibration.
drains is unimpeded. Connect the condensate piping in such a way to
S For maximum performance from your dryer, follow the maintenance
ensure that sound levels are kept to a minimum during drainage.
Ensure that all condensate is disposed of in a responsible manner, in schedule.
accordance with local norms concerning environmental protection. S The dewpoint thermometer gives an indication of performance of the
dryer. When the dryer is switched off at ambient conditions, it displays
e) The ambient air around the dryer and compressor must not contain
red. In normal conditions it should be operating in the green region. If the
solid or gaseous contaminants. All compressed and condensed gases
unit continues to operate in the red region, contact your local
can generate acids or chemical products which may damage the
compressor or components inside the dryer. Ingersoll–Rand representative.
Take particular care with sulphur, ammonia, chlorine and installations in
Fig.1 shows the dryer’s refrigeration and air circuits.
marine environments. For further advice or assistance consult your local
Ingersoll–Rand representative.
ELECTRICAL CONNECTION
The dryer is powered from single–phase that must be supplied
separately from the compressor three–phase supply. The dryer should
be connected to a single phase supply in accordance with local
requirements and codes.

CONDENSATE DRAINS
The dryer package is equipped with three automatic condensate float
drains in the moisture separator, the dryer’s compressor, and the
post–filter. Each float drain has a drainage port near the compressed air
outlet on the package.
THESE LINES MUST BE KEPT SEPARATE. Joining them will cause
improper operation.

START–UP AND OPERATION

Preliminary checks

Before starting the compressor, make sure that:

The power supply is correct for the dryer voltage.

Starting the dryer

a) Use the green switch to start the dryer (Fig.2b).

b) To protect dryer equipment, always start up the dryer before
activating the air compressor.
c) Wait about 5 minutes until the dryer is running at the correct operating
temperatures and pressures before starting the compressor. In order to bypass the dryer, stop the UP compressor and lock and tag
it out. Turn BOTH valves to a horizontal position, as shown. The
d) Always leave the dryer running while the air compressor is operating, compressor can be run and the dryer can be removed from the system
irrespective of load condition. for repair in bypass mode.
After stopping the dryer, wait at least 3 minutes before starting it again. Do not operate with valves in positions other than those shown here. This
may pressurise dryer with no air flow.

SSR UP5 11, UP5 15, UP5 18, UP5 22

22 DRYER OPTION

MAINTENANCE MOISTURE SEPARATOR MAINTENANCE

Before accessing live electrical parts, disconnect the power supply to the The moisture separator will operate indefinitely under normal working
dryer using disconnect switch or disconnect the cable connections. conditions, however at some time it may be necessary to replace the
seals should the housing leak.
Preventive maintenance
1. Isolate the housing from the air supply.
For optimum performance from your dryer, follow the periodic
maintenance schedule described below. 2. Fully depressurise in drain bowl as appropriate.
3. Unscrew bowl and remove. If pressure has not been completely
CONDENSATE DRAINS released from the housing, air will escape from the warning hole giving
WEEKLY
Verify that the condensate drains an audible alarm. Screw back bowl and repeat instruction 2 before
attempting again. Should resistance to unscrewing be experienced,
are operating correctly.
provision is made for a ’C’ spanner to fit onto the ribs of the bowl.
MONTHLY COMPRESSOR
Make sure the refrigerant 4. Check condition of bowl seal and replace if necessary. Clean screw
compressor temperature is below threads.
60_C (140_F) when running. 5. The autodrain assembly is not serviceable and must be replaced if
EVERY 4 MONTHS CONDENSER faulty.
Remove any dust from the
6. Refit bowl with ’O’ ring seal.
condenser fins.
COMPRESSOR 7. Repressurise and check for leaks. If leaks occur they will most
Make sure compressor power probably be from the bowl ’O’ ring. Depressurise housing and remove ’O’
consumption complies with data ring as stated above and inspect and clean. Ensure that mating surfaces
plate specifications. are clean and then refit ’O’ ring and repressurise.

YEARLY CONDENSATE DRAINS

Completely disassemble the
drains and clean all their
components.
AIR FILTER
Replace air filter element.

Auto – drain assembly

AIR FILTER MAINTENANCE

In order to ensure optimum compressed air quality the filter element
should be replaced as follows. (Used filter elements must be disposed
of in accordance with local regulations.)
Use only genuine Ingersoll–Rand replacement elements.

