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HW 2

This document contains 19 multiple choice and calculation questions about various aspects of rolling processes including: 1) The four basic bulk deformation processes and ways to reduce force in flat rolling. 2) Parameters that determine maximum possible draft in rolling such as coefficient of friction and roll radius. 3) Stress parameters used to compute forces in cold rolling. 4) Calculations for rolling operations including draft, speed, power required. 5) Causes of residual stresses and ways to reduce them, how friction occurs between rolls and workpiece, and reasons for trends in rolling processes.

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27 views2 pages

HW 2

This document contains 19 multiple choice and calculation questions about various aspects of rolling processes including: 1) The four basic bulk deformation processes and ways to reduce force in flat rolling. 2) Parameters that determine maximum possible draft in rolling such as coefficient of friction and roll radius. 3) Stress parameters used to compute forces in cold rolling. 4) Calculations for rolling operations including draft, speed, power required. 5) Causes of residual stresses and ways to reduce them, how friction occurs between rolls and workpiece, and reasons for trends in rolling processes.

Uploaded by

kmwmjbrn8y
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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HW-2

Q1: Name the four basic bulk deformation processes.


Q2: Identify some of the ways in which force in flat rolling can be reduced.

Q3: The starting workpiece in steel hot rolling of plate and sheet stock is which of the
following: (a) bar stock, (b) billet, (c) bloom, (d) slab, or (e) wire stock?

Q4: The maximum possible draft in a rolling operation depends on which of the
following parameters: (a) coefficient of friction between roll and w.p. and roll radius,
(b) roll velocity, (c) original w.p. thickness, (d) strain, and (e) strength coefficient of
the work metal?

Q5: Which of the following stress or strength parameters is used in the computation
of cold rolling force: (a) average flow stress, (b) compression strength, (c) final flow
stress, (d) tensile strength, or (e) yield strength?

Q6: A 42.0-mm-thick plate made of low carbon steel is to be reduced to 34.0 mm in


one pass in a rolling operation. As the thickness is reduced, the plate widens by 4%
(wf=1.04wo). The entrance speed of the plate (vo) is 15.0 m/min. The roll radius is 325
mm and the rotational speed is 8.0 rev/min. Determine (a) the minimum required
coefficient of friction that would make this rolling operation possible, (b) exit
velocity of the plate (vf), and (c) forward slip.

Q7: A hot rolling mill has rolls of diameter = 24 in. It can exert a maximum force =
400,000 lb. The mill has a maximum horsepower = 100 hp. It is desired to reduce a
1.5-in thick plate (to) by the maximum possible draft in one pass. The starting plate is
10 in wide (wo=wf). In the heated condition, the work material has a strength
coefficient (K) = 20,000 lb/in2 and a strain-hardening exponent (n) = zero. Determine
(a) maximum possible draft, (b) true strain, and (c) maximum speed of the rolls in
rpm (N) and ft/min (vr).
Hint: (1) dmax = d , (2) use the average flow stress in the calculations.
1hp=396000 (in-Ib/min)
1ft=12in

Q8: A single-pass rolling operation reduces a 20 mm thick plate to 18 mm. The


starting plate is 200 mm wide (wo=wf). Roll radius = 250 mm and rotational speed =
12 rev/min. The work material has a strength coefficient = 600 MPa, a strain-
hardening exponent = 0.22 and a coefficient of friction = 0.11. Determine (a) is this
rolling process feasible? If so, then calculate (b) roll force, (c) roll torque, and (d)
power required for this operation.
Q9: A series of cold rolling operations are to be used to reduce the thickness of a
plate from 50 mm down to 25 mm. Roll diameter = 700 mm and coefficient of
friction between rolls and w.p. = 0.15. The specification is that the draft is to be equal
on each pass. Determine (a) number of passes required, and (b) draft for each pass.

Q10: for the flat rolling process, show that:

1- Maximum Possible Draft: 𝒅𝒎𝒂𝒙 = 𝝁𝟐 𝑹


2- Contact length: 𝐋 = √𝐑𝐝

Q11: How the detrimental effects of residual tensile stresses can be reduced?

Q12: How can slipping and friction occur between rolls and w.p. in rolling processes?

Q13: Why Ff left > Ff right always and location of the neutral point should be toward the
exit zone?

Q14: What are the main reasons to arise the residual stresses?

Q15: Why the surface finish of w.p. in cold rolling is better than in hot rolling?

Q16: Why the w.p. in cold rolling is strengthened?

Q17: In hot rolling, what are the consequences of sticking if occurred?

Q18: In rolling processes, at any condition it can be consider that the increase in width
of w.p. is not important?

Q19: Why the volume rate of w.p. flow is constant through the rolling processes?

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