Advanced Material Chemistry Digital Notes
Advanced Material Chemistry Digital Notes
Preface
Chemistry as a basic science plays a vital role in making a foundation for engineering students
and ensuring security by shaping a fruitful superstructure for their entire career. Chemistry is
the back bone in designing an understanding the nature of various engineering materials.
Moreover, thorough knowledge of chemistry provides the requisite expertise to deal with
challenges in disciplines of engineering related to design an development of new materials.
Material Science and Engineering is a key aspect of most companies the world over. In the race
to make things stronger, cheaper, lighter, more functional and more sustainable, the
manipulation of materials, their properties and processes is key. The field of materials science
and engineering is important both from a scientific perspective, as well as towards applications.
Materials are of the utmost importance for engineers (or other applied fields), as the usage of
the appropriate materials is crucial when designing systems.
This book has been organized to meet syllabi requirements of both JNTUH and AICTE. It
serves as an introductory text to first year students, enabling them to understand basic
principles and updating them on the advancements in the ever-growing field of chemistry. The
aim of this text is to enable the student to develop capabilities in self learning and
understanding.
Keeping these objectives in mind the book has been written in very simple language. All
chapters are provided with highly descriptive and well labeled figures. A simple look at a figure
will enable the student to grasp the underlying description.
Organization of the book
The book has been organized into Five Units. This text book emphasizes on the basic concepts
an engineering applications of advanced materials It begins with topics of common interest
like electrochemistry, batteries, corrosion, photochemistry followed by functional and
advanced materials like polymers, fiber reinforced plastics, nanomaterials and smart materials.
• Unit III-Functional materials includes various polymeric materials and composites which
have increasing applications in all fields of engineering due to their low cost and ease of
manufacture.
• Unit IV-Advanced Materials includes nano and smart materials which represents a fast
growing set of advanced materials that have excellent engineering applications.
We would like to extend our sincere gratitude to Dr. VSK Reddy, Principal, Malla Reddy
College of Engineering and Technology (autonomous) under whose patronage we were able to
write this book. We are also indebted to our Dr. V. Madhusudhana Reddy, Head of the
Department, Humanities & Sciences for his constant support and motivation for our academic
growth. With great pleasure we acknowledge the compatible environment shared by our
colleagues.
1. Apply the electrochemical principles for construction of batteries and fuel cells.
2. Analyze engineering problems related to corrosion and develop different corrosion control
techniques.
3. Identify different types of polymers, composites and their applications in various
engineering fields.
4. Gain knowledge on wide variety of advanced materials like nano and smart materials which
have excellent engineering properties.
5. Explain the principles and applications of photochemistry in engineering field.
Reference Books:
1. Engineering Chemistry by Shashi Chawla, Dhanpat Rai Publishing Company (P) Ltd, New
Delhi.
2. Engineering Chemistry, by S. S. Dara, S. Chand & Company Ltd, New Delhi.
3. P.W. Atkins, J.D. Paula, “Physical Chemistry”, Oxford, 8th edition (2006).
4. B.R. Puri, L.R. Sharma and M.S. Pathania, “Principles of Physical Chemistry”, S. Nagin
Chand & Company Ltd.,46th edition(2013).
INDEX
UNIT I: ELECTROCHEMISTRY
Introduction:
Electrochemistry is the branch of chemistry which deals with the transformation of
electrical energy to chemical energy and vice versa. In brief it deals with the chemical
applications of electricity.
Electric current is a flow of electrons generated by a battery, when the circuit is completed.
Electrolysis is one process where electrical energy causes chemical changes. It is carried out in
an apparatus called electrolytic cell. The cell contains electrolyte and electrodes. The electrode
connected to the positive pole of the current source is called anode. The electrode connected to
the negative pole of the current source is called cathode. When an electric current is passed
through the electrolytic solution, cations move towards cathode (-ve electrode and anions move
towards anode (+ve electrode)
Ex: Electrolysis of water yields H2 and O2
In other process, certain chemical reactions takes place in a vessel and produce electric energy.
The device is called electrochemical cell. Eg. Galvanic cell, batteries and fuel cells
Broadly we can classify the cells as electrolytic cells and electrochemical cells.
Types of Conductors:
Electrical Conductors: Substances which allow electric current to pass through them are
known as electrical conductors. Eg. All metals, graphite, fused salts, aqueous solutions of acids
and bases and salts.
Semi conductors: The substances which partially conduct electricity are called semi-
conductors. The conducting properties of semi-conducting properties are increased by the
addition of certain impurities called “dopping”.
Ex: ‘Si’ and Ge on addition of V group elements like P produces n-type semi-conductor.
On addition of III group element like B, Al, produces p-type of semi-conductor.
Non-conductors or Insulators: The substances which do not allow electricity are called non-
conductors. . Eg. Rubber, wood, paper, all non-metals except carbon.
Conductance: The capacity of a conductor to allow the passage of current through it called
conductance. It is a property of conductor which facilitates flow of electricity through it.
1
Conductance (C) =
𝑅
Conductor: The substance which allows the passage of electric current through it is called
conductors. E.g.:- all metals, graphite, aqueous solution of acids and bases.
CONDUCTANCE:
Ohm’s Law: Ohm’s law states that the current (I) flowing through a conductor is directly
proportional to potential difference (E) applied across the conductor and is inversely
proportional to the resistance of conductor.
Thus,
EαI
Where I is the current in amperes, and E is potential difference applied across the conductor in
volts.
Thus E = IR
or
E
R=
I
Where R is the proportionality constant and is known as the resistance of conductor in ohms.
Thus, the resistance of a conductor is directly proportional to the potential difference applied
across the conductor and inversely proportional to the current carried by the conductor.
R = ρ l/a
The proportionality constant (ρ) is called as the specific resistance of an electrolytic solution
of 1cm in length and 1cm2 area of cross section. i.e. resistance of 1cm3 of the electrolytic
solution.
UNITS: specific resistance units: Ohm cm
Cell constant:
It is a constant, characteristic of the cell in which the electrolyte is taken and its value depends
on the distance between the electrodes and area of cross-section of the electrodes.
Distance between the electrodes
Cell constant =
Area of cross − section of each electrode
𝒍
𝒙=
𝒂
1 l
And specific conductance, K= ×
R a
Cell constant
∴ Specific conductance =
R
𝐾
or 𝑥 = 𝐾 × 𝑅; or 𝑥 = ( ∵ 𝑐 = 1/𝑅)
𝐶
If area of cross-section is in cm2 and distance between the electrodes is in cm, the unit of cell
constant is cm-1.
ELECTRODE POTENTIAL:
• When a metal rod is dipped in its salt solution (electrolyte), the metal atom tends either to
lose electrons (oxidation) or to accept electrons (reduction).
• The process of oxidation or reduction depends on the nature of metal.
• In this process, there develops a potential between the metal atom and its corresponding
ion called the electrode potential.
• It is a measure of tendency of a metallic electrode to lose or gain electrons when it is in
contact with its own ions in solution.
• Reduction potential: The tendency of an electrode to gain electrons and to get reduced is
called reduction potential, its value is +x volts.
• Oxidation potential: Similarly the tendency of an electrode to lose electrons and to get
oxidized is called oxidation potential, its value is –x volts
• The potential develop between electrode and electrolyte by the formation of charges and
these charges are formed Helmholtz electrical double layer, through which potential
develop between electrode and electrolyte.
+ _
+ + + + + +
_ + _
_ + _
_ + _
_ + _
_ + _
_ + _
_ + _
Anode Cathode
Helmholtz Electrical Double LayeR
The total cell E.M.F is equal to the sum of the single electrode potentials. Each electrode is
affixed with a symbol corresponding to the reaction that takes place near the electrode.
The half-cell reactions are as follows; the half-cell reaction which corresponds oxidation is
Zn → Zn2+ + 2e-
The electrode is called oxidation electrode and potential of the electrode is oxidation potential
or the potential of left hand electrode which is represented as EOX or EL . The cell reaction
of the electrode where reduction takes place is given below
Cu2+ + 2e - → Cu
The electrode is called reduction electrode or right hand electrode and the potential of this
electrode is reduction potential and represented as E (Red) or E (R).
E.M.F of the cell is equal to the sum of the oxidation potential and reduction potential, also
expressed as the reduction potential of the right hand electrode minus reduction potential of the
left hand electrode.
3. The electrode on left (i.e, anode) is written by writing the metal first and then the electrolyte.
The two are separated by a vertical line or a semicolon. The electrolyte may be represented by
the formula of the whole compound or by ionic species and concentration may also be
mentioned in bracket.
4. The cathode of the cell (at which reduction takes place) is written on the right hand side. In
this case, the electrolyte is represented first and then the metal. The two are separated by a
vertical line or a semicolon.
5. A salt bridge is indicated by two vertical lines, separating the two half-cells.
The EMF of the cell depends on (a) temperature (b) nature of reactants and (c) concentration
of solutions in two half cells.
Mathematically:
Where
E(cell) = e.m.f of cell
E(right) = reduction potential of right hand side electrode (cathode)
E(left) = reduction potential of left hand side electrode (anode)
Salt bridge: Salt bridge is a U shaped glass tube containing concentrated solution of an inert
electrolyte such as KCl, KNO3 and K2SO4 or paste of inert electrolyte (whose ions do not take
part in redox reaction and do not react with the electrolyte) in agar–agar medium or gelatin.