SSR UP5 11, UP5 15, UP5 18, UP5 22

 DRYER OPTION 23
1. Stop compressor, lock and tag out machine. RECYCLING DISASSEMBLY
Frame and panels Steel / epoxy resin polyester

Heat exchanger (cooler) Copper

Pipes Copper

Drainage system Polyamide

Heat exchanger insulation EPS (polystyrene sintered)

Pipe insulation Gum synthetic

Compressor Steel / copper / aluminium / oil

Condenser Steel / copper / aluminium

Refrigerant R134a

Valve Brass

Electrical cable Copper / PVC

REFRIGERANT LEAKS IN THE REFRIGERATION CIRCUIT

The unit is despatched in perfect working order, already charged.

Refrigerant leaks may be identified by tripping of the compressor
overload protector (SK).
IF A LEAK IS DETECTED IN THE REFRIGERANT CIRCUIT, SEEK
TECHNICAL ASSISTANCE.

REFRIGERANT CHARGING
THIS OPERATION MUST ONLY BE PERFORMED BY A
REFRIGERANT SPECIALIST.
WHEN REPAIRING THE REFRIGERANT CIRCUIT, COLLECT ALL
THE REFRIGERANT IN A CONTAINER AND DISPOSE OF IT IN THE
APPROPRIATE MANNER.
CHARACTERISTICS OF REFRIGERANT R134A
In normal temperature and pressure conditions the above refrigerant is
a colorless, class A1/A1 gas with TVL value of 1000ppm (ASHRAE
classification).
If a refrigerant leak occurs, thoroughly air the room before commencing
work.

DISASSEMBLING THE UNIT

The unit has been designed and constructed to guarantee continuous
operation.
The long service life of some components such as the fan and
compressor depends on good maintenance.

The unit must only be disassembled by a refrigerant specialist.

Refrigerant liquid and lubricating oil inside the refrigeration circuit must
be recovered in compliance with current norms in the country where the
machine is installed.

SSR UP5 11, UP5 15, UP5 18, UP5 22

24 DRYER OPTION

CALIBRATION Model UP5 15 / UP5 18 / UP5 22 /

UP5 11–HA UP5 15–HA UP5 18–HA

CCN Pressure Dew Point (_C) 3

SETTING COMPONENT
(see note 3. below)
89320709 2 bar Automatic expansion valve
89327902 Base–Mounted Dryer 611 643 651
(29,0 psig)
Package Weight (kg)
(+0.1, –0)
500L Tank Dryer Package 832 864 872
Weight (kg)
750L Tank Dryer Package 903 935 943
Weight (kg)
Electrical Supply 230V / 1ph / 50Hz
(+/– 10%) (AC)
(see note 2. below)
L.R.A. Current (Amps) 20,0

F.L.A. Current (Amps) 4,5

89327928 START: Fan condensing temperature Total Installed Power (kW) 0,79
45_C (113_F) switch (TV)
Electrical Protection Class NEMA 1 (IP20)
STOP: (Std.)
40_C (104_F) Refrigerant Type 134a

Notes:

1. Electrical data refers to dryer only.

2. The dryer requires a separate power supply from the compressor
drive.

The dryer is supplied factory set and therefore requires no further 3. Rated at:
calibration. Working Pressure (barg) 7

Inlet Air Temperature (_C) 35

ENGINEERING DATA 25
Ambient Temperature (_C)

Relative Humidity (%) 100

Compressor UP5 20/25/30 or HA dryer
Maximum operating 7,5 8,5 10 14
Notes on the use of the Schrader non–return valve.
pressure bar (psig) (109) (123) (145) (203)
Factory set reload 6,5 7,5 9,0 13 ATTENTION
pressure bar (psig) (94) (108) (130) (188) 1. This unit is equipped with refrigerant as for quantity and kind clearly
shown in operating manual and with identification label.
2. Any ordinary test and / or refrigerant recharge by means of
connections can take place only after refrigerant evacuation. The
evacuation must be proportional to dimensions and length of the
connections used. The use of the valve can be justified only when the
dryer is not in working order.
3. During the unit guarantee period, the Schrader valve can be used by
authorised staff only, otherwise any damage caused by a wrong
refrigerant recharge will invalidate warranty.

