325 and 328

Skid Steer
Repair

TECHNICAL MANUAL
325 and 328 Skid Steer Repair
TM2192 09MAY18 (ENGLISH)

Worldwide Construction
And Forestry Division
PRINTED IN U.S.A.
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 Introduction
Foreword Information is organized in groups for the various
This manual is written for an experienced technician. components requiring service instruction. At the
Essential tools required in performing certain service work beginning of each group are summary listings of all
are identified in this manual and are recommended for use. applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
Live with safety: Read the safety messages in the specifications, wear tolerances, and torque values.
introduction of this manual and the cautions presented
throughout the text of the manual. Technical Manuals are concise guides for specific
machines. They are on-the-job guides containing only the
vital information needed for diagnosis, analysis, testing,
This is the safety-alert symbol. When you see this
and repair.
symbol on the machine or in this manual, be alert to the
potential for personal injury. Fundamental service information is available from other
sources covering basic theory of operation, fundamentals
Technical manuals are divided in two parts: repair and
of troubleshooting, general maintenance, and basic type
operation and tests. Repair sections tell how to repair
of failures and their causes.
the components. Operation and tests sections help you
identify the majority of routine failures quickly.
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 Introduction

Technical Information Feedback Form

We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
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18600 South John Deere Road
Attn: Publications, Dept. 324
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USA

FAX NUMBER: 1-563-589-5800 (USA)

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TX,TM,FAX -19-03JUL01-1/1

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 Introduction

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 Contents
Section 00—General Information
Group 0001—Safety
Group 0003—Torque Values

Section 01—Wheels
Group 0110—Powered Wheels and Fastenings

Section 02—Axles and Suspension Systems

Group 0201—Drive Axle Housing and Support
Group 0250—Axle Shaft, Bearings and Reduction
Gears

Section 03—Transmission
Group 0315—Controls Linkage
Group 0325—Flywheel Coupler
Group 0360—Hydraulic System

Section 04—Engine
Group 0400—Removal and Installation

Section 05—Engine Auxiliary Systems

Group 0510—Cooling System
Group 0515—Speed Control Group
Group 0560—External Fuel Supply System

Section 17—Frame or Supporting Structure

Group 1740—Frame Installation

Section 18—Operators's Station

Group 1800—Removal and Installation
Group 1810—Operator Enclosure
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning

Section 19—Sheet Metal and Styling

Group 1910—Hood or Engine Enclosure

Section 31—Loader
Group 3104—Attachment Coupler
Group 3115—Control Linkage
Group 3140—Frame
Group 3160—Hydraulic System

Section 99—Dealer Fabricated Tools

Group 9900—Dealer Fabricated Tools

Original Instructions. All information, illustrations and specifications in this

manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2018
DEERE & COMPANY
Moline, Illinois
All rights reserved.
A John Deere ILLUSTRUCTION ™ Manual
Previous Editions
Copyright © 2004, 2006, 2007, 2008, 2009, 2010, 2012, 2014, 2016

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 Contents

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 Section 00
General Information
Contents

Page
Page
Group 0001—Safety
Recognize Safety Information ................... 00-0001-1 Inch Series Four Bolt Flange Fitting
Follow Safety Instructions.......................... 00-0001-1 For High Pressure Service
Operate Only If Qualified ........................... 00-0001-1 Recommendations................................. 00-0003-8
Wear Protective Equipment....................... 00-0001-2 Service Recommendations For
Avoid Unauthorized Machine Inch Series Four Bolt Flange
Modifications.......................................... 00-0001-2 Fittings ................................................... 00-0003-9
Inspect Machine ........................................ 00-0001-2 Service Recommendation
Stay Clear of Moving Parts........................ 00-0001-2 O-Ring Face Seal Fittings with Metric Hex Nut and
Avoid High-Pressure Oils .......................... 00-0001-3 Stud End for Standard Pressure..............00-0003-10
Beware of Exhaust Fumes ........................ 00-0001-3 Service Recommendations for
Prevent Fires ............................................. 00-0001-4 Metric Series Four Bolt Flange
Prevent Battery Explosions ....................... 00-0001-4 Fitting................................................... 00-0003-12
Handle Chemical Products Safely.............. 00-0001-4
Dispose of Waste Properly ........................ 00-0001-5
Prepare for Emergencies........................... 00-0001-5
Use Steps and Handholds
Correctly ................................................ 00-0001-5
Start Only From Operator's Seat ............... 00-0001-5
Use and Maintain Seat Belt ....................... 00-0001-6
Prevent Unintended Machine
Movement.............................................. 00-0001-6
Avoid Work Site Hazards........................... 00-0001-6
Keep Riders Off Machine .......................... 00-0001-7
Avoid Backover Accidents ......................... 00-0001-7
Avoid Machine Tip Over ............................ 00-0001-7
Operating or Traveling On Public
Roads .................................................... 00-0001-8
Add and Operate Attachments
Safely..................................................... 00-0001-8
Park And Prepare For Service
Safely..................................................... 00-0001-8
Service Cooling System Safely ................. 00-0001-9
Remove Paint Before Welding or
Heating .................................................. 00-0001-9
Make Welding Repairs Safely ................... 00-0001-9
Drive Metal Pins Safely ............................. 00-0001-9