Applications of EMF
Potentiometric Titration:
A potentiometric titration is one in which the end point is detected by measuring changes in
the potential of a suitable electrode (after coupling it with a standard reference electrode) during
the course of reaction. No indicator is used in this titration. The electrode whose potential
varies during the reaction and which depends upon the concentration of ionic species is called
the indicator electrode.
The potentiometric titrations are subdivided in terms of the type of chemical reaction involved
in the titration, e. g. acid-base titration, redox titration, precipitation titration
and complexometric titration.
Acid-Base titration: The acid solution whose strength has to be determined is taken in a beaker
and the hydrogen electrode and calomel electrode were dipped in the solution. The electrodes
were connected to the potentiometer and the e.m.f. is measured.
Reference Electrode: Saturated Calomel Electrode (SRP = 0.242 V) [Anode]
Indicator Electrode: Quinhydrone Electrode [Cathode].
Cell Notation:
(-) Pt / Hg, Hg2Cl2 / KCl (sat) // H+ Test Sol. / Q, QH2 / Pt (+) Cell Reactions:
Anode: 2Hg + 2Cl-→Hg2Cl2 + 2e-
Cathode: Q + 2H+ + 2e-→ QH2
Ecell= Ecathode- Eanode= [0.0990 – 0.0591 pH] – 0.242 i.e. E Cell is a function of pH.
During titration, as base is added to the acid, the H+ ion concentration in the half cell containing
Quinhydrone will decrease. Correspondingly, there will be a decrease in the EQE and E Cell
values also. ECell values are noted, graph is plotted, where equivalence point is located and
concentration of test solution is calculated.
The steepest portion of the curve indicates the equivalent point of the titration. Instead ΔE/ΔV
is plotted against the volume of the base.
Electrode potential
E/ V
End Point
End Point
Volume of titrant
Volume of HCl solution
Nernst equation:
Derivation of Nernst equation: Nernst found that the single electrode potential varies
with the change in concentration of ions and temperature and hence the EMF of the cell also
varies. He derived a mathematical relationship between the standard electrode potential,
temperature and the concentration of ions. This relationship is known as the Nernst equation.
In the above reversible reaction the free energy change (G) and its equilibrium constant
(K) are related by the following equation which is popularly known as Van’t Hoff reaction
isotherm.
product
∆ G = RT ln K + RTln
reactant
product
∆ G = ∆G0 + RTln
reactant
Where n = valency
E = Electrode potential
T = Temperature (K)
0.0591
E = E0 + log10 [Mn+]
𝑛
ELECTROCHEMICAL SERIES:
A series in which various metals and elements have been arranged in increasing order
of their standard reduction potential or decreasing order of their standard oxidation potential as
compared to that of standard hydrogen electrode is called electrochemical series. These
standard electrode potentials are measured at 250C
In this series, iron lies above hydrogen and copper lies below it. Hence, if an iron rod is dipped
in CuSO4 solution a layer of copper metal will get deposited on the surface of the iron rod.
Fe → Fe++ + 2e-
Cu++ + 2e-→ Cu
Fe + Cu++→ Fe++ + Cu.
The reverse of this reaction is not possible, i.e. a copper rod dipped in FeSO 4 solution will not
show redox reaction.
3) Any metal above hydrogen will displace hydrogen from dil. acid solution. For example,
Na reacts with water to liberate hydrogen because
E0 (Na+/Na) = -2.714 V is less than E0(H+ / H2 = 0).
2K + H2SO4 → K2SO4 + H2
4) Provides information about the relative corrosion tendencies of metals. Metals above
hydrogen undergo corrosion easily as they have higher oxidation potentials.
6) When a cell is constructed anode should be a metal higher in the series and cathode
should be a metal lower in the series. Eg. When a cell is constructed using Zn and Cu,
Zn higher in the series will be the anode and Cu will be the cathode.
7) This series is also helpful in direct calculation of the EMF of cell formed between
electrodes.
E0= -0.76V (reduction potential)
E0= 0.34V (reduction potential)
E0 = ER-EL
= 0.34 - (0.76) = 1.10V
BATTERIES
Battery is an electrochemical cell or often several electrochemical cells connected in series that
can be used as a source of direct electric current at constant voltages. A device which converts
chemical energy to electrical energy is called battery cells, connected together electrically in
series. Batteries are commercial electrochemical cells.
ADVANTAGES OF BATTERIES:
(1) Batteries act as a portable source of electrochemical energy.
(2) The portability of electronic equipment in the form of handsets has been made possible by
batteries.
(3) A variety of electronic gadgets have been made more useful and popular with the
introduction of rechargeable storage batteries having reliability, better shelf life and
tolerance to service.
(4) For all commercial applications, batteries are constructed for their service. For example
batteries for automotives and aircrafts, stand by batteries etc.
Requirements of Battery:
A useful battery should fulfill the following requirements
2. It should have long life both when it is being used and when it is not used.
3. The voltage of the battery should not vary appreciably during its use.
PRIMARY CELLS:
Lithium cells:
Lithium cells are primary cells in which lithium acts as anode and the cathode may
differ. Lithium metal is used as anode because of its light weight, high standard oxidation
potential (≥3V) and good conductivity. As the reactivity of lithium in aqueous solution is more,
lithium cells use non-aqueous solvents as electrolyte.
Lithium cells are classified into two categories:
Reactions:
At anode: Li⟶ Li + + e-
Applications:
1. The coin type cells are used in watches and calculators.
2. Cylindrical cells are used in fully automatic cameras.
(b) Lithium cells with liquid cathode: Lithium–sulphur dioxide cell is an example of liquid
cathode. The co-solvents used are acrylonitrile or propylene carbonate (or) mixture of the
two with SO2 in 50% by volume.
Lithium thionyl chloride cell is another example of liquid cathode. It consists of high surface
area carbon cathode, a non – woven glass separator. Thionyl chloride acts as an electrolyte and
as a cathode.
Cell reaction:
At anode: Li ⟶ Li+ + e-
SOCl2 (cathode)
Li (anode)
Electrolyte
In this cell no co-solvent is required as SOCl2 is a liquid with moderate vapor pressure. The
discharging voltage is 3.3 -3.5V.
USES:
1. They are used for military and space applications.
2. In medicinal devices such as neuro-stimulators, drugdelivery system, lithium batteries are
widely used.
3. They are also used in electric circuit boards for supplying fixed voltage for memory
protection and standby functions.
Advantages:
1. The energy output of a lithium cell is 2-4 times better than that of conventional zinc anode
batteries.
2. Lithium batteries can work over temperature range of 40-700C.
3. They have higher voltages of about 4V when compared to other primary cells with 1.5 V
only.
Anode: Pb
Cathode: PbO2
EMF = 2 V
Lead storage cells: To increase the current output of each cell, the cathode and the anode
plates are joined together, keeping them in alternate positions. The cells are connected parallel
to each other.
Pb/PbSO4(s), H2SO4/PbSO4(s),Pb
In the process of discharging, i.e., when the battery produces current, the reactions at the
electrodes are as follows:
Discharging reactions:
At anode: Pb → Pb2+ + 2e-
Pb2+ + SO42- → PbSO4
During discharging the battery, H2SO4 is consumed, and as a result, the density of H2SO4 falls.
When it falls below 1.20 g/cm3, the battery needs recharging. In discharging, the cell acts as a
voltaic cell where oxidation of lead occurs.
Recharging:
During recharging, the cell is operated like an electrolytic cell, i.e. electrical energy is
supplied to it from an external source. The electrode reactions are the reverse of those that
occur during discharge.
During this process, lead is deposited at the cathode, PbO2 is formed at the anode and
H2SO4 is regenerated in the cell.
Construction:
The positive electrode is typically made from a layers of chemical compound called lithium-
cobalt oxide (LiCoO2). The negative electrode is made from layers of porous carbon (C)
(graphite).Both the electrodes are dipped in a polymer gel electrolyte (organic solvent) and
separated by a separator, which is a perforated plastic and allows the Li+ ions to pass through.
Working
Charging Reaction:
During charging, Li+ ions flow from the positive electrode (LiCoO2) to the negative electrode
(graphite) through the electrolyte. Electrons also flow from the positive electrode to the
negative electrode. The electrons and Li+ ions combine at the negative electrode and deposit
there as Li.
seperator seperator
Anode Cathode Anode Cathode
C LiCoO2
graphite
Li+ Li+
Li+ Li+ Li+ Li+ Li+ Li+
Li + C Li + LiCoO2
graphite +
Li + +
Li+ Li+ Li+ Li Li
Li+ Li+
Discharging Reaction:
During discharging, the Li+ ions flow back through the electrolyte form negative electrode to
the positive electrode. Electrons flow from the negative electrode to the positive
electrode. The Li+ ions and electrons combine at the positive electrode and deposit there as Li.
Li1-xCoO2 + CLix → LiCoO2 + C
FUEL CELLS
Principle: The basic principle of fuel cell is as same as that of an electrochemical cell. The
fuel cell operates like a galvanic cell. The only difference is that the fuel and the oxidant are
stored outside the cell. Fuel and oxidant are supplied continuously and separately to the
electrodes at which they undergo redox reaction. Fuel cells are capable of supplying current as
long as reactants are replenished.
