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Series Series: Stainless Steel Cylinder

This document provides information about a stainless steel cylinder series for use in environments with water spray. It includes: - Details on two series, CJ5-S and CG5-S, with bore sizes from 10-100mm and seal material options of NBR or FKM rubber. - Features like an all stainless steel construction, special scraper to prevent water entry, and plugs on unused ports to prevent residue buildup. - Information on ordering, including mounting options, standard strokes, seal materials, auto switch types, and part numbers for mounting brackets and auto switches.

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0% found this document useful (0 votes)
41 views46 pages

Series Series: Stainless Steel Cylinder

This document provides information about a stainless steel cylinder series for use in environments with water spray. It includes: - Details on two series, CJ5-S and CG5-S, with bore sizes from 10-100mm and seal material options of NBR or FKM rubber. - Features like an all stainless steel construction, special scraper to prevent water entry, and plugs on unused ports to prevent residue buildup. - Information on ordering, including mounting options, standard strokes, seal materials, auto switch types, and part numbers for mounting brackets and auto switches.

Uploaded by

DHP
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CAT.

ES20-150 B

Stainless Steel Cylinder

Series CJ5-S/Series CG5-S


ø10, ø16 ø20, ø25, ø32, ø40, ø50, ø63, ø80,ø100

For use in environments with water spray such as food processing machines
Stainless Steel Cylinder

Series CJ5-S/Series CG5-S


ø10, ø16 ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100

Uses grease for food processing machines that meets FDA


(U.S. Food and Drug Administration) standards
The use of non-toxic additives allows confident use in equipment
for foods, beverages and medical products, etc.

Special scraper (standard)


prevents water from entering
the cylinder.
Relationship of liquid entry and sliding distance
Amount of liquid entry (g)

15 X

10 Standard cylinder

Stainless steel cylinder


5

0 50 100 150 200 250 300


Sliding distance (km)
Conditions
Working fluid …... Air
Pressure .………. 0.5MPa
Liquid .………….. Water-soluble coolant
Piston speed ….. 200mm/sec (60cpm)

Special scraper

Two types of seal material


NBR or FKM can be selected to
(Nitrile rubber) (Fluoro rubber) Can be disassembled (Series CG5-S)
accommodate the application. Replacement of seals promotes an extended
service life.
(Before disassembly, be sure to see the section
regarding maintenance under "Specific Product
Precautions" on page 32.)

Features 1
For use in environments with water
spray such as food processing machines
All stainless steel specification (external parts)
Stainless steel (SUS304) is used for external metal parts.
Corrosion resistance is improved even in environments with
exposure to water.

Exterior configuration reduces


residual liquid
• Electropolishing of mounting bracket
surfaces makes them smoother to
prevent build-up of liquids and foreign
matter.
• Plugs are provided for unused mounting
threads (Series CG5-S) to prevent
residue build-up in the threads.

Plug

Series Variations
Bore sizes (mm) Applicable
Series Seal materials
10 16 20 25 32 40 50 63 80 100 auto switches

Water resistant
CJ5-S D-H7BAL
NBR

FKM Water resistant


CG5-S D-G5BAL

Related Equipment
Water Resistant Air Cylinders P. 18
Speed Controller with One-touch Fittings/Stainless Steel Series AS-FG P. 20
One-touch Fittings/Stainless Steel Series KG P. 21
Miniature Fittings MS P. 25
Tubing T, TU P. 26
Floating Joint/Stainless Steel Type JS P. 27
Features 2
Stainless Steel Cylinder

Series
ø10, ø16
CJ5-S
How to Order

Bore size Standard stroke (mm)


10 10mm ø10 15, 30, 45, 60, 75, 100, 125, 150
16 16mm ø16 15, 30, 45, 60, 75, 100, 125, 150, 175, 200

Mounting
B Basic type
L Axial foot type
F Front flange type
D Double clevis type

Without Auto Switch CJ5 L 16 S R 60


With Auto Switch CDJ5 L 16 S R 60 H7BAL
With auto switch
(built-in magnet)
Number of
auto switches
Nil 2 pcs.
Stainless steel cylinder S 1 pc.
n "n" pcs.

Seal material Auto switch type/Band mount type


R NBR B Without auto switch (built-in magnet)
V FKM H7BAL D-H7BAL (water resistant)
Available only with band mount type.

Head cover port position


Nil Perpendicular to axis
R Axial direction

Auto switch specifications


Mounting bracket part numbers Refer to pages 15 through 17 for auto switch related items.

Mounting bracket
Bore size (mm) D-H7BAL (with indicator light)/Band mount type
10 16 Auto switch model D-H7BAL
Foot bracket CJ-L016SUS CJK-L016SUS Wiring type 2 wire
Flange bracket CJ-F016SUS CJK-F016SUS Output type —
T-bracket∗ CJ-T010SUS CJ-T016SUS Applicable load 24VDC Relay, PLC
∗ The T-bracket is applicable to the double clevis type (D). Power supply voltage —
Current consumption —
Auto switch mounting bracket part numbers
(band mount type) Load voltage 24VDC (10 to 28VDC)
Load current 5 to 40mA
Bore size Auto switch mounting
Note Internal voltage drop 4V or less
(mm) bracket number
Leakage current 0.8mA or less at 24VDC
10 BJ2-010S Includes stainless steel
mounting screws Actuated position ………..…… Red LED lights up
16 BJ2-016S Indicator light Optimum operating position … Green LED lights up
Use caution during operation as residue may collect on auto switches.
Grease pack for stainless steel cylinders/Part number: GR-R-010 (10g)

1
Stainless Steel Cylinder Series CJ5-S
Specifications

Action Double acting single rod


Fluid Air
Proof pressure 1.05MPa
Maximum operating pressure 0.7MPa
Minimum operating pressure 0.1MPa
Ambient and fluid temperature Without auto switch: –10 to 70°C, With auto switch: –10 to 60°C
Cushion Rubber bumper
Lubrication Not required (non-lube)
Thread tolerance JIS class 2
JIS symbol +1.0
Stroke length tolerance 0
Double acting/Single rod
Piston speed 50 to 750mm/s
ø10 0.035J
Allowable kinetic energy
ø16 0.090J
Mounting Basic type, Axial foot type, Front flange type, Double clevis type

Standard Strokes (mm)

Bore size Standard stroke


10 15, 30, 45, 60, 75, 100, 125, 150
16 15, 30, 45, 60, 75, 100, 125, 150, 175, 200

Mounting Types and Accessories

Axial foot Front flange Double


Mounting Basic type
type type clevis type∗
  
Standard

Mounting nut —
Rod end nut    
Clevis pin — — — 
Single knuckle joint    
Double knuckle joint (with pin)∗
Optional

   
T-bracket — — — 
Flat type    
Rod end cap
Round type    
∗ Pin and snap ring are packed together with double clevis and double knuckle joint.

Weights (g)
Bore size (mm) 10 16
Standard weight∗ 52 96
Additional weight per 15mm of stroke 4 6.5

Mounting Axial foot type 22 22


bracket Front flange type 16 16
weight ∗∗
Double clevis type (with pin) 6 16
∗ The mounting nut and rod end nut are included in the
basic weight.
∗∗ The mounting nut is not included with the double clevis
type.
Calculation (Example) CJ5L10SR-45
• Basic weight …................... 52 (ø10)
• Additional weight …........... 4/15mm stroke
• Cylinder stroke …............... 45mm
• Mounting bracket weight … 22 (axial foot type)
52 + 4/15 x 45 + 22 = 86g

2
Series CJ5-S
Construction (Cannot be disassembled)

Parts list
No. Description Material
1 Rod cover SUS304
2 Head cover SUS304
3 Cylinder tube SUS304
4 Piston rod SUS304
5 Mounting nut SUS304
6 Rod end nut SUS304
7 Label protector PET
CJ5SR NBR
8 Water resistant scraper
CJ5SV FKM

3
Stainless Steel Cylinder Series CJ5-S
Dimensions
R
Basic type (B)/CJ5BS V

øNDn8
Piping port M5 x 0.8 GA Piping port 2-M5 x 0.8 GB
NN
MM
B A
øC øC

øD
With head cover port in A F NA NB
axial position (R) BB H S + Stroke BA
Z + Stroke

(mm)

Bore size (mm) A BA BB CA CB D F GA GB H MM NN NA NB NDn8 S Z


0
10 15 15 12 17 14 4 8 8 5 28 M4 x 0.7 M10 x 1.0 12.5 9.5 10 –0.022 46 74
0
16 15 18 18 20 20 5 8 8 5 28 M5 x 0.8 M12 x 1.0 12.5 9.5 12 –0.027 47 75

R
Axial foot type (L)/CJ5LS V
A
øC
Rod cover side
F GA Piping port 2-M5 x 0.8 GB Cover surface
NN
Piping port M5 x 0.8 BA
MM
B
øC
øD

LY
LB
LH
LT

With head cover port in BB


axial position (R)
A X Y NA NB LX
H S + Stroke LZ
Z + Stroke

2-øLC
Mounting hole
(mm)

Bore size (mm) A BA BB CA CB D F GA GB H LB LC LH LT LX LY LZ MM NN NA NB S X Y Z

10 15 15 12 17 14 4 8 8 5 28 21.5 5.5 14 2.5 33 25 42 M4 x 0.7 M10 x 1.0 12.5 9.5 46 6 9 74


16 15 18 18 20 20 5 8 8 5 28 23 5.5 14 2.5 33 25 42 M5 x 0.8 M12 x 1.0 12.5 9.5 47 6 9 75

4
Series CJ5-S
Dimensions

Front flange type (F)/CJ5FS R


V
A
øC
Rod cover side
Piping port M5 x 0.8 GA Piping port 2-M5 x 0.8 GB Cover surface
BA NN
MM
B
øC

øD

FB
FY
2-øFC
With head cover port in
Mounting
axial position (R) BB FT hole
A F NA NB FX
H S + Stroke FZ
Z + Stroke

(mm)

Bore size (mm) A BA BB CA CB D F FB FC FT FX FY FZ GA GB H MM NN NA NB S Z

10 15 15 12 17 14 4 8 17.5 5.5 2.5 33 20 42 8 5 28 M4 x 0.7 M10 x 1.0 12.5 9.5 46 74


16 15 18 18 20 20 5 8 19 5.5 2.5 33 20 42 8 5 28 M5 x 0.8 M12 x 1.0 12.5 9.5 47 75

Double clevis type (D)/CJ5DS R


V

NB øCDH9 +0.030
0

GA Piping port 2-M5 x 0.8 GB Clevis pin (øCdd9 –0.030


–0.060 )

MM
B A
øC øC
øD

A NA
CX ++ 0.2
0.1 H S + Stroke U BA
BB Z + Stroke R
ZZ + Stroke

(mm)
CD CX
Bore size (mm) A BA BB CA CB (Cd) D GA GB H MM NA NB R S U Z ZZ

10 15 15 12 17 14 3.3 3.2 4 8 18 28 M4 x 0.7 12.5 22.5 5 46 8 82 87


16 15 18 18 20 20 5 6.5 5 8 23 28 M5 x 0.8 12.5 27.5 8 47 10 85 93
∗ Clevis pin and snap ring are packed together.

5
Stainless Steel Cylinder Series CJ5-S

Accessory Dimensions
Single knuckle joint Clevis pin Knuckle pin

MM øND hole H10 L L


t l t t l t
RR1 m m m m

øDd9

øDd9
NX –0.1 A1 U1
+0.2

ød

ød
–0.3 0

12 L₁ 7

Material: SUS304 Material: Pin and snap ring both SUS304 Material: Pin and snap ring both SUS304
Applicable Applicable Applicable
Snap
Part no. bore size A1 L1 MM NDH10 NX R1 U1 Part no. bore size Dd9 d L l m t ring Part no. bore size Dd9 d L l m t Snap
ring
(mm) (mm) (mm)
+0.048 –0.030
I-J010SUS 10 8 21 M4 x 0.7 3.3 0 3.1 8 9 CD-J010 10 3.3 –0.060 3 15.2 12.2 1.2 0.3 C type 3.2 CD-J010 10 3.3 –0.030
–0.060 3 15.2 12.2 1.2 0.3 C type 3.2
+0.048 –0.030 –0.030
I-J016SUS 16 8 25 M5 x 0.8 5 0 6.4 12 14 CD-Z015SUS 16 5 –0.060 4.8 22.7 18.3 1.5 0.7 C type 5 IY-J015SUS 16 5 –0.060 4.8 16.6 12.2 1.5 0.7 C type 5

Double knuckle joint Mounting nut Rod end nut


∗ Knuckle pin and snap ring are packed together. d
MM d
L øND hole H10
Shaft d9
RR1
C

C
+0.2 +0.2
NX 0 A1 U1 0
12 L1 7 B H
B H

Material: SUS304 Material: SUS304 Material: SUS304


Applicable Applicable Applicable
Part no. bore size A1 L L1 MM NDd9 Part no. bore size B C d H Part no. bore size B C d H
(mm) (mm) (mm)
–0.030
Y-J010SUS 10 8 15.2 21 M4 x 0.7 3.3 –0.060 SNJ-016SUS 10 14 16.2 M10 x 1.0 4 NTJ-010SUS 10 7 8.1 M4 x 0.7 3.2
–0.030
Y-J016SUS 16 11 16.6 21 M5 x 0.8 5 –0.060 SNKJ-016SUS 16 17 19.6 M12 x 1.0 4 NTJ-015SUS 16 8 9.2 M5 x 0.8 4

Part no. NDH10 NX R1 U1


+0.048
Y-J010SUS 3.3 0 3.2 8 10
+0.048
Y-J016SUS 5 0 6.5 12 10

T-bracket Rod end cap


Flat type/CJ-CF
Double clevis type cylinder A MM
4-øTC 7 TH
TU +0.2
øD
C

0
0.
TN –0.1
–0.3

5
12

N
5
0.
C

W L
TX
TV

TK

Round type/CJ-CR
øTDH10 A MM

TY TT
øD
C
0.

