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com

Sludge Vacuum Pump

GNSP10B User Manual

HEBEI GN SOLIDS CONTROL CO., LTD

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Contents
Chapter 1 Overview .................................................................................................................... 3
1.1 Equipment Description .......................................................................................................... 3
1.2 Structure And Working Principle ........................................................................................... 3
1.3 Equipment Parameters ......................................................................................................... 17

Chapter 2 Safety Operation Regulations ................................................................................. 20

2.1 Safety Regulations ............................................................................................................... 20
2.2 Operation Regulations.......................................................................................................... 20

Chapter 3 Installation And Commissioning ........................................................................... 21

3.1 Installation ........................................................................................................................... 21
3.2 Commissioning .................................................................................................................... 21

Chapter 4 Operation Attentions And Steps ............................................................................ 23

4.1 Preparation Work Prior Turn On Machine ............................................................................ 23
4.2 Operation Steps Of Vacuum Pump....................................................................................... 25
4.3 Suction Port ......................................................................................................................... 29
4.4 Discharge Port ..................................................................................................................... 33

Chapter 5 Check And Maintenance ......................................................................................... 35

5.1 Maintenance For Equipment Main Body .............................................................................. 35
5.2 Maintenance For Pneumatic Components ............................................................................ 36

Chapter 6 Trouble Shooting .................................................................................................... 38

6.1 Equipment Troubleshooting ................................................................................................. 38

6.2 General Troubleshooting Table .......................................................................................... 44

Chapter 7 Appendix .................................................................................................................. 46

7.1 Wear Parts List .................................................................................................................... 46
7.2 Package, Transportation And Storage................................................................................... 47

Chapter 8 Selection Of Supporting Equipment ....................................................................... 51

8.1 Supporting Equipment Ccomposition ................................................................................... 51
8.2 Air Compressor, Air Holding Tank & Filter ......................................................................... 51
8.3 Contact GN .......................................................................................................................... 81

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Chapter 1 Overview
1.1 Equipment Description
Sludge vacuum pump is a type of high load and strong suction capacity vacuum transferring pump,
it is also called solids transferring pump or cuttings transfer pump. The unique structure design
enables it work in the very tough circumstance with less maintenance. It is ideal equipment for
transferring sludge with high solid content up to 80% and high specific gravity material. Vacuum
pump has below features: high efficiency Venturi device can produce a vacuum up to 10 meters
water column for material suction under high air flow circumstance. It is designed with compact
structure, almost no wearing parts, for high density material transferring like cuttings and oily
sludge etc.
1.2 Structure and Working Principle
1.2.1 Structure
1.2.1.0 Complete machine
Complete machine（See fig.1.0，details see Form 1.0）adopts vertical structure, small footprint,
Vacuum for suction and positive pressure for discharge. It mainly consists of tank & pedestal
combination, vacuum tube combination, air discharge manifold, sludge suction manifold, sludge
discharge manifold, pneumatic control cabinet.

Valve Arrow

Facing Inward

Fig 1.0
List 1.0
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No. Part Number Part drawing number Spec. QTY Remarks

Tank welding
1 GNSP10C-01 welded part；painting RAL6024 1
assembly

2 Hexagon head bolt GB/T 5783 M16×60 45#；Dacromet 4

3 Spring washer GB/T 93 16 65Mn；Dacromet 4

4 Flat Washers GB/T 95 16 Q235B；Dacromet 4
Support frame
5 GNSP20A-02 welding assembly；painting RAL6024 1
combination
10inch Solid single wheel；Loading
6 Solid single wheel SXDL-DN250 capacity240kg；diameter 250mm；Tread 2
width60mm
20#；HC-DP-D10*D50Restructuring；
7 washer GNSP20A-03 4
Dacromet

8 Cotter pin GB/T91 2.5×40 20#；Dacromet 2

Heavy universal Wheel diameter 250mmSolid universal

9 ZXWXL-DN250 1
wheel wheel；Safety load150kg

10 Hexagon head bolt GB/T 5783 M12×40 45#；Dacromet 4

11 Spring washer GB/T 93 12 65Mn；Dacromet 4 Mounting brackets

and Universal wheel
12 Flat Washers GB/T 95 12 Q235B；Dacromet 4
13 Hex nuts GB/T 41 M12 45#；Dacromet 4
Suction
14 GNSP20B-04 Assembly parts 1
components
SUS304；PN10DN80 Double acting；GB
Pneumatic flanges at both ends, including cylinder
double-acting G1/2" air inlet connection thread; with
15 PZ673H-10P-DN100 2 Weight 14kg
high-performance travel switch mounting plate;
knife gate valve high-performance PTFE sealing material
gate valve
GB/T 9126
16 Rubber gasket Nitrile rubber；t2 4
RFDN80PN10

17 Hexagon head bolt GB/T 5783 M16*50 45#；Dacromet 8

17 Hexagon head bolt GB/T 5783 M16*45 45#；Dacromet 8 Install tank and Gate
18 Spring washer GB/T 93 16 65Mn；Dacromet 24 valve

19 Flat Washers GB/T 95 16 Q235B；Dacromet 24

20 Hex nuts GB/T 41 M16 45#；Dacromet 8
21 Pulp components GNSP10C-05 Assembly parts 1
Vacuum tube
22 GNSP10A-06 Assembly components 1
combination
GB/T 9126
23 Rubber gasket Nitrile rubber；t2 1
RFDN80PN10

24 Hexagon head bolt GB/T 5783 M16×70 45#；Dacromet 4

25 Spring washer GB/T 93 16 65Mn；Dacromet 4 InstallationVacuum

tube combination
26 Flat Washers GB/T 95 16 Q235B；Dacromet 4
27 Hex nuts GB/T 41 M16 45#；Dacromet 4

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28 Sanitary clamp WSJKG-PN10DN80 SUS304；3"；With gasket 1

29 Exhaust pipe group GNSP20B-07 Assembly parts 1

30 Sanitary clamp WSJKG-PN10DN50 SUS304；2"；With gasket 1

GB/T 9123.1
31 Blind flange 20# 1
DN150PN10PLFFⅡ
GB/T 9126
32 Rubber gasket Nitrile rubber；t2 1
RFDN150PN10
33 Hexagon head bolt GB/T 5783 M20×80 45#；Dacromet 8

34 Spring washer GB/T 41 M20 65Mn；Dacromet 8

35 Flat Washers GB/T 95 20 Q235B；Dacromet 8
36 Hex nuts GB/T 93 20 45#；Dacromet 8
37 Suction tube GNSP10A-08 Assembly parts 1
Wear-resistant synthetic rubber DN100
38 Slurry hose HCXJRG-6000-DN100 1 Options
L=6m；Withstand negative pressure85Kpa

39 Bandage GNSP40A-11 Galvanized；width 25mm；length 1000mm 2 Fixed Suction tube

GB/T 3287
40 Silk plug SUS304 1
T8(291)DN20
Control box fixing
41 GNSP20A-09 Q235B；steel platet5；painting RAL6024 1
frame

42 Hexagon head bolt GB/T 5783 M10×25 45#；Dacromet 4

Installationcontrol
43 Spring washer GB/T 93 10 65Mn；Dacromet 4 box Fixed plate
44 Flat Washers GB/T 95 10 Q235B；Dacromet 4
20#；seamless pipe D34*t4；painting
45 handle GNSP20A-10 1
RAL6024
GB/T 882
46 B type pin 45#；Dacromet 4
12×85×5

47 Rtype pin QC/T 623 Q501 16 SUS304；D4 4

Air control box

48 QKXZ-GNSP20A Assembly parts 1
combination
49 Numbered sign BHBP Packaged components 1
Signage
50 BPZJ-GNSPA Packaged components 1
components
Double screw pipe GB/T 14383
51 20#；Galvanized 1
hoop THC2000DN80

1.2.1.1 Vacuum tube combination

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Fig 1.1

List 1.1
No. Part Number Part drawing number Spec. QTY Remarks
B TYPE
MIL-C27487
1 QUICK-CHANGE SUS304；With gasket 1
1″BPN10BSPT
COUPLING
E Type quick-change MIL-C27487
2 SUS304 1
coupling 1″EPN10
JB/T 308
3 Valve SUS304 1
PN16DN25QB
GB/T 3287
5 Nipple SUS304 1
N8(280)DN25
GB/T 3287
4 Elbow pipe hoop SUS304 1
A1(90)DN25
GB/T 3287
6 Fasten the screw nut SUS304 1
P4(310)DN25
Intake connection pipe welding assembly；painting RAL
7 GNSP20A-06-01 1
assembly 6024
Including Air
SUS304；DN25PN10 Single acting
tank；G1/4" inlet
8 Angle seat valve HF6B18F-10P-DN25 normally closed pneumatic ball 1
Air Coupling
valve；Female thread at both ends
Connection thread

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welded part；painting RAL
9 Nozzle seat GNSP10B-06-02 1
6024
Brass H58-
10 Safety valve A28X-16T-DN8-PN10 1
3；0.9MPa Pressure relief
H59；Copper rodD40；L=8
11 nozzle GNSP10A-06-03 1 L=85
5

Notes：

1. The reference length of the inlet hose of SP10 vacuum pump is 15m. When the inlet pipe does

not have too many bends, the theory of 15-35m or less than 100m does not consider the pressure

drop loss. When the inlet pipe exceeds 100m, the pressure drop loss will be considered. Please

confirm with GN company;

2. When hooking up inlet hose (see Fig. 1.6), item 6 and 7 need to be taken out first, and put them

on the connector shown in Fig 1.6.1. You can also head press hose onto item 7 to make reliable
connection. For connection of the other end to air compressor or buffer air tank, you need to

prepare the connection as per the type of connectors on the compressor on tank.