The EMF of this cell is measured to be 1.23V. A number of such fuel cell are stacked together
in series to make a battery.
Advantages:
1. The energy conversion is very high (75-82%).
2. Fuel cell minimizes expensive transmission lines and transmission losses.
3. It has high reliability in electricity generation.
4. The byproducts are environmentally acceptable.
5. Maintenance cost is low for these fuels.
6. They save fossil fuels.
7. Noise and thermal pollution are very low.
8. They have low maintenance cost.
9. They have quick start system.
Disadvantages:
1. The major disadvantage of the fuel cell is the high cost and the problems of durability and
storage of large amount of hydrogen.
2. The accurate life time is also not known.
APPLICATIONS:
1. The most important application of a fuel cell is its use in space vehicles, submarine or
military vehicles.
2. The product H2O is valuable source of fresh water by the astronauts.
3. It is hoped that fuel cell technology will bring a revolution in the area of energy production.
4. Fuel cell batteries for automotive will be a great boom for the future.
Limitations:
1. The life time of fuel cells is not accurately known
2. It cannot store electricity
3. Electrodes are expensive ad short lived.
4. Storage and handling of H2 gas is dangerous because it is inflammable.
Introduction:
Metals and alloys are used as fabrication or construction materials in engineering. If the metals
or alloy structures are not properly maintained, they deteriorate slowly by the action of
atmospheric gases, moisture and other chemicals. This phenomenon of destruction of metals
and alloys is known as corrosion.
The surface of almost all the metals begin to decay more or less rapidly when exposed to
atmospheric gases, water or other reactive liquid medium.
Corrosion
➢ The process of decay of metal by environmental attack is known as corrosion.
➢ Metals undergo corrosion and convert to their oxides, hydroxides, carbonates, sulphides,
etc.
➢ Examples:-
➢ i) Rusting of iron – when iron is exposed to the atmospheric conditions, a layer of reddish
scale and powder of Fe3O4 is formed.
➢ ii) Formation of green film of basic carbonate- [CuCO3 + Cu(OH)2] on the surface of copper
when exposed to moist air containing CO2.
➢ The corrosion of metals is measured in the units of milli/inches/year or mm/year.
Corrosion-Oxidation
Metal Metallic Compound + Energy
Metallurgy-Reduction
Causes of corrosion:
1. The metals exist in nature in the form of their minerals or ores in the stable combined forms
as oxides, chlorides, silicates, carbonates and sulphides.
2. During the extraction of metals, these ores are reduced to metallic state by supplying
considerable amount of energy.
3. Hence the isolated pure metals are in excited states than their corresponding ores.
4. So metals have natural tendency to go back to their combined state (minerals/ores).
5. When metal is exposed to atmospheric gases, moisture, liquids etc, the metal surface reacts
and forms more thermodynamically stable compounds.
Effects of corrosion:
1. Wastage of metal in the form of its compounds.
2. The valuable metallic properties like conductivity, malleability, ductility etc. are lost due
to corrosion.
3. Life span and efficiency of metallic parts of machinery and fabrications is reduced
Theories of corrosion:
1. Dry corrosion
2. Wet corrosion
Dry corrosion or Chemical corrosion: The direct chemical action of environment on the
surface of metal in absence of moisture is known as dry corrosion.
This type of corrosion occurs mainly through the direct chemical action of atmospheric
gases like O2, halogens, H2S, SO2, N2 or anhydrous inorganic liquid with the metal surface.
Example: (i) Silver materials undergo chemical corrosion by Atmospheric H S gas.2
Oxidation Corrosion:
Direct action of oxygen at low or high temperatures on surface of metals in absence of moisture
is known as oxidation corrosion. Alkali metals and Alkaline earth metals are rapidly oxidized
at lower temperatures. At high temperature all metals are oxidized (except Ag, Au, Pt).
Mechanism:
1) Oxidation takes place at the surface of the metal forming metal ions M 2+
2) Oxygen is converted to oxide ion (O2-) due to the transfer of electrons from metal.
3) The overall reaction is of oxide ion reacts with the metal ions to form metal oxide film.
Mechanism: Initially the surface of metal undergoes oxidation and the resulting metal oxide
scale forms a barrier which restricts further oxidation. The extent of corrosion depends upon
the nature of metal oxide.
Nature of the oxide formed: It plays an important role in further oxidation corrosion process.
Example:
metal surface. This cause continuous corrosion till conversion of metal into its oxide is
completed. Eg: Alkali and alkaline earth metals (Li, Na, K, Mg, Fe etc.)
Example:
➢ If the volume of the corrosion film formed is more than the underlying metal, it is strongly
adherent, non-porous and does not allow the penetration of corrosive gases. No further
corrosion.
➢ If the volume of the corrosion film formed is less than the underlying metal, it forms
pores/cracks and allow the penetration of corrosive gases leading to corrosion of the
underlying metal.
Mechanism: Electrochemical corrosion involves flow of electrons between anode and cathode.
The anodic reaction involves dissolution of metal liberating free electrons.
n+
M M + ne-
The cathodic reaction consumes electrons with either evolution of hydrogen or absorption of
oxygen which depends on the nature of corrosive environment.
Evolution of Hydrogen:
This type of corrosion occurs in acidic medium.
Eg: Rusting of iron metal in acidic environment takes place in the following way:
At Anode dissolution of iron to ferrous ion takes place with the liberation of electrons
2+ -
Anode: Fe Fe + 2e (Oxidation)
The electrons released at anode flow through the metal from anode to cathode, where as H+
ions of acidic solution take up these electrons and eliminated as hydrogen gas.
+ -
Cathode: 2H + 2e H2 (Reduction)
+ 2+
The overall reaction is: Fe + 2H Fe + H2
This type of corrosion causes “displacement of hydrogen ions from the acidic solution by metal
ions.
In hydrogen evolution type corrosion, the anodic areas are large and cathodic areas are small.
Absorption of Oxygen:
• This type of corrosion takes place in basic or neutral medium in presence of oxygen.
• For example, rusting of iron in neutral or basic aqueous solution of electrolyte in presence
of atmospheric oxygen.
• Usually the surface of iron is coated with a thin film of iron oxide.
• If the film develops cracks, anodic areas are created on the surface and the rest of the metal
surface acts as cathodes.
• It shows that anodic areas are small and the cathodic areas are large.
2+ -
Anode: Fe Fe + 2e (Oxidation)
The released electrons flow from anode to cathode through iron metal.
If enough oxygen is present, ferrous hydroxide is easily oxidized to ferric hydroxide and then
to hydrated ferric oxide which is known as rust.
4 Fe(OH ) 2 + O2 + 2 H 2O ⎯⎯⎯⎯
oxidation
→ 4 Fe(OH )3 ⎯⎯⎯⎯
oxidation
→ Fe2O3 .3H 2O
Rust (hydrated ferric oxide)
Cathodic Protection:
The method of protecting the base metal by forcibly making it to behave like a cathode there
by corrosion does not occur is called as cathodic protection.
There are two types of cathodic protection
(a) Sacrificial anodic protection
(b) Impressed current cathodic protection
Unprotecte
d
base metal
Figure1. Sacrificial anode method: Ship hull and underground water pipeline
Ground Level
Advantages:
1. It is a simple method.
2. It does not require external power.
3. It has low maintenance and installation cost
4. Cathodic interferences are minimum.
Disadvantages:
1. More than one anode is required some times.
2. It does not work properly in high corrosive environment.
3. Sacrificial anode must be replaced periodically as and when it is consumed
_ +
Rectifier
Ground Level
Soil
. .. . . .
.... ... Anode
Burried pipe .. . . .. (Graphite)
made cathode
..
. .. .. .
Black fill
(protected) (gypsum)
Applications:
1. The impressed current cathodic protection is used for the protection of water tanks, water &
oil pipe lines, transmission line towers etc.
Advantages
The method is mainly employed to protect large structures for long term operations.
Disadvantages
1. The method is expensive as it requires high current
2. Capital investment and maintenance costs are more
3. It is difficult to maintain uniform current over the entire metal surface as a result
localized corrosion may occur.
4. The metal should not be over protected, ie, use of much high potential is avoided
otherwise problems related to cathodic reactions like evolution of H 2 and formation of
OH- Ions talks place leading to corrosion of base metal
Metallic coatings:
The surface of the base metal coated with another metal (coating metal)is called metallic
coatings. Metallic coatings are broadly classified into anodic and cathodic coatings.
1. Anodic coating:
• The metal used for the surface coating is more anodic than the base metal which is to be
protected.
• For example, coating of Al, Cd and Zn on steel surface are anodic because their electrode
potentials are lower than that of the base metal iron. Therefore, anodic coatings protect the
underlying base metal sacrificially.
• The formation of pores and cracks over the metallic coating exposes the base metal and a
galvanic cell is formed between the base metal and coating metal. The coating metal
dissolves anodically and the base metal is protected.
2. Cathodic coating:
• Cathodic coatings are obtained by coating a more noble metal (i.e. metals having higher
electrode potential like Sn, Au, Ag, Pt etc.) than the base metal. They protect the base metal
as they have higher corrosion resistance than the base metal due to cathodic nature.
• Cathodic coating protects the base metal only when the coating is uniform and free from
pores.