Group 0003—Torque Values

Torque Value
Unified Inch Bolt and Cap Screw ..........00-0003-1
Metric Bolt and Cap Screw....................00-0003-2
Additional Metric Cap Screw
Torque Values ........................................ 00-0003-3
Check Oil Lines And Fittings ..................... 00-0003-4
Service Recommendations for
O-Ring Boss Fittings.............................. 00-0003-4
Service Recommendations for
37° Flare and 30° Cone Seat
Connectors ............................................ 00-0003-6
Service Recommendations for
Flared Connections—Straight or
Tapered Threads ................................... 00-0003-7

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 Contents

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 Group 0001
Safety
Recognize Safety Information
This is the safety alert symbol. When you see this

T133555 —UN—15APR13
symbol on your machine or in this manual, be alert
for the potential of personal injury.
Follow the precautions and safe operating practices
highlighted by this symbol.
A signal word — DANGER, WARNING, or CAUTION —
is used with the safety alert symbol. DANGER identifies
the most serious hazards.
On your machine, DANGER signs are red in color,
WARNING signs are orange, and CAUTION signs are

T133588 —19—28AUG00
yellow. DANGER and WARNING signs are located near
specific hazards. General precautions are on CAUTION
labels.

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Follow Safety Instructions

Read the safety messages in this manual and on the

T133556 —UN—24AUG00
machine. Follow these warnings and instructions carefully.
Review them frequently.
Be sure all operators of this machine understand every
safety message. Replace operator's manual and safety
labels immediately if missing or damaged.

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Operate Only If Qualified

Do not operate this machine unless the operator's manual machine functions with the machine in an open area
has been read carefully, and you have been qualified by before starting to work.
supervised training and instruction.
Know and observe all safety rules that may apply to every
Operator should be familiar with the job site and work situation and work site.
surroundings before operating. Try all controls and
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 Safety

Wear Protective Equipment

Guard against injury from flying pieces of metal or debris;
wear goggles or safety glasses.
Wear close fitting clothing and safety equipment
appropriate to the job.

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Prolonged exposure to loud noise can cause impairment
or loss of hearing. Wear suitable hearing protection such
as earmuffs or earplugs to protect against objectionable
or uncomfortable loud noises.

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Avoid Unauthorized Machine Modifications

Modifications of this machine, or addition of unapproved affect the machine or its performance. This applies to all
products or attachments, may affect machine stability aspects of the machine, including electronic controls.
or reliability, and may create a hazard for the operator
or others near the machine. The installer of any Always contact an authorized dealer before making
modification which may affect this machine is responsible machine modifications that change the intended use,
for establishing that the modification does not adversely weight or balance of the machine, or that alter machine
controls, performance or reliability.
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Inspect Machine
Inspect machine carefully each day by walking around it
before starting.
Inspect and Clean the Polycarbonate Windows. See
Inspect and Clean Polycarbonate Windows. (Section 4-1.)

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Keep all guards and shields in good condition and properly
installed. Fix damage and replace worn or broken parts
immediately. Pay special attention to hydraulic hoses and
electrical wiring.

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Stay Clear of Moving Parts

T133592 —UN—15APR13

Entanglements in moving parts can cause serious injury.

Stop engine before examining, adjusting or maintaining
any part of machine with moving parts.
Keep guards and shields in place. Replace any guard
or shield that has been removed for access as soon as
service or repair is complete.
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