POgLikHITHA WoRk PROCEDURE HYDROTEST OF Fueling The Future pare ne loocumenr no. lurocuazosxnioxoreso2 revo TABLE OF CONTENTS 1-0 PURPOSE 20 SCOPE 3-0 REFERENCES 40 RESPONSIBILITY & AUTHORITY 50 METHODOLOGY 60 PROCEDURE 7-0 CLEANING 8:0 HEALTH SAFETY AND RISK ASSESSMENT 90 RECORDS be ea yD Ranewe Noh vel RS OE) $ vue iate eS > ga hep 2: “ Baa, /\__ D-KTSINGH SM (C)ty LIKHITHA | wore rroceouresronores of 42 fs TANK ing The Fate ae eee bocumenr no. lowiocyezossvororesyo2 tev al 4-0 PURPOSE, PRs Peros of is rocere is proving the iden and sequent steps forthe * Hrarotest ater fap test forte ook 20 scope Zest Procedure sha be cid out dec the akin shel welds rare gn hs speciation nudes the requement ofthe yr test tank pee inthe tender Transm Tank8 07.5 MTR -2nos(250 KL) A le watertank, 16.8475 MTR 2 Nos 3000 KL) © MS Tank, 200% 36 MT? Non{¢100 KL) 3-0 REFERENCES ‘API650 Latest Edition 1OCx Spectication Ri INSIBILITY & AUTHORITY PONSIBILITY & AUTHORIT Project Manager shall be overall responsible for 3) safety ») Quality ¢)_ Timely Completion ofthe sob HOD Mechanical shall be responsible for 4) implementation of Method Statement ) Overall safety, Quality & Progress ©) Deputing Engineers as por requirement 1 Arranging all equiced resources to carryout the job A vA Page 20f6pL MHITHA woncrrocrounewronorestoF | nla Fueling The Future lbocument no. fuxnocyzzoss/nrorores/o1 fev 4.3, QA/QC Engineer shall be responsible for 4) Witnessing all inspection / test as per approved ITP ) Executing all activities including testing as per codes, standards & project Specifications. He wil also responsible for timely completion ofthe job with proper satety, ) Offering incoming materials receipt inspection to dient’s representative & maintaining records, 8) Ensuring compliance with the requirements of the project specification & applicable codes. 4.4 HSE Manager shall be responsible for 2) Giving HSE relstedinstructions/training to all LIL personnel who are going to be lengagedin job and arranging their PPES ) Ensuring that all staf & workers abide by rule of wearing PPE onsite €) Arranging tool box talks to educate workers and supervisors and discipline them with safety awareness 4) Organizing barricading of dangerous locations and preparing safety reports 4.5 Execution /site Engineer shall be responsible for a} Site clearance & house keeping ) Safety & Quality ofthe area assigned 6) Establishing reference point along with surveyors 49) Day to day planning & Progress of the work €) Ensuring of non-compliance withthe requirement of the elent 5-0 METHODOLOGY ‘The sequential activities and corresponding tasks shall be In general but not limited tothe following SA CHECK UST: ‘After completion ofthe erection, welding and NOT the following points shall be checked betore testing Page 30f6 Age KeITHA \WoRK PROCEDURE HYDROTEST OF Fueing The Future dd indi lbocumenr wo. rewo0 junstoceaaox3/voRorest/ox 41 Aitthe mechanical activities completion in respect ofthe drawing and YOCL specification and code requirements, 2 Radiography completion including repairs, 3 Theentie NOT test ike chak-esl test, LPT, vacuum box test completion. ‘4 Finaly mechanical clearance trom the Engineer-n-Charge shall be taken before Hydro test in approved formate. 5.2. TESTING MEDI {est mesa shal bein ion free water, which s clean and free of sit. Portable water Oxygen Scavenger and corrosion inhibitor shall be added, 6-0 PROCEDURE: 1 Proper arrangement shal be carried out fr the water filing pipe connection from ‘the water resource point and providing valves and NRV wherever required 2 angle. The minimum number of Level chair shall be 8{eight). The Level chairs shal be marked ar, with paint for easy identification 3 The leves taken before water filing called as iii level of the tank and shall be record in an approved format. The water fling height hl be rested ote ay Lieve grupo the yb, dy 4 curb angle 5 The water filing shal be carred out in four stages (25%, 50%, 75%, 100% of the ‘max, liquid level ofthe tank ). When the tanks full all the welded joints shall he hamorered by the contractor {evel char shall be welded on the outer periphery ofthe shell at and elevation of300MM from the top of annular plate equally spaced intervals around the tank icurference not exceeding core 12, |G, te from clock wise direction and started from 0°90"-180"-270" respectively. Marked = 4, Ha \ be Page 4 of 6Pry: !KHITHA \wonk PRoceDURE HYDROTEST OF Fueling The Future TANK ingianoit Document No, liociyezoss/nvonoresr/o1 Jrev00 § Any leaks observed inthe shell jit during the hyo test shall be noted and repaired withthe water level min, of 300 mm below the leak point. 7 The repaired shall be carted out as per the procedure and tank test shall be recommenced. 5 Mer each stage offing load stabilization periad shal be observed as minimum 12 hours max. between each stage of fling, 5 Baring the stablization period the settlement reading shall be observed and recorded {ointiy wth 1OCL Engineer 0 Saas Ear 2 yes mn ae ey ek hee oan Peaduil f Lancl u > man gatstactry completion of hytrostate test dewatering process may be commenced @ the 12 \ rate of 2m to3m water calumn per day. 13. _-Afterer completion ofthe water filing the water load shall be maintained for 12 hours. After 12 hours the fina settlement reading shall be recorded jointly with > Engineern-charge. Tce a route ace Stabilaz chi beioad dined step bydedtet brtiod fe pon Satisactory completion of hydrostatic test dewatering pracess may be commenced @ the 15 Gist dm fo 3m wate column per diay Care sal be taken that top manholes ae open during ‘empty operation of conical! roof tanks 26 sak water is used then corrosion intbitor shouldbe sprayed (mixed) prior to fling / after hydro test the tank shouldbe thoroughly cleaned with sweat water 7-0 CLEANIN Aut raining wer he tanks orogens, eam dit aneragn materials and shall be dried by ak. CLeamiy aah be querer wis ctbitadtio f E1C/ Gite Stine be auordole th: ty Doc Spex aaa rase ebro watt eZPye keTH & Fusing The Future loocument no. juviocyezosx/mvoaorest/02 lew 20 8:0 HEALTH SAFETY AND RISK ASSESSMENT: ‘The site engineer shal follow all safety rules as defined by the safety officer for different items depending upon the nature and type of job. The site engineer shall ‘ensure all iting tools & tackles are having vali certificates. All necessary measures as per client's requirement or manufacturer's recommendation or specification shall be followed, 90 RECORDS: Record for hydro test report for tarkage project FIELD INSPECTION REPORT: UL/TK/22011/¢-27 PREPARED BY LL APPROVED BY 1Oct siewarure [a nae [Romesh ROA oate Page 6 of