• The formation of pores over the cathodic coating exposes the base metal (anode) to
environment and a galvanic cell is set up. This causes more damage to the base metal.
Galvanizing:
• Galvanizing is a process in which the iron article is protected from corrosion by coating it
with a thin layer of zinc.
• It is the anodic protection offered by the zinc.
• In this process, at first iron or steel is cleaned by pickling with dil.H2SO4 solution for 15-
20 minutes at 60-900C. In pickling any scale, dirt, oil, grease or rust and any other impurities
are removed from the metal surface.
• The article is washed well and then dried.
• It is then dipped in bath of molten zinc maintained at 425-430oC.
• The surface of bath is kept covered with ammonium chloride – flux to prevent oxide
formation. The article is covered with a thin layer of zinc when it is taken out of bath.
• It is then passed through a pair of hot rollers, which removes any excess of zinc and
produces a thin film of uniform thickness
• Then it is annealed and finally cooled slowly.
Applications: Galvanizing is widely used for protecting iron exposed to the atmosphere (roofs,
wire fences, pipes etc.) Galvanized metallic sheets are not used for keeping eatables because
of the solubility of zinc.
Tinning
• The process of coating tin over the iron or steel articles to protect them from undergoing
corrosion is known as tinning.
• Tin is a noble metal and therefore it possess more resistance to chemical attack. It is the
cathodic protection offered by the tin. In this process, iron sheet is treated in dilute sulphuric
acid (pickling) to remove any oxide film, if present.
• A cleaned iron sheet is passed through a bath of ZnCl2 molten flux followed by molten tin
and finally through a suitable vegetable oil. The ZnCl 2 flux helps the molten metal to adhere
to the base metallic surface.
• Palm oil protects the tin coated surface against oxidation.
• Finally the sheet is passed through rollers to remove excess of tin and produce thin coat of
tin of uniform thickness
Applications:
1. Tin metal possess good resistance against atmospheric corrosion. Tin is non-toxic and
widely used for coating steel, copper and brass sheets
2. The containers coated with tin are used for storing food stuffs, ghee, oil etc and packing
food materials.
3. Tinned copper sheets are used for making cooking utensils and refrigeration equipment.
Electroplating:
• It is a process in which coating metal is deposited on the base metal by passing direct
current through an electrolytic solution containing the soluble salt of the coating metal.
Objectives of Electroplating
1. To increase resistance to corrosion, chemical attack and wear resistance of the plated metal
2. To improve physical appearance and hardness
3. To increase the decorative and commercial values of metals
4. To increase the strength of non-metals like plastics, wood and glass etc.
5. To make surface conductive by using light weight non-metallic materials like wood and
plastics
Electroplating-Copper plating:
For example, for electroplating of copper on iron article the following are maintained
Electrolytic bath solution: CuSO4
Anode: Pure copper
Cathode: Base metal article
Temperature: 20-40oC (low temp for brighter and smooth surface)
Current density: 20-30 mA/cm2
When direct current is passed, the Cu2+ ions migrate to the cathode and deposit on the base
metal article.
Anode: Cu(s) Cu2+(aq) + 2e-
Cathode: Cu2+(aq) + 2e- Cu(s)
Electroless plating
• The method of deposition of a metal from its salt solution on a catalytically active surface
by a suitable reducing agent without using electrical energy is called electroless plating.
• This process is also called chemical plating or autocatalytic plating.
• The metallic ions (M+) are reduced to the metal with the help of reducing agents(R-1). When
the metal(M) is formed, it gets plated over a catalytic surface.
Electroless-Ni plating:
It is an auto-catalytic chemical technique used to deposit a layer of nickel-phosphorus
or nickel-boron alloy on a solid work piece, such as metal or plastic. The process relies on the
presence of a reducing agent.
It involve the following features
Pretreatment and activation of the surface: The surface to be plated is activated by treatment
with organic solvents or alkali, followed by acid treatment
Composition of Bath:
Coating solution- NiCl2 solution
Reducing agent- Sodium hypophosphite (NaH2PO2.H2O)
Buffer- Sodium acetate
Complexing agent- Sodium succinate
Optimum PH- 4.5
Optimum temperature - 93
Applications:
1) They are used in electronic industry for fabricating printed circuits and diodes.
2) It is used in domestic as well as automotive fields (eg. jewelry, tops of perfume bottles).
3) Its polymers are used in decorative and functional works.
4) Its plastic cabinets are used in digital as well as electronic instruments.
Polymers
Introduction:
Polymers can be defined as the large molecules (macro molecules) formed by the linking
together of large number of smaller molecules called monomers. (In Greek language ‘poly’
means “many” & ‘mer’ means “units”)
E.g.:- polyethylene is a polymer formed by linking together of a large number of ethylene
molecules
Polymerisation
nCH2 =CH2 ( CH2−CH2 ) n
Thus the repeated unit of polymer is called monomer. The number of repeating units in a
polymer chain is called degree of polymerization. For e.g. if 100 molecules of ethylene
polymerize to give the polymer chain, the degree of polymerization is 100.
Polymers form very important components in our daily life. The polymers are highly
useful in domestic, industrial & medical fields. The following are the reasons for the extensive
use of polymers.
1) Most of the polymers are non-toxic & safe to use
2) They have low densities (light in weight), so transportation of polymers will be easy
3) They possess good mechanical strength
4) They are resistant to corrosion and will not absorb moisture when exposed to the
atmosphere
5) They can function as good thermal & electrical insulators
6) They can be moulded and fabricated easily
7) They possess esthetic colors
But the limitations for the use of polymers are:
• Some polymers are combustible.
• The properties of polymers are time dependent
• Some of them cannot withstand high temperatures.
• It is also interesting to note that many carbohydrates, proteins & enzymes, DNA &
RNA are natural polymers.
Plastics
Plastics are the polymers characterized by the property of plasticity (permanent
deformation in structure on applying some stress/force). They can be moulded to desired shape
when subjected to heat and pressure in the presence of catalyst.
4. Plastics are bad conductors of heat and are used to make handles for hot objects, most
plastics are inflammable.
5. Plastics are electrical insulators & find large scale use in the electrical industry.
6. Plastics are resistance to chemicals.
7. Plastics are clear & transparent so they can be given beautiful colours.
Properties:
1. PVC is a colorless, non-inflammable and chemically inert powder
2. It has specific gravity 1.33 and melting point 148oC
3. Resistant to atmospheric conditions like O2, CO2 and moisture
4. They are rigid and flexible
5. It has resistance to light
Applications:
There are two kinds of PVC plastics
Rigid PVC (Unplasticized PVC):
• It is chemically inert & non-inflammable powder having a high softening temperature of
1480C.
• This PVC is used for making safety helmets, refrigerator components, tyres, cycle & motor
cycle mud guards.
Plasticized PVC:
• It is produced by mixing plasticizers like dibutyl phthalate with PVC resin uniformly.
• It is used for making rain coats, table-cloths, handbags, curtains & electrical insulators,
radio,
2) Teflon (Polytetrafluoro ethylene):
Preparation: Teflon is prepared by addition polymerization of tetraflouroethylene
Properties:
Teflon is also known as Fluon. Due to the presence of highly electronegative fluorine atoms,
Teflon has got:
• High melting point (350oC)
• The strong attractive force is responsible for high toughness & high chemical resistance
towards all chemicals except hot alkali metal & hot fluorine.
• High density 2.1-2.3gm/cc
• It is a very good electrical insulator
• It possess very good abrasion resistance
Engineering applications:
• It is used in making seals & gaskets, which have to withstand high temperature.
• It is also used for insulation of electrical items and for making non-sticky surface coating,
particularly for cooking utensils.
• Teflon used as insulating material for motors, transformers, cables, wires, fitting etc.,
3) Polymethyl methacrylate:
It is also known as acrylic or plexiglass as well as by trade name Plexiglas Acrylite lucite and
Perspex
Preparation
a) from cyanohydrin
Properties
PMMA polymer exhibits glass-like qualities – clarity, brilliance, transparency, translucence
Transmittance – PMMA (Acrylic) polymer has a Refractive Index of 1.49 and hence offers
high light transmittance. PMMA grades allow 92% of light to pass through it, which is more
than glass or other plastics. These plastic materials can easily be thermoformed without any
loss in optical clarity. As compared to polystyrene and polyethylene, PMMA is recommended
for most outdoor application thanks to its environmental stability.
Surface Hardness – PMMA is a tough, durable and lightweight thermoplastic. The density of
acrylic ranges between 1.17-1.20 g/cm3 which is half less than that of glass. It has
excellent scratch resistance when compared to other transparent polymers like Polycarbonate,
however less than glass. It exhibits low moisture and water absorbing capacity, due to which
products made have good dimensional stability.
UV Stability – PMMA has high resistance to UV light and weathering. Most commercial
acrylic polymers are UV stabilize for good resistance to prolonged exposure to sunlight as its
mechanical and optical properties fairly vary under these conditions, Hence, PMMA is suitable
for outdoor applications intended for long-term open-air exposure.
Lighting
PMMA sheets are used for designing LED lights where it helps maximize light emitting
potential. It is also used for construction of lamps thanks to its transparency and optical
properties.