TW
5

RR
N
Material: SUS304 W L
Applicable
Part no. bore size TC TDH10 TH TK TN TT TU TV TW TX TY Material: POM
(mm)
+0.048 Part no. Applicable
CJ-T010SUS 10 4.5 3.3 0 29 18 3.1 2 9 40 22 32 12 bore size A D L MM N RW
+0.048 Flat type Round type (mm)
CJ-T016SUS 16 5.5 5 0 35 20 6.4 2.5 14 48 28 38 16
CJ-CF010 CJ-CR010 10 8 10 13 M4 x 0.7 6 10 8
CJ-CF016 CJ-CR016 16 10 12 15 M5 x 0.8 7 12 10

6
Stainless Steel Cylinder

Series
ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
CG5-S
How to Order

Without Auto Switch CG5 L N 25 TF S R 100


With Auto Switch CDG5 L N 25 TF S R 100 G5BAL
Number of
With auto switch auto switches
(built-in magnet) Nil 2 pcs.
S 1 pc.
n "n" pcs.
Mounting
Auto switch type/Band mount type
B Basic type
Nil Without auto switch (built-in magnet)
L Axial foot type
G5BAL D-G5BAL (water resistant)
F Front flange type
Auto switches are available in the band
G Rear flange type
mount type only.
E Integral clevis type
Cylinder stroke (mm)
Type Refer to the standard stroke table on page 8.

N Non-lube, rubber bumper Seal material


A Non-lube, air cushion R NBR
V FKM

Bore size Stainless steel cylinder


20 20mm 50 50mm Port thread type
25 25mm 63 63mm Rc
-
32 32mm 80 80mm NPT
TN
40 40mm 100 100mm G
TF
Bore size-Ø 20-25mm available in port thread M only for air
cushion execution.

Mounting bracket part numbers


Bore size (mm)
Mounting bracket
20 25 32 40 50 63 80 100
Axial foot Note 1) CG-L020SUS CG-L025SUS CG-L032SUS CG-L040SUS CG-L050SUS CG-L063SUS CG-L080SUS CG-L100SUS
Flange CG-F020SUS CG-F025SUS CG-F032SUS CG-F040SUS CG-F050SUS CG-F063SUS CG-F080SUS CG-F100SUS
Trunnion bracket Note 2) CG-E020SUS CG-E032SUS CG-E050SUS CG-E080SUS
Note 1) Order two foot brackets for each cylinder.
Note 2) Includes clevis pin and snap ring.

Auto switch mounting bracket part numbers Auto switch specifications


(band mount type) Refer to pages 15 through 17 for auto switch related items.
Auto switch Bore size (mm) D-G5BAL (With indicator light)/Band mount type
model 20 25 32 40 50 63 80 100 Auto switch model D-G5BAL
D-G5BAL NBA- NBA- BGS1 BAF BAF BAF BAF BAF Wiring type 2 wire
088S 106S -032S -04S -05S -06S -08S -10S Output type —
∗ Includes stainless steel mounting screws. Applicable load 24VDC relay, PLC
Power supply voltage —
Current consumption —
Load voltage 24VDC (10 to 28VDC)
Grease pack for stainless steel cylinders/Part number: GR-R-010 (10g)
Load current 5 to 40mA
Internal voltage drop 4V or less
Leakage current 0.8mA or less at 24VDC
Actuated position ……....… Red LED lights up
Indicator light
Optimum operating position … Green LED lights up
Use caution during operation as residue may collect on auto switches.

7
Stainless Steel Cylinder Series CG5-S
Specifications

Action Double acting single rod


Fluid Air
Proof pressure 1.5MPa
Maximum operating pressure 1.0MPa
Minimum operating pressure 0.05MPa
Ambient and fluid temperature Without auto switch: –10 to 70°C, With auto switch: –10 to 60°C
Cushion Rubber bumper, Air cushion
ø20 to ø63 50 to 1000mm/s
Piston speed
ø80, ø100 50 to 700mm/s
Thread tolerance JIS class 2
+1.4 +1.5
ø20 to ø63 to 1000 0 mm, to 1200 0 mm
Stroke length tolerance +1.4 +1.5
ø80, ø100 to 1000 0 mm, to 1500 0 mm

Basic type, Axial foot type, Front flange type,


Mounting
JIS symbol Rear flange type, Integral clevis type
Double acting/Single rod

Standard Strokes (mm)

Bore size Standard stroke Note 1) Long stroke


20 25, 50, 75, 100, 125, 150, 200 201 to 350
Minimum stroke 25 301 to 400
for mounting auto switches
32 301 to 450
Number of auto switches
Model 40 301 to 800
2 pcs. 1 pc. 25, 50, 75, 100, 125, 150, 200, 250, 300
D-G5BAL 15mm 10mm 50, 63 301 to 1200

Refer to page 15 for details. 80 301 to 1400


100 301 to 1500
Note 1) All non-standard strokes are produced upon receipt of order. (Spacers are not used on intermediate strokes.)

Accessories

Axial foot Front flange Rear flange Integral


Mounting Basic type
type type type clevis type
Standard Rod end nut     
Single knuckle joint     
Optional Double knuckle joint (with pin & snap ring)     
Trunnion bracket (with pin & snap ring) — — — — 

Weights (kg)

Bore size 20 25 32 40 50 63 80 100


Standard weight

Basic type 0.32 0.42 0.61 0.97 1.78 2.73 5.20 8.13
Axial foot type 0.40 0.53 0.72 1.13 2.12 3.19 5.91 9.50
Flange type 0.43 0.53 0.71 1.12 2.04 3.25 5.86 9.29
Integral clevis type 0.37 0.48 0.72 1.12 2.17 3.26 6.48 9.94
Trunnion bracket 0.08 0.08 0.18 0.18 0.46 0.46 1.65 1.65
Single knuckle joint 0.04 0.07 0.07 0.11 0.22 0.22 0.53 0.78
Double knuckle joint (with pin) 0.05 0.09 0.09 0.18 0.33 0.33 0.73 1.07
Additional weight per 50mm of stroke 0.06 0.08 0.14 0.18 0.27 0.33 0.50 0.73
Additional weight with air cushion 0.02 0.02 0.03 0.02 0.06 0.07 0.14 0.16
Calculation (Example) CG5LA 20SR-100 • Basic weight .............................. 0.40kg (Foot type ø20)
(Foot type ø20, 100mm stroke) • Additional stroke weight ............ 0.06kg/50mm stroke
• Air cylinder stroke .......................100mm
• Additional air cushion weight ..... 0.02kg
0.40 + 0.06 x 100/50 + 0.02 = 0.54kg

8
Series CG5-S
Construction

With rubber bumper

ø80, ø100 ø80, ø100

With air cushion

Parts list
No. Description Material Material
No. Description
1 Rod cover SUS304 CG5SR CG5SV
2 Head cover SUS304 8 Water resistant scraper
3 Cylinder tube SUS304 9 Rod seal
4 Piston rod SUS304 10 Piston seal NBR FKM
5 Bumper Urethane 11 Valve seal
6 Rod end nut SUS304 12 Valve retainer gasket
7 Cushion seal Urethane 13 Label protector PET
Note) Magnets are installed on pistons of cylinders equipped with auto switches.

Replacement parts: Seal kits Note)


Rubber bumper Air cushion
Bore size
CG5NSR CG5NSV CG5ASR CG5ASV
20 CG5N20SR-PS CG5N20SV-PS CG5A20SR-PS CG5A20SV-PS
25 CG5N25SR-PS CG5N25SV-PS CG5A25SR-PS CG5A25SV-PS
32 CG5N32SR-PS CG5N32SV-PS CG5A32SR-PS CG5A32SV-PS
40 CG5N40SR-PS CG5N40SV-PS CG5A40SR-PS CG5A40SV-PS
50 CG5N50SR-PS CG5N50SV-PS CG5A50SR-PS CG5A50SV-PS
63 CG5N63SR-PS CG5N63SV-PS CG5A63SR-PS CG5A63SV-PS
80 CG5N80SR-PS CG5N80SV-PS CG5A80SR-PS CG5A80SV-PS
100 CG5N100SR-PS CG5N100SV-PS CG5A100SR-PS CG5A100SV-PS
Contents Nos. 9 and 10 above Nos. 9, 10, 11 and 12 above
Note) A grease pack (GR-R-010, 10g) is included in seal kits.

9
Stainless Steel Cylinder Series CG5-S
Dimensions

Basic type (B)/CG5BNS R


V : With rubber bumper
GA 2- P GB
Width across flats B1 H1

M BM
(øE1)
øD

øI
BZ B2 MM AL
A K KA
(F1)
Plug bolt ∗ C ±0.1 8-J
H S + Stroke
(4 pcs. included)
ZZ + Stroke NA

(mm)

Bore size Stroke


(mm) range A AL B1 B2 BM BZ C D E1 F1 GA GB H H1 I J K KA M MM NA P S ZZ

20 to 350 18 15.5 13 7 M4 x 0.7 9 16.5 8 15 3 18 12 35 5 31 M4 x 0.7 depth 7 5 6 3 M8 x 1.25 29 1/8 83 118


25 to 400 22 19.5 17 8 M5 x 0.8 9.5 18.5 10 17 3 18 12 40 6 33 M5 x 0.8 depth 8 5.5 8 3.5 M10 x 1.25 29 1/8 83 123
32 to 450 22 19.5 17 8 M5 x 0.8 9.5 20 12 19 3 18 12 40 6 38 M5 x 0.8 depth 8 5.5 10 3.5 M10 x 1.25 35.5 1/8 85 125
40 to 800 30 27 19 10 M6 x 1.0 12 26 16 23 3 19 13 50 8 47 M6 x 1.0 depth 12 6 14 4 M14 x 1.5 44 1/8 93 143
50 to 1200 35 32 27 13 M8 x 1.25 15.5 32 20 28 3 21 14 58 11 58 M8 x 1.25 depth 16 7 18 5.5 M18 x 1.5 55 1/4 109 167
63 to 1200 35 32 27 17 M10 x 1.5 19 38 20 28 3 21 14 58 11 72 M10 x 1.5 depth 16 7 18 7 M18 x 1.5 69 1/4 109 167
80 to 1400 40 37 32 17 M10 x 1.5 19 50 25 33 3 28 20 71 13 89 M10 x 1.5 depth 22 10 22 7 M22 x 1.5 80 3/8 130 201
100 to 1500 40 37 41 19 M12 x 1.75 24 60 30 38 3 29 20 71 16 110 M12 x 1.75 depth 23 10 26 8 M26 x 1.5 100 1/2 131 202
∗ Install plug bolts, which are included, in any unused mounting holes.

Basic type (B)/CG5BAS R


V : With air cushion
WA WB
GA 2-P GB ° Wθ°
Width across flats B1 H1 10
M BM

H
(øE1)

x. W
øD

øI

Ma
BZ B2
MM AL
Plug bolt ∗ A K KA
(F1) 8-J
(4 pcs. included) C ±0.1
H S + Stroke
ZZ + Stroke NA

(mm)
Bore size Stroke
(mm) range A AL B1 B2 BM BZ C D E1 F1 GA GB H H1 I J K KA M MM NA P S

20 to 350 18 15.5 13 7 M4 x 0.7 9 16.5 8 15 3 18 12 35 5 31 M4 x 0.7 depth 7 5 6 3 M8 x 1.25 29 M5 x 0.8 83


25 to 400 22 19.5 17 8 M5 x 0.8 9.5 18.5 10 17 3 18 12 40 6 33 M5 x 0.8 depth 8 5.5 8 3.5 M10 x 1.25 29 M5 x 0.8 83
32 to 450 22 19.5 17 8 M5 x 0.8 9.5 20 12 19 3 18 12 40 6 38 M5 x 0.8 depth 8 5.5 10 3.5 M10 x 1.25 35.5 1/8 85
40 to 800 30 27 19 10 M6 x 1.0 12 26 16 23 3 19 13 50 8 47 M6 x 1.0 depth 12 6 14 4 M14 x 1.5 44 1/8 93
50 to 1200 35 32 27 13 M8 x 1.25 15.5 32 20 28 3 21 14 58 11 58 M8 x 1.25 depth 16 7 18 5.5 M18 x 1.5 55 1/4 109
63 to 1200 35 32 27 17 M10 x 1.5 19 38 20 28 3 21 14 58 11 72 M10 x 1.5 depth 16 7 18 7 M18 x 1.5 69 1/4 109
80 to 1400 40 37 32 17 M10 x 1.5 19 50 25 33 3 28 20 71 13 89 M10 x 1.5 depth 22 10 22 7 M22 x 1.5 80 3/8 130
100 to 1500 40 37 41 19 M12 x 1.75 24 60 30 38 3 29 20 71 16 110 M12 x 1.75 depth 23 10 26 8 M26 x 1.5 100 1/2 131
∗ Install plug bolts, which are included, in any unused mounting holes. (mm)
Bore size
(mm) WA WB WH Wθ ZZ

20 22 16 23 30° 118
25 22 16 25 30° 123
32 22 16 28.5 25° 125
40 22 16 33 20° 143
50 25 18 40.5 20° 167
63 25 18 47.5 20° 167
80 30 22 60.5 20° 201
100 31 22 71 20° 202

10
Series CG5-S
Dimensions

Axial foot type (L)/CG5LNS R


V

H S + Stroke
GA GB
Width across flats B1 H1 2- P
øD

B
øI

LH
MM AL
A K Width across flats NA
LT

KA
X Y Y X M 8-J C ±0.1
LS + Stroke LX 4-øLD
ZZ + Stroke LZ

(mm)
Bore size Stroke
(mm) range A AL B1 B C D GA GB H H1 I J K KA LD LH LS LT LX LZ M MM NA P S X Y ZZ

20 to 350 18 15.5 13 37.5 16.5 8 18 12 35 5 31 M4 x 0.7 5 6 6 22 59 3 40 50 3 M8 x 1.25 29 1/8 83 15 7 124


25 to 400 22 19.5 17 41.5 18.5 10 18 12 40 6 33 M5 x 0.8 5.5 8 6 25 59 3 44 60 3.5 M10 x 1.25 29 1/8 83 15 7 129.5
32 to 450 22 19.5 17 44 20 12 18 12 40 6 38 M5 x 0.8 5.5 10 7.2 25 59 3 44 60 3.5 M10 x 1.25 35.5 1/8 85 16 6 131.5
40 to 800 30 27 19 53.5 26 16 19 13 50 8 47 M6 x 1.0 6 14 7.2 30 66 3 54 75 4 M14 x 1.5 44 1/8 93 16.5 6.5 150
50 to 1200 35 32 27 69 32 20 21 14 58 11 58 M8 x 1.25 7 18 10 40 74 4 66 90 5.5 M18 x 1.5 55 1/4 109 21.5 11.5 176.5
63 to 1200 35 32 27 81 38 20 21 14 58 11 72 M10 x 1.5 7 18 12 45 74 4 82 110 7 M18 x 1.5 69 1/4 109 21.5 11.5 178
80 to 1400 40 37 32 99.5 50 25 28 20 71 13 89 M10 x 1.5 10 22 12 55 82 4 100 130 7 M22 x 1.5 80 3/8 130 28 17 212
100 to 1500 40 37 41 125 60 30 29 20 71 16 110 M12 x 1.75 10 26 14 70 83 6 120 160 8 M26 x 1.5 100 1/2 131 30 15 216
∗ Foot brackets and plug bolts are installed before shipment from factory.