SSR UP5 11, UP5 15, UP5 18, UP5 22

 DRYER OPTION 25
BASE MOUNTED UNITS

VIEW LEFT VIEW REAR

VIEW FRONT

KEY

A Pre filter I Primary compressor service door

B Compressor and cooling air intake J 0.25 inch BSPT moisture separator drain
K 0.25 inch BSPT dryer drain
C Starter box
L 0.25 inch BSPT air filter drain
D Cooling air exhaust
M 1.00 inch NPT plug
E 1.00” BSPT air discharge
N Dryer air inlet
F Customer power inlet O Dryer air exhaust
G Fork lift openings P Filter restriction indicator
Fork lift hole covers must be installed after unit is in place to reduce Q Dryer On/Off switch
noise and ensure proper cooling of package)
R Dew point indicator
H Button, emergency stop

SSR UP5 11, UP5 15, UP5 18, UP5 22

26 DRYER OPTION
TANK MOUNTED (500 LITRES)
50 Hz UNITS

VIEW LEFT VIEW FRONT

VIEW REAR

KEY

A Pre filter L Primary compressor service door

B Compressor and cooling air intake M Inspection port

N Dryer air inlet
C Starter box
O Dryer air exhaust
D Cooling air exhaust
P 0.25 inch BSPT moisture separator drain
E 1.00” BSPT air discharge
Q 0.25 inch BSPT dryer drain
F Customer power inlet R 0.25 inch BSPT air filter drain
G Fork lift openings S 1.00 inch NPT plug
H Air receiver (500 litres) T Filter restriction indicator

I Automatic drain valve W Dryer On/Off switch

J Valve, drain X Dew point indicator

K Button, emergency stop

SSR UP5 11, UP5 15, UP5 18, UP5 22

 DRYER OPTION 27
TANK MOUNTED (750 LITRES)
50 Hz UNITS

VIEW LEFT VIEW FRONT

VIEW REAR

KEY

A Pre filter L Primary compressor service door

B Compressor and cooling air intake M Inspection port

N Dryer air inlet
C Starter box
O Dryer air exhaust
D Cooling air exhaust
P 0.25 inch BSPT moisture separator drain
E 1.00” BSPT air discharge
Q 0.25 inch BSPT dryer drain
F Customer power inlet R 0.25 inch BSPT air filter drain
G Fork lift openings S 1.00 inch NPT plug
H Air receiver (500 litres) T Filter restriction indicator

I Automatic drain valve W Dryer On/Off switch

J Valve, drain X Dew point indicator

K Button, emergency stop

SSR UP5 11, UP5 15, UP5 18, UP5 22

28 DRYER OPTION
ELECTRO – PNEUMATIC CONTROL AND INSTRUMENTATION DIAGRAM

KEY

1 Valve, isolation 12 Evaporator

2 Valve, three way bypass 13 Refrigerant compressor
3. Filter, air
4 Moisture separator
5. Valve, autodrain A Air/Coolant
6 Receiver, air B Air
7. Valve, drain C Coolant
8. Indicator, dew point colour D Condensate
9 Valve, expansion E Component boundary
10 Filter, refrigerant F Refrigerant
11.Condenser G Option

SSR UP5 11, UP5 15, UP5 18, UP5 22

 DRYER OPTION 29
ELECTRICAL DIAGRAM

KEY LABELS
1. Compressor a. Model
Serial No.
2. Refrigerant condenser Min. / Max. refrigerant pressure
Min. / Max. air pressure
3. Fan motor Max. air inlet
Min. / Max. ambient
4. Heat exchanger set
Power supply
5. Expansion automatic valve Refrigerant
Oil
6. Refrigerant filter Weight

7. Dew point thermometer c. QUALITY CHECKED INSPECTOR N.302

8. Fan condensing temperature switch d. Air inlet

9. Main switch with on lamp (green) e. Air outlet

SK Overload protector f. Condensate drain connection

KA Starting relay

C1 Compressor starting capacity

C2 Fan motor starting capacity
(UP5 18, UP5 22, UP5 18–HA, UP5 18–HA Only)
(UP6 25, UP6 30, UP6 18–HA, UP6 20–HA, UP6 20–HA Only)

QF Residual current circuit – breaker (by installer)