Electronics:
Due to its excellent optical clarity, high light transmission and scratch resistance, PMMA is widely
used in LCD/LED tv screens, laptops, smartphones display as well as electronic
equipment displays. PMMA also finds used in solar panels as cover materials thanks to its excellent
UV resistance and excellent light transmission allowing high energy conversion efficiencies.
Medical and Healthcare:
PMMA is a high purity and easy-to-clean material and hence used to fabricate incubators, drug
testing devices, storage cabinets in hospitals and research labs. Also, due to its high bio-
compatibility, PMMA is also applied as dental cavity fillings and bone cement.
Furniture
PMMA offers exception properties such as transparency, toughness and aesthetics to produce
chairs, tables, kitchen cabinets, bowls, table mats etc. in any shape, color or finishes
Polycarbonate:
Polycarbonates (PC) are a group of thermoplastic polymers containing carbonate groups in their
chemical structures. Polycarbonates used in engineering are strong, tough materials, and some grades
are optically transparent. They are easily worked, molded, and thermoformed. Because of these
properties, polycarbonates find many applications.
Preparation of polycarbonate
The polymer is usually formed by the reaction of bisphenol A and carbonyl chloride in a basic
solution. A solution of bisphenol A in sodium hydroxide (i.e. a solution of the sodium salt of
the phenol) is prepared. It is mixed with a solution of carbonyl chloride in an organic solvent
(dichloromethane).
The first step in the synthesis of polycarbonates starts out with the reaction of bisphenol A with
sodium hydroxide to get the sodium salt of bisphenol A
The sodium salt of bisphenol A is then reacted with phosgene a right nasty compound which
was a favourite chemical weapon in World War I to produce the polycarbonate
Properties:
Polycarbonates are strong, stiff, hard, tough, transparent engineering thermoplastics that can
maintain rigidity up to 140°C and toughness down to -20°C or special grades even lower.
Applications in Engineering :
Electronic components
Polycarbonate is commonly used in eye protection, as well as in other projectile-resistant
viewing and lighting applications that would normally indicate the use of glass, but require
much higher impact-resistance. Polycarbonate lenses also protect the eye from UV light.
Being a good electrical insulator and having heat-resistant and flame-retardant properties, it is
used in various products associated with electrical and telecommunications hardware. It can
also serve as a dielectric in high-stability capacitors.[
Construction materials
Polycarbonate sheeting in a greenhouse.
The second largest consumer of polycarbonates is the construction industry, e.g. for dome
lights, flat or curved glazing, and sound walls.
Data storage
CDs and DVDs
A major application of polycarbonate is the production of Compact Discs, DVDs, and Blu-ray
Discs. These discs are produced by injection molding polycarbonate into a mold cavity that has
on one side a metal stamper containing a negative image of the disc data, while the other mold
side is a mirrored surface.
It is also used in automotive, aircraft and security components’
Stage-I: The initial reaction of phenol & formaldehyde in presence of acid or alkali produces
o-hydroxy methyl phenol and p-hydroxy methyl phenol.
Stage-II: o-hydroxy methyl phenol undergoes self condensation in presence of acid or alkali
and forms a linear polymeric chain called novolac.
Properties:
(1) Bakelites are hard, rigid and withstand very high temperatures.
(2) They have excellent heat and moisture resistance.
(3) They have good chemical resistance, resistance to acids, salts and many organic solvents,
but it is attached by alkalis due the presence of –OH group.
(4) They have good abrasion resistance.
(5) They have electrical insulation characteristics.
(6) It is a good anionic exchanging resin, exchange –OH group with other anion.
(7) Low molecular weight grades have excellent bonding strength and adhesive properties.
Engineering Applications:
(1) It is used for making electric insulator parts like switches, plugs, switch boards etc.
(2) For making moulded articles like telephone parts cabinet of radio and television.
(3) As an anion exchanger in water purification by ion exchange method in boilers.
(4) As an adhesive (binder) for grinding wheels etc.,
(5) In paints and varnishes.
(6) For making bearings used in propeller shafts, paper industry and rolling mills.
Conducting Polymers:
Most polymeric materials are poor conductors of electricity because of the non-availability of
large number of free electrons for the conduction process. Thus most of the polymers are used
as insulators. However some polymers have electrical conductivity and can be used in place of
metals due to their light weight and low cost, Polymeric materials which possess electrical
conductivities on par with the metallic conductors are called conducting polymers. Special
polymers with conductivities as high as 1.5 x 107 ohm-1 m-1 have been made their conductivity
may be due to unsaturation or due to the presence of externally added ingredients to polymers.
Those polymers which conduct electricity are called conducting polymer. The conduction of
polymers is due to unsaturation or due to the presence of externally added ingredients to them.
Conducting polymers are classified into two types.
p-doping:
p-doping is done by oxidation of a conducting polymer like polyacetylene with a Lewis
acid or iodine vapour. This is called oxidative doping.
During oxidation process the removal of 𝜋 electrons from polymer backbone lead to the
formation of a delocalized radical ion called polaron having a hole in between valence band
and conducting band.
The second oxidation of the polaron results in two positive charge carriers in each chain
called bipolaron, which are mobile because of delocalization. These delocalized charge carriers
are responsible for conductance when placed in electric field.
n-doping:
n-doping is carried out by reduction process by the addition of an electron to polymer
backbone by using reducing agents like sodium napthalide Na+(C10H8)-. Formation of polaron,
bipolaron takes place in two steps, followed by recombination of radicals, which yields two
charge carriers on the polyacetylene chain responsible for conduction
The electron added to polyacetylene by reductive doping doesn’t go into the conducting band
but goes into an intermediate electronic state within the band gap of radical anion. Bipolaron
contains electrons in the energy levels residing in the band gap.
Advantages:
1. These polymers are low cost polymers
2. They are light in weight and mechanically durable.
3. These polymers are strong with good bulk conductivity.
4. They are fabricated very easily to any design.
Composite Materials:
A composite material (also called a composition material or shortened to composite, which is
the common name) is a material made from two or more constituent materials with significantly
different physical or chemical properties that, when combined, produce a material with
characteristics different from the individual components.
Applications
• Fiber reinforced plastics find extensive use in space crafts, aeroplanes, boat nulls, acid
storage tanks, motor cars and building materials.
• Melamine FRP is used for insulation & making baskets
Advantages of FRP
(a) Low efficient of thermal expansion
(b) High dimensional stability
(c) Low cost of production
(d) Good tensile strength
(e) Low dielectric constant
(f) Non inflammable & non-corrode and chemical resistance
Applications:
1. Fiberglass is an immensely versatile material due to its light weight, inherent strength,
weather-resistant finish and variety of surface textures
2. During World War II, fiberglass was developed as a replacement for the molded
plywood used in aircraft radomes (fiberglass being transparent to microwaves).
3. fiberglass is also used in the telecommunications industry for shrouding antennas , due
to its RF permeability and low signal attenuation properties.
4. Because of fiberglass's light weight and durability, it is often used in protective
equipment such as helmets. Many sports use fiberglass protective gear, such as
goaltenders' and catchers' masks.
5. Storage tanks can be made of fiberglass with capacities up to about 300 tones.
6. Glass-reinforced plastics are also used to produce house building components such as
roofing laminate, door surrounds, over-door canopies, window canopies and dormers,
chimneys, coping systems, and heads with keystones and sills
7. In rod pumping applications, fiberglass rods are often used for their high tensile strength
to weight ratio. Fiberglass rods provide an advantage over steel rods because they
stretch more elastically (lower young modulus) than steel for a given weight,
8. GRP and GRE pipe can be used in a variety of above- and below-ground systems.
Applications
Aerospace engineering
CFRP is widely used in micro air vehicles (MAVs) because of its high strength to weight ratio.
Automotive engineering
Many supercars over the past few decades have incorporated CFRP extensively in their
manufacture, using it for their monocoque chassis as well as other components.
Civil engineering
CFRP has become a notable material in structural engineering applications
Carbon-fiber microelectrodes
Carbon fibers are used for fabrication of carbon-fiber microelectrodes.
Carbon-fiber microelectrodes are used either in amperometry or fast-scan cyclic voltammetry
for detection of biochemical signaling.
Sports goods
CFRP is now widely used in sports equipment such as in squash, tennis, and badminton
racquets, sport kite spars, high-quality arrow shafts, hockey sticks, fishing rods, surfboards,
high end swim fins, and rowing shells.
NANOMATERIALS
Introduction:
Nano science and technology is a broad and interdisciplinary area growing explosively
worldwide in the past few years. Nanomaterials are cornerstones of nanoscience and
nanotechnology. Now a days in research and development the major sectors are energy,
environment, water technology, pharmaceuticals etc. The usage of nanomaterials is enormous
as energy storage devices such as fuel cells, detection of threats in defense, navy, drug delivery
and water purification. Industrial revolution has made life easy and pleasant. Today’s high-
speed personal computers and mobile communications would not have certainly been possible
without the use of nanoscience and nanotechnology.
The size of the material ranging from 10nm to 100nm is called as Nano Scale. Here the
nanoscale is very important because many physical and chemical properties starts changing
significantly when the size of the material is below 100nm and reduction of the particle size to
nano level could improve the properties of the materials to high level .This resulted in the birth
of “Nano Science” and “Nano Technology” which has great potential to create many new
materials and devices which has great applications in many fields.