Front flange type (F)/CG5FNS R


V

FT GA 2- P GB
Width across flats B1 H1
øD

øI

MM AL
A K Width across flats NA
KA
8-J
C ±0.1
H S + Stroke M 4-øFD FX ±0.15
ZZ + Stroke B

(mm)
Bore size Stroke
(mm) range A AL B1 B C D FX FD FT GA GB H H1 I J K KA M MM NA P S ZZ

20 to 350 18 15.5 13 50 16.5 8 36 5.5 6 18 12 35 5 31 M4 x 0.7 5 6 3 M8 x 1.25 29 1/8 83 121


25 to 400 22 19.5 17 50 18.5 10 36 5.5 6 18 12 40 6 33 M5 x 0.8 5.5 8 3.5 M10 x 1.25 29 1/8 83 126.5
32 to 450 22 19.5 17 50 20 12 38 6.6 6 18 12 40 6 38 M5 x 0.8 5.5 10 3.5 M10 x 1.25 35.5 1/8 85 128.5
40 to 800 30 27 19 60 26 16 46 6.6 6 19 13 50 8 47 M6 x 1.0 6 14 4 M14 x 1.5 44 1/8 93 147
50 to 1200 35 32 27 75 32 20 58 9 9 21 14 58 11 58 M8 x 1.25 7 18 5.5 M18 x 1.5 55 1/4 109 172.5
63 to 1200 35 32 27 90 38 20 70 11 9 21 14 58 11 72 M10 x 1.5 7 18 7 M18 x 1.5 69 1/4 109 174
80 to 1400 40 37 32 100 50 25 82 11 9 28 20 71 13 89 M10 x 1.5 10 22 7 M22 x 1.5 80 3/8 130 208
100 to 1500 40 37 41 125 60 30 100 14 10 29 20 71 16 110 M12 x 1.75 10 26 8 M26 x 1.5 100 1/2 131 210
∗ Flange brackets and plug bolts are installed before shipment from factory.

11
Stainless Steel Cylinder Series CG5-S
Dimensions

Rear flange type (G)/CG5GNS R


V
Width across flats KA GA GB FT
2- P
Width across flats B1 H1

øD

øI
MM AL
A K Width across flats NA

C ±0.1 8-J M
4-øFD FX ±0.15 H S + Stroke
B ZZ + Stroke
(mm)
Bore size Stroke
A AL B1 B C D FX FD FT GA GB H H1 I J K KA M MM NA P S ZZ
(mm) range
20 to 200 18 15.5 13 50 16.5 8 36 5.5 6 18 12 35 5 31 M4 x 0.7 5 6 3 M8 x 1.25 29 1/8 83 124
25 to 300 22 19.5 17 50 18.5 10 36 5.5 6 18 12 40 6 33 M5 x 0.8 5.5 8 3.5 M10 x 1.25 29 1/8 83 129
32 to 300 22 19.5 17 50 20 12 38 6.6 6 18 12 40 6 38 M5 x 0.8 5.5 10 3.5 M10 x 1.25 35.5 1/8 85 131
40 to 500 30 27 19 60 26 16 46 6.6 6 19 13 50 8 47 M6 x 1.0 6 14 4 M14 x 1.5 44 1/8 93 149
50 to 600 35 32 27 75 32 20 58 9 9 21 14 58 11 58 M8 x 1.25 7 18 5.5 M18 x 1.5 55 1/4 109 176
63 to 600 35 32 27 90 38 20 70 11 9 21 14 58 11 72 M10 x 1.5 7 18 7 M18 x 1.5 69 1/4 109 176
80 to 750 40 37 32 100 50 25 82 11 9 28 20 71 13 89 M10 x 1.5 10 22 7 M22 x 1.5 80 3/8 130 210
100 to 750 40 37 41 125 60 30 100 14 10 29 20 71 16 110 M12 x 1.75 10 26 8 M26 x 1.5 100 1/2 131 212
∗ Flange brackets and plug bolts are installed before shipment from factory.

Integral clevis type (E)/CG5ENS R


V
ZZ + Stroke
LL M GA GB L RR øCD hole H10
CX Width across flats B1 H1 2- P Shaft d9
U
LY

øCI
øD

øI
LH

MM AL LE
LT

A K KA
C ±0.1 4-J

LF LG NA
LX H S + Stroke 4-øLD
LV Z + Stroke LP
LZ + Stroke
(mm)

Bore size Stroke A AL B1 C CD CI CX D GA GB H H1 I J K KA L M MM NA P RR S U


(mm) range (hole)
20 to 200 18 15.5 13 16.5 8 +0.058
0 25 16
0
–0.2 8 18 12 35 5 31 M4 x 0.7 5 6 14 3 M8 x 1.25 29 1/8 9 83 13
+0.058 0
25 to 300 22 19.5 17 18.5 8 0 27 16 –0.2 10 18 12 40 6 33 M5 x 0.8 5.5 8 14 3.5 M10 x 1.25 29 1/8 9 83 13
+0.058 0
32 to 300 22 19.5 17 20 10 0 32 24 –0.2 12 18 12 40 6 38 M5 x 0.8 5.5 10 16 3.5 M10 x 1.25 35.5 1/8 11 85 15
+0.058 0
40 to 500 30 27 19 26 10 0 40 24 –0.2 16 19 13 50 8 47 M6 x 1.0 6 14 16 4 M14 x 1.5 44 1/8 11 93 15
+0.070 0
50 to 600 35 32 27 32 14 0 50 40 –0.2 20 21 14 58 11 58 M8 x 1.25 7 18 22 5.5 M18 x 1.5 55 1/4 15 109 21
+0.070 0
63 to 600 35 32 27 38 14 0 60 40 –0.2 20 21 14 58 11 72 M10 x 1.5 7 18 22 7 M18 x 1.5 69 1/4 15 109 21
+0.084 0
80 to 750 40 37 32 50 22 0 75 60 –0.3 25 28 20 71 13 89 M10 x 1.5 10 22 33 7 M22 x 1.5 80 3/8 23 130 32
+0.084 0
100 to 750 40 37 41 60 22 0 90 60 –0.3 30 29 20 71 16 110 M12 x 1.75 10 26 33 8 M26 x 1.5 100 1/2 23 131 32
(mm)
Bore size Trunnion
(mm) Z ZZ CD LD LE LF LG LH LL LP LT LV LX LY LZ
bracket (shaft)
20 132 141 CG-E020SUS 8 –0.040
–0.076 7 9 2 14 30 27.6 21 3 56.5 42 30 153
–0.040
25 137 146 CG-E020SUS 8 –0.076 7 9 2 14 30 27.6 21 3 56.5 42 30 158
–0.040
32 141 152 CG-E032SUS 10 –0.076 7 11 4 22 40 38.4 29 4 70.5 56 40 170
–0.040
40 159 170 CG-E032SUS 10 –0.076 7 11 4 22 40 38.4 29 4 70.5 56 40 188
–0.050
50 189 204 CG-E050SUS 14 –0.093 12 15 5 25 50 59.6 35 6 106.5 84 50 224
–0.050
63 189 204 CG-E050SUS 14 –0.093 12 15 5 25 50 59.6 35 6 106.5 84 50 224
–0.065
80 234 257 CG-E080SUS 22 –0.117 14 23 6 40 80 87.2 57 9 144.5 120 80 291
–0.065
100 235 258 CG-E080SUS 22 –0.117 14 23 6 40 80 87.2 57 9 144.5 120 80 292
∗ Plug bolts are installed before shipment from factory.
∗ Trunnion brackets (with clevis pin and snap ring) are optional. (Not included.)

12
Series CG5-S

Accessory Dimensions
Single knuckle joint Double knuckle joint
Material: SUS304 Material: SUS440 (pin)
MM øND hole H10 SUS304 (bracket, snap ring)
MM
øND hole H10
L
R R1
R R1
E1

E1
A1 U1 NX A1 U1
NX L1 NZ L1
A A
(mm) (mm)
Applicable Applicable Applicable
Part no. bore size A A1 E1 L1 MM NDH10 NX R1 U1 Part no. bore size A A1 E1 L L1 MM NDH10 NX NZ R1 U1 pin no.
(mm) (mm)
I-G02SUS 20 34 8.5 16 25 M8 x 1.25 8 +0.058
0 8 –0.2
–0.4 10.3 11.5 Y-G02SUS 20 34 8.5 16 21
+0.058
25 M8 x 1.25 8 0 8 +0.4
+0.2 16 10.3 11.5 IY-G02SUS
I-G03SUS 25, 32 41 10.5 20 30 M10 x 1.25 10 +0.058
0 10 –0.2
–0.4 12.8 14 Y-G03SUS 25,32 41 10.5 20 25.6 30 M10 x 1.25 10 +0.058
0 10 +0.4
+0.2 20 12.8 14 IY-G03SUS
+0.058
I-G04SUS 40 42 14 22 30 M14 x 1.5 10 0 18 –0.3
–0.5 12 14 Y-G04SUS 40 42 16 22 41.6 30 M14 x 1.5 10 +0.058
0 18 +0.5
+0.3 36 12 14 IY-G04SUS
I-G05SUS 50, 63 56 18 28 40 M18 x 1.5 14 +0.070
0 22 –0.3
–0.5 16 20 Y-G05SUS 50,63 56 20 25 50.6 40 M18 x 1.5 14 +0.070
0 22 +0.5
+0.3 44 16 20 IY-G05SUS
I-G08SUS 80 71 21 38 50 M22 x 1.5 18 +0.070
0 28 –0.3
–0.5 21 27 Y-G08SUS 80 71 23 35 64 50 M22 x 1.5 18 +0.070
0 28 +0.5
+0.3 56 21 27 IY-G08SUS
I-G10SUS 100 79 21 45 55 M26 x 1.5 22 +0.084
0 32 –0.3
–0.5 24 31 Y-G10SUS 100 79 24 40 72 55 M26 x 1.5 22 +0.084
0 32 +0.5
+0.3 64 24 31 IY-G10SUS

Knuckle joint pin Trunnion bracket


Material: SUS440 (pin) Material: SUS440 (pin)
SUS304 (snap ring) LL SUS304 (bracket, snap ring)
øCDd9
(CX)
LY
øDd9
ød

t t
LH

m l m

LT
L
(LX) LF LG
4-øLD
(LV) LE LP
(mm) (mm)
Applicable Applicable
Part no. bore size Dd9 d L l m t Snap ring Part no. bore size CD CX LD LE LF LG LH LL LP LT LV LX LY
(mm) (mm) (snap ring)
–0.040
IY-G02SUS 20 8 –0.076 7.6 21 16.2 1.5 0.9 C type 8 for shaft CG-E020SUS 20, 25 8 –0.040
–0.076 16 7 9 2 14 30 27.6 21 3 56.5 42 30
IY-G03SUS 25, 32 10 –0.040
–0.076 9.6 25.6 20.2 1.55 1.15 C type 10 for shaft CG-E032SUS 32, 40 10 –0.040
–0.076 24 7 11 4 22 40 38.4 29 4 70.5 56 40
IY-G04SUS 40 10 –0.040
–0.076 9.6 41.6 36.2 1.55 1.15 C type 10 for shaft CG-E050SUS 50, 63 14 –0.050
–0.093 40 12 15 5 25 50 59.6 35 6 106.5 84 50
IY-G05SUS 50, 63 14 –0.050
–0.093 13.4 50.6 44.2 2.05 1.15 C type 14 for shaft CG-E080SUS 80, 100 22 –0.065
–0.117 60 14 23 6 40 80 87.2 57 9 144.5 120 80
–0.050
IY-G08SUS 80 18 –0.093 17 64 56.2 2.55 1.35 C type 18 for shaft
–0.065
IY-G10SUS 100 22 –0.117 21 72 64.2 2.55 1.35 C type 22 for shaft
Rod end nut
Material: SUS304
Clevis pin 30°
Material: SUS440 (pin)
d
SUS304 (snap ring)
øD

