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Conrod

This document provides specifications for connecting rods used in 3500 generator set engines, including part numbers, dimensions, and installation instructions. It lists 12 part numbers for connecting rods, with serial number ranges for each. It also includes two illustrations showing dimensions for installing the connecting rod bushing and piston pin. Tightening instructions are provided for installing the connecting rod bolts.

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Irwanto Manaf
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45 views

Conrod

This document provides specifications for connecting rods used in 3500 generator set engines, including part numbers, dimensions, and installation instructions. It lists 12 part numbers for connecting rods, with serial number ranges for each. It also includes two illustrations showing dimensions for installing the connecting rod bushing and piston pin. Tightening instructions are provided for installing the connecting rod bolts.

Uploaded by

Irwanto Manaf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Previous Screen

Welcome: j210hp9
Product: GENERATOR SET
Model: 3516 GENERATOR SET YAS00350
Configuration: 3516 Generator Set YAS00001-UP

Specifications
3500 Generator Set Engines
Media Number -RENR5052-05 Publication Date -01/04/2013 Date Updated -18/04/2013

i07729675

Connecting Rod
SMCS - 1218

Part Number - 144-0275


S/N - ZAF1-UP

Part Number - 144-0275


S/N - YAK1-UP

Part Number - 144-0275


S/N - YBS1-UP

Part Number - 144-0725


S/N - JM21-UP

Part Number - 144-0275


S/N - YAL1-UP

Part Number - 144-0275


S/N - ZAL1-UP

Part Number - 144-0275


S/N - YAS1-UP

Part Number - 144-0275


S/N - YAX1-UP

Part Number - 144-0275


S/N - YBA1-UP

Part Number - 144-0275


S/N - JCW1-UP

Part Number - 144-0725


S/N - ZAB1-UP

Part Number - 144-0725


S/N - JCG1-UP
Part Number - 144-0275
S/N - ZBL1-UP

Illustration 1 g06413299
Illustration 2 g06412885
Section A-A
Tightening sequence

Table 1
Item Qty Part Specification Description
Angle above the centerline on either side of the bearing joint for the sleeve bearing
D1 - -
for the piston pin is 10 degrees.

The connecting rod may be heated from 175 to 260 °C (347 to 500 °F) for the
D2 - - installation of the bushing for the piston pin. Minimum length for heating the
connecting rod is 105 mm (4.1 inch). Do not use a torch to heat the connecting rod.
Thoroughly lubricate the piston pin with clean engine oil prior to assembly of the
piston and the connecting rod.
118-
Bore in the bushing for the piston pin after installation of the bushing is
D3 1 1655
70.000 ± 0.008 mm (2.7559 ± 0.0003 inch).
Bushing
Bore in the connecting rod for the bushing is 75.760 ± 0.015 mm
(2.9827 ± 0.0006 inch).
D4 - - Distance between the center of the bearings is 380 mm (14.961 inch).

7N-2043 Protrusion of the dowel from the connecting rod cap is 4.0 ± 0.5 mm
D5 1
Dowel (0.16 ± 0.02 inch).

Bore in the connecting rod for the bearing for the crankshaft connecting rod journal
D6 - - after applying final torque to the connecting rod bolts is 143.028 ± 0.015 mm
(5.6310 ± 0.0006 inch).

Etch the cylinder number on the connecting rod and the cap in this location. Mark
1 - - the connecting rod and the cap with numbers. Mark the numbers on the same side
of the connecting rod as the bearing retainer notch.

2 - - Location pin for correct installation of connecting rod caps.


The chamfer side must be next to the crank pin thrust surface when the connecting
3 - -
rod and piston group is assembled in the engine.
4 4 7N-2405 Use the following procedure for tightening the connecting rod bolts:
Bolt Bolt 1 and bolt 2 must be on the same end of the connecting rod cap that has
bearing tabs and location pin (2).
1. Before assembly, apply Bel-Ray Molylube 67700 on the bolt threads, the bolt
shank, and the bolt seat.
2. Sequentially tighten the bolt 1 and bolt 2 to 90 ± 5 N·m (66 ± 4 lb ft).
3. Sequentially tighten the bolt 3 and bolt 4 to 90 ± 5 N·m (66 ± 4 lb ft).
4. Again, sequentially tighten the bolt 3 and bolt 4 to 90 ± 5 N·m (66 ± 4 lb ft).
5. Tighten each bolt for an additional 90 ± 5 degrees.
Side clearance between two connecting rods on the same new crankshaft pin is 0.850 ± 0.332 mm
(0.0335 ± 0.0131 inch).

Copyright 1993 - 2019 Caterpillar Inc. Mon Dec 09 2019 14:47:18 GMT+0800 (Central Indonesia Time)
All Rights Reserved.
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