10. Condensate drain (complete)

11. Drain valve

12. O–Ring
19. High pressure switch

SSR UP5 11, UP5 15, UP5 18, UP5 22

30 DRYER OPTION

Item ccn Qty. Description Item ccn Qty. Description

1 22069124 1 Dryer 7B 96705058 2 Setscrew

50Hz – 15kW (11kW – HA)
8 22100556 1 Bracket
22069116 1 Dryer
50Hz – 18.5kW (15kW – HA) 9 22097968 1 Panel
10 95937538 4 Connector
22067797 1 Dryer
50Hz – 22kW (18.5kW – HA) 11 42515833 1 Filter, air
2 22067292 1 Panel 12 92368687 14 Setscrew
3 22100655 1 Bracket 13 22134159 1 Hose assembly
50Hz
14 22099295 1 Panel
4 22099303 1 Panel
15 95954269 1 Tee
5 96728225 1 Connector
50Hz 16 22098750 1 Valve, ball

6 22100549 1 Tube assembly 17 95953576 2 Nipple

7 22070304 1 Bracket 18 95996153 2 Connector

7A 96737564 2 Nut

SSR UP5 11, UP5 15, UP5 18, UP5 22

 DRYER OPTION 31

Item ccn Qty. Description Item ccn Qty. Description

19 22097869 1 Cover 30 22070833 1 Hose assembly

20 39572730 1 Hose assembly 31 95937645 1 Elbow
21 95937637 1 Elbow 32 22101414 AR Tube (Nylon)
22 22097588 1 Valve, ball 33 39155577 1 Elbow
23 96742689 6 Setscrew 34 85583367 1 Grommet
24 96742689 AR Screw 35 39124813 AR Tube (Nylon)
24A 96742689 AR Plug 36 54514583 3 Fitting
25 95937652 1 Elbow 37 22132971 2 Adaptor
26 22070825 1 Tube assembly 38 95928040 2 Nipple
27 95937520 1 Connector 39 39155478 1 Elbow
28 22101083 1 Separator, water 40 37143542 3 Elbow
29 22098859 1 Connector

SSR UP5 11, UP5 15, UP5 18, UP5 22

32 DRYER OPTION

Fig.1

Fig. 2a

Fig.2b

Fig. 2c

SSR UP5 11, UP5 15, UP5 18, UP5 22

 DRYER OPTION 33

ADDITIONAL SPARE PARTS FOR DRYER OPTION

Pegasus Model UP5 15 UP5 18 UP5 22

UP5 11–HA UP5 15–HA UP5 18–HA
1 * Compressor 89328207 89320675 89320675
2 * Refrigerant Condenser 89327746 89320691 89320691
89327795
3 Fan assembly or Fan Motor and Fan Blade 89327803 89320600 89320600

4 * Evaporator, Separator, Heat Exchanger 85613040 85613057 22132013

5 * Expansion Automatic Valve 89327902 89320709 89320709

6 * Refrigerant Filter 89327910 89327910 89327910

7 * Dew Point Thermometer 89236145 89236145 89236145

8 Fan Condensing Temperature Switch 89327928 89327928 89327928

9 Main Switch with On Lamp 89236079 89236079 89236079

10 Condensate Drain (Complete) 89327936 89327936 89327936

11 Drain Valve for 89327936 89327944 89327944 89327944

12 O–Ring for Drain Valve 89327951 89327951 89327951

13 Filter 2000 Element 88343124 88343124 88343124

14 Drain Valve for Moisture Separator 88344171 88344171 88344171

15 Drain Valve for Air Filter 88349527 88349527 88349527

16 Air Filter Cap 38027603 38027603 38027603

17 Air Filter O–Ring Set 89323067 89323067 89323067

18 Air Filter Fitting 38029187 38029187 38029187

19 High pressure switch 38333209 38333209 38333209

* Must have EPA certified technician to order

SSR UP5 11, UP5 15, UP5 18, UP5 22

34 HIGH DUST FILTER OPTION

Item ccn Qty. Description Item ccn Qty. Description

1 36897999 1 Filter 6 96712153 2 Screw

2 35393685 1 Element, air filter 7 22155345 1 Hose
3 22245534 1 Bracket 8 22153647 2 Pipe
4 92117696 6 Clamp 9 92368687 2 Screw
5 89295935 2 Hose

SSR UP5 11, UP5 15, UP5 18, UP5 22

 OUT DOOR MODULE OPTION 35

Item ccn Qty. Description Item ccn Qty. Description

1 22134597 1 Cover 4 22127328 1 Box

2 22127500 1 Louvre 5 22053730 1 Louvre
3 92368687 AR Screw

SSR UP5 11, UP5 15, UP5 18, UP5 22