The document discusses different types of evaporators used in food processing, including once through and circulation evaporators. It describes short tube evaporators like open pans and horizontal-tube evaporators. Long tube evaporators are also outlined, such as vertical-tube, plate, and long-tube evaporators like falling film and climbing film evaporators. Forced circulation evaporators like scraped surface and agitated film evaporators are mentioned for heating more viscous liquids. Heat-sensitive liquids can be evaporated using methods that minimize contact time like climbing or falling film evaporators.
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Evaporators Types
The document discusses different types of evaporators used in food processing, including once through and circulation evaporators. It describes short tube evaporators like open pans and horizontal-tube evaporators. Long tube evaporators are also outlined, such as vertical-tube, plate, and long-tube evaporators like falling film and climbing film evaporators. Forced circulation evaporators like scraped surface and agitated film evaporators are mentioned for heating more viscous liquids. Heat-sensitive liquids can be evaporated using methods that minimize contact time like climbing or falling film evaporators.
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TYPES OF EVAPORATORS – ONCE THROUGH
AND CIRCULATION EVAPORATORS – SHORT
TUBE EVAPORATORS AND LONG TUBE EVAPORATORS – CLIMBING, FALLING AND AGITATED FILM EVAPORATOR
FPE 203 UNIT OPERATIONS IN FOOD PROCESSING - 1
Dr. Jeyan Arthur Moses Open Pans • Most elementary form • Heat can be supplied through a steam jacket or through coils, and scrapers or paddles may be fitted to provide agitation • Simple and low in capital cost • Expensive in running cost as heat economy is poor
FPE 203 UNIT OPERATIONS IN FOOD PROCESSING - 1
Dr. Jeyan Arthur Moses Horizontal-tube Evaporators • Development of the open pan • Pan is closed in, generally in a vertical cylinder • Heating tubes are arranged in a horizontal bundle immersed in the liquid at the bottom of the cylinder • Liquid circulation is poor
FPE 203 UNIT OPERATIONS IN FOOD PROCESSING - 1
Dr. Jeyan Arthur Moses Vertical-tube Evaporators • To improve natural circulation of the heated liquid for better heat transfer • Recirculation of the liquid is through a large “downcomer” • Liquors rise through the vertical tubes about 5-8 cm dia, boil in the space just above the upper tube plate and recirculate through the downcomers • Hydrostatic head reduces boiling on the lower tubes, which are covered by the circulating liquid • Length to diameter ratio of the tubes is of the order of 15:1 • Basket evaporator is a variant of the calandria evaporator in which steam chest is contained in a basket suspended in the lower part of the evaporator, and recirculation occurs through the annular space round the basket.
FPE 203 UNIT OPERATIONS IN FOOD PROCESSING - 1
Dr. Jeyan Arthur Moses Vertical-tube Evaporators
FPE 203 UNIT OPERATIONS IN FOOD PROCESSING - 1
Dr. Jeyan Arthur Moses Plate Evaporators • Plate heat exchanger - adapted for use as an evaporator • With increased spacing between the plates and appropriate passages provided so that the much larger volume of the vapours, when compared with the liquid, can be accommodated • Good heat transfer and ease of cleaning.
FPE 203 UNIT OPERATIONS IN FOOD PROCESSING - 1
Dr. Jeyan Arthur Moses Long-tube Evaporators • Use of tall slender vertical tubes of L/D ratio of 100:1 • Liquid either passes down through the tubes (falling film evaporator) or be carried up by the evaporating liquor (climbing-film evaporator). • Evaporation occurs on tube walls – @ thin surface films with high circulation rates – apt for heat sensitive liquids • In climbing-film evaporator, as liquid boils inside of tube, slugs of vapour form & carries up remaining liquid which continues to boil • Tube diameters - 2.5 to 5 cm, low contact times - 5-10 sec • 5 times greater overall heat- transfer coefficients as from a heated surface immersed in a boiling liquid
• Falling-film type – higher tube dia (~8 cm) - suitable for viscous liquids
FPE 203 UNIT OPERATIONS IN FOOD PROCESSING - 1
Dr. Jeyan Arthur Moses Forced Circulation Evaporators • Major resistance to heat flow in an evaporator is usually in the liquid film • Tubes -metals with a high thermal conductivity, though scale formation may reduce conductance • Liquid-film coefficients can be increased by improving liquid circulation and increasing its velocity of flow across heating surfaces using pumps or impellers • Forced circulation is used particularly with viscous liquids and fluids that can cause corrosion or hygiene issues • 2 types: scraped surface and agitated film evaporators
FPE 203 UNIT OPERATIONS IN FOOD PROCESSING - 1
Dr. Jeyan Arthur Moses Evaporation of Heat-Sensitive Liquids • Products with volatile flavour constituents – for better retention • Short contact times with the hot surfaces • Can be achieved for solutions of low viscosity by climbing - and falling-film evaporators, either tubular or plate types • As the viscosity increases, mechanical transport across heated surfaces is used to advantage. • Methods include mechanically scraped surfaces, and the flow of the solutions over heated spinning surfaces. • Under such conditions residence times can be fractions of a minute and when combined with a working vacuum as low as can reasonably be maintained, volatiles retention can be maximized.