Fig 1.1.1

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List 1.1.1
Specifications or special
Serial No Part Name Figure number Qty Note
requirements
1 Nipple GB/T 3287 N8(280)DN25 Malleable cast iron galvanized 2
2 Rp1” Screw Carbon steel, galvanized 2 With sealing pad
3 Rubber hose 1.0 Mpa，1” Rubber, canvas, steel wire 1
4 1” Pawl Q235A，galvanized 2

1.2.1.2 Exhaust Pipe Combination

Fig 1.2

List 1.2
No. Part Number Part drawing number Spec. QTY Remarks
1 Exhaust Pipe 1
GNSP10B-07-01 welded part；painting RAL6024
Welding group
2 SUS304 ； DN40PN10Single acting normally
Pneumatic ball Q6B10H-10P-DN40
closed Pneumatic ball valve；Female thread at 1
valve
both ends
3 Exhaust thread
GNSP10B-07-02 20#；Round barD75；painting RAL6024 1
Coupling

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1.2.1.3 Suction tube combination

Fig 1.3.1

List 1.3.1
No. Part Number Part drawing number Spec. QTY Remarks
Feeding shorting
1 GNSP10B-04-01 welded part；painting RAL6024 1
group
ZCuZn38, Female thread at both
2
ends, The cross-sectional area of the
flow passage of the valve body shall
Check valve H14W-16T-401-PN10DN80 1
not be less than the cross-sectional
area of the inner diameter passage of
the valve seat
B TYPE
3 MIL-C27487 3″
QUICK-CHANGE SUS304；With sealing gasket 1
BPN10BSPT
COUPLING
E Type quick-change
4 MIL-C27487 3″EPN10 SUS304 1
coupling
1.2.1.3.1 Suction tube combination to replace double screw port hoop

Fig 1.3.2

List 1.3.2
No. Part Number Part drawing number Spec. QTY Remarks
1 welded part；painting 1
Feeding shorting group GNSP10B-04-01
RAL6024
2 GB/T 14383
Double screw pipe hoop 20#；Galvanized 1
THC2000DN80
3 B TYPE QUICK-CHANGE MIL-C27487 3″
SUS304；With gasket 1
COUPLING BPN10BSPT
4
E Type quick-change coupling MIL-C27487 3″EPN10 SUS304 1

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Note: When the fluidity of the material is good and the solid content is low, the check valve is used as the slurry

inlet.

When the fluidity of the material is poor and the solid content is high and there are large particles, the double

screw port hoop is used as the slurry inlet (Please find details Inlet pressure 4.1.3).

1.2.1.4、Suction Pipe

Fig 1.4

List 1.4
Serial Part Name Figure number Specifications or special Qty Note
No requirements
1 Suction gun GNSP20A-12-01 Weldment; surface brushed 1
2 Allen bolts GB/T 5782 M8*130 SUS304 1
3 Spring washer GB/T 93 8 SUS304 1
4 Flat Washers GB/T 95 8 SUS304 1
5 Hex nuts GB/T 41 M8 SUS316 1
Ф10mm
6 Hood GNSP40A-12-02 Weldment; surface brushed 1
mesh
MIL-C27487 3″
7 B type quick connector SUS304; with gasket 1
BPN10BSPT
E type quick
8 MIL-C27487 3″EPN10 SUS304 1
connector
9 Hose Clamp HG/T 81519.2 86-91 SUS304; Caliber 113-121 4
10 Valve JB/T 308 PN16DN25QB SUS304 1
SUS304; DN25, one barbed end and
11 Pagoda connector BTJT-DN25 1
the other with G1 thread
Wear-resistant synthetic rubber
12 Inlet hose HCXJRG-6000-DN80 DN100 L = 6m; 85KPa negative 1 Optional
pressure tolerant

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Note：Where the environment permits, operator can hold inlet hose by hand.
1.2.1.4.1、Slurry Inlet Hose (Optional)

Technical requirement:
1. The quick connector is provided by manufacturer; ensure that both ends of the hose
can be installed with the quick connector;
2. The internal circulation of the hose may be many different materials such as gravel,
oil-water mixture, industrial wastewater, etc. .;
3. The hose is required to have good wear resistance and bear a negative pressure of
85Kpa.

Fig 1.2.1.4.1

1.2.1.5 Discharge tube combination

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Fig 1.5

List 1.5
No. Part Number Part drawing number Spec. QTY Remarks
1 External Pulping
GNSP10B-05-01 welded part；painting RAL6024 1
Welding group
2
Thread Coupling GNSP10A-05-02 20#；Round barD75；painting RAL6024 1
3 D Type
MIL-C27487 3 ″
quick-change SUS304；With gasket 1
DPN10BSPP
coupling
2 E Type quick-change MIL-C27487 3 ″
SUS304 1
coupling EPN10
4 Wear-resistant synthetic rubber DN100
Pulping Hose CJRG-6000-DN80 1
L=6m；Bearing Positive Pressure1.0Mpa
Note: The length of the slurry hose is to be determined as per field application. Its length can
be 500 to 1000 meters. However the hose must be properly fixed. It is absolutely forbidden to
manually hold the hose, it is very dangerous. Discharge pressure can be 0.8 MPa; it can lead
to personal injury. The hose has to be rigid as well. General purpose hose is not suitable for
such application.
1.2.1.5.1 Outlet hose

Technical requirement:

1. The quick connector is provided by manufacturer; ensure that both ends of the hose can be

installed with the quick connector;

2. The internal circulation of the hose may be many different materials such as gravel,

oil-water mixture, industrial wastewater, etc. .;

3. The hose is required to have good wear resistance and bear a positive pressure of 1.0Mpa

Fig 1.3.1

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1.2.1.6、Pneumatic control box

16 11 5 22 7 17
3 9 4 2 21

20 18
15

12

13

8
2

24 25 10 23 26 1 19
14

List 1.6 Fig 1.6

No. Part Number Part drawing number Spec. QTY Remarks

1、 Filter QKXZ-21 Both ends G1/2Thread 1 Big
2、 Air Filter QKXZ-23 Both ends G1/4Thread 1 Small
3、 Delay valve QKXZ-01 0S~30S, each has 2 Cross recessed pan 1 Loading
4、 Delay valve QKXZ-01 head screwsGB/T 818 M4*12 1 Unloading
5、 Five-way valve QKXZ-03 Two Sides Five G1/4 hole positions；G1/8 1 Unloading
Hole Position for each end of Up Down；
6、 Five-way valve QKXZ-03 Pneumatic control；Automatic reset 1 Loading
Two Sides Five G1/8 hole position；G1/8
7、 Five-way valve QKXZ-04 Hole Position for Up Down Both Ends 1
Pneumatic control；Pneumatic reset
Two Three-way Two Way Tee Manual valve； Connection
8、 QKXZ-27 1 Switch
manual valve thread 是 G 1/4
100 Shell；Axial; double scale; with front
side (fixed by the front side);
Shock-resistant
shock-resistant; connecting screw M20 *
axial front
9、 YN100BEZT1.0MPa 1.5; housing material 304SS；Wetted 1
stainless steel
material 316SS; range 0 ~ 1.0MPa;
pressure gauge
accuracy level 1.6
(GNnumber:ZMF-2-4-1-M-1-6）

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10、 Logic module QKXZ-25 1
11、 Exhaust QKXZ-06 G1/4 silencer 7
12、 Exhaust QKXZ-07 G1/8 silencer 4
Fast Coupling
13、 QKXZ-17 Four Way ；φ4 Air Pipe 2
（Four Way ）
Fast Coupling
14、 QKXZ-08 Elbow ；φ4 Air Pipe ；G1/4Thread 5
（Elbow ）
Fast Coupling
15、 QKXZ-11 Elbow ；φ10 Air Pipe ；G1/4Thread 3
（Elbow ）
Fast Coupling
16、 QKXZ-16 Tee ；φ10 Air Pipe 2
（Tee ）
Fast Coupling
17、 QKXZ-09 Elbow ；φ4 Air Pipe ；G1/8Thread 5
（Elbow ）
Fast Coupling
18、 QKXZ-10 Elbow ；φ8 Air Pipe ；G1/4Thread 5
（Elbow ）
Fast Coupling
19、 QKXZ-12 Elbow ；φ10 Air Pipe ；G1/2Thread 2
（Elbow ）
Fast Coupling One end φ4 Air Pipe ；The Other Side
20、 QKXZ-18 1
（Reducer） End φ10 Pipe
Fast Coupling Both ends φ4 Air Pipe，The Other Side
21、 QKXZ-14 1
（Tee ） End G1/4Thread
Fast Coupling QKXZ-19 One end G1/8Thread 2
22、
Fast Coupling QKXZ-20 Connection φ4 Air Pipe 4
Outer diameter 4mm，Inside
23、 PU Pipe TPUM0425-HUANG Diameter2.5mm，Working Pressure 15
1.0MPa，Black Color
Outer diameter 8mm，Inside
24、 PU Pipe TPUM0850-HONG Diameter5mm，Working Pressure 8
1.0MPa，Red Color
Outer diameter 8mm，Inside
25、 PU Pipe TPUM0850-LAN Diameter5mm，Working Pressure 8
1.0MPa，Blue
Outer diameter 10mm，Inside
26、 PU Pipe TPUM1065-TOUMING Diameter6.5mm，Working Pressure 4
1.0MPa，transparant
Outside diameter GN/T 3287 SUS304；Female thread at both ends
27、 1
Coupling M2(240)DN15*DN8 DN15 DN8
Fast Coupling
28、 QKXZ-15 Tee ；φ8 Air Pipe 1
（Tee ）
Fast Coupling
29、 QKXZ-13 Elbow ；φ8 Air Pipe ；G1/2Thread 4
（Elbow ）
30、 Stroke Switch QKXZ-26 Steel drum 3
Cross recessed
GB/T 818 M4*30 45#；Dacromet 17
pan head screws
31、 Spring washer GB/T 93 4 45#；Dacromet 17
Flat Washers GB/T 95 4 Q235B；Dacromet 17
Hex nuts GB/T 6170 M4 45#；Dacromet 17

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27 29 28 30 31

1.2.2 Working Principle Fig 1.6.1

1.2.2.1 Material Suction

High pressure and high speed air gets into the jet air tube assembly via inlet (high vacuum is
produced by the air pocket in the jet air tube assembly) producing high vacuum in the tank for
material suction.

