892E LC
Excavator
Repair
TECHNICAL MANUAL
892E LC Excavator Repair
TM1542 28MAR02 (ENGLISH)
For complete service information also see:
892E LC Excavator Operation and Tests . . . TM1541
6076 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . CTM42
Alternators and Starting Motors . . . . . . . . . . CTM77
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Introduction
Foreword
This manual is written for an experienced technician. Information is organized in groups for the various
Essential tools required in performing certain service components requiring service instruction. At the
work are identified in this manual and are beginning of each group are summary listings of all
recommended for use. applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
Live with safety: Read the safety messages in the specifications, wear tolerances, and torque values.
introduction of this manual and the cautions presented
throughout the text of the manual. Technical Manuals are concise guides for specific
machines. They are on-the-job guides containing only
the vital information needed for diagnosis, analysis,
This is the safety-alert symbol. When you see this
testing, and repair.
symbol on the machine or in this manual, be alert to
the potential for personal injury.
Fundamental service information is available from
other sources covering basic theory of operation,
Technical manuals are divided in two parts: repair and
fundamentals of troubleshooting, general maintenance,
operation and tests. Repair sections tell how to repair
and basic type of failures and their causes.
the components. Operation and tests sections help you
identify the majority of routine failures quickly.
DX,TMIFC –19–29SEP98–1/1
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Introduction
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Introduction
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Contents
00
SECTION 00—General Information SECTION 33—Excavator
Group 0001—Safety Group 3302—Bucket
Group 0002—General Specifications Group 3340—Frames
Group 0003—Torque Values Group 3360—Hydraulic System
Group 0004—Fuels And Lubricants
01
SECTION 43—Swing Or Pivoting System
SECTION 01—Tracks Group 4350—Mechanical Drive Elements
Group 0130—Track System Group 4360—Hydraulic System
SECTION 99—Dealer Fabricated Tools
SECTION 02—Axles And Suspension Systems
Group 9900—Dealer Fabricated Tools 02
Group 0250—Axle Shaft, Bearings, And Reduction
Gears
Group 0260—Hydraulic System
SECTION 04—Engine
Group 0400—Removal And Installation 04
SECTION 05—Engine Auxiliary Systems
Group 0505—Cold Weather Starting Aids
Group 0510—Cooling System
Group 0515—Speed Controls 05
Group 0520—Intake System
Group 0560—External Fuel Supply Systems
SECTION 08—Splitter Drive
Group 0851—Gears, Shafts, And Bearings
08
SECTION 16—Electrical System
Group 1671—Batteries, Support, And Cables
Group 1672—Alternator, Regulator, And Charging
System Wiring
Group 1674—Wiring Harness And Switches 16
Group 1675—System Controls
Group 1676—Instruments And Indicators
SECTION 17—Frame Or Supporting Structure
Group 1740—Frame Installation 17
Group 1749—Chassis Weights
SECTION 18—Operator’s Station
Group 1800—Removal And Installation
Group 1810—Operator Enclosure 18
Group 1821—Seat And Seat Belt
Group 1830—Heating And Air Conditioning
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice. 33
COPYRIGHT 2002
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
Previous Editions
Copyright 1996, 1994,1993
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04
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17
18
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Contents
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INDX
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00
Section 00
General Information
Contents
Page
Group 0001—Safety . . . . . . . . . . . . . . . . . .00-0001-1
Group 0002—General Specifications
892E LC . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0002-1
892E LC Drain And Refill Capacities. . . . . . .00-0002-2
Group 0003—Torque Values
Unified Inch Bolt and Cap Screw Torque
Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0003-1
Metric Bolt and Cap Screw Torque
Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0003-2
Additional Metric Cap Screw Torque
Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0003-3
Service Recommendations for O-Ring
Boss Fittings . . . . . . . . . . . . . . . . . . . . . . .00-0003-4
Service Recommendations for Flat Face
O-Ring Seal Fittings. . . . . . . . . . . . . . . . . .00-0003-6
Service Recommendations for 37° Flare
and 30° Cone Seat Connectors . . . . . . . . .00-0003-7
Service Recommendations For Flared
Connections—Straight or Tapered
Threads . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0003-8
Service Recommendations For Inch
Series Four Bolt Flange Fittings. . . . . . . . .00-0003-9
Service Recommendations for Metric
Series Four Bolt Flange Fitting . . . . . . . .00-0003-10
Group 0004—Fuels And Lubricants
Fuel Specifications . . . . . . . . . . . . . . . . . . . .00-0004-1
Low Sulfur Diesel Fuel Conditioner . . . . . . . .00-0004-1
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-2
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-3
Swing Gearbox, Propel Gearbox And Pump
Gearbox Oils . . . . . . . . . . . . . . . . . . . . . . .00-0004-4
Track Roller, Front Idler, And Carrier
Roller Oil . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-4
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-0004-5
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . .00-0004-6
Lubricant Storage . . . . . . . . . . . . . . . . . . . . .00-0004-6
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