Nanotechnology deals with structures of the size 100nm or smaller and involves in developing
materials or devices within that size. It plays an important role in the fields of physics,
chemistry, biology, Engineering and technology. So, a nanomaterial is defined as a material if
the size of material is 100nm or below it.
The science and technology which deals with the particles in size between 1 to 100nm is known
as nano science and nanotechnology.
Nano Scale:
The size of the material ranging from 10nm to 100nm is called as Nano scale. Here the
nanoscale is very important because many physical and chemical properties starts changing
significantly when the size of the material is below 100nm and reduction of the particle size to
nano level could improve the properties of the materials to high level .This resulted in the birth
of “Nano Science” and “Nano Technology” which has great potential to create many new
materials and devices which has great applications in many fields.
Nanotechnology is the latest technology in which the materials are used in nano size, i.e. atoms
are in the order of 1 to 100nm.
Nanoscale: 1nm = 10-9m = 10-7cm
Nano means 10-9m i.e. a billionth part of a meter. Atoms are extremely small & the diameter
of a single atom can vary from 0.1 to 0.5nm depending on the type of the element.
Ex: Carbon atom – 0.15 in diameter, water molecule – 0.3nm
Red blood cell – 7,000nm, Human hair-80,000nm wide
White blood cell-10,000nm, Virus – 100nm, Hydrogen atom - 0.1nm
Bacteria range – 1,000 to 10,000nm, proteins – 5 to 50nm
DNA – 2nm Width, Quantum dots – 8nm
Nano particles – 1 to 100nm, Fullerenes – 1nm
Nanomaterials: The materials in which the atoms are in the order of 1 to 100nm and these
atoms will not move away from each other, called as nanomaterials.
Eg: C, ZnO, Cu – Fe alloys, Ni, Pd, Pt etc.
1. Materials that are nanoscale in one dimension called as nano layers [Thin films, surface
coatings].
2. Two dimensional nanomaterials are called as nano tubes and nanowires.
3. Three dimensional nanomaterials are called as nanoparticles.
Ex: Precipitates, Colloids & quantum dots, tiny particles of semi-conductor materials.
Examples of materials that are nanoscale in one dimension are layers, such as thin films or
surface coatings.
Materials that are nanoscale in two dimensions include nanowires and nanotubes.
Materials that are nanoscale in three dimension are particles for example precipitates, colloids
and quantum dots (tiny particles of Semiconductor materials)
So, based on this nano material generally fall into two categories, they are
1) Fullerenes
2) Nanoparticle
Fullerenes:
Afullereneisamoleculecomposedofcarbonintheformofahollowsphereortube.Fullerenes are also
classified into spherical and cylindrical fullerenes, spherical fullerenes are also called as bucky
balls and cylindrical ones are called as carbon nanotubes or bucky tubes. Fullerenes are similar
in structure to graphite.
The first fullerene discovered was Buckminster fullerene C60 in 1985. It was named after
Richard Buckminster fuller. Carbon nanotubes (CNTs) are allotropes of carbon with a
cylindrical nanostructure. Carbon nanotubes are again categorized into
These are useful in many applications in nanotechnology, electronics, optics and material
science.
Nanoparticles:
Nanoparticles are available in different forms such as clusters, metal nanoparticles, colloids,
nano shells, quantum dots etc., They are made of metals, semiconductors or oxides.
Nanoparticles have been used as quantum dots and as chemical catalysts.
Fabrication
Nanomaterials or Nanostructures can be made mainly in two ways. They are
(1) Bottom-up fabrication
(2) Top-down fabrication
Bottom-up Fabrication is one in which the nanostructure is built atom by atom from small
components, whereas top-down fabrication is one in which an existing solid gradually reduced
in size using some external radiation.
Bottom-up Fabrication
Preparation: Now there are many known methods to produce nanomaterials. Let us study
briefly few these methods.
Step1: Formation of different stable solutions of the alkoxide or solvated metal precursor (the
sol).
Step 2: Gelation resulting from the formation of an oxide or alcohol bridged network (the gel)
by a poly condensation or poly esterification reaction. This results in a dramatic increase in
the viscosity of the solution.
Step 3: Aging of the gel(synthesis), during which the poly condensation reactions continue
until the gel transforms into a solid mass. This is accompanied by contraction of the gel
network and expulsion solvent from gel pores.
Step 4: Drying of the gel, when water and other volatile liquids are removed from the gel
network. If isolated by thermal evaporation, the resulting is termed a xerosal. If the solvent
(such as water) is extracted under super critical or near super critical conditions, the product
is an aerogel.
Step 5: Dehydration, during which surface bound M-OH groups are removed. This is normally
achieved by calcinations of the monolith at temperature’s up to 800 0 C.
Step 6: Densification and decomposition of the gels at high temperature (T>800 0 C). The
pores of the gel network are collapsed, and remaining organic species are volatilized.
The typical steps that are involved in sol gel processing are shown in fig. By different
process one can get either nan film coating or nano powder or dense ceramic with nanograins.
Advantages
1. The possibility of synthesizing nonmetallic materials like glasses, glass ceramics or
ceramic materials at very low temperatures.
2. One can mono sized nanoparticles.
Disadvantages
1. Controlling the growth of the particle is difficult.
2. Stopping the newly formed particles from agglomeration is also difficult.
Ex-Nanoparticles prepared by sol gel method are Si(OR)3 , where R is alkyl groups ay various
types.
b) Coated nanoparticles, i.e., n-ZrO2 coated with n-Al2O3 or vice versa, by supplying a
second precursor at a second stage of thereactor.
Applications of Nanomaterials:
In Production Technologies
• It is important and perspective now to use nanomaterials in composites as components of
various functions.
• In the production of steels and alloys adding nanopowders helps to reduce porosity and
improve the range of mechanical properties.
• Manifestation of super plasticity in nano structured aluminum and titanium alloys makes
their use promising in the manufacture of complex shapes details and for using as a
connecting layer in welding different solid-state materials.
In Military Engineering
• Ultra-fine powders are used in a number of radars absorbing coatings for aircraft, created
with the use of technology "Stealth", and promising types of explosives and incendiary.
• Carbon nanofibers are used in special ammunition intended for the scrapping of the enemy
power systems (so-called "graphite bomb").
In Medical
• Silver nanoparticles have good antibacterial properties are used in surgical instruments,
refrigerators, air-conditioners, water purifiers etc.
• Gold nanoparticles are used in catalytic synthesis of silicon nanowires, sensors carrying the
drugs and in the detection of tumors.
• ZnO nanoparticles are used in electronics, ultraviolet (UV) light emitters, piezoelectric
Carbon nanotubes have many structures, differing in length, thickness, and in the type of
helicity and number of layers. As a group, CNTs typically have diameters ranging from <1nm
up to 50nm. Their lengths are usually several microns, but recent advancements have made the
nanotubes much longer, and measured in centimeters.
Most SWNT typically have a diameter of close to 1 nm. The tube length, however, can be many
thousands of times longer. SWNT are more pliable yet harder to make than MWNT. They can
be twisted, flattened, and bent into small circles or around sharp bends without breaking.
The diameters of MWNT are typically in the range of 5 nm to 50 nm. The interlayer distance
in MWNT is close to the distance between graphene layers in graphite, around 3.39A 0
MWNT are easier to produce than SWNT. However, the structure of MWNT is less well
understood because of its greater complexity and variety. Regions of structural imperfection
may diminish its desirable material properties.
1. Catalyst supports: CNTs can be sued a catalyst supports because they can provide higher
surface areas and high chemical stability and controlled surface chemistry.
2. Hydrogen storage: Recently carbon nanotubes have been proposed to store hydrogen in
hydrogen-oxygen fuel cell.
3. Drug Delivery: CNTs can be widely used as drug carriers for drug deliver, as they can
easily adapt themselves and enter the nuclei of the cell.
4. Actuator/Artificial Muscles: An actuator is a device that can induce motion. In the case
of a carbon nanotube actuator, electrical energy is converted to mechanical energy causing
the nanotubes to move.
5. Chemical Sensors/Biosensors: Devices used to detect changes in physical and chemical
quantities are called sensors. CNTs act as sensing materials in pressure, thermal, gas,
optical, mass, position, stress, strain, chemical and biological sensors.
6. Touch Screens: Very thin CNT films (10 or 20nm) are transparent to visible light and
can conduct enough electricity to make them useful for many applications which include
thin film solar cells, organic LEDs and touchscreens.
7. Structural and Mechanical Applications: CNTs are characterized with superior
mechanical properties such as stiffness, toughness and strength. These properties lead in
the production of very strong, lightweight materials that can be sued in areas such as
building, structural engineering and aerospace.
8. Aerospace Components: CNTs have good fatigue strength over a long time which makes
use of them as aircraft components.
SMART MATERIALS
Introduction:
The world has undergone two materials ages, the plastics age and the composite age, during
the past centuries. In the midst of these two ages a new era has developed. This is the smart
materials era. According to early definitions, smart materials are materials that respond to their
environments in a timely manner. With the development of material science, many new, high-
quality and cost-efficient materials have come into use in various field of engineering. In the
last ten decades, the materials became multifunctional and required the optimization of
different characterization and properties. With the last evolution, the concept has been driving
towards composite materials and recently, the next evolutionary step is being contemplated
with the concept of smart materials. Smart materials are new generation materials surpassing
the conventional structural and functional materials. These materials possess adaptive
capabilities to external stimuli, such as loads or environment, with inherent intelligence.