Air pack admission port

Air distribution pack

Fig：1.2.2.1.1

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1）Yellow arrow is compressed air flow direction; Red arrow is air flow direction inner tank; Purple
arrow is material entering direction.
2）Air enters into the distribution pocket via inlet, vacuum produced in the air distribution pocket.
（when restricted flow passes the contractible cross section, flow speed will increase. Flow speed is
inversely proportional to the cross section, the increasing of speed will go with reducing of fluid
pressure. Low pressure will be produced near high speed fluids, then produce suction action）；
3）When low pressure produced at the air pocket, the air in the tank flows towards the air pocket and
gets out together with compressed air, and then vacuum produced in the tank.
4）When pressure inner tank is lower than ambient pressure, material will gets into the tank under
atmospheric pressure.（6-9 meters for water suction height, delivery distance is different due to
material density and viscosity）.

Principle Diagram：
Vacuum Low Pressure

Air
High Pressure

Fig 1.2.2.1.2
1.2.2.2 Discharge material

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Fig 1.2.2.3
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1) After suction process, compressed air flow direction changes and gets into the material storage
tank, as above picture showing. Pressure inside tank will be higher and higher, finally the material
is discharged out under high pressure and flows to distance with compressed air.（Max. horizontal
distance 500-1000 meters，delivery distance is different due to material density and viscosity）；

1.3 Equipment parameters Main technical parameters of vacuum pump body

Specifications and names: GNSP10B Vacuum pump
Liquid Inlet: DN80 (Customers need to purchase 1.2.1.7.1 slurry hose, equipment
with ** quick connector see note 1)
Liquid Outlet： DN80 (Customers need to purchase 1.2.1.3.1 slurry hose, equipment
with ** quick connector see note 2）
Gas inlet: DN25 (Customers need to purchase Figure1.6.1 SP10 vacuum pump
Maximum processing capacity: 10m3 / h
Air source flow: 4.3m3 / min
Intake pressure: 550 ~ 690 KPa
Maximum vacuum: 85 KPa
Storage volume: 0.07 m3
Discharge horizontal distance : 500 ~ 1000 meters (usually the size of the inlet and outlet
pipelines is the same, if you increase the outlet pipeline, the transportation distance will be
sacrificed)
Discharge pressure : 550 ~ 690 KPa
Inhalation depth (clear water) : 6 ~ 9 meters
Suction horizontal distance: ≤50 meters
Processing particle size: ≤75mm
Power requirements: None
With or without rotating parts : None
Control method: Automatic
Inhalation time: 0 ~ 30s adjustable
Discharge time: 0 ~ 30s adjustable
Material discharge method: suction and discharge alternately
Operation mode: single-person operation
Dimensions (L × W × H): L1436mm × W800mm × H1372mm
Weight： 320kg

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Features:
1、100% aerodynamic;
2. No power requirements, safe operation in hazardous areas, safe explosion-proof;
3. There are no rotating parts inside the cavity;
4. Vacuum can be maintained
5. Can produce 25” HG vacuum of mercury (up to 10m water column vacuum);
6. Single person operation;
7, easy to move;
8. Suction material, almost no wear parts.
9. This equipment is a pressure equipment, and each user may need to apply for approval according
to the situation in each country before it can be used.

Conveying material category:

1. Drill cuttings from waste mud and vibrating screen, close to dry materials
2. Mud, tail slurry and oily sludge
3. Mud pit cleaning
4. Recycling of hazardous waste
5, sludge, bottom of the tank
6. Bilge cleaning of transport ships
7. Material handling of bulk tanks and silos
8. Sand, fine sand, and fracturing sand
9. Diatomite
10. Animal droppings
11. Furnace Ashes, flour
12. Almost known materials
Application areas:

The sludge / solid vacuum pump's unique structural design enables it to operate in the most

difficult environments and the maintenance rate is low. It can convey more than 80% of solid

phase materials and high specific gravity materials at high speed. Widely used in mining,

chemical, construction, offshore drilling platforms

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Note 1：

Fixed on GN equipment
Connect to client hose

BSPT Thread standard Female contact

Type: B Type
Female Contact， Type: E Type

Note 2：
Fixed on GN equipment

Connect to client hose

BSPP Thread standard Female contact

Female Contact， Type: E Type

Type: D Type

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Chapter 2- safety operation regulation

2.1 Safety regulations
The equipment instructions must be read carefully before operation, the user should have sufficient

knowledge of the installation, operation and maintenance.

The user must wear protective glasses, labor gloves, labor shoes and other special labor protection

products during installation, operation and maintenance.

2.2 Operation regulations

1. Equipment should be equipped with professionals for operation or

maintenance;

2. Check the valve, cylinder movements are flexible regularly;

3. If the equipment is found abnormal during inspection process, it

should be stopped in time;

4. Equipment must be washed with clean water after each stop;

5. Regular cleaning, once a year, flush the container with a high-pressure gun through the cleaning
port; as shown on the right.
6. Each month, check wearness of pressure tank; Do pressure tank pressure test (pressure test
pressure is 1MPa), if the tank cannot bear the pressure, the user should replace with new pressure
tank immediately.

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Chapter 3- Installation and commissioning

3.1 Installation
3.1.1 Basic requirement of installation

3.1.1.1 Site requirements

There should be enough space for the

lifting and installation of vacuum pump

parts; (refer to the vacuum pump outline,

mounting and interface dimensions on the

right) the remaining space can be used for

repair and maintenance.

3.1.1.2 Installation infrastructure requirements

If the vacuum pump will be used on the tank surface, its dimension must meet the boundary
dimension (right figure), and the surrounding space is enough, and the tank surface is solid and
reliable.
3.1.1.3 Lifting device requirement

Crane or sling bears at least 1.5Ton

3.1.1.4 Requirement for operator

Operators of lifting equipment must be professional

and qualified.

3.2 Commissioning
3.2.1 Preparation before test Inlet balloon valve

1) Check the integrity of the equipment, whether there are wrong parts or components;

2) When opening the cleaning port (as shown in the right figure), you must first close the balloon

valve (as shown in the right figure)

3) Check whether the valve, cylinder and other operating mechanisms are flexible and reliable, and

whether the opening and closing are in place;

4) Check whether the main body of the equipment is fastened;

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5) Check whether the pipelines of the equipment are installed properly;
6）The suction and discharge pipes must be fixed before use, with a fixed distance of not more than
5 meters. As follows

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Chapter 4 Operation Attentions and Steps

4.1 Operation Attentions

4.1.1 Preparation work prior turn on the machine
1. For the initial use or re-set of the machine, prior use the machine, operator need to follow
Chapter 3 "Install and Adjust" requirements to install and adjust machine properly.
2. Routine operation steps of the machine:
a) Check machine's pipes and lines are still intact;
b) Check cylinder and all valves are operation as it should be;
3. Before use, it must be ensured that the inlet and outlet rubber pipes are firmly fixed to avoid
personal injury.
4.1.2 Machine Rinsing
1 Machine should rise by clear water after every use to prevent large amount of solids particles
attached inside the tank wall.
2 Water raising instruction:
A. Insert feeding pipe into clear water and turn on machine as normal operation (loading and
unloading), in normal condition, water rinsing in five operation cycles will clean it complete. (It
depends on the material that may need increase/decrease operation cycles)
B. Or use a high-pressure gun to clean the container through the cleaning port;
4.1.3 Inlet pressure
1. During the operation of the air compressor, the air inlet pressure determines the performance of
the sludge vacuum pump, as shown in the table below (the solid content ratio below is the volume
ratio);

Air inlet
Characteristics of materials
pressure Examples Remarks
suitable for conveying
（±0.02）Mpa

Material with solid content less It is recommended to

Such as: sewage,
than 10%, low viscosity and install a check valve at
wastewater, etc.
good fluidity the inlet
0.5-0.55
Powdery material with density It is recommended to
Such as: furnace ash, flour,
less than 0.9 and very small install double screw
etc.
particles pipe hoop at the inlet