C
øDd9
ød

H1
t t B1
m l m
L (mm)
Applicable
Part no. bore size B1 C D d H1
(mm) (mm)
Applicable NT-02SUS 20 13 (15) 12.5 M8 x 1.25 5
Part no. bore size Dd9 d L l m t Snap ring
(mm) NT-03SUS 25, 32 17 (19.6) 16.5 M10 x 1.25 6
–0.040
CD-E02SUS 20, 25 ø8 –0.076 7.6 27.6 22.8 1.5 0.9 C type 8 for shaft NT-G04SUS 40 19 (21.9) 18 M14 x 1.5 8
–0.040
CD-E03SUS 32, 40 ø10 –0.076 9.6 38.4 33 1.55 1.15 C type 10 for shaft NT-05SUS 50, 63 27 (31.2) 26 M18 x 1.5 11
–0.050
CD-E05SUS 50, 63 ø14 –0.093 13.4 59.6 53.2 2.05 1.15 C type 14 for shaft NT-08SUS 80 32 (37.0) 31 M22 x 1.5 13
–0.065
CD-E08SUS 80, 100 ø22 –0.117 21 87.2 79.4 2.55 1.35 C type 22 for shaft NT-10SUS 100 41 (47.3) 39 M26 x 1.5 16

13
Series CJ5-S/CG5-S
Auto Switch Specifications
Auto Switch Common Specifications Lead Wire Length
The standard lead wire length for water resistant 2 colour
Type Solid State Switch indication solid state auto switches is 3 meters. (0.5m is
Operating time 1ms or less not available.)
Impact resistance 1000m/s² For solid state switches with flexible specification, enter
Insulation "– 61" after the lead wire length.
resistance 50MΩ or more at 500VDC (between lead wire and case)

Withstand 1000VAC for 1 min. (Example) D-H7BAL- 61


voltage (between lead wire and case)
 Flexible specification
Ambient
–10 to 60°C
temperature Lead Wire Colour Changes
IEC529 standard IP67,
Enclosure Lead wire colours of SMC switches
JISC0920 watertight construction
have been changed as shown below in
2 wire order to meet NECA Standard 0402 for
production beginning September, 1996
Old New
and thereafter.
Output (+) Red Brown Special care should be taken regarding
wire polarity during the time that the old
Output (–) Black Blue
colours still coexist with the new
colours.
Auto Switch Mounting Positions and Minimum Mountable Strokes
D-H7BAL
Approx. HS
SMC

SMC

16

A 29 B

Minimum strokes for auto switch mounting Auto switch mounting positions (mm)
Mounting bracket Basic type, Foot type, Flange type, Clevis type Auto switch D-H7BAL
Applicable model
Number 1 pc. 2 pcs. 2 pcs. bore size (mm) A B HS
of switches (Rod cover side) (Different sides) (Same side) 10 0 0 17
Mounting Port surface Port surface Port surface 16 0.5 0.5 20.5
surface

Switch type
Minimum stroke (mm) 10 15 60

D-G5BAL
12 Auto switch Approx. HS
24.5

A 33 B

Minimum strokes for auto switch mounting Auto switch mounting position (mm)
Mounting bracket Basic type, Foot type, Flange type, Clevis type Auto switch D-G5BAL
Applicable model
Number 1 pc. 2 pcs. 2 pcs. bore size (mm) A B HS
of switches (Rod cover side) (Different sides) (Same side) 20 31.5 24 26
Mounting Port surface Port surface Port surface 25 31.5 24 28.5
surface 32 32.5 25 33
40 37 28 36.5
50 45.5 36 42
63 45.5 36 48.5
Switch type 80 56 46 57.5
Minimum stroke (mm) 10 15 75 100 57 46 68

15
Water Resistant 2 Colour Indication Solid State Switch
Band Mount Type
D-H7BAL
Auto switch specifications
Grommet D-H7BAL (with indicator light)
Auto switch part no. D-H7BAL
Water (coolant) resistant type
Wiring type 2 wire
Output type —
Applicable load 24VDC relay, PLC
Power supply voltage —
Current consumption —
Load voltage 24VDC (10 to 28VDC)
Load current 5 to 40mA
Internal voltage drop 4V or less
Leakage current 0.8mA or less at 24VDC
Actuated position ………......… Red LED lights up
Indicator light Optimum operating position … Green LED lights up
Caution • Lead wire –––– Oil resistant heavy duty vinyl cord, ø3, 4, 0.2mm², 2 cores (brown, blue [red, black]), 3m (standard)
Operating Precaution Note 1) Refer to page 15 for auto switch common specifications.
Note 2) Refer to page 15 for lead wire length.
Consult SMC if a solution other than water is to
be used.

Most Sensitive Position


Auto Switch Internal Circuits
Lead wire colors inside [ ] are those prior to
conformity with IEC standards.

DC (+)
Brown
[Red]
switch circuit
Main

DC (–)
Blue
[Black]

Indicator light/Display method

(mm)
Bore size (mm) 10 16
Operating range (l ) 5 5

16
Water Resistant 2 Colour Indication Solid State Switch
Band Mount Type
D-G5BAL
Auto switch specifications
Grommet D-G5BAL (with indicator light)
Auto switch part no. D-G5BAL
Water (coolant) resistant type
Wiring type 2 wire
Output type —
Applicable load 24VDC relay, PLC
Power supply voltage —
Current consumption —
Load voltage 24VDC (10 to 28VDC)
Load current 5 to 40mA
Internal voltage drop 4V or less
Leakage current 0.8mA or less at 24VDC
Actuated position ………......… Red LED lights up
Indicator light Optimum operating position … Green LED lights up
Caution ∗ Lead wire –––– Oil resistant heavy duty vinyl cord, ø4, 0.3mm², 2 cores (brown, blue [red, black]), 3m (standard)
Operating Precaution Note 1) Refer to page 15 for auto switch common specifications.
Note 2) Refer to page 15 for lead wire length.
Consult SMC if a solution other than water is to
be used.

Most Sensitive Position


Auto Switch Internal Circuits
Lead wire colors inside [ ] are those prior to
conformity with IEC standards.

DC (+)
Brown
[Red]
switch circuit
Main

DC (–)
Blue
[Black]

Indicator light/Display method

(mm)
Bore size (mm) 20 25 32 40 50 63 80 100
Operating range (l ) 5 5 5.5 6 7 7.5 7.5 8

17
Related Equipment
Water Resistant Air Cylinder
 For use in environments with water spray such as
food processing machines and car wash machines
 Special scraper
• Dramatically improved water resistance compared to standard cylinders
Relationship of coolant entry and sliding distance
∗ For rod size ø20
Amount of coolant entry (g)

15 X

10 Standard cylinder

Water resistant cylinder


5

0 50 100 150 200 250 300


Sliding distance (km)

Conditions
Working fluid ........... Air
Pressure ................. 0.5MPa
Coolant ................... Water-soluble
Piston speed ........... 200mm/sec (60cpm)

• Two types of standard seal material


Nitrile rubber (NBR)
Fluoro rubber (FKM)

Series CM2 ø20 to ø40 Series CG1 ø32 to ø100


Specifications Specifications
Action Double acting single rod Action Double acting single rod
Bore size (mm) ø20, ø25, ø32, ø40 Bore size (mm) ø32, ø40, ø50, ø63, ø80, ø100
Cushion Rubber bumper Cushion Rubber bumper, Air cushion
Switch mounting type Band mount type Switch mounting type Band mount type
Made to order Piston rod/Rod end nut material: Stainless steel (-XC6) Made to order Piston rod/Rod end nut material: Stainless steel (-XC6)
∗ Specifications other than above are identical to the standard basic type. ∗ Specifications other than above are identical to the standard basic type.

How to Order How to Order

CDM2 Mounting Bore size R Stroke H7BAL -XC6 CDG1 Mounting Type Bore size R Stroke G5BAL -XC6
Made to order Made to order
With auto switch specification With auto switch specification
(built-in magnet) (built-in magnet)
Water resistant Water resistant
2 colour indication 2 colour indication
solid state switch solid state switch

Water resistant cylinder Water resistant cylinder


R NBR (nitrile rubber) seals R NBR (nitrile rubber) seals
V FKM (fluoro rubber) seals V FKM (fluoro rubber) seals

18
Related Equipment
Water Resistant Air Cylinder
Compact cylinder

Series CQ2 ø20 to ø100 Series CA1 ø40 to ø100


Specifications Specifications
Action Double acting single rod Action Double acting single rod
Bore size (mm) ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100 Bore size (mm) ø40, ø50, ø63, ø80, ø100
Cushion None Cushion Air cushion
Switch mounting type Rail mount type Switch mounting type Tie-rod mount type
Made to order Piston rod/Rod end nut material: Stainless steel (-XC6) Made to order Piston rod/Rod end nut material: Stainless steel (-XC6)
∗ Specifications other than above are identical to the standard basic type. ∗ Specifications other than above are identical to the standard basic type.
Note 1) Air-hydro type and boot specification of series CA1 are excluded.
Note 2) Combination of auto switches and steel tube is not available.

How to Order How to Order

CDQ2 Mounting Bore size R Stroke D Option F7BAL -XC6 CDA1 Mounting Type Bore size R Stroke Suffix F5BAL -XC6
Made to order Made to order
With auto switch specification With auto switch specification
(built-in magnet) (built-in magnet)
Water resistant Water resistant
2 color indication 2 color indication
solid state switch solid state switch

Water resistant cylinder Water resistant cylinder


R NBR (nitrile rubber) seals R NBR (nitrile rubber) seals
V FKM (fluoro rubber) seals V FKM (fluoro rubber) seals

Compact guide cylinder Cylinder with guide

Series MGP Ø20 to Ø100 Series MGG Ø32 to Ø50


Specifications Specifications
Action Double acting Action Double acting
Bore size (mm) ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100 Bore size (mm) ø32, ø40, ø50
Bearing type Slide bearing Bearing type Slide bearing
Cushion Rubber bumper Cushion Rubber bumper, Built-in shock absorber
Switch mounting type Direct mount type Switch mounting type Band mount type
∗ Specifications other than above are identical to the standard basic type. ∗ Specifications other than above are identical to the standard basic type.
Note 1) RBL (coolant resistant) type shock absorber is used.

How to Order How to Order

MGPM Bore size R Stroke Y7BAL MGGM Mounting Bore size R Stroke H7BAL

Water resistant Water resistant


2 color indication 2 color indication
solid state switch solid state switch

Water resistant cylinder Water resistant cylinder


R NBR (nitrile rubber) seals R NBR (nitrile rubber) seals
V FKM (fluoro rubber) seals V FKM (fluoro rubber) seals

∗ Use of stainless steel as the piston rod material will be treated as a special order. ∗ Use of stainless steel as the piston rod material will be treated as a special order.

19
Related Equipment
Speed Controller with One-touch Fittings
Stainless Steel Series Refer to "Best Pneumatics No. 3" for details.

Elbow Type/Universal Type AS-FG


JIS symbol

Model
Applicable
tubing O.D. Connection Elbow type Universal type
(mm) threads
Meter-out Meter-in Meter-out Meter-in
M5 x 0.8 AS1201FG-M5-23 AS1211FG-M5-23 AS1301FG-M5-23 AS1311FG-M5-23
3.2
R 1/8 AS2201FG-01-23 AS2211FG-01-23 AS2301FG-01-23 AS2311FG-01-23
M5 x 0.8 AS1201FG-M5-04 AS1211FG-M5-04 AS1301FG-M5-04 AS1311FG-M5-04
4 R 1/8 AS2201FG-01-04 AS2211FG-01-04 AS2301FG-01-04 AS2311FG-01-04
R 1/4 -02-04 -02-04 -02-04 -02-04
M5 x 0.8 AS1201FG-M5-06 AS1211FG-M5-06 AS1301FG-M5-06 AS1311FG-M5-06
R 1/8 AS2201FG-01-06 AS2211FG-01-06 AS2301FG-01-06 AS2311FG-01-06
6 -02-06 -02-06 -02-06 -02-06
R 1/4
AS3201FG-02-06 AS3211FG-02-06 AS3301FG-02-06 AS3311FG-02-06
R 3/8 -03-06 -03-06 -03-06 -03-06
R 1/8 AS2201FG-01-08 AS2211FG-01-08 AS2301FG-01-08 AS2311FG-01-08
-02-08 -02-08 -02-08 -02-08
8 R 1/4
AS3201FG-02-08 AS3211FG-02-08 AS3301FG-02-08 AS3311FG-02-08
R 3/8 -03-08 -03-08 -03-08 -03-08
R 1/8 AS2201FG-01-10 AS2211FG-01-10
-02-10 -02-10 AS2301FG-02-10 AS2311FG-02-10
R 1/4
10 AS3201FG-02-10 AS3211FG-02-10 AS3301FG-02-10 AS3311FG-02-10
R 3/8 -03-10 -03-10 -03-10 -03-10
R 1/2 AS4201FG-04-10 AS4211FG-04-10 AS4301FG-04-10 AS4311FG-04-10
R 1/4 AS3201FG-02-12 AS3211FG-02-12 AS3301FG-02-12 AS3311FG-02-12
12 R 3/8 -03-12 -03-12 -03-12 -03-12
R 1/2 AS4201FG-04-12 AS4211FG-04-12 AS4301FG-04-12 AS4311FG-04-12

In-line Type AS-FG


JIS symbol
SUS303 Applicable tubing Model Applicable tubing Model
O.D. (mm) In-line type O.D. (mm) In-line type
3.2 AS1001FG-23 AS2051FG-08
8
AS1001FG-04 AS3001FG-08
4
AS2001FG-04 AS3001FG-10
10
AS1001FG-06 AS4001FG-10
AS2001FG-06 12 AS3001FG-12
6
AS2051FG-06 AS4001FG-12
AS3001FG-06 Refer to "Best Pneumatics No. 3" for inch sizes.

