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Control Plan 1st Edition - Analysis

The document summarizes the key changes in the new 1st edition of the AIAG Control Plan standard. It includes new chapters on control plan phases, requirements, development, effective use and appendices with examples and reference materials. Some new aspects include a safe launch control plan, special and pass-through characteristics, software for control plan development, layered process audits and automating control plan generation from FMEAs.

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Yassin Serhani
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
6K views

Control Plan 1st Edition - Analysis

The document summarizes the key changes in the new 1st edition of the AIAG Control Plan standard. It includes new chapters on control plan phases, requirements, development, effective use and appendices with examples and reference materials. Some new aspects include a safe launch control plan, special and pass-through characteristics, software for control plan development, layered process audits and automating control plan generation from FMEAs.

Uploaded by

Yassin Serhani
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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NEW

Control Plan (AIAG 1st Edition)


Control Plan Phases

Concept Program Design Model /


Approval Pilot Launch
Initiation / Approval Prototyp

Planning

Product Design and Development

Process Design and Development

Product and Process Validation

Production

Prototyp CP Pre-Launch CP

Control Plan Phases Safe-Launch CP (NEW)

Production CP

© Smart Quality Solution Revision 0 •1


NEW
Control Plan (AIAG 1st Edition)
Control Plan Form Fields
Safe-Launch CP (NEW)

Owner / Responsibility
of Reaction Plan

© Smart Quality Solution Revision 0 •2


NEW
Control Plan (AIAG 1st Edition)
Chapter 1: Control Plan Requirements and Guidelines
Chapter 1:
1. Control Plan Format (Update)
2. Special Characteristics
3. Pass-Through Characteristics (PTC) (NEW)
4. Error-Proofing Confirmation
5. Families of Control Plans
6. Interdependent Process and/or Control Plans
7. Rework and Repair Processes
8. Reaction Plan Details
9. 100% Visual Inspection
10. Black Box Processes (NEW)
11. Non-Design Responsible Organizations
12. Directed Supply (NEW)
13. Use of Software to Develop Manage Control Plans (NEW)

© Smart Quality Solution Revision 0 •3


NEW
Control Plan (AIAG 1st Edition)
Chapter 2: Control Plan Development
Chapter 2:
1. Getting Started
2. Timing and Coordination between APQP and CP Teams
3. Inputs
4. Outputs
5. Form Fields (Update)

© Smart Quality Solution Revision 0 •4


NEW
Control Plan (AIAG 1st Edition)
Chapter 3: Control Plan Phases
Chapter 3:
1. Prototype Control Plan
2. Pre-Launch Control Plan
3. Save-Launch Control Plan (NEW)
4. Production Control Plan

© Smart Quality Solution Revision 0 •5


NEW
Control Plan (AIAG 1st Edition)
Chapter 4: Effective Use of Control Plan
Chapter 4:
1. Reverse PFMEA (NEW)
2. Using Software to Develop and Manage Control Plans and
Related Documents (NEW)
3. Layered Process Audits as Control Plan Verification (NEW)
4. Control Plans in Highly Automated Processes (NEW)
5. Using Family and Foundation FMEAs (NEW)
6. Control of Storage and Handling Related Risk (NEW)
7. Abnormality Management in Relation to Control Plans (NEW)

© Smart Quality Solution Revision 0 •6


NEW
Control Plan (AIAG 1st Edition)
Appendix A

• A-1 General Example


• A-2 Process Dependent Examples

Appendix B

• B-1 Control Plan Form


• B-2 Control Plan Checklist
• B-3 Special Characteristic Worksheet

© Smart Quality Solution Revision 0 •7


NEW
Control Plan (AIAG 1st Edition)

Appendix C – Reference Material


Appendix D – Sector Specific Guidance
Appendix E – Glossary
Appendix F – Index

© Smart Quality Solution Revision 0 •8


Excel - smart FMEA /CP software
professional
smart FMEA software Figure 1:
Automated creation of the
FMEA in the VDA|AIAG form

Figure 2:
Automated generation of the
Control Plan (AIAG 2024) 
- based on the FMEA

Figure 3:
Automated generation of the
ISHIKAWA analysis
- based on the FMEA

Figure 5: Figure 4:
Automated generation of the dashboard Automated generation of the
structure tree
- based on the FMEA

© Smart Quality Solution Revision 0 •9

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