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Material with solid content of It is recommended to
Such as: sewage,
10% ~ 30%, low viscosity and install a check valve at
water-based mud, etc.
good fluidity the inlet
0.55-0.6
Powdery material with density It is recommended to
Such as: furnace ash, flour,
less than 0.9 and very small install double screw
etc.
particles pipe hoop at the inlet
Material with solid content of Such as: sewage, It is recommended to
30% ~ 50%, medium viscosity water-based mud, oil-based install a check valve at
and fluidity mud, animal feces, etc. the inlet
0.6-0.65
Powdery material with density It is recommended to
Such as: furnace ash, flour,
less than 0.9 and very small install double screw
etc.
particles pipe hoop at the inlet
Material with solid content Such as: sludge, water-based It is recommended to
between 50% and 60%, high mud, oil-based mud, animal install a check valve at
viscosity and fluidity feces, pigments, etc. the inlet
0.65-0.7
Powdery materials with a density Such as: furnace ash, It is recommended to
of 0.9 to 1.5 and very small diatomaceous earth, flour, install double screw
particles metal powder, etc. pipe hoop at the inlet
Material with solid content of Such as: sludge, water-based It is recommended to
60% ~ 70%, high viscosity and mud, oil-based mud, animal install a check valve at
fluidity feces, etc. the inlet
0.7-0.75
Powdery materials with a density Such as: plastic granules, It is recommended to
of 0.9 to 1.5 and very small bulk tanks and silo install double screw
particles materials. pipe hoop at the inlet
Material with solid content Such as: sludge, water-based It is recommended to
between 70% and 80%, high mud, oil-based mud, animal install a check valve at
viscosity and fluidity feces, etc. the inlet
0.75-0.8 Such as: fine sand, oil
Granular materials with a density It is recommended to
sludge and tank bottom slag,
of 1.5 ~ 2 and slightly larger install double screw
mud pit cleaning, waste
particles coupling at the inlet
mud, etc.
Note: When there are many solid phases, it is recommended to replace the check valve at the inlet with a

double-threaded coupling.

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4.2 Operation steps
4.2.1 Automatic start
1. Turn the "switching valve" to the "ON" position to turn on the air supply;
2. The device is in automatic mode, so that an discharge cycle can be performed immediately. And
the device has started normal operation.
In order to ensure that the material in the tank is emptied, do not put the suction port into the
material within 2 minutes when starting up; (the factory experience setting value is loaded for 10s
and unloaded for 10s, and the customer can adjust according to the site conditions);3. Two minutes
later, put the suction port in the material to be sucked and keep the pump working continuously.
When the tank is full, it can be identified by sound; or when the tank is full, the suction port stops
sucking the material;
4. Let the pump circulate several times, and then adjust the cycle time according to the situation,
(0~30s）, after confirmation, the sludge vacuum pump can operate normally
5. Check whether the discharge pipeline is properly arranged (the discharge pipeline needs to be
fixed firmly and must have certain rigidity);
6. When turning off the pump, let the pump run for a few turns to empty the tank (take the suction
port out of the material pile);
7. This type of sludge vacuum pump is in automatic operation state. People can leave the pump and the pump can
run dry without damage;
8. When machine operate in normal condition; Air control panel pressure gauge will show 0.8Mpa
and not go any higher. Once machine is on, the pressure might decrease (Because the air
consumption of this equipment is large, it may be caused by the air supply volume not keeping up
of the air compressor) but the pressure can-not lower than 0.5Mpa. Pressure of lower than 0.5Mpa
will affect machinery performance (suction height and handling capacity); Pressure lower than
0.35Mpa will not be functional for operation.

1、ON

2、OFF

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3、Loading timer default setting 0-30s and

may adjust depend on treating material

4、Unloading timer default setting 0-30s and

may adjust depend on treating material

5、Machine operation pressure may not

lower than 0.5Mpa less than 0.5MPa

6、Maximum pressure

may not pass 0.8Mpa

Fig 4.2.1.2

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4.2.2 Automatic stop

1. Take out the suction port and allow the pump to circulate 3 times until no material is discharged

from the discharge port. You can increase the number of cycles to empty the material in the tank.
2. The "switching valve" switched to the "OFF” position then the device stops normally;

3. When the person wants to leave, close the general balloon valve;
4.2.3 Loading and unloading time adjustment
·Automatic work is realized by two pneumatic delay valves, and the time of the delay valve can be adjusted by
experience;
·Factory default setting value is loading 10s, unloading 10s, customers can adjust according to site conditions.
4.2.4 Delay valve time setting
1) Time setting of delay valve during feeding
The feeding time can be shortened under the
otherwise, the feeding time is set longer
following working conditions;
1. The material is dry, with poor fluidity and
1. The material is wet and easy to transport.
high viscosity
2. Suction line less than 10m 2. Suction line more than 20m
3. When the tank is easy to be full 3. Tank is difficult to be full

2）Time setting of delay valve during unloading

The unloading time can be shortened under the
otherwise, the feeding time is set longer
following working conditions;
1. The material is dry, with poor fluidity and
1. The material is wet and easy to transport.
high viscosity
2、Unloading line less than 100m 2. Suction line more than 20m
3. When the tank is easy to be full 3. Tank is difficult to be full
3） When to adjust the delay valve

1. The working mode of this pump model is automatic state, the loading time and unloading time can be adjusted

at any time during work, controlled within 0 ~ 30s.

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4.2.5 Delay valve knob description

Counter
clockwise
rotation reduces
delay time

Clockwise
rotation increases
delay time

Align zero

Fig 4.1.4

Delay valve letter corresponds to delay time

Corresponding letter A B C D E F

Delay time 5S 10S 15S 20S 25S 30S

Delay valve operation

1. Rotate clockwise to reduce the delay time. Rotate counterclockwise to increase the delay time.

The hole on the delay valve (丨 on the arrow sign) represents the 0 position. This delay valve

rotates without blocking, no matter how many turns, the finally corresponded to the 0 letter as the

delay time.

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4.3 Suction port (Optional)

4.3.1 Stainless steel feed pipe (Optional Part)
connected to the feed hose (rigid) as shown in the right

4.3.1 Stainless steel inlet pipe

4.3.2 Inlet port filter cover (Optional)

with 10mm holes（Fig below）；Or designed according to customer requirements

4.3.2 Filter

4.3.3 Easy-to-move inlet with wheels (Optional)

Easy-to-move feed inlet with wheels (picture below); or design according to customer needs

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4.3.3 Easy-to-move inlet with wheels

4.3.4 Plastic vacuum cleaner inlet (Optional)

Plastic vacuum cleaner type inlet (below); or design according to customer needs

4.3.4 Plastic vacuum cleaner inlet package

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4.3.5 Selection of rubber hose at slurry inlet (Optional)

1. PVC steel wire pipe (as shown below)

Advantages:

(1) excellent oil resistance, heat resistance and aging resistance;

(2) Clear and transparent tube body, good flexibility, small bending

radius, light rubber tube, easy to move

(3) Operating temperature 0 - + 80 ℃ 4.3.3.1、PVC Steel wire pipe

Disadvantages: when the solid content is large, it is not wear-resistant, and the service life is short.

2. Lined steel wire braided hose (as shown below)

Advantages:

(1) Excellent oil resistance, heat resistance and

aging resistance

(2) The rubber tube has high bearing pressure and

excellent pulse performance;

(3) suitable temperature: oil -40℃ - +100 ℃, air

-30℃ - +50 ℃, water emulsion below +80℃

Disadvantages: The rubber tube is heavier than the

4.3.4.2、Lined steel wire braided hose
transparent rubber tube, so it is difficult to move.

Note: it is provided by the customer and communicated in advance when it is

required to be provided by crown energy. When purchasing, the performance
parameters such as corrosion resistance, oil resistance and 0.8MPa negative pressure
shall be specially indicated

3. Wear-resistant and lightweight hose for marine use (as shown below)

Advantage:

(1) It has excellent wear resistance, acid and alkali resistance.

(2) The hose bears high pressure and has excellent pulse performance;

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(3) Applicable temperature: oil -40℃—+100℃, air -30℃—+50℃, water emulsion +80℃ below

(4) The hose is lighter and easy to move

Disadvantages: not resistant to oil.

4.3.5.3 Lined steel wire braided hose

4.3.6 Single Screw bidirectional feed inlet (Optional)

used as feeding equipment (Figure below)

4.3.2 Screw bidirectional feed inlet

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4.4 Discharge Port (Optional)
Discharge distance is 500 ~ 1000 meters and the discharge pressure is 550 ~ 690 KPa, so the
discharge should be a splash-proof box or transferred to the connection port of other equipment;
4.4.1 Rotating unloading rack (Optional)
Discharge outlet rotatable, for material distribution (see Figure below)

4.3.1 Rotating unloading rack

4.4.2 Discharge distribution collection box (Optional)

Distribution discharge cuttings box, cuttings box can be disassembled and transported separately（Fig below）

4.3.2 Distribution discharge

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4.4.3 Buffer discharge box (Optional)

Buffer discharge box, the buffer discharge box can be disassembled and transported separately (as shown below)

4.4.3 Buffer discharge box

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Chapter 5 Check and Maintenance

5.1 Maintenance for equipment main body

Maintenance is the key segment to guarantee the vacuum pump running properly. It should be

frequently to check and maintain the vacuum pump according to the instruction book. This is the

main measure to reduce the downtime of the vacuum pump and keep the equipment running

properly all the time.