Smart or intelligent materials are materials that have the intrinsic and extrinsic capabilities,
first, to respond to stimuli and environmental changes and, second, to activate their functions
according to these changes. The stimuli could originate internally or externally. The definition
of smart materials has been expanded to materials that receive, transmit, or process a stimulus
and respond by producing a useful effect that may include a signal that the materials are acting
upon it. Some of the stimuli that may act upon these materials are strain, stress, temperature,
chemicals (including pH stimuli), electric field, magnetic field, hydrostatic pressure, different
types of radiation, and other forms of stimuli
Smart materials
Smart materials, also called intelligent or responsive materials, are designed materials that
have one or more properties that can be significantly changed in a controlled fashion by
external stimuli, such as stress, moisture, electric or magnetic fields, light, temperature, pH, or
chemical compounds.
The several external stimulus to which the smart materials sensitive are:
• Stress
• Temperature
• Moisture
• pH
• Electric Fields
• Magnetic Fields
1. Piezoelectric Materials
2. Shape Memory Alloys
3. Magnetostrictive Materials
4. Electrostrictive materials
Piezoelectric Materials
• The word originates from the Greek word “piezein”, which means “to press”.
Discovered in 1880 by Pierre Curie in quartz crystals
• Piezoelectrics are materials that can create electricity when subjected to a mechanical
stress.
• They will also work in reverse, generating a strain by the application of an electric
field.
• Piezoelectric effect: When subjected to an electric charge or a variation in voltage,
piezoelectric material will undergo some mechanical change, and vice versa. These
events are called the direct and converse effects.
All piezoelectric materials are non-conductive in order for the piezoelectric effect to occur and
work. They can be separated into two groups: crystals and ceramics.
Working Principle
Piezoelectric effect
Piezoelectric effect is the ability of certain materials to generate an electric charge in response
to applied mechanical stress
Using the inverse piezoelectric effect can help develop devices that generate and produce
acoustic sound waves. Examples of piezoelectric acoustic devices are speakers (commonly
found in handheld devices) or buzzers. The advantage of having such speakers is that they are
very thin, which makes them useful in a range of phones. Even medical ultrasound and sonar
transducers use reverse piezoelectric effect. Non-acoustic inverse piezoelectric devices include
motors and actuators.
Electrostrictive Materials:
This material has the same properties as piezoelectric material, but the mechanical change is
proportional to the square of the electric field. This characteristic will always produce
displacements in the same direction.
Electrostrictive materials are materials that exhibit a quadratic relationship between mechanical
stress and an applied electric polarization (Fig). Electrostriction can occur in any material.
Whenever an electric field is applied, the induced charges in the material attract each other
resulting in a compressive force. This attraction is independent of the sign of the electric field.
The strain in the material lies along the axis of the induced polarization, which is preferably
the direction of the applied electric field. Electrostriction is a small effect and, in contrast to
piezoelectric materials, electrostrictive materials show a large effect near the Curie
temperature, especially for ferroelectric substances, such as members of the perovskite family.
Examples: Lead Lanthanum Zirconate Titanate (PLZT); Lead Magnesium Niobate (PMN).
Electrostriction is used in actuators for accurate and fine positioning. Electrostrictive translators
are less stable than piezoelectric devices with greater sensitivity to temperature.
Magnetostrictive materials:
Magnetostrictive materials are similar to piezoelectric and electrostrictive materials except the
change in shape is related to a magnetic field rather than an electrical field.
Magnetostrictive materials convert magnetic to mechanical energy or vice versa. The
magnetostrictive effect was first observed in 1842 by James Joule who noticed that a sample
of nickel exhibited a change in length when it was magnetised. The other ferromagnetic
elements (cobalt and iron) were also found to demonstrate the effect as were alloys of these
materials. During the 1960s terbium and dysprosium were also found to be magnetostrictive
but only at low temperatures which limited their use, despite the fact that the size change was
many times greater than that of nickel. The original observation of the magnetostrictive effect
became known as the Joule effect, but other effects have also been observed. The Villari effect
is the opposite of the Joule effect, that is applying a stress to the material causes a change in its
magnetization.
Working Principle
When subjected to a magnetic field, and vice versa (direct and converse effects), this material
will undergo an induced mechanical strain. Consequently, it can be used as sensors and/or
actuators.
Magnetic materials contain domains which can be likened to tiny magnets within the material.
When an external magnetic field is applied the domains rotate to align with this field and this
results in a shape change as shown in Figure 6. Conversely if the material is squashed or
stretched by means of an external force the domains are forced to move and this causes a change
in the magnetisation.
Examples: Materials that have shown a response to a magnetic stimuli are primarily inorganic:
alloys of iron, nickel, and cobalt doped with rare earths.
The most common magnetostrictive material today is called TERFENOL-D (terbium (TER),
iron (FE), Naval Ordanance Laboratory (NOL) and dysprosium (D)). This alloy of terbium,
iron and dysprosium shows a large magnetostrictive effect and is used in transducers and
actuators.
Applications:
• Magnetostrictive materials can be used as both actuators (where a magnetic field is applied
to cause a shape change) and sensors (which convert a movement into a magnetic field).
• Early applications of magnetostrictive materials included telephone receivers,
hydrophones, oscillators and scanning sonar.
• The development of alloys with better properties led to the use of these materials in a wide
variety of applications. Ultrasonic magnetostrictive transducers have been used in
ultrasonic cleaners and surgical tools. Other applications include hearing aids, razorblade
sharpeners, linear motors, damping systems, positioning equipment, and sonar
Shape Memory Effect – unique ability of materials to be severely deformed and then return
to their original shape through stimulus
SME occurs due to the change in the crystalline structure of materials.
Working Principle
• SMAs have two stable phases are:
• Martensite: Low temperature phase, relatively weak
• Austenite: High temperature phase, relatively strong
• Martensite to Austenite transformation occurs by heating
• Austenite to Martensite occurs by cooling.
• A phase transformation which occurs between these two phases upon heating/cooling
is the basis for unique properties of SMAs.
When subjected to a thermal field, this material will undergo phase transformations which will
produce shape changes. It deforms to its ‘martensitic’ condition with low temperature, and
regains its original shape in its ‘austenite’ condition when heated (high temperature).
anchors for attaching tendons to bones, stents for cardiac arteries, eyeglass frames, and
antiscalding valves in water faucets and showers
1) Aircraft
Alloys can be used to create flexible wings in aircrafts using Shape Memory wires.
2) Automotive
To reduces engine noise, some designers installs chevrons onto engines to mix the flow of
exhaust gases and reduces engine noise.
3) Robotics
Muscle Wires: SMAs are very good at mimicking human muscles and tendons so they can be
used to create humanlike movements in robots.
4) Civil Structures
SMAs find a variety of applications in civil structures such as bridges and buildings. One such
application is Intelligent Reinforced Concrete (IRC), which incorporates SMA wires embedded
within the concrete.
5) Piping
The first consumer commercial application was a shape-memory coupling for piping, e.g. oil
line pipes for industrial applications, water pipes.
6) Medicine
Stent- A reinforced grafts for vascular application to replace or repair damaged arteries (25mm
diameter)
Unit V: PHOTOCHEMISTRY
Introduction:
Photochemical reactions occur all around us, being an important feature of many of the
chemical processes occurring in living systems and in the environment. The power and
versatility of photochemistry is becoming increasingly important in improving the quality of
our lives, through health care, energy production and the search for ‘ green ’ solutions to some
of the problems of the modern world. Many industrial and technological processes rely on
applications of photochemistry, and the development of many new devices has been made
possible by spin - off from photochemical research.
Photochemistry is the study of the chemical reactions and physical changes that result
from interactions between matter and visible or ultraviolet light.
Photochemistry:
The branch of chemistry which deals with the absorption of light radiations and its effect
(physical or chemical) on the substance is known as photochemistry.
Photochemistry is concerned with reactions which are initiated by electronically excited
molecules. The light radiations which are important from the photochemistry point of view are
those of visible and ultra-violet regions, i.e., those having wavelength between 2000 A 0 to 8000
A0. It is for this reason, photochemistry has made large contributions to the fundamental and
applied sciences.
Laws of Photochemistry:
Photochemistry has two basics laws, which describe the condition and efficiency of photo
absorption.
Grotthuss–Draper law:
• The first law of photochemistry called as Grotthuss-Draper law.
• This law states that radiation must be absorbed by the compounds in order for a
photochemical reaction to happen.
•
Stark-Einstein law:
• The second law of photochemistry called as the Stark-Einstein law.
• This law states that for each photon of radiation absorbed by a chemical system, no
more than one molecule is activated for a photochemical reaction.
Explanation:
A molecule acquire energy by absorbing photon as,
A + hυ ---------> A*
E = hυ
Where υ = frequency of absorbing photon. h = plank’s constant = 6.624 × 10–34 J.s The
energy of 1 mol photon (ie. Einstein) is given by, E = N.h.υ
𝑵.𝒉.𝑪
But, υ = C/λ E=
𝛌
A mole of photon can excite a mole of molecule. But if electromagnetic radiations are extremely
intense, molecule may absorb two or more photons.