Dual Speed Controller ASD-FG


SUS303 Applicable
Connection Model Applicable Connection Model
tubing O.D. tubing O.D.
Provides lurching prevention and (mm) threads Universal type (mm)
threads Universal type
controls speed of single acting 4 M5 x 0.8 ASD230FG-M5-04 ASD430FG-02-10S
R 1/4
cylinders. M5 x 0.8 ASD230FG-M5-06 ASD530FG-02-10S
JIS symbol 10 R 3/8
R 1/8 ASD330FG-01-06S -03-10S
6 ASD430FG-02-06S R 1/2 ASD630FG-04-10S
R 1/4
ASD530FG-02-06S R 1/4 ASD530FG-02-12S
R 3/8 -03-06S 12 R 3/8 -03-12S
R 1/8 ASD330FG-01-08S R 1/2 ASD630FG-04-12S
8 ASD430FG-02-08S Refer to "Best Pneumatics No. 3" for inch sizes.
R 1/4
ASD530FG-02-08S
R 3/8 -03-08S

20
Related Equipment Refer to "Best Pneumatics No. 4" for details.

One-touch Fittings/Stainless Steel Series


Male Connector KGH Male Elbow KGL
Applicable Applicable
Connection Connection Model
tubing O.D. Model tubing O.D.
threads threads
(mm) (mm)
M5 x 0.8 KGH04-M5 M5 x 0.8 KGL04-M5
4 R 1/8 -01 4 R 1/8 -01
R 1/4 -02 R 1/4 -02
M5 x 0.8 KGH06-M5 M5 x 0.8 KGL06-M5
R 1/8 -01 R 1/8 -01
6 R 1/4 -02 6 -02
R 1/4
R 3/8 -03 <M5 type> R 3/8 -03
<M5 type> R 1/8 KGH08-01 KGL08-01
R 1/8
8 R 1/4 -02 8 R 1/4 -02
R 3/8 -03 R 3/8 -03
R 1/8 KGH10-01 R 1/8 KGL10-01
R 1/4 -02 R 1/4 -02
10 R 3/8 -03
10 R 3/8 -03
R 1/2 -04 R 1/2 -04
R 1/4 KGH12-02 R 1/4 KGL12-02
12 R 3/8 -03 <R type> 12 R 3/8 -03
<R type> R 1/2 -04 R 1/2 -04
R 3/8 KGH16-03 R 3/8 KGL16-03
16 16
R 1/2 -04 R 1/2 -04

Hexagon Socket Head Male Connector KGS Extended Male Elbow KGW
Applicable Applicable
Connection Connection
tubing O.D. Model tubing O.D. Model
threads threads
(mm) (mm)
M5 x 0.8 KGS04-M5 M5 x 0.8 KGW04-M5
4
R 1/8 -01 4 R 1/8 -01
M5 x 0.8 KGS06-M5 R 1/4 -02
6 R 1/8 -01 M5 x 0.8 KGW06-M5
R 1/4 -02 R 1/8 -01
KGS08-01 <M5 type> 6
<M5 type> R 1/8 R 1/4 -02
8 R 1/4 -02 R 3/8 -03
R 3/8 -03 R 1/8 KGW08-01
R 1/8 KGS10-01 8 R 1/4 -02
R 1/4 -02 R 3/8 -03
10 R 3/8 -03 R 1/4 KGW10-02
R 1/2 -04 10 R 3/8 -03
R 1/4 KGS12-02 R 1/2 -04
<R type> 12 R 3/8 -03 R 1/4 KGW12-02
R 1/2 -04 12 R 3/8 -03
<R type>
R 1/2 -04

Male Run Tee KGY


Applicable
Connection
Universal Male Elbow KGV
tubing O.D. Model Applicable
threads Connection
(mm) tubing O.D. Model
threads
M5 x 0.8 KGY04-M5 (mm)
4 R 1/8 -01 M5 x 0.8 KGV04-M5
R 1/4 -02 4
R 1/8 -01
M5 x 0.8 KGY06-M5 KGV06-M5
M5 x 0.8
R 1/8 -01
6 <M5 type> 6 R 1/8 -01
R 1/4 -02
<M5 type> R 1/4 -02
R 3/8 -03
R 1/8 KGY08-01 R 1/8 KGV08-01
8 R 1/4 -02 8 R 1/4 -02
R 3/8 -03 R 3/8 -03
R 1/8 KGY10-01 R 1/4 KGV10-02
R 1/4 -02 10
10 R 3/8 -03
R 3/8 -03 <R type>
R 3/8 KGV12-03
R 1/2 -04 12
R 1/2 -04
R 1/4 KGY12-02
<R type>
12 R 3/8 -03
R 1/2 -04
R 3/8 KGY16-03
16
R 1/2 -04

21
One-touch Fittings/Stainless Steel Series

Branch Tee KGT Plug-in "Y" KGU


Applicable Applicable
Connection Connection Model
tubing O.D. Model tubing O.D.
threads threads
(mm) (mm)
M5 x 0.8 KGT04-M5 M5 x 0.8 KGU04-M5
4 R 1/8 -01 4 R 1/8 -01
R 1/4 -02 R 1/4 -02
M5 x 0.8 KGT06-M5 M5 x 0.8 KGU06-M5
R 1/8 -01 R 1/8 -01
<M5 type> 6 <M5 type> 6
R 1/4 -02 R 1/4 -02
R 3/8 -03 R 3/8 -03
R 1/8 KGT08-01 R 1/8 KGU08-01
8 R 1/4 -02 8 R 1/4 -02
R 3/8 -03 R 3/8 -03
R 1/8 KGT10-01 R 1/4 KGU10-02

<R type> R 1/4 -02 10 R 3/8 -03


10 R 3/8 -03 R 1/2 -04
<R type>
R 1/2 -04 R 1/4 KGU12-02
R 1/4 KGT12-02 12 R 3/8 -03
12 R 3/8 -03 R 1/2 -04
R 1/2 -04
R 3/8 KGT16-03
Male Delta KGD
16 Applicable
R 1/2 -04 Connection
tubing O.D. Model
threads
Branch Male Elbow KGLU (mm)
M5 x 0.8 KGD04-M5
Applicable
Connection 4 R 1/8 -01
tubing O.D. Model
threads R 1/4 -02
(mm)
M5 x 0.8 KGLU04-M5 M5 x 0.8 KGD06-M5
4 R 1/8 -01 R 1/8 -01
<M5 type> 6 -02
R 1/4 -02 R 1/4
M5 x 0.8 KGLU06-M5 R 3/8 -03
R 1/8 -01 R 1/8 KGD08-01
6 -02 8 R 1/4 -02
<M5 type> R 1/4
R 3/8 -03 R 3/8 -03
R 1/8 KGLU08-01 R 1/4 KGD10-02

8 R 1/4 -02 10 R 3/8 -03


R 3/8 -03 <R type> R 1/2 -04
R 1/4 KGLU10-02 R 1/4 KGD12-02
10 R 3/8 -03 12 R 3/8 -03
R 1/2 -04 R 1/2 -04
<R type> R 1/4 KGLU12-02
12 R 3/8 -03 Straight Union KGH
R 1/2 -04
Applicable tubing O.D. Model
(mm)
Double Branch "Y" KGUD 4 KGH04-00
Applicable
6 KGH06-00
tubing O.D. Connection Model
(mm) threads 8 KGH08-00

R 1/8 KGUD04-01 10 KGH10-00


4 -02 12 KGH12-00
R 1/4
R 1/8 KGUD06-01
6 R 1/4 -02
Bulkhead Union KGE
Applicable tubing O.D. Model
(mm)
4 KGE04-00
6 KGE06-00
8 KGE08-00
10 KGE10-00
12 KGE12-00
16 KGE16-00

22
Related Equipment Refer to "Best Pneumatics No. 4" for details.

One-touch Fittings/Stainless Steel Series


Union Elbow KGL Different Dia. Tee KGT
b Applicable tubing O.D.
Applicable tubing O.D. Model (mm) Model
(mm)
a b
2- a
4 KGL04-00 4 6 KGT04-06
6 KGL06-00 6 8 KGT06-08
8 KGL08-00 8 10 KGT08-10
10 KGL10-00 10 12 KGT10-12
12 KGL12-00
16 KGL16-00 Different Dia. Union "Y" KGU
2- a Applicable tubing O.D.
Union Tee KGT (mm) Model
a b
Applicable tubing O.D. Model 4 6 KGU04-06
(mm)
6 8 KGU06-08
4 KGT04-00 8 10 KGU08-10
6 KGT06-00 10 12 KGU10-12
8 KGT08-00 b
10 KGT10-00
12 KGT12-00
Different Dia. Double Union "Y" KGUD
16 KGT16-00
4- a Applicable tubing O.D.
(mm) Model
Union "Y" KGU a b
4 6 KGUD04-06
Applicable tubing O.D. Model 6 8 KGUD06-08
(mm)

4 KGU04-00
6 KGU06-00
8 KGU08-00 b
10 KGU10-00
12 KGU12-00 Branch Elbow KGLU
Different Dia. Straight KGH Applicable tubing O.D.
(mm)
Model
Applicable tubing O.D.
a b (mm) Model 4 KGLU04-00
a b 6 KGLU06-00
4 6 KGH04-06 8 KGLU08-00
6 8 KGH06-08 10 KGLU10-00
8 10 KGH08-10 12 KGLU12-00
10 12 KGH10-12
Female Union KGF
Delta KGD Applicable
Connection
tubing O.D. Model
threads
Applicable tubing O.D. Model (mm)
(mm) Rc 1/8 KGF04-01
4
4 KGD04-00 Rc 1/4 -02
6 KGD06-00 Rc 1/8 KGF06-01
8 KGD08-00 6 Rc 1/4 -02
10 KGD10-00 Rc 3/8 -03
12 KGD12-00 Rc 1/8 KGF08-01
8 Rc 1/4 -02
Rc 3/8 -03
Rc 1/4 KGF10-02
10
Rc 3/8 -03
Rc 1/4 KGF12-02
12 Rc 3/8 -03
Rc 1/2 -04

23
One-touch Fittings/Stainless Steel Series

Plug-in Elbow KGL Bulkhead Connector KGE


Applicable Applicable Applicable
tubing O.D. fitting Model Connection Model
tubing O.D.
(mm) size threads
(mm)
4 4 KGL04-99 R 1/8 KGE04-01
6 6 KGL06-99 4
R 1/4 -02
8 8 KGL08-99 R 1/8 KGE06-01
10 10 KGL10-99 6 R 1/4 -02
12 12 KGL12-99 R 3/8 -03
R 1/8 KGE08-01
Plug-in Reducer KGR 8 R 1/4 -02
R 3/8 -03
Applicable Applicable
tubing O.D. fitting Model R 1/4 KGE10-02
(mm) size
10
R 3/8 -03
6 KGR04-06 R 3/8 KGE12-03
4 8 -08 12 R 1/2 -04
10 -10 R 3/8 KGE16-03
16
4 KGR06-04 R 1/2 -04
8 -08
6
10 -10 Tube Cap KGC
12 -12
10 KGR08-10 Applicable tubing O.D. Model
8 (mm)
12 -12
12 KGR10-12 4 KGC04-00
10
16 -16 6 KGC06-00
12 16 KGR12-16 8 KGC08-00
10 KGC10-00
12 KGC12-00
16 KGC16-00

24
Related Equipment
Miniature Fittings Refer to "Best Pneumatics No. 4" for details.

Series MS

Description Note Model Application Description Note Model Application


Barb fitting for ø3.18/2.18 For piping soft nylon Universal elbow Unrestricted
soft tube x M5 tubing M5 female 360° positioning
MS-5AU-3 MS-5UL
For piping x M5 male and fastening around
ø3.18/2 x M5 the stud axis
polyurethane tubing
Universal tee Unrestricted
M5 female 360° positioning
ø4/2.5 x M5 MS-5AU-4 x M5 female MS-5UT and fastening around
x M5 male the stud axis
For piping soft nylon
and polyurethane
tubing Reducer bushing
Connects
ø6/4 x M5 MS-5AU-6 R 1/8 MS-5B Rc 1/8 to
x M5 female M5 fitting

Barb elbow for For piping Plug


ø3.18/2.18 soft nylon
soft tube x M5 tubing Closes the unused
MS-5ALHU-3 For piping
MS-5P
M5 port
ø3.18/2 x M5 polyurethane
tubing Unrestricted
360° Extension fitting
positioning Extends piping
M5 male
ø4/2.5 x M5 MS-5ALHU-4 and MS-5J to prevent interference
For piping x M5 female
fastening with fittings
soft nylon
and around the
polyurethane stud axis Nipple
tubing Connects a fitting to
M5 male
ø6/4 x M5 MS-5ALHU-6 MS-5N equipment or another
x M5 male
fitting

Hose nipple Universal nipple


M5 male Unrestricted positions
ø4/2.5 x M5 MS-5H-4 x M5 male MS-5UN and connection at 360°
PAT around the stud axis
For piping nylon,
soft nylon and
Barb tee for For piping
polyurethane tubing ø3.18/2.18 soft nylon
soft tube x M5 tubing
ø6/4 x M5 MS-5H-6 MS-5ATHU-3 For piping
ø3.18/2 x M5 polyurethane
tubing Unrestricted
Hose elbow 360°
• For piping nylon, positioning
ø4/2.5 x M5 MS-5HLH-4 soft nylon and ø4/2.5 x M5 MS-5ATHU-4 and
polyurethane For piping fastening
tubing soft nylon
and around the
• Unrestricted 360° polyurethane stud axis
positioning and tubing
ø6/4 x M5 MS-5HLH-6 fastening around ø6/4 x M5 MS-5ATHU-6
the stud axis