5.1.1 Points for maintenance

5.1.1.1Requirement for maintenance staff

5.1.1.1.1 Should designate the technician who was trained with the vacuum pump technology to
operate, manage and maintain the vacuum pump.

5.1.1.1.2 It’s only allowed for the designated and trained staff to operate and maintain the vacuum

pump, and operate the equipment properly, strictly according to the operation use and maintenance

procedure’s requirement

5.1.1.2 Purpose of maintenance

5.1.1.2.1 Vacuum should be periodically checked, maintained and serviced to guarantee the function

and key parts and safeguard procedure of the vacuum pump under normal condition. And guarantee

the vacuum pump working under good condition, and the guarantee the mechanical property and

technical characteristic of the vacuum pump. Prolong the equipment longevity and lower the usage

cost.
5.1.1.3Maintenance method

5.1.1.3.1 Carry out major maintenance once every three months, check the use of the tank body,

slurry inlet and suction tube combination, and discharge tube combination. If the damage is serious,

replace it immediately

5.1.1.3.2 Whether the fasteners around the equipment are fastened once a month (600 hours).

5.1.1.3.3 Check the cylinder gate valve once a month (600 hours), whether the action is flexible,

whether there is air leakage, water leakage, and repair if there is a color or air leak; Add grease to
the surface;

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Close Status

Open Status

Grease position, on the upper and lower

surfaces of slide board when opening

For grease lubrication, 100 grams of grease are added to the upper and lower surfaces of the three

pneumatic knife gate valves every 600 hours of use. During the filling process, the equipment is

properly opened to ensure that the three pneumatic knife gate valves switch smoothly.

Table 12 Recommended grease table

Applicatio
Recommended Applicabl
n area Refueling
Oil oils Mobil: e The amount of
Part Name Front and cycle 500
varieties EP2 HTHS temperatur Brand fuel 50g / time
rear hours
Bearing grease e range
bearings
Recommended
oils Mobil: -20℃～
Applicatio Grease Mobil
Front and EP2 HTHS 120℃
n area Refueling
rear Bearing grease The amount of
Front and cycle 500
bearing Recommended Great fuel 50g / time
rear Lithium hours
positions oils Mobil: -40℃～ Wall
bearings complex
EP2 HTHS 180℃ (Sinop
grease
Bearing grease ec)

5.1.1.3.4 Replace the large filter element once every 3 months and the small filter element once
every 6 months; the customer can adjust the replacement cycle appropriately according to the
cleanliness of the gas source; (see 7.1 Fragile filter element model) List)
5.2 Maintenance of pneumatic components
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5.2.1 Maintenance of pneumatic components must be performed by professional electrical
technicians;
5.2.2 Check all pneumatic joints and pneumatic pipelines for aging or damage, please replace them
in time
5.2.3 Check if there is water in the filter；

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Chapter 6 Trouble Shooting

6.1 Equipment troubleshooting
1. Take out the suction port from the inhaled material, suck and exhaust air, and set the loading and

unloading delayer to 10s (Figure 4.2.1.1);

2. Check that all air pipes, control valves and pneumatic valves have not fallen off;
3. Connect the air supply to the equipment, make the switch on (Figure 4.2.1.1), and open the air supply;

3.1 Check whether the connecting air pipe is leaking;

3.2 Discharge route check

Switch on the pump. The feed gate valve is closed, and the pump is ready to discharge. Check the

state of all the valves A and B（Figure 6.1.3.2）

B Closed Status A1 Close

Feed gate valve

B open status

display OPEN Intake gate valve A Closed Status

A2 Open

A Open Status

Discharge gate valve

B1 Close

Fig 6.1.3.2

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3.3. Ensure that the screw of the valve plate works properly with the stroke switch when the feed gate valve and

intake gate valves are opened and closed (Figure 3.2)

Normal work
Screw
Closed here

Limit switch

fixing bolt

Limit switch Work wrong

fixing bolt Not closed

Limit switch

3.3.1 The incorrect operation of the travel switch will cause the next path to fail to work. Strictly
check here;
3.3.2 The travel switch may be loose during transportation, which may cause the next path to fail to
work properly and the equipment to operate normally;
3.3.3 Vibration during use may cause the travel switch to become loose, causing the next path to fail
to work properly and the equipment to operate normally;
3.3.4 The feed gate valve may jam the material during use, resulting in that the screw and the travel
switch cannot be completely closed, and the equipment cannot operate normally;
3.3.5 Loosen the fixing bolt of the travel switch, and slightly move the travel switch to allow the
travel switch to complete the closing and be in normal work. Tighten the fixing bolt;
3.3.6 If the position switch still cannot be fully closed after 3.3.5 Operation, there is a problem 3.3.4.
Disassemble the feed gate valve and remove the sundries.

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3.4、Feed Route Check

Switch on the pump. The feed gate valve is open, and the pump is ready to be fed with material.

Check the state of all the valves A and B（Figure 6.1.3.2）

B Close status A1 Open

Feeding gate valve

B Closed Status

Display OPEN Air Intake gate A Closed Status

valve
A2 Close

A Open Status

Discharge gate valve

B1 Open

Fig 6.1.3.4

3.4.1 Check the status of all valves as shown in Figure 6.1.3.4

3.4.2 Check that the pressure in the entire process of the control cabinet is not less than 0.5Mpa and
not more than 0.8Mpa;
3.4.3 B1’s Open State Check and Repair (feeding state)
a. If B1 in Figure 6.1.3.4 cannot be fully opened, it means that the gas source pressure is insufficient,
please increase the gas source pressure;
b. If B1 is opened with no action, please pull out the B1intake pipe, and check if there is gas passing.

If there is gas passing, then there is damage to this valve, and replace the valve. If no gas passes,

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then

Check the feeding five-way valve black 1Ф8(blue C) (figure 6.1.3.4.3.3.) for gas passing;

If the feeding five-way valve black 1 has gas passing, Ф8(blue C) no gas passing, do 3.4.3 c

operation to repair;

If the feeding five-way valve black 1 has gas passing, check whether the switch valve black 7 has

gas passing through;

Please perform 3.4.3 c operation to repair or replace the switch valve if switch valve black 7 has no

gas passing and black A has gas passing;

c、Five-way valve (including unloading five-way valve, loading five-way valve, 开关切换阀, and
automatic control valve five-way valve) are generally not damaged. If this valve does not work
properly, it may be caused by the gas being not clean enough to cause stagnation. , Then perform
the following operations; take the unloading of the five-way valve as an example, the rest of the
valve repair also perform the following operations.
⚫ Record all inlets and outlets of the unloading five-way valve (Figure on the right)

⚫ Pull out all the inlet and outlet air pipes of the unloading five-way valve

⚫ Blow 2 turns clockwise for each port of the unloading five-way valve

⚫ Blow 2 turns against each port of the unloading five-way valve

⚫ Blow 2 turns of each port of the unloading five-way valve in sequence

⚫ The blow time of each mouth is about 10s

⚫ Return all the inlets and outlets of the unloaded five-way valve according to the records, and

the repair is completed

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Fig 6.1.3.4.3.C

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3.4.5 B1 Valve Check and Repair (discharging status)

a. If B1 is closed with no action, please pull out the B1intake pipe, and check if there is gas passing.

If there is gas passing, then there is damage to this valve, and replace the valve. If no gas passes,

then

⚫ Check whether the black 3 and Ф8(blue F) of the discharging five-way valve (Fig .6.1.3.4.3. C)

have gas passing through;

⚫ If the discharging five-way valve black 3 has gas passing through and Ф8(blue f) does not, do

3.4.3 c operation to repair;

⚫ If the discharging five-way valve black 3 has no gas passing through, check whether there is

gas passing through in the switch valve black 7.

⚫ If the black 7 of the switch valve has no gas passing through, do 3.4.3 c operation to repair or

replace this valve;

3.4.6 In the whole inspection process, if a certain section of the inspection does not pass, please

perform a certain section of inspection;

• Make sure the limit switch works normally;

• Logic modules generally do not cause problems, but they are not excluded. You can also check
logic modules;

• Sometimes it is necessary to exclude that the small filter gas passes normally, and clogging of
the small filter will also cause the pressure gauge to show that the pressure is lower than the actual

working pressure or no pressure;

3.5、Automatic start path check (Figure 4.2.1)

⚫ Switch the switch valve to the "open state ", the equipment is in an automatic state, and see if the equipment

is running properly;

3.5.1 Check all valve status at feeding status as shown in Figure 6.1.3.4

⚫ Overhaul of valve B1

⚫ If B1 in Figure6.1.3.4 is open and there is no action, please pull out the air inlet pipe opened by

B1 and check whether there is gas passing. If there is gas passing, it means the valve is
damaged, please replace it; If no gas passes, then

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⚫ Check the black D or black C of the self-control valve five-way valve (Figure 6.1.3.4.3.3. C) for gas

passing;

⚫ If the black D or black C of the self-control valve five-way valve has no gas passing, do 3.4.3 c operation

for repair;

3.5.2 Check all valve status at discharging status as shown in Figure 6.1.3.4.4

⚫ Valve B1 closure check and repair

⚫ If the B1 in Figure 6.1.3.4 is closed without action, pull out the B1 closed intake pipe to check if there is

any gas passing, replace if any gas passes indicating damage to this valve; replace if no gas passes

⚫ Check the black B or black E of the self-control valve five-way valve (Figure 6.1.3.4.3.3. C) for gas passing;

