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What Is Process Safety Engineering - Alvin

Process Safety Engineering involves understanding the complex interactions between chemical processes, mechanical design, control systems, and process safety management. It aims to identify hazards, evaluate risks, and assist in engineering solutions to reduce risks. Key tasks include hazard analysis techniques like HAZOP and what-if analysis, reviewing process safety information like P&IDs and relief system design, advising on risk management using tools like fault trees and consequence analysis, and demonstrating risk to guide decision-making. The presentation covers these topics over 45 slides in a 2 hour session, providing examples to illustrate key points.

Uploaded by

Muhammad Abdurrahman Muis
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
129 views

What Is Process Safety Engineering - Alvin

Process Safety Engineering involves understanding the complex interactions between chemical processes, mechanical design, control systems, and process safety management. It aims to identify hazards, evaluate risks, and assist in engineering solutions to reduce risks. Key tasks include hazard analysis techniques like HAZOP and what-if analysis, reviewing process safety information like P&IDs and relief system design, advising on risk management using tools like fault trees and consequence analysis, and demonstrating risk to guide decision-making. The presentation covers these topics over 45 slides in a 2 hour session, providing examples to illustrate key points.

Uploaded by

Muhammad Abdurrahman Muis
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Process Safety Engineering At Glance

History of Process Safety Engineering


- Worldwide version – 1 slide
- Indonesia version – 1 slide

Process Safety Engineering in Operations & Facility


Management
What are the tasks? – 1 slide
Example of the task – 3 slides (only capturing the main task with example)

Process Safety Engineering in Project / Facility Development


Project management ? – 1 slide
HSE and Process Safety Management in Project – 3 slides

What Is Process Safety Engineering?


Implementing into everyday engineering procedures, a broad-based understanding of the
complex interaction of chemical process technology, mechanical and process design, process
control, and Process Safety Management Systems (PSMS) and by virtue of knowledge and
experience, evaluate an integrated petrochemical process, oil and gas facilities, building design
by:
Identify hazards:
3 slides explain with event tree & picture – flixborough & bp texas
refinery/deepwater horizon

• Overpressure/underpressure hazards
• Thermal expansion and brittle fracture hazards
• Fire and explosion hazards
• Dust explosion hazards
• Static electricity hazards
• Human factors hazards
• Chemical and reactive chemistry hazards
• Toxic exposure

Evaluate the risk from those hazards, both qualitatively and quantitatively:
Assist in the identification of and evaluation of cost-effective engineering
solutions to reduce or mitigate those risks:

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Alvin Alfiyansyah
4 slides, explain with sketch and picture – Inherently safer vs Hierarchy of Control

• Remove or reduce the hazard through inherently safer solutions


• Simplify the process
• Substitute less hazardous materials for more hazardous materials
• Operate at less hazardous operating conditions
• Reduce inventories
• Reduce the likelihood of risks by providing more or better layers of protection
• Reduce the consequence of risks by employing mitigating systems
• Apply Human Factors principles to reduce the error potential at the interfaces of people with
equipment and Instrumentation

You need Knowledge of :


4 slides explain with pictures – 1 RAGAGEP, 1 Eng Std & Practices, 1 HFE, 1 PSM model

• Engineering Standards and Practices:


o Legislation and regulations
o Company engineering practices
o Industry Standards (API, etc.)
o Consensus Standards and Codes (ASME, ASTM, NFPA, ANSI, ISA, EN, etc.)
o Recognized and Generally Accepted Good Enginering Practices (CCPS, etc.)
o Process Safety Management Systems
• Human Factors:
o Human-machine concepts
o Principles of human error reduction

You must read and understand the content of :

7 slides contain of picture/drawing: Facility Siting example, Block Flow Diagram /


Process Flow Diagram / P&ID example, Heat & Material Balance example, Civil & building
drawing example, Electrical Area Classification Example, Fire Protection and Fire
Prevention example,

Process Safety Information:

o Process Flow Diagrams (PFDs)


o Piping and Instrumentation Diagram (P&IDs)
o Mechanical Drawings and plot plans
o Instrumentation and Electrical Diagrams
o Electrical Area Classification
o Facility Siting and Equipment Spacing

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Alvin Alfiyansyah
o Relief System Design and Design Basis
o Material and Energy Balance
o Materials Envelope Statement/Safe Operating Envelope
o Properties and Hazards of Materials, including incompatibilities
o Safety Instrumented Function SIL Target and relevance to installation, inspection and
maintenance
o Buildings blast resistance design basis
o Fire fighting and associated facilities such as Sewer Design Basis

You need to do hazard analysis and risk management using optional techniques, such
as:

- 5 slides showing report and main content only (what do we need to


understand)

• Process Hazards Analysis Methodologies:


o Hazard and Operability study (HAZOP)
o What-If Analysis
o Preliminary Hazards Analysis
o Checklist Analysis
o Inherent Safety Analysis
o Critical Task Analysis (CTA) – Operations & Maintenance
o Human Factors Review
o Pre-Startup Safety Review
o Failure Mode and Effects Analysis (FMEA)

You need to involve or review design of

2 slides in addition of Process safety information

• Technical Systems Analysis Methodologies:


o Safety Relief Valve and Flare Header analysis
o Fire Protection System analysis
o Safety Instrumented System quantitative analysis

You need to advise management on risk by using:

4 slides example of process safety event for process safety case and OSH case (case
and answer with sketch)

• Risk Analysis and Assessment Methodologies:

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Alvin Alfiyansyah
o Fault Tree Analysis
o Event Tree Analysis
o Release and Dispersion Analysis
o Consequence Analysis
o Qualitative, scenario-based risk assessments
o Quantitative risk assessments (QRA)
o Root-cause Incident Investigation techniques

You should be able to demonstrate and show the risk and guide decision making
process by:

6 slides to explain decision making process for facility siting case or process safety
event case

• Decision Analysis Methodologies:


o Benefit/Cost Analysis
o Semi-quantitative Risk and Decision Analysis
o Quantitative Risk and Decision Analysis
o Evaluating options in the context of ALARP

Planned for 2 hours – 45 slides

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Alvin Alfiyansyah

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