Gasket Gasket (H) Used only with:


Material: MS-5ALHU-6
Material: PVC M-5G1 Seal for M5 threads Nylon 66 M-5GH MS-5HLH-4
GF30% MS-5HLH-6
MS-5ATHU-6

25
Related Equipment
Tubing
Nylon Tubing Series T Polyurethane Tubing Series TU

Model T0425 T0403 T0604 T0645 T0806 T1075 T1209 T1613 Model TU0425 TU0604 TU0805 TU1065 TU1208
Fluid Air, Water Fluid Air, Water
Max. operating pressure Max. operating pressure
1.5MPa 0.8MPa
(at 20°C) (at 20°C)
Burst pressure Refer to series T burst pressure characteristics curve. Note) Burst pressure Refer to series TU burst pressure characteristics curve. Note)
Min. bending radius mm 13 25 24 36 48 60 75 100 Min. bending radius mm 10 15 20 27 35
Operating temperature –20 to 60°C, With water: 0 to 40°C (with no freezing) Operating temperature –20 to 60°C, With water: 0 to 40°C (with no freezing)
Material Nylon 12 Material Polyurethane
Note) Best Pneumatics No.4, page 2.4-1 Note) Best Pneumatics No.4, page 2.4-3

20m roll 100m roll 20m roll 100m roll


Colour Colour Colour Colour
O.D. I.D. (colour symbol) Model O.D. I.D. (colour symbol) Model O.D. I.D. (colour symbol) Model O.D. I.D. (colour symbol) Model
Black (B) Black (B) T0425 Black (B) Black (B)
4 2.5
White (W) White (W) Colour symbol -100 White (W) White (W)
Red (R) T0425 Black (B) T0604 Red (R) Red (R)
2.5 Colour symbol -20
6 4 Colour symbol -100 TU0425
Blue (BU) White (W) Blue (BU) TU0425 Blue (BU)
4 4 2.5 4 2.5
Yellow (Y) Black (B) T0806 Yellow (Y) Colour symbol -20 Yellow (Y) Colour symbol -100
8 6
Green (G) White (W) Colour symbol -100 Green (G) Green (G)
Black (B) T0403 Black (B) T1075 Clear (C) Clear (C)
3 Colour symbol -20 10 7.5
White (W) White (W) Colour symbol -100 Orange (YR) Orange (YR)
Black (B) Black (B) T1209 Black (B) Black (B)
12 9
White (W) White (W) Colour symbol -100 White (W) White (W)
Red (R) T0604 Black (B) T1613 Red (R) Red (R)
4 16 13
Blue (BU) Colour symbol -20 White (W) Colour symbol -100∗ Blue (BU) TU0604 Blue (BU) TU0604
6 6 4 Colour symbol -20
6 4
Yellow (Y) ∗ T1613 is on a reel. Yellow (Y) Yellow (Y) Colour symbol -100
Green (G) Green (G) Green (G)
Black (B) T0645 Clear (C) Clear (C)
4.5 Colour symbol -20
White (W) Orange (YR) Orange (YR)
Black (B) Black (B) Black (B)
White (W) White (W) White (W)
Red (R) T0806 Red (R) Red (R)
8 6
Blue (BU) Colour symbol -20 Blue (BU) TU0805 Blue (BU) TU0805
8 5 8 5
Yellow (Y) Yellow (Y) Colour symbol -20 Yellow (Y) Colour symbol -100
Green (G) Green (G) Green (G)
Black (B) Clear (C) Clear (C)
White (W) Orange (YR) Orange (YR)
Red (R) T1075 Black (B) Black (B)
10 7.5 Blue ( )
BU Colour symbol -20 White (W) White (W)
Yellow (Y) Red (R) Red (R)
Green (G) Blue (BU) TU1065 Blue (BU) TU1065
10 6.5 10 6.5
Black (B) Yellow (Y) Colour symbol -20 Yellow (Y) Colour symbol -100
White (W) Green (G) Green (G)
Red (R) T1209 Clear (C) Clear (C)
12 9 Blue ( ) Colour symbol -20
BU Orange (YR) Orange (YR)
Yellow (Y) Black (B) Black (B)
Green (G) White (W) White (W)
Black (B) T1613 Red (R) Red (R)
16 13 White ( ) Colour symbol -20 TU1208 TU1208
W Blue (BU) Blue (BU)
12 8 12 8
Yellow (Y) Colour symbol -20 Yellow (Y) Colour symbol -100
Green (G) Green (G)
Clear (C) Clear (C)
Orange (YR) Orange (YR)

26
Related Equipment
Floating Joint/Stainless Steel Type
Series JS Refer to SMC Information No. 99-E475
for details.

Stainless steel used for improved


corrosion resistance
Operating range
Centre of Sphere
Stainless steel (SUS304)
rating range


UU

Centre axis

Ope

Cylinder connection threads


Spherical rotation

No leakage of water, etc., from


Eccentric slide

the threads into the interior.

The overall length and maximum


Dust cover (fluoro rubber, silicon rubber) operating tension and compression
• The shape of the cover prevents residual liquid.
are equivalent to the standard type
• Improved sealing (series JA).

Models and Specifications


Note 1)
Applicable cylinder Applicable cylinder Max. tension and Allowable Operating pressure Ambient
Model nominal thread size eccentricity U
bore size (mm) compression N Pneumatic cylinder Hydraulic cylinder temperature
JS10-4-070 10 M4 x 0.7 80 0.5

JS16-5-080 10, 16 M5 x 0.8 210 0.5
JS20-8-125 20 M8 x 1.25 1100 0.5 1MPa
or less
Note 2) -5 to 60°C
JS32-10-125 25, 32 M10 x 1.25 2500 0.5 3.5MPa
JS40-14-150 40 M14 x 1.5 6000 0.75 or less
JS63-18-150 50, 63 M18 x 1.5 11000 1
Note 1) Use the applicable bore sizes as a guide. For details, consult the catalogue of the cylinder being used for the rod end thread size.
Note 2) For 3.5MPa hydraulic cylinders, operate within the maximum tension and compression force.

How to Order

J S 32 10-125

Stainless steel type Dust cover material


Symbol Material
Nil Fluoro rubber
S Silicon rubber
Applicable bore size (mm)
Applicable cylinder Nominal thread size
Symbol
bore size (mm) Applicable cylinder
Symbol nominal thread size
10 10
16 10, 16 4-070 M4 x 0.7
20 20 5-080 M5 x 0.8
32 25, 32 8-125 M8 x 1.25
40 40 10-125 M10 x 1.25
63 50, 63 14-150 M14 x 1.5
18-150 M18 x 1.5

27
Technical Data
Chemical Resistance Table
A : No influence or almost no influence
B : Some influence, but operational depending on conditions
C: Avoid use if possible
D: Substantial influence, not suitable for use
Chemical Resistance Table – : Not tested
Parts Body Seal Water resistant auto switch
Material Stainless steel Aluminum Nitrile rubber Fluoro rubber Resin casing Lead wire
Chemical Symbol NBR FKM PBT PVC
SUS304 AI
(Concentration weight %, Temperature °C) (–10 to 60°C) (–40 to 150°C) (–10 to 60°C) (–10 to 60°C)
1 Hydrochloric acid (20%, Room temperature) D D B A A B
2 Chromic acid (25%, 70°C) B D D A A B
Inorganic 3 Boric acid B D A A A B
salt 4 Sulphuric acid (30%, Room temperature) D D A A A B
5 Phosphoric acid (50%, Room temperature) B D A A A B
6 Ammonium hydroxide B B D A A B
Inorganic 7 Sodium hydroxide (30%, Room temperature) A D A C A D
alkali 8 Calcium hydroxide C D A A A A
9 Magnesium hydroxide B B A A A A
10 Acetylene A A A A A A
11 Formic acid (25%, Room temperature) B C D C C C
Organic 12 Citric acid C D A A C B
solvent 13 Acetic acid (10%, Room temperature) A C C B A B
14 Lactic acid (5%, 20°C) B D A A A B
15 Linseed oil A B A A C C
16 Potassium chloride B C A A A A
17 Calcium chloride B A A A A A
Other 18 Mineral oil A A A A A C
(oil, gas,
19 Sodium hypochlorite (2%, Room temperature) B D D A A C
etc.)
20 Sodium chloride B — A A A A
21 Carbon dioxide A A A A A A
22 Natural gas A A A A A A
23 Boric acid B D A A A B
∗ Unless noted otherwise, the solution concentration is in a saturated state.
∗ Chemical resistance is a guide that applies only to the stainless steel cylinder parts, and does not guarantee the performance of air cylinders (auto switches).
Be sure to perform a verification test before operating.
∗ The temperature range for the protective label cover is between –40 to 110°C, and the temperature range for grease is between –20 to 150°C. (However, there is no
relationship with the chemicals listed above.)

28
Series CJ5-S/CG5-S
Safety Instructions
These safety instructions are intended to prevent a hazardous situation and/or
equipment damage. These instructions indicate the level of potential hazard by a
label of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe
ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices.

Caution : Operator error could result in injury or equipment damage.

Warning : Operator error could result in serious injury or loss of life.

Danger : In extreme conditions, there is a possible result of serious injury or loss of life.

Note 1) ISO 4414: Pneumatic fluid power -- Recommendations for the application of equipment to transmission and control
systems
Note 2) JIS B 8370: General Rules for Pneumatic Equipment

Warning
1. The compatibility of pneumatic equipment is the responsibility of the person
who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility for the
specific pneumatic system must be based on specifications or after analysis and/or tests to meet your
specific requirements.
2. Only trained personnel should operate pneumatically operated machinery and
equipment.
Compressed air can be dangerous if handled incorrectly. Assembly, handling or repair of pneumatic
systems should be performed by trained and experienced operators.
3. Do not service machinery/equipment or attempt to remove components until
safety is confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe
locked-out control positions.
2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply
pressure for this equipment and exhaust all residual compressed air in the system.
3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod,
etc. (Bleed air into the system gradually to create back pressure.)
4. Contact SMC if the product is to be used in any of the following conditions:
1. Conditions and environments beyond the given specifications, or if product is used outdoors.
2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical
equipment, food and beverages, recreation equipment, emergency stop circuits, press applications, or
safety equipment.
3. An application which has the possibility of having negative effects on people, property, or animals,
requiring special safety analysis.

29
Actuator Common Precautions 1
Be sure to read before handling.
For detailed individual precautions on each series, refer to the main catalogue sections.

Design Selection

Warning Warning
1. There is a danger of sudden action by air 1. Confirm the specifications.
cylinders if sliding parts of machinery are The products advertised in this catalog are designed according
twisted, etc., and changes in forces occur. to use in industrial compressed air systems. If the products are
used in conditions where pressure, temperature, etc., are out of
In such cases, human injury may occur; e.g., by catching hands or specification, damage and/or malfunction may be caused. Do not
feet in the machinery, or damage to the machinery itself may occur. use in these conditions. (Refer to specifications.)
Therefore, the machine should be designed to avoid such dangers.
Consult SMC if you use a fluid other than compressed air.
2. Install a protective cover when there is a risk
2. Intermediate stops
of human injury.
When intermediate stopping of a cylinder piston is performed with a
If a driven object and moving parts of a cylinder pose a danger 3 position closed center type directional control valve, it is difficult to
of human injury, design the structure to avoid contact with the achieve stopping positions as accurate and precise as with hydraulic
human body. pressure due to the compressibility of air.
3. Securely tighten all stationary parts and Furthermore, since valves and cylinders, etc., are not guaranteed for
connected parts so that they will not become zero air leakage, it may not be possible to hold a stopped position for
an extended period of time. Contact SMC in case it is necessary to
loose. hold a stopped position for an extended period.
Especially when a cylinder operates with high frequency or is
installed where there is a lot of vibration, ensure that all parts
remain secure.
Caution
4. A deceleration circuit may be required. 1. Operate within the limits of the maximum
When a driven object is operated at high speed or the load is usable stroke.
heavy, a cylinder’s cushion will not be sufficient to absorb the The piston rod will be damaged if operated beyond the maximum
impact. Install a deceleration circuit to reduce the speed before stroke. Refer to the air cylinder model selection procedure for the
cushioning to relieve the impact. In this case, the rigidity of the maximum useable stroke.
machinery should also be examined.
2. Operate the piston within a range such that
5. Consider a possible drop in operating collision damage will not occur at the stroke
pressure due to a power outage, etc. end.
When a cylinder is used in a clamping mechanism, there is a Operate within a range such that damage will not occur when the
danger of work pieces dropping if there is a decrease in clamping piston having inertial force stops by striking the cover at the stroke
force due to a drop in circuit pressure caused by a power end. Refer to the cylinder model selection procedure for the range
outage, etc. Therefore, safety equipment should be installed to within which damage will not occur.
prevent damage to machinery and/or human injury. Suspension
mechanisms and lifting devices also require consideration for drop 3. Use a speed controller to adjust the cylinder
prevention. drive speed, gradually increasing from a low
6. Consider a possible loss of power source. speed to the desired speed setting.
Measures should be taken to protect against human injury and 4. Provide intermediate supports for long stroke
equipment damage in the event that there is a loss of power to
equipment controlled by air pressure, electricity or hydraulics, cylinders.
etc. Provide intermediate supports for cylinders with long strokes to
prevent rod damage due to sagging of the rod, deflection of the tube,
7. Design circuitry to prevent sudden lurching vibration and external loads, etc.
of driven objects.
When a cylinder is driven by an exhaust center type directional
control valve or when starting up after residual pressure is
exhausted from the circuit, etc., the piston and its driven object
will lurch at high speed if pressure is applied to one side of
the cylinder because of the absence of air pressure inside the
cylinder. Therefore, select equipment and design circuits to
prevent sudden lurching, because there is a danger of human
injury and/or damage to equipment when this occurs.
8. Consider emergency stops.
Design so that human injury and/or damage to machinery and
equipment will not be caused when machinery is stopped by a
safety device under abnormal conditions, such as a power outage
or a manual emergency stop.
9. Consider the action when operation
is restarted after an emergency stop or
abnormal stop.
Design the machinery so that human injury or equipment damage
will not occur upon restart of operation. When the cylinder has
to be reset at the starting position, install safe manual control
equipment.

30
Actuator Common Precautions 2
Be sure to read before handling.
For detailed individual precautions on each series, refer to the main catalogue sections.

Mounting Cushion

Caution Caution
1. Be certain to align the rod axis with the load and 1. Readjust using the cushion needle.
direction of movement when connecting. Cushion is adjusted at the factory, however, the cushion needle
When not properly aligned, the rod and tube may be twisted, and on the cover should be readjusted when the product is put into
damage may be caused due to wear on areas such as the inner service, based upon factors such as the size of the load and the
tube surface, bushings, rod surface and seals. operating speed. When the cushion needle is turned clockwise,
the restriction becomes smaller and the cushion's effectiveness
2. When an external guide is used, connect the is increased. Tighten the lock nut securely after adjustment is
rod end and the load in such a way that there performed.
is no interference at any point within the 2. Do not operate with the cushion needle in a
stroke. fully closed condition.
3. Do not scratch or gouge the sliding parts This will cause damage to the seals.
of the cylinder tube or piston rod, etc., by
Air Supply
striking or grasping them with other objects.
Cylinder bores are manufactured to precise tolerances, so that
even a slight deformation may cause malfunction. Also, scratches
Warning
or gouges, etc., in the piston rod may lead to damaged seals and
cause air leakage.
1. Use clean air.
Do not use compressed air which includes chemicals, synthetic
4. Prevent the seizure of rotating parts. oils containing organic solvents, salt or corrosive gases, etc., as
Prevent the seizure of rotating parts (pins, etc.) by applying it can cause damage or malfunction.
grease.
5. Do not use until you can verify that equipment Caution
can operate properly. 1. Install air filters.
Verify correct mounting by appropriate function and leakage Install air filters at the upstream side of valves. The filtration
inspections after compressed air and power are connected following degree should be 5µm or finer.
mounting, maintenance or conversions.
2. Install an after cooler, air dryer or water
6. Instruction manual separator, etc.
The product should be mounted and operated after thoroughly
Air that includes excessive drainage may cause malfunction of
reading the manual and understanding its contents.
valves and other pneumatic equipment. To prevent this, install an
Keep the instruction manual where it can be referred to as after cooler, air dryer or water separator, etc.
needed.
3. Use the product within the specified range
Piping of fluid and ambient temperature.
Take measures to prevent freezing, since moisture in circuits can
Caution be frozen under 5°C, and this may cause damage to seals and
lead to malfunction.
1. Preparation before piping Refer to SMC’s “Air Cleaning Equipment” catalog for further
details on compressed air quality.
Before piping is connected, it should be thoroughly blown out with
air (flushing) or washed to remove chips, cutting oil and other
debris from inside the pipe. Maintenance
2. Wrapping of pipe tape
When screwing together pipes and fittings, etc., be certain that
Warning
chips from the pipe threads and sealing material do not get inside 1. Removal of equipment, and supply/exhaust
the piping.
of compressed air.
Also, when pipe tape is used, leave 1.5 to 2 thread ridges
When equipment is removed, first check measures to prevent
exposed at the end of the threads.
dropping of driven objects and run-away of equipment, etc. Then
Wrapping direction cut off the supply pressure and electric power, and exhaust all
compressed air from the system.
When machinery is restarted, proceed with caution after
Ex confirming measures to prevent cylinder lurching.
po
se Pipe tape
ap
pr
ox
.2
Caution
thr
ea
ds
1. Drain flushing
Remove drainage from air filters regularly. (Refer to
specifications.)

31
Stainless Steel Cylinder Series CJ5-S/CG5-S
Specific Product Precautions
Be sure to read before handling.
Refer to pages 29 through 31 for safety instructions and actuator common precautions.

Design Operating Environment

Warning Warning
1. Note the weight of the stainless steel products. 1. Fully consider the compatibility of stainless
Since the weight of stainless steel cylinders is approximately steel.
1.5 to 3 times heavier than the standard products (with The corrosion resistance of stainless steel is not effective
aluminum body), be careful when calculating weight estimates. against all media and corrosive environments. Corrosion
Also, when mounting the cylinder on equipment where vibration proceeds rapidly with strong hydrochloric acid, hydrofluoric
is expected, avoid using single side brackets such as the flange acid, and high temperature ammonium gas, etc. Therefore its
type, and use double side brackets such as the foot type compatibility to the environment must be considered carefully.
instead.
2. Do not operate cylinders with auto switches
in environments where oil and chemicals are
Selection used.
Contact SMC when operating in environments with coolants,
Warning cleaning solvents, various oils or chemicals, as it may cause
1. Generally, use nitrile rubber (NBR) seals with adverse effects (faulty insulation, malfunction due to swelling of
the potting resin, and hardening of lead wires, etc) to auto
liquids that do not contain chlorine and switches even in a short period of time. Even with the fluoro
sulphur, and use fluoro rubber (FKM) seals rubber seal specification, the auto switch related parts (switch
with liquids that contain chlorine and sulphur. body, mounting bracket, and built-in magnet) are identical to the
However, depending on the type and the brand of liquid (such standard specifications. Therefore, consult SMC regarding the
as cleaning solvent) that splashes on the cylinder, the operating cylinder's compatibility (such as chemical resistance) with an
life of seals may be reduced dramatically. In cases where environment (chemicals, etc.) before operating.
special additives are used, or where liquid caused trouble with 3. Do not immerse the cylinder in water or
the conventional nitrile or fluoro rubber seals in the past, chemicals.
request an investigation or set up a test period for the use of the
seals. When the cylinder is operated in a condition with water
pressure, the fluid leaks into the cylinder in the early stages. In
2. Even the fluoro rubber specification may not be the worst case, the fluid may back flow inside the piping and
applicable depending on the type of chemicals damage the solenoid valve.
and the operating temperature. Therefore, be
sure to verity the seal's applicability before use. Maintenance
Mounting
Caution
Warning 1. If there is a reduction in grease lubrication
and reapplication of grease is necessary, use
1. Do not rotate the cover. the special grease shown below.
If the cover is rotated when the cylinder is mounted or when Grease kit part no. for stainless steel cylinders
fittings are screwed in, it may cause damage from the joint
section of the cover. • GR-R-010 (10g)
Precautions for series CG5-S
1. Sealant∗ is used on the threads of the
connecting sections of the cover and the
cylinder tube for air-tight construction. When
disassembling the cylinder, the old sealant
must be completely removed, and new sealant
must be applied before re-assembling.
∗ Loctite 542 (medium strength) or equivalent
2. ø50 or larger bore size cylinders cannot be
disassembled.
When disassembling cylinders with bore sizes of ø20 through
ø40, grip the double flat part of either the head cover or the rod
cover with a vise and loosen the other side with a wrench or a
monkey wrench, etc., and then remove the cover. When re-
tightening, tighten approximately 2 degrees more than the
original position. (Cylinders with ø50 or larger bore sizes are
tightened with a large tightening torque and cannot be
disassembled. Contact SMC when disassembly is required.)

32
Stainless Steel Cylinder
Water Resistant Auto Switch Precautions 1
Be sure to read before handling.

Design and Selection

Warning Warning
1. Confirm the specifications. 6. Pay attention to leakage current.
Read the specifications carefully and use this product With a 2 wire solid state auto switch, current (leakage current)
appropriately. The product may be damaged or malfunction if it is flows to the load to operate the internal circuit even when in the
used outside the range of specifications of current load, voltage, OFF state.
temperature or impact. Operating current of load (OFF condition)>Leakage current
2. Take precautions when multiple cylinders
If the above requirement is not satisfied, it will not reset correctly
are used close together. (stays ON). Use a 3 wire switch if this specification will not be
When multiple auto switch cylinders are used in close proximity, satisfied.
magnetic field interference may cause the switches to malfunction. Furthermore, leakage current flow to the load will be “n” times
Maintain a minimum cylinder separation of 40mm. (When the larger when “n” auto switches are connected in parallel.
allowable separation is indicated for each cylinder series, use
the specified value.) 7. Do not use a load that generates surge
3. Pay attention to the length of time that a voltage.
switch is ON at an intermediate stroke Although a zener diode for surge protection is connected at the
output side of a solid state auto switch, damage may still occur
position. if the surge is applied repeatedly. When a load, such as a relay
When an auto switch is placed at an intermediate position of the or solenoid valve, which generates surge is directly driven, use a
stroke and a load is driven at the time the piston passes, the auto type of switch with a built-in surge absorbing element.
switch will operate, but if the speed is too great the operating time
will be shortened and the load may not operate properly. The 8. Cautions for use in an interlock circuit
maximum detectable piston speed is: When an auto switch is used for an interlock signal requiring
Auto switch operating range (mm) high reliability, devise a double interlock system to avoid trouble
V(mm/s) = ____________________________ x 1000 by providing a mechanical protection function, or by also using
Time load applied (ms) another switch (sensor) together with the auto switch. Also
perform periodic maintenance and confirm proper operation.
4. Keep wiring as short as possible. 9. Ensure sufficient clearance for maintenance
Although wire length should not affect switch function, use wiring
100m or shorter.
activities.
When designing an application, be sure to allow sufficient
5. Take precautions for the internal voltage clearance for maintenance and inspections.
drop of the switch.
Generally, the internal voltage drop will be greater with a 2 wire
solid state switch than a reed switch, and the load supply voltage
(subtract the internal voltage drop of the switch from the power
supply voltage) becomes lower.
Load supply voltage > Minimum operating voltage of load
If the above requirement is not satisfied, malfunction will occur
(will not turn ON). Therefore, confirm the specifications before
operating.
∗ Note that the voltage drop will be large when connected in a
serial arrangement.
Also note that a 24VDC relay is not applicable.

33
Stainless Steel Cylinder
Water Resistant Auto Switch Precautions 2
Be sure to read before handling.

Mounting and Adjustment Wiring


Warning Warning
1. Do not drop or bump. 1. Avoid repeatedly bending or stretching lead
Do not drop, bump or apply excessive impacts (1000m/s² or more wires.
for solid state switches) while handling. Broken lead wires will result from repeatedly applying bending
Although the body of the switch may not be damaged, the inside stress or stretching force to the lead wires.
of the switch could be damaged and cause a malfunction.
2. Be sure to connect the load before power is
2 Do not carry a cylinder by the auto switch applied.
lead wires. If the power is turned ON when an auto switch is not connected
Never carry a cylinder by its lead wires. This may not only cause to a load, the switch will be instantly damaged because of excess
broken lead wires, but it may cause internal elements of the switch current.
to be damaged by the stress.
3. Confirm proper insulation of wiring.
3. Mount switches using the proper tightening Be certain that there is no faulty wiring insulation (contact with
torque. other circuits, ground fault, improper insulation between terminals,
When a switch is tightened beyond the range of tightening etc.). Damage may occur due to excess current flow into a
torque, the mounting screws, mounting bracket or switch may be switch.
damaged. 4. Do not wire with power lines or high voltage
On the other hand, tightening below the range of tightening torque
may allow the switch to slip out of position. lines.
Wire separately from power lines or high voltage lines, avoiding
4. Mount a switch at the centre of the operating parallel wiring or wiring in the same conduit with these lines.
range. Control circuits containing auto switches may malfunction due to
Adjust the mounting position of an auto switch so that the piston noise from these other lines.
stops at the optimum operating position (at the centre of the 5. Avoid incorrect wiring.
operating range where the green LED lights up). (The mounting
positions shown in the catalogue indicate the optimum positions at The switch will not be damaged if protected by a protection circuit,
stroke end.) If mounted at the end of the operating range (around but the switch will be in a normally ON state. However, note that
the borderline of ON and OFF), operation may be unstable. the switch will be damaged if reversed connections are made
while the load is in a short circuited condition.

∗ Lead wire colour changes


Lead wire colours of SMC auto 2 wire
switches have been changed in or- Old New
der to meet NECA Standard 0402 Output (+)
Red Brown
for production beginning Septem-
Output (–) Black Blue
ber, 1996 and thereafter. Please
refer to the table provided.
Special care should be taken re-
garding wire polarity during the ti-
me that the old colours still coexist
with the new colours.

34
Stainless Steel Cylinder
Water Resistant Auto Switch Precautions 3
Be sure to read before handling.

Operating Environment Maintenance

Warning Warning
1. Never use in an atmosphere of explosive 1. Perform the following maintenance
gases. periodically in order to prevent possible
The structure of auto switches is not intended to prevent explosion. danger due to unexpected auto switch
Never use in an atmosphere with an explosive gas since this may malfunction.
cause a serious explosion.
1) Securely tighten switch mounting screws.
2. Do not use in an area where a magnetic field If screws become loose or the mounting position is dislocated,
is generated. retighten them after readjusting the mounting position.
Auto switches will malfunction or magnets inside cylinders will 2) Confirm that there is no damage to lead wires.
become demagnetized. To prevent faulty insulation, replace switches or repair lead
3. Operating in environments where the switch wires, etc., if damage is discovered.
is constantly exposed to water (including 3) Confirm the lighting of the green light on a 2 colour indicator
type switch.
various solvents and chemicals)
Confirm that the green LED is on when stopped at the
Water resistant auto switches can be operated in environments established position. If the red LED is on, the mounting position
with constant water splashing. However, additives included in is not appropriate. Readjust the mounting position until the
oil, cleaning solvent, and chemicals can cause adverse effects, green LED lights up.
such as swelling, melting, and drop in mechanical strength, to
the internal insulation material (potting resin) and the external
components of the switch.
Other
4. Operating in environments with temperature Warning
cycles
When a liquid at a temperature that is different (use 20°C or more 1. Consult SMC concerning water resistance,
as a guide) from the ambient temperature repeatedly splashes flexibility of lead wires and usage at welding
on the switch, temperature cycles are repeatedly applied to the
switch and may cause adverse effects to its internal components.
sites, etc.
5. Do not use in an area where surges are
generated.
When there are units (solenoid type lifter, high frequency induction
furnace, motor, etc.) which generate a large amount of surge in
the area around cylinders with solid state auto switches, this may
cause deterioration or damage to internal circuit elements of
the switch. Avoid sources of surge generation and disorganized
lines.
6. Avoid accumulation of iron debris or close
contact with magnetic substances.
When a large amount of ferrous debris such as machining chips
or welding spatter is accumulated, or a magnetic substance
(something attracted by a magnet) is brought into close proximity
with an auto switch cylinder, it may cause auto switches to
malfunction due to a loss of the magnetic force inside the
cylinder.

35
Austria Germany Netherlands Slovenia
SMC Pneumatik GmbH (Austria). SMC Pneumatik GmbH SMC Pneumatics BV SMC Slovenia d.o.o.
Girakstrasse 8, A-2100 Korneuburg Boschring 13-15, D-63329 Egelsbach Postbus 308, 1000 AH Amsterdam Grajski trg 15, 8360 Zuzemberk
Phone: 02262-62280, Fax: 02262-62285 Phone: 06103-4020, Fax: 06103-402139 Phone: 020-5318888, Fax: 020-5318880 Phone: 068-88 044 Fax: 068-88 041

Belgium Greece Norway Spain


SMC Pneumatics N.V./S.A. S. Parianopoulus S.A. SMC Pneumatics Norway AS SMC España, S.A.
Nijverheidsstraat 20, B-2160 Wommelgem 9, Konstantinoupoleos Street, Vollsveien 13 C, Granfoss Næringspark Zuazobidea 14, Pol. Ind. Jundiz,
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Czech Hungary Poland Sweden


SMC Czech.s.r.o. SMC Hungary Kft. Semac Co., Ltd. SMC Pneumatics Sweden A.B.
Kodanska 46, CZ-100 10 Prague 10 Budafoki ut 107-113, 1117 Budapest PL-05-075 Wesola k/Warszaway, ul. Wspolna 1A Ekhagsvägen 29-31, S-14105 Huddinge
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SMC Pneumatik SMC Pneumatics (Ireland) Ltd. SMC España (Sucursal Portugal), S.A. SMC Pneumatik AG
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© DiskArt™ 1988

Finland Latvia Russia © DiskArt™

UK
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SMC UK Contact Numbers Head Office: SMC Pneumatics (UK) Ltd, Vincent Avenue, Crownhill, Milton Keynes MK8 0AN

THE NATIONAL SALES CENTRE FOR ENGLAND & WALES


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SMC UK Sales Partners
Birmingham Bristol Cardiff
JAMES LISTER APPLIED AUTOMATION WALES FLUID POWER
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2000/10/01 Specifications are subject to change without prior notice
and any obligation on the part of the manufacturer.
NF163-A-PDF

Series CG5-X6011
NFPA Mounting Interchangeable
All SUS Air Cylinder

Available in 5 bore sizes and 9 NFPA mounting options

Same quality features as the standard CG5

• All stainless steel (SUS 304) external metal parts

• Available with two types of seal material (NBR or FKM)


to suit application

• Special scraper to prevent liquid from entering cylinder


is standard

• Uses grease that meets FDA standards


Series CG5

How to Order

Auto Switch Option


Nil Standard X6011 CG NFPA
D With Auto Switch (Magnetic Piston)

Mounting Stroke (mm)


X MP1 Double Rear Clevis Bore Max Stroke
D MP2 Double Detatchable Rear Clevis 40 800
E MP3 Single Rear Clevis 50 1200
C MP4 Single Detatchable Rear Clevis 63 1200
F MF1 Front Flange 80 1400
G MF2 Rear Flange 100 1500
L MS1 End Angle
S MS2 Side Lug
P MS7 End Lug

Cushion Seal Material


N Rubber Bumper R NBR
A Air Cushion V Viton

Bore (mm)
mm In
40 40 1.50”
50 50 2.00”
63 63 2.50”
80 80 3.25”
100 100 4.00”

Specifications

Action Double acting single rod


Fluid Air
Proof pressure 1.5MPa
Maximum operating pressure 1.0MPa
Minimum operating pressure 0.05MPa
Ambient and fluid temperature Without auto switch: –10 to 70°C, With auto switch: –10 to 60°C
Cushion Rubber bumper, Air cushion
ø40 to ø63 50 to 1000mm/s
Piston speed
ø80, ø100 50 to 700mm/s
Thread tolerance JIS class 2
+1.4 +1.5
ø40 to ø63 to 1000 0 mm, to 1200 0 mm
Stroke length tolerance +1.4 +1.5
ø80, ø100 to 1000 0 mm, to 1500 0 mm

2
NFPA Interchangeable
Stainless Steel Air Cylinder Series CG5

Double Rear Clevis Mounting Type CG5X (MP1 Mounting Style)

2-EE NPT LR

MR

KK

CD
A XC + STROKE CB

UB

BORE A CB CD EE KK LR MR UB XC
40 (1.50") 0.75 0.78 0.50 1/8 7/16-20 0.75 0.63 1.75 5.38
50 (2.00") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.38
63 (2.50") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.50
80 (3.25") 1.13 1.28 0.75 3/8 3/4-16 1.25 0.94 2.50 6.88
100 (4.00") 1.13 1.28 0.75 1/2 3/4-16 1.25 0.94 2.50 6.88

Double Rear Clevis Mounting Type CG5D (MP2 Mounting Style)

2-EE NPT LR

MR

KK
CD

A XD + STROKE CB

UB

BORE A CB CD EE KK LR MR UB XD
40 (1.50") 0.75 0.78 0.50 1/8 7/16-20 0.75 0.63 1.75 5.75
50 (2.00") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.75
63 (2.50") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.88
80 (3.25") 1.13 1.28 0.75 3/8 3/4-16 1.25 0.94 2.50 7.50
100 (4.00") 1.13 1.28 0.75 1/2 3/4-16 1.25 0.94 2.50 7.50

3
Series CG5
Single Rear Clevis Mounting Type CG5E (MP3 Mounting Style)

2-EE NPT LR

MR
KK

CD

A XC + STROKE EW

BORE A CD EE EW KK LR MR XC
40 (1.50") 0.75 0.50 1/8 0.75 7/16-20 0.75 0.63 5.38
50 (2.00") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.38
63 (2.50") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.50
80 (3.25") 1.13 0.75 3/8 1.25 3/4-16 1.25 0.94 6.88
100 (4.00") 1.13 0.75 1/2 1.25 3/4-16 1.25 0.94 6.88

Single Rear Clevis Mounting Type CG5C (MP4 Mounting Style)

2-EE NPT LR

MR
KK

CD

A XD + STROKE EW

BORE A CD EE EW KK LR MR XD
40 (1.50") 0.75 0.50 1/8 0.75 7/16-20 0.75 0.63 5.75
50 (2.00") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.75
63 (2.50") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.88
80 (3.25") 1.13 0.75 3/8 1.25 3/4-16 1.25 0.94 7.50
100 (4.00") 1.13 0.75 1/2 1.25 3/4-16 1.25 0.94 7.50

4
NFPA Interchangeable
Stainless Steel Air Cylinder Series CG5

Front Flange Mounting Type CG5F (MF1 Mounting Style)

2-EE NPT

KK

E
4- FB A W M

TF WF

UF ZB + STROKE

BORE A E EE FB KK M R TF UF W WF ZB
40 (1.50") 0.75 2.00 1/8 0.31 7/16-20 0.16 1.43 2.75 3.38 0.63 1.00 4.62
50 (2.00") 0.75 2.50 1/4 0.37 7/16-20 0.22 1.84 3.38 4.13 0.63 1.00 5.26*
63 (2.50") 0.75 3.00 1/4 0.37 7/16-20 0.28 2.19 3.88 4.63 0.63 1.00 5.25
80 (3.25") 1.13 3.75 3/8 0.44 3/4-16 0.28 2.76 4.68 5.50 0.75 1.38 6.51*
100 (4.00") 1.13 4.50 1/2 0.44 3/4-16 0.31 3.32 5.44 6.25 0.75 1.38 6.22*
* DENOTES DEVIATION FROM NFPA

Rear Flange Mounting Type CG5G (MF2 Mounting Style)

2-EE NPT

KK
E
R

FB A ZJ + STROKE

TF ZF + STROKE

UF
BORE A E EE FB KK R TF UF ZF ZJ
40 (1.50") 0.75 2.00 1/8 0.31 7/16-20 1.43 2.75 3.38 5.00 4.63
50 (2.00") 0.75 2.50 1/4 0.37 7/16-20 1.84 3.38 4.13 5.00 4.63
63 (2.50") 0.75 3.00 1/4 0.37 7/16-20 2.19 3.88 4.63 5.13 4.75
80 (3.25") 1.13 3.75 3/8 0.44 3/4-16 2.76 4.68 5.50 6.25 5.63
100 (4.00") 1.13 4.50 1/2 0.44 3/4-16 3.32 5.44 6.25 6.25 5.63

5
Series CG5
End Angle Mounting Type CG5L (MS1 Mounting Style)

A XA + STROKE
2-EE NPT

KK

AH

AT

S 4- AB AO SA + STROKE AO

BORE A AB AH AO AT EE KK S SA XA
40 (1.50") 0.75 0.44 1.18 0.38 0.13 1/8 7/16-20 1.25 6.00 5.63
50 (2.00") 0.75 0.44 1.44 0.38 0.13 1/4 7/16-20 1.75 6.00 5.63
63 (2.50") 0.75 0.44 1.63 0.38 0.13 1/4 7/16-20 2.25 6.13 5.75
80 (3.25") 1.13 0.56 1.94 0.50 0.13 3/8 3/4-16 2.75 7.38 6.88
100 (4.00") 1.13 0.56 2.25 0.50 0.19 1/2 3/4-16 3.50 7.38 6.88

Side Lug Mounting Type CG5S (MS2 Mounting Style)

2-EE NPT

KK
LH
ST

4- SB
TS A XS SS + STROKE

US ZB + STROKE

BORE A EE KK LH SB SS ST TS US XS ZB
40 (1.50") 0.75 1/8 7/16-20 1.00 0.41 2.88 0.50 2.75 3.50 1.38 4.91
50 (2.00") 0.75 1/4 7/16-20 1.25 0.44* 2.88 0.50 3.25 4.00 1.38 5.32*
63 (2.50") 0.75 1/4 7/16-20 1.50 0.44* 3.00 0.50 3.75 4.50 1.38 5.39*
80 (3.25") 1.13 3/8 3/4-16 1.88 0.56* 3.25 0.75 4.75 5.75 1.88 6.41*
100 (4.00") 1.13 1/2 3/4-16 2.25 0.56* 3.25 0.75 5.50 6.50 1.88 6.48*

* DENOTES DEVIATION FROM NFPA

6
CG5
NF PA Interchangeable
S tainles s S teel A ir C ylinder S eries

E nd L ug Mounting Type C G 5P (MS 7 Mounting S tyle)

A XE + STROKE

2-EE NPT

KK

GH

ST

R 4- EB AO SE + STROKE AO

BORE A AO EB EE GH KK R SE ST XE
40 (1.50") 0.75 0.25 0.31 1/8 1.00 7/16-20 1.43 5.50 0.13* 5.38
50 (2.00") 0.75 0.31 0.38 1/4 1.25 7/16-20 1.84 5.88 0.13* 5.56
63 (2.50") 0.75 0.31 0.38 1/4 1.50 7/16-20 2.19 6.25 0.18* 5.81
80 (3.25") 1.13 0.38 0.44 3/8 1.88 3/4-16 2.76 6.63 0.25* 6.50
100 (4.00") 1.13 0.38 0.44 1/2 2.25 3/4-16 3.32 6.88 0.31* 6.63
Rod End Accessories
CB
CW CB CW
ØER ØCD ER ØCD
L

CA
CE

KK UNF - A DEEP

KK UNF
Rod Clevis Rod Eye
Part No. CB CD CE CW L A KK ER Part No. A CA CB CD ER KK
NY-150SUS 0.765 0.50 1.50 0.50 0.75 0.75 7/16-20 0.50 NI-150SUS 0.75 1.50 0.75 0.50 0.50 7/16-20
NY-325SUS 1.265 0.75 2.38 0.63 1.25 1.13 3/4-16 0.75 NI-325SUS 1.13 2.06 1.25 0.75 0.75 3/4-16

CP
øCD 1

CL øCD 2

Pivot Pin
Part No. CD 1 CD2 CL CP
NCDP-150-SUS 0.500-.002
0
0.106 2.28 1.94

NCDP-325-SUS 0.750 0
-.002 0.140 3.10 2.72
Note: Cotter Pins are included.
7
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, 10100 SMC Boulevard Noblesville, IN 46060, U.S.A.
Tokyo 101-0021, Japan Phone: 317-899-4440 Fax: 317-899-3102
Phone: 03-5207-8271 Fax: 03-5298-5361 URL http://www.smcusa.com
URL http://www.smcworld.com
All specifications in this catalog are subject to change without notice.

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