⚫ If the black B or black E of the self-control valve five-way valve has no gas passing, do 3.4.3 c operation for

repair;

6.2 General troubleshooting table

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Faults Checking

Pneumatic knife Pneumatic

Difficult Gas leakage from Anti-feeding at
Vibration gate valve knife gate Causes Measures
suction cylinder suction port
leakage valve stuck

1、tight the connection anchor bolts

✔ 1、Not fixed
2、Ensure the installation platform is flat

1、Check the Pneumatic Box Pressure Gauge to display

the value，to see whether it is below the equipment
1、Compressed gas flow, lack working pressure（0.5MPa） ，Whether the gas flow is
✔ of pressure below 17m³/min
2、material has no fluidity 2、Add water or mud to increase the fluidity
3. Make sure that a small amount of air enters the feed
inlet

The rubber pad is damaged in

✔ 1、replace the rubber pad inside the cylinder
the cyclinder

Tighten the press nut of the packing of Pneumatic

The packing is loose or
✔ knife gate valve
damaged
2、replace new packing if damaged

1.Lack of lubrication on the

✔ 1.Add lubricated
valve

1. The feed check valve is 1. Replace the check valve;

✔
damaged or stuck; 2. Clean up the check valve;

If the above faults cannot be eliminated according to the above methods, please consult the manufacturer before handling them

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Chapter 7 Appendix
7.1 GNSPB-10 Wear Parts List
Serial Part Name Figure Specifications or special requirements Qty Note Weig
No number ht
SUS304; PN10DN80 double-acting; national
1、 Pneumatic 15kg
standard flanges at both ends, including cylinder
double-acting PZ673H-10P-D
G1/2" air inlet connection thread; with travel 1 Pieces
high-performance N80-PTFE
switch mounting plate; high-performance PTFE
knife gate valve
sealing material gate valve
SUS304; DN40PN10 single-acting
2、 9.3kg
Pneumatic ball Q6B10H-10P- normally-closed pneumatic ball valve; internal
1 Pieces
valve DN25 threads at both ends; including cylinder; G1 / 4
"inlet connection thread;
SUS304；DN25PN10 pneumatic ball valve with
3、 Angle seat valve HF6B18F-10P- 4.3kg
single action normally closed; internal thread at 1 Pieces
DN25 both ends; cylinder contained; connecting thread
G1/4" inlet joint; with silencer
4、 Valve
JB/T 308
SUS304 1 Pieces 4kg
PN16DN25QB
ZCuZn38; internal threads at both ends; the
5、
cross-sectional area of the valve body flow
Small body check H14W-16T-42
channel must not be less than the cross-sectional 1 Each
valve 9-PN10DN80
area of the inner diameter channel of the valve
seat
6、 Large filter
QKXZ-30 5u 4 Each
element
Small filter
7、 QKXZ-31 5u 2 Each
element
Large filter
8、 QKXZ-32 40u 4 Each
element
TPUM1065-T 10mm outer diameter, 6.5mm inner diameter,
9、 PU pipe 3 Meter
OUMING working pressure 1.0MPa, transparent
TPUM0850-L Outer diameter 8mm, inner diameter 5mm,
10、 PU pipe 3 Meter
AN working pressure 1.0MPa, blue
TPUM0850-H Outer diameter 8mm, inner diameter 5mm,
11、 PU pipe 3 Meter
ONG working pressure 1.0MPa, red
TPUM1065-T Outer diameter 4mm, inner diameter 2.5mm,
12、 PU pipe 10 Meter
OUMING working pressure 1.0MPa, black

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7.2 Packaging, transportation and storage
7.2.1 Equipment packaging form
1. Wooden pallets for export + plastic sealing, the equipment forklift space and equipment lifting position will be

reserved after packaging is completed;

1. Air shipment export wooden case. With forklift space,

Wooden board 1: 750x100x120, 1 pc
Wooden board 2: 300x100x180, 1 pc
2. Wooden case load 390kg.
3. Inner dimension 1400x950x1250
Outer dimension 1480x1030x1500
4. Suction pipe joint is tied to the vacuum pump frame during
packing

2、For wooden boxes exported in GP Container, and wooden box forklift spaces will be reserved

after packaging is completed;

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1. Air shipment export wooden case. with forklift space,

Wooden board 1: 750x100x120, 1pc
Wooden board 2: 300x100x180, 1pc
2.Wooden case load 390kg。
3.Inner dimension 1400x950x1250
Outer dimension 1480x1030x1500
4. Suction pipe joint is tied to the vacuum pump frame
during packing

3、For wooden boxes exported by air, wooden box forklift spaces will be reserved after packaging is

completed;

1. Air shipment export wooden case. with forklift space,

Wooden board 1: 750x100x120, 1pc
Wooden board 2: 300x100x180, 1pc
2. Wooden case load 390kg。
3. Inner dimension 1400x950x1250
Outer dimension 1480x1030x1500
4. Suction pipe joint is tied to the vacuum pump frame during
packing

a、 When air transportation, the feeding assembly is removed and fixed in the wooden case;

b、 The customer needs to fix the control box after receiving the goods.
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Fix 8 bolts

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7.2.2 Equipment Transportation

There are two ways in which equipment can be moved for transport: the bottom moving wheel and the top lifting

lug.
Lifting lug 2 pcs， Two
chains are connected
simultaneously when
lifting.

Movable wheels

7.2.3、Storage

A． It should be placed in a warehouse with good ventilation and a relative moisture no more than
90% (at 25℃) and temperature not higher than +55℃ and not lower than -25℃.
B．The surrounding environment of storage should not contain strong corrosive gases that may
destroy the metal or its insulation.
C．When long-time storage is required, the parts or components likely to be rusted shall be coated
with grease or paint for protection.

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Chapter 8 Selection of Supporting Equipment

8.1 Supporting Equipment Composition（as below picture）
Air
Sludge / Solids
A filter T filter C filter Air holding tank compressor
Vacuum Pump

器 器 器

8.1.1 The order is air compressor outlet + gas tank inlet + gas tank outlet + C filter + T filter + A
filter + Air-consuming equipment (sludge vacuum pump). Pay attention to the order of the inlet and
outlet;
8.1.2 Maintain at least 1 meter of space around the equipment and at least 1.5 meters above the
upper part for maintenance and good ventilation;
8.1.3 The distance from the air storage tank to the sludge vacuum pump is generally 8~25 meters,
and distance from the air compressor to the air storage tank is generally 1~10 meters.
8.1.4 Foundation for the equipment should be strong and smooth and close to the base floor;
8.2 Selection of air compressor, air holding tank and filter
8.2.1 Matching Table
8.2.1.1 GN Sludge Vacuum Pump Air-consuming parameter table
Conveying Vacuum Degree Air Pressure Air source flow
Model
capacity （KPa） （KPa） （m³/min）
GNSP10B 10 85 550~690 4.3

GNSP20B 20 85 550~690 8

GNSP40B 40 85 550~785 17

GNVIST03B 10 85 550~690 4.3

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8.2.1.2 Supporting equipment correspondence table
Air Capacity/ Sludge Vacuum
NO. Item Model Unit Qty. Air Demand
Volume Pump

1 Screw-type Air LG30-10GA 4.5 m³/min set 1 GNSP10B 4.3m³/min

2 Screw-type
CompressorAir LG37-10GA 5.4 m³/min set 1 GNSP10B 4.3 m³/min

3 Screw-type
CompressorAir LG37-8GA 6.8m³/min set 1 GNSP20B 8 m³/min

4 Screw-type
CompressorAir LG55-10GA 8.4m³/min set 1 GNSP20B 8 m³/min

5 Screw-type
CompressorAir LG90-8GA 17 m³/min set 1 GNSP40B 17 m³/min

6 Screw-type
CompressorAir LG110-10GA 17 m³/min set 1 GNSP40B 17 m³/min

7 VerticalCompressor
Air Holding Tank C-1/8 1 m³，0.8Mpa pc 1 GNSP10B 4.3m³/min

8 Vertical Air Holding Tank C-1/10 1 m³，1Mpa pc 1 GNSP10B 4.3m³/min

9 Vertical Air Holding Tank C-2/8 2 m³，0.8Mpa pc 1 GNSP10B/ 4.3m³/min

GNSP20B 8 m³/min
10 Vertical Air Holding Tank C-2/10 2 m³，1Mpa pc 1

11 Vertical Air Holding Tank C-3/8 3 m³，0.8Mpa pc 1 GNSP20B 8 m³/min

12 Vertical Air Holding Tank C-3/10 3 m³，1Mpa pc 1 GNSP20B 8 m³/min

13 Vertical Air Holding Tank C-4/8 4 m³，0.8Mpa pc 1 GNSP40B 17 m³/min

14 Vertical Air Holding Tank C-4/10 4m³，1Mpa pc 1 GNSP40B 17 m³/min

15 Vertical Air Holding Tank C-5/8 5m³，0.8Mpa pc 1 GNSP40B 17 m³/min

16 Vertical Air Holding Tank C-5/10 5m³，1Mpa pc 1 GNSP40B 17 m³/min

17 Horizontal Air Holding CW-1/1.0 1 m³，1Mpa pc 1 GNSP10B 4.3m³/min

Horizontal Air Holding pc GNSP10B/ 4.3m³/min

18 Tank CW-2/1.0 2 m³，1Mpa 1
GNSP20B 8 m³/min

19 Tank
Horizontal Air Holding CW-3/1.0 3m³，1Mpa pc 1 GNSP20B 8 m³/min

20 Horizontal Air Holding

Tank CW-4/1.0 4m³，1Mpa pc 1 GNSP40B 17 m³/min

21 Horizontal Air Holding

Tank CW-5/1.0 5 m³，1Mpa pc 1 GNSP40B 17 m³/min
20kw Air
22 Precision
TankFilter KSAF-5HC/T/A pc 1 Compressor
37kw Air
23 Precision Filter KSAF-6HC/T/A pc 1 Compressor
55kw Air
24 Precision Filter KSAF-12HC/T/A pc 1 Compressor
90kw Air
25 Precision Filter KSAF-20HC/T/A pc 1 Compressor
110kw Air
26 Precision Filter KSAF-20HC/T/A pc 1 Compressor

