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WPS SS316

This document provides a welding procedure specification (WPS) for gas tungsten arc welding (GTAW) of joints made of 316L stainless steel. The WPS specifies the joint design, base metals, filler metal, welding positions, preheat and interpass temperatures, electrical characteristics, technique, and other requirements in accordance with ASME Section IX. Welding will be done using GTAW with ER-316L filler metal in the 2.0-2.4 mm diameter range with a DCEN or DCEP current between 60-90 amps and a voltage of 13-30 volts. Welds can be made in any position and the technique involves stringing or weaving beads with single electrode and
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0% found this document useful (0 votes)
419 views4 pages

WPS SS316

This document provides a welding procedure specification (WPS) for gas tungsten arc welding (GTAW) of joints made of 316L stainless steel. The WPS specifies the joint design, base metals, filler metal, welding positions, preheat and interpass temperatures, electrical characteristics, technique, and other requirements in accordance with ASME Section IX. Welding will be done using GTAW with ER-316L filler metal in the 2.0-2.4 mm diameter range with a DCEN or DCEP current between 60-90 amps and a voltage of 13-30 volts. Welds can be made in any position and the technique involves stringing or weaving beads with single electrode and
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PT.

SAMKHO MITRA SUKSES


WELDING PROCEDURE SPECIFICATION (WPS)
SECTION IX, ASME BOILER AND PRESSURE VESSEL CODE
Sheet : 1 of 2

Company Name : PT. SAMKHO MITRA SUKSES

Welding Procedure Specification No. : 002/WPS/SMS/ASME-IX/2024 Date : Mar 14, 2024 Revision No. :

Supporting PQR No.(s) : 002/PQR/SMS/ASME-IX/2024 Date : Mar 14, 2024 Revision No. :

Welding Process(es) : GTAW Type(s) : Manual

Spec & Standard / Code : ASME Section IX

JOINTS (QW-402) Joint Details

Joint Design : See detail


Root Spacing : 2.5 - 3.5 mm
Backing : No
Backing