A + 2 hυ ---------> A*
The Beer–Lambert law, also known as Beer’s law, the Lambert–Beer law relates
the attenuation of light to the properties of the material through which the light is travelling.
When a monochromatic light of initial intensity Io passes through a solution in a transparent
vessel, some of the light is absorbed so that the intensity of the transmitted light I is less than
Io .There is some loss of light intensity from scattering by particles in the solution and reflection
at the interfaces, but mainly from absorption by the solution.
The relationship between I and Io depends on the path length of the absorbing medium, l or x,
and the concentration of the absorbing solution, c. These factors are related in the laws of
Lambert and Beer.
Lambert’s Law:
When a monochromatic radiation is passed through a homogeneous absorbing
medium, the rate of decrease in the intensity of radiation with thickness of absorbing medium
is directly proportional to the intensity of the incident radiation.
−dI −dI
αI ie = k. I
dx dx
dI
➔ = −k. dx
I
−dI −dI
α I. c. ie. = k′. I. c
dx dx
dI
➔ = −k′ . c. d
I
On integrating equation between respective limits,
I
log10 = −ε. c. x
Io
𝑰𝒐
A= = 𝜺𝒄𝒙
𝑰
The units of e require some explanation here as they are generally expressed as non-SI units
for historic reasons, having been used in spectroscopy for many years.
In the secondary reaction, the excited molecules react further to give the product of higher
quantum yield.
A*→B
All photochemical reactions take place in two steps. In the first step, the reacting molecules are
activated by absorption of light. In the second step, the activated molecules undergo a
photochemical change.
Examples:
Decomposition of HI: In the primary reaction, one HI molecule absorbs a photon and
dissociated to produce one H and one I. This is followed by the second reaction as shown below:
HI + h → H+ I............................Primary reaction
H + HI → H2 +I
I + I→ I2 ..................................Secondary reaction
The overall reaction shows that the two HI are decomposed for one photon (h).
Formation of HCl: In the primary step, one Cl2 molecule absorbs a photon and discussed into
two Cl atoms. This is followed by the secondary reaction as shown below:
Cl + H2 → HCl + H
Photosensitization: The foreign substance absorbs the radiation and transfers the absorbed
energy to the reactants is called a photosensitizer. This process is called photosensitized reaction
(or) photosensitization. Examples,
Examples:
A) Dissociation of Hydrogen: UV light does not dissociate H2 molecule, because the molecule
is unable to absorb the radiation. But, if a small amount of mercury vapour is added, dissociation
of hydrogen takes place. Here Hg acts as photosensitizer.
Hg + hυ Hg*
Hg* + H2 Hg + 2H
hυ; chlorophyll
6CO2 + 6 H2O C6H12O6 + 6O2
Photophysical Processes
Generally atoms or molecules go to excited state by the absorption of suitable radiation. If the
absorbed radiation is not used to cause a chemical reaction, it will be re-emitted as light of
longer wavelength. This process is called as photophysical process.
These are processes in which a substance absorbs light and emits it without undergoing any
chemical change. These processes are again classified into three types depending upon the
nature of absorbed light and the manner in which it is emitted.
Fluorescence:
The phenomenon in which a substance absorbs light and emits a part of it instantaneously,
usually at a different wavelength is called fluorescence and the substance itself is called
fluorescent. Fluorescence stops as soon as light is cut off.
The phenomenon of fluorescence is explained on the basis of the fact that absorption of light
energy causes excitation of the electrons of the atoms of molecules of the substance. These
excited electrons immediately jump back to the lower level emitting a part of absorbed light in
the form of radiations of different wavelengths. Usually the emitted radiation has greater
wavelength than that of the absorbed light. This is due to the fact that the absorbed energy raises
the electron to a sufficiently higher level but the return of the excited electron to the original
level takes place in steps, through the intermediate levels. The energy thus produced in every
jump is smaller and hence the wavelength of the light emitted is larger than that of the absorbed
light.
Mechanism of Fluorescence
However in some cases (eg: mercury vapours) the emitted light has the same wavelength as that
of the absorbed light. This phenomenon is called resonance fluorescence. Further in certain
cases, light of shorter wavelength (i.e., of higher energy) is emitted. This is explained by
suggesting that the emitted light contains, in addition to the absorbed light, some energy is
already present in the system before absorption.
If a mixture is present i.e., it mercury vapours are mixed with the vapours of silver, thallium
lead or zinc, which do not absorb at the wavelength of mercury vapours, a part of the excitation
energy from mercury atoms gets transferred to the atoms of the foreign substances (Silver,
thallium, lead or zinc). These are then raised to higher energy states and emit, radiation when
they return to their lower energy states. This is termed as sensitized fluorescence.
On the other hand the intensity of fluorescent radiation is diminished ifa photo chemically
excited atom collides with another atom. This is known as quenching of fluorescence and is
because of the transfer of energy from the excited atom to the colliding atoms.
Applications of Fluorescence
Phosphorescence:
The phenomenon in which a substance absorbs light and emits it for some time even after the
external light is cut off is called phosphorescence and the substances exhibiting this
phenomenon are called phosphorescent. Thus phosphorescence may be regarded as slow or
delayed fluorescence. This phenomenon is observed mainly in solids because in solids,
molecules are tightly packed and have least freedom of motion, and thus the excited electrons
keep on jumping back slowly for quite some time.
The mechanism of phosphorescence is similar to fluorescence except that the electrons are
trapped in metastable excited state called triplet state with low probability of direct transition
to the lower level, giving rise to a slow emission of radiation. In this phenomenon the emission
of light of different wavelengths continues even after the source of light radiation has been
cutoff.
Sulphides of zinc and alkaline earth metals containing traces of heavy metal sulphide are best
examples of phosphorescent substances. Such mixtures are generally used for luminous paints,
for painting watch dials, electric switches etc. Further the fluorescent substances become
phosphorescent when fixed by suitable methods i.e., by fusion with other substances. For
example, many dyes which show fluorescence, when dissolved in fused boric acid or glycerol
followed by cooling, become phosphorescent.
Phosphorescence is rarely observed in gases, and almost never observed at room temperature.
Applications of Phosphorescence:
Phosphorescence finds applications in biology and medicine similar to that of fluorescence.
Some interesting applications are as follows.
One can carry out the determination of aspirin (acetyl salicylic acid) in blood serum with high
sensitivity by phosphorimetry at liquid nitrogen temperatures.
i) When the spins are paired (↑↓), the clockwise orientation of one electron is cancelled by
the anticlockwise orientation of other electron. Thus,
S = s1 + s2 = (1/2) – (1/2) = 0
2S + 1 = 1, ie., spin multiplicity is 1. The molecule is in the singlet ground state.
ii) On absorption of a suitable energy, one of the paired electrons goes to a higher energy
level. The spin orientation of the two electrons may be either
a) Parallel (↑↑), then S= s1+s2 = (1/2)+(1/2) = 1, 2S +1= 3, ie., spin multiplicity is 3. The
molecule is in the triplet (T) excited state.
When a molecule absorbs light radiation, the electron may jump from S0 to S1, S2 (or) S3 singlet
excited state depending upon the energy of the light radiation as shown in Jablonski diagram.
For each singlet excited state there is a corresponding triplet excited state, ie.
Types of Transitions:
Absorbance
The first transition in the Jablonski diagrams is the absorbance of a photon of a particular energy
by the molecule of interest. Absorbance is the method by which an electron is excited from a
lower energy level to a higher energy level.
The excited species can return to the ground state by losing all of its excess energy by any one
of the following absorptions
1. Non-radiative Process
2. Radiative Process
Non-radiative transition: It does not involve the emission of any radiations, so these are also
known as non-radiative or radiation less transitions. It involves transition from, S2 → S1 or S3
→ S1 or T2 → T1 or T3 → T1. It only involves emission of heat. Non-radiative transitions
involve the following two transitions.
a) Internal Conversion (IC): These transitions involve the return of the activated molecule
from the higher excited states to the first excited states, ie. It involves transition from, S3 →
S2 or S2 → S1 Or T3 → T2 or T2 → T1 . In this process energy loss in the form of heat. It
occurs in less than 10-11second.
b) Intersystem Crossing (ISC): The molecule may also lose energy by another process called
inter system crossing (ISC). These transitions involve the return of the activated molecules
from the states of different spins ie. Different multiplicity ie., S2→ T2; S1 → T1. These
transitions are forbidden, occurs relatively at slow rates.
Radiative transition: It involves the return of activated molecules from the singlet excited state
S1 and triplet state T1 to the ground state S0. These transitions are accompanied by the emission
of radiations. It involves transition from S1→ S0 or T1→ T0. Thus, radiative transitions involve
the following two radiations.
Fluorescence The emission of radiation due to the transition from singlet excited state S 1 to
ground state S0 is called fluorescence (S1 → S0). This transition is allowed transition and occurs
in about 10-8second.
Phosphorescence The emission of radiation due to the transition from the triplet excited state
T1 to the ground state S0 is called phosphorescence (T1 → S0). This transition is slow and
forbidden transition. In phosphorescence even after incident light radiation is cut off there is
emission of light for some time. It is also called slow Fluorescence. The substance which shows
Phosphorescence is called fluorescent substance. The name Phosphorescence is derived from
phosphorous which glows in dark.