Rmks

8.2.2、Air Compressor Parameter

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30KW Screw-type Air Compressor Parameter
Item Unit Parameter
Model LG30-8GA、LG30-10GA
Rated Air Supply m3/min 5、4.5
Rated Supplied Air Pressure MPa 0.8、1.0
Cooling Method Forced air cooling
Operation Mode Single stage, continuous
Temperature ℃ ≤45
Suction Pressure Normal pressure
Relative ≤100%
Noise Humidity dB(A) ≤74
Oil Content ppm ≤2
Positive Rotor Speed rpm 2975
Dust Particle Size μm 2
Cooler Outlet Temperature ℃ Ambient Temperature＋10
Loading / No-load + No-load too long downtime, near,
Control Mode of Air Outlet Volume
remote, joint control
Rated Pressure of Relief Valve MPa 0.88、1.1
Lubrication Filling L 20
Driving Mode Direct transmission
Compressed Air Outlet G1-1/2
Sewage Outlet G½
Length mm 1600
Dimension Width mm 960
Height mm 1220
Net Weight kg 650
Rotation Speed rpm 2975
Power Rating KW 30
Service Factor 1.15
Motor Insulation F(Class B temperature rise assessment)
Start Method
Grade Y-△
Voltage V 380(can be customized）
Frequency Hz 60(can be customized）

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37KW Screw-type Air Compressor Parameter
Item Unit Parameter

Model LG37-8GA、LG37-10GA
Rated Air Supply m3/min 6、5.4
Rated Supplied Air Pressure MPa 0.8、1.0
Cooling Method Forced air cooling
Operation Mode Single stage, continuous
Temperature ℃ ≤45
Suction Pressure Normal pressure
Relative ≤100%
Noise Humidity dB(A) ≤75
Oil Content ppm ≤2
Positive Rotor Speed rpm 2975
Dust Particle Size μm 2
Cooler Outlet Temperature ℃ Ambient Temperature＋10
Control Mode of Air Outlet Loading / No-load + No-load too long downtime,
Rated Pressure of Relief Valve
Volume MPa 0.88、1.1
near, remote, joint control
Lubrication Filling L 20
Driving Mode Direct transmission
Compressed Air Outlet G1-1/2
Sewage Outlet G½
Length mm 1600
Dimension Width mm 960
Height mm 1220
Net Weight kg 700
Rotation Speed rpm 2975
Power Rating KW 37
Service Factor 1.15
Motor Insulation F(Class B temperature rise assessment)
Start Method
Grade Y-△
Voltage V 380(can be customized）
Frequency Hz 60(can be customized）

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55KW Screw-type Air Compressor Parameter
Item Unit Parameter

Model LG55-8GA、LG55-10GA、
Rated Air Supply m3/min 10、8.4
Rated Supplied Air Pressure MPa 0.8、1.0
Cooling Method Forced air cooling
Operation Mode Single stage, continuous
Temperature ℃ ≤45
Suction Pressure Normal pressure
Relative ≤100%
NoiseHumidity dB(A) ≤76
Oil Content ppm ≤2
Positive Rotor Speed rpm 2975
Dust Particle Size μm 2
Cooler Outlet Temperature ℃ Ambient Temperature＋10
Loading / No-load + No-load too long downtime,
Control Mode of Air Outlet
near, remote, joint control
Rated Pressure of Relief Valve
Volume MPa 0.88、1.1
Lubrication Filling L 40
Driving Mode Direct transmission
Compressed Air Outlet G1-1/2
Sewage Outlet G½
Length mm 1850
Dimension Width mm 1200
Height mm 1500
Net Weight kg 1090
Rotation Speed rpm 2975
Power Rating KW 55
Service Factor 1.15
Motor Insulation Grade F(Class B temperature rise assessment)
Start Method Y-△
Voltage V 380(can be customized）
Frequency Hz 60(can be customized）

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110KW Screw-type Air Compressor Parameter
Item Unit Parameter

Model LG110-8GA、LG110-10GA、
Rated Air Supply m3/min 20、16.9
Rated Supplied Air Pressure MPa 0.8、1.0
Cooling Method Forced air cooling
Operation Mode Single stage, continuous
Temperature ℃ ≤45
Suction Pressure Normal pressure
Relative ≤100%
Noise Humidity dB(A) ≤78
Oil Content ppm ≤2
Positive Rotor Speed rpm 2975
Dust Particle Size μm 2
Cooler Outlet Temperature ℃ Ambient Temperature＋10
Control Mode of Air Outlet Loading / No-load + No-load too long downtime, near,
remote, joint control
Volume
Rated Pressure of Relief Valve MPa 0.88、1.1
Lubrication Filling L 65
Driving Mode Direct transmission
Compressed Air Outlet DN65
Sewage Outlet G½
Length mm 2440
Dimension Width mm 1400
Height mm 1710
Net Weight kg 2700
Rotation Speed rpm 2975
Power Rating KW 110
Service Factor 1.15
Motor Insulation F(Class B temperature rise assessment)
Start Method
Grade Y-△
Voltage V 380(can be customized）
Frequency Hz 60(can be customized）

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LG Series Screw-type
Air Compressor

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Newly developed screw-type air compressor Full customized air supply control system
adopted 1. Proportional valves express the pressure signal to
1. Special rotors provide excellent performance for cylinder and air inlet control valve.
the equipment. 2. Air inlet valve control the air supply 1% - 100% to
2. Solid bearings ensure a long service life. make the air supply and output even for a best result.
3. 3 grease seals are used to avoid grease leak in key 3. Temperature control valve sets start and close
areas. temperatures to automatically adjust the lubrication
4. Wear-resistant bearing sleeve with O-type seal temperature for the best performance of the lubrication
ring can be fixed as well. stickiness to prolong the lubrication change period.
5. With world class performance and efficiency, 4. Min-pressure valve ensures the lubrication spray
small motor can produce large air supply. pressure to lower the air speed of the oil-water separator.

Easy control system with human-computer

interface
1. Easy and convenient control.
2. Operation status is shown clearly.
3. Working around the clock without monitoring by
operator.
4. Reminder of maintenance or fix when abnormal
factors appear.
5. Spare air outlet is reserved for multiple equipment
control and remote control.

High-tech microcomputer control for strong

malfunction check and protection ability
Special filtration system
1. Phase-deficient protection: Power will be
automatically cut off when any phase of power is off. 1. Oil-water separator makes the oil content in the air less
2. Program protection: The equipment can be started than 3PPM.
when there is something wrong with the 3 phases of 2. Efficient grease filter to remove the impurities in the
power. grease to provide clean grease for rotor and bearings etc.
3. Temperature protection: Power will be 3. Efficient air filter to remove the impurities in the air to
automatically cut off when the air supply is over the protect the rotor and bearings ect. from be damaged.
rated temperature. 4. Pressure difference sensor is installed. When the filters
4. No-load protection: For minutes of no-load, the are blocked, and the pressure difference is over the rated
equipment will be shut down automatically. When air value, the sensor will remind the operator to maintain or
is needed, it will start work again. change parts.
5. Automatic unloading: Unload and then stop
working. VFD control system is optional.
6. Air volume adjustment: Adjust the air supply
automatically to save energy.

Special new generation of low Customized pressure controller and electromagnetic valve
consumption and high efficiency motor 1. If the pressure hits the upper limit, the pressure controller will cut
1. Large starting torque off power automatically.
2. Insulation class F, IP54 2. If the pressure hits the lower limit, the pressure controller will
3. SKF Bearing, low noise, long service connect to the power.
life 3. Electromagnetic valve will control the air supply by power supply.
4. Equipped with oil filling device, oil can 4. Our product is accurate, reliable and stable with honors from all
be added without shutdown over the world.

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Air Supply Air Supply Motor Noise Weight Dimension VFD Machine VFD Machine
Model mm Weight
Pressure (MPa) （m3/min） Power Connection dB(A) KG Dimension
KG
(KW) mm

Please contact before purchase, in case that there is change in model, parameter, dimension,
color etc.

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Cold air inlet
Air outlet G1 1/2
Air-vent

A View
Display Panel

Cable inlet

A View

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Air outlet

A View

Cable inlet

A View

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Compressed air outlet

Cold
air
inlet

power inlet

DN15 drain outlet

8.2.3 Parameters of Air Storage Tank

Application introduction: buffer and storage of compressed air, small amount of water storage
Name: Vertical air storage tank or horizontal air storage tank
Specifications: C-1/8 or C-1/10 or CW-1/10
Parameter: Volume 1m³, pressure 0.8Mpa, or volume 1m³, pressure 1Mpa, or volume 1m³, pressure
1Mpa
Maximum working temperature: 150 ℃
Form of inlet and outlet: according to the drawing
Dimensions: According to the drawing

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Air holding tank drawing design form items English-Chinese comparison

设计、制造与检验主要数据表
TECHNICAL SPECIFICATION & DATA
设计参数 Specification 标准 CODE
容器类别/级别 Vessel Type 1. TSG 21-2016 《固定式压力容器安全技术监察规程》
使用寿命（年） 1. TSG 21-2016 <Supervision Regulation on Safety Technology for Stationary Pressure Vessel>
Service Life （Year） 2. NB/T47052-2016 《简单压力容器》
2. NB/T47052-2016 <Simple Pressure Vessels Safety and Technical Regulation>
工作压力
Operating Pressure
设计压力
Design Pressure
工作温度
Operating Temperature
设计温度 焊接方法与要求 手工焊+埋弧自动焊
Design Temp. Welding Method SMAW+SAW
介质 空气 制造与检测要求
Medium Air Fabrication and Inspection Request
介质特性
Medium Specialty
介质密度
接头形式
Medium Density
Welding
腐蚀裕量
Details
Corrosion Allowance
焊接接头系数
Welded joint coefficient
全容积 射线技术等级 Gr. AB
Gross Volume Ray Technology Level
充装系数 焊接接头种类 检测率 检测标准 合格级别
Filling Ratio Welding Joint Types Detection Ratio Standard Qualified Level
安全开启压力 无损检测 筒体
Safety Valve Open Pres. NDT Shell
保温材料 封头
Heat Preservation Material Head
保温厚度 Insulation
Thickness
最大吊装质量 Max. Lift 测试 液压试验压力 Mpa（bar）
Mass Hydraulic test pressure
操作质量 气压试验压力
Operating Mass Air test pressure
设备最大质量 热处理 Heat Treatment
Max. Mass of Equipment
主要受压元件材料表 Material table of main pressure components
名称 标准 牌号 供货状态 附加要求
Description Code Mark Supply Status Additional Request
筒体 热轧
Shell Hot-Rolled
封头 热轧
Head Hot-Rolled
符号 公称规格 连接标准 连接面形式 用途或名称 接管规格 伸出长度
Code Size Standard Seal Type Service As Specs of Pipe Length
排污口 Drain Port
出气口 Air Outlet
安全阀接口 Safety Valve Port
压力表口 Pressure Gauge Port
进气口 Air Inlet

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1. The type and size of the welded joint are as specified in HG /

T20583-2011. The butt weld is DU4. The weld between the joint and
the cylinder and the head is G2. The size of the fillet of the fillet weld
is based on the thickness of the sheet. Transition.
2. The safety valve is determined by the process system, and the
safety valve model is A28H-16C DN40.

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Technology Requirement:
1. The type and size of the welded joints are DU4 as specified in HG / T20583-2011 for
Class A and B welds. The welds for the takeover and simplified and sealed heads are G2.
Blue welding should be in accordance with the relevant standards of the flange, and the
welding paper should be smoothly transitioned.
2. This air storage tank is suitable for systems with air compressor flow less than 2800kg /
h. The diameter of the safety valve is provided by the user process. Recommended model
A28-16Q DN40: The displacement of the air compressor should be less than 36m3 / min
(normal temperature and normal Depressed displacement).
3. Compressed air is a slightly corrosive medium, and inspection holes may not be provided.
This container is regularly supervised and inspected mainly by hydrostatic test and
thickness measurement.

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Technical Requirement:
1. This gas storage tank is suitable for systems with air compressor
flow less than 2300kg//h. The diameter of the safety valve is
provided by the user's process. Recommended models A28H-10Q,
DN40

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Technical Requirement

1. The type and size of the welded joints are as specified in HG / T205832011. The type A / B

welds are DU4. The welds used for takeover and simplified use G2. For the thickness of thinner

plates, the welding of flanges shall be in accordance with the provisions of the corresponding

flange standards, and the weld shall be smoothly transitioned.

2. This air storage tank is suitable for systems with air compressor flow less than 2800kg / h.

The diameter of the safety valve is provided by the user's process. The recommended safety

valve model: A28H-16Q, DN40: The displacement of the air compressor should be less than

36m3 / min (displacement at normal temperature and pressure)

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8.2.4、Filter

1、Technical parameters of Precision Filter

Item Prefilter Precision filter High-efficiency Degreasing Filter

Model C-005 T-005 A-005

Air Treatment Capacity 5.5m3/min 5.5m3/min 5.5m3/min

Filtration Accuracy 5um 1um 0.01um

Maximum residual oil 3ppm 1ppm 0.01ppm

content

Inlet and outlet diameter Rc 1-1/2’’ Rc 1-1/2’’ Rc 1-1/2’’

Optional With automatic drain With automatic drain With automatic drain

Anti-corrosion filter, stainless steel core to enhance structural performance, low airflow resistance, seam welding to improve

strength

New "matrix mixed fiber" medium with large effective surface area, improved filtration rate and high efficiency: large open area,

minimizing pressure drop

Coating film closed foam sleeve, resistant to oil and acid chemical corrosion: prevent coalesced liquid from re-mixing into the air

stream, ensuring high efficiency filtration

The above list is based on the complete set of KSAF-5HC/T/A configuration parameters, and other

models can be combined in the same way (see 8.2.1 for the corresponding master table for details)

The detailed parameters are shown in the drawing

2、Attached Drawing

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Filter technical characteristics table

Model KSAF-5HA

Design Pressure Mpa 1.6 Working Pressure Mpa ≤1.5

Effective Working Filter installation

≤50 Thread
Temperature℃ method

Filtration accuracy μm 0.01 Degreasing accuracy 0.01

Compressed
Initial pressure drop Mpa 0.01 Processing medium
air

Filter technical characteristics table

Model KSAF-5HC

Design Pressure 1.6 Working Pressure Mpa ≤1.5

Effective Working
≤ 50 Filter installation method thread
Temperature℃

Filtration accuracy μm 3 Degreasing accuracy ppm 5

Initial pressure drop Mpa 0.007 Processing medium Compressed air

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Filter technical characteristics table

Model KSAF-5HT

Design Pressure 1.6 Working Pressure Mpa ≤1.5

Effective Working
≤ 50 Filter installation method thread
Temperature℃

Filtration accuracy μm 1 Degreasing accuracy ppm 1

Initial pressure drop Mpa 0.007 Processing medium Compressed air

Filter technical characteristics table

Model KSAF-12HA

Design Pressure 1.6 Working Pressure Mpa ≤1.5

Effective Working Temperature℃ ≤ 50 Filter installation method thread

Filtration accuracy μm 0.01 Degreasing accuracy ppm 0.01

Initial pressure drop Mpa 0.01 Processing medium Compressed air

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Filter technical characteristics table

Model KSAF-12HC

Design Pressure 1.6 Working Pressure Mpa ≤1.5

Effective Working Temperature℃ ≤ 80 Filter installation method thread

Filtration accuracy μm 3 Degreasing accuracy ppm 5

Initial pressure drop Mpa 0.007 Processing medium Compressed air

Filter technical characteristics table

Model KSAF-12HT

Design Pressure 1.6 Working Pressure Mpa ≤1.5

Effective Working Temperature℃ ≤ 50 Filter installation method thread

Filtration accuracy μm 0.01 Degreasing accuracy ppm 0.01

Initial pressure drop Mpa 0.007 Processing medium Compressed air

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tTop View

Technical Characteristics Table

Model KSAF-20HA

Design Pressure 1.0 Working Pressure Mpa ≤1.5

Effective Working Temperature℃ ≤ 50 Filter installation method Bayonet right

Filtration accuracy μm 0.01 Degreasing accuracy ppm 0.01

Initial pressure drop Mpa 0.01 Processing medium Compressed air

Nozzle table

Item Nominal Connection size Connection surface Name or Application

size standard form

a 65 HG20592 PL65-1.0 RF Air inlet

b 65 HG20592 PL65-1.0 RF Air inlet

c 15 Rc 1/2 internal thread Drainage outlet

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Technical Characteristics Table

Model KSAF-20HA

Design Pressure 1.0 Working Pressure Mpa ≤1.0

Effective Working Temperature℃ ≤ 80 Filter installation method Bayonet right

Filtration accuracy μm 3 Degreasing accuracy ppm 5

Initial pressure drop Mpa 0.007 Processing medium Compressed air

Nozzle table

Item Nominal Connection size Connection surface Name or Application

size standard form

a 65 HG20592 PL65-1.0 RF Air inlet

b 65 HG20592 PL65-1.0 RF Air inlet

c 15 Rc 1/2 internal thread Drainage outlet

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Technical Characteristics Table

Model KSAF-20HA

Design Pressure 1.0 Working Pressure Mpa ≤1.0

Effective Working Temperature℃ ≤ 50 Filter installation method Bayonet right

Filtration accuracy μm 1 Degreasing accuracy ppm 1

Initial pressure drop Mpa 0.007 Processing medium Compressed air

Nozzle table

Item Nominal Connection size Connection surface Name or Application

size standard form

a 65 HG20592 PL65-1.0 RF Air inlet

b 65 HG20592 PL65-1.0 RF Air inlet

c 15 Rc 1/2 internal thread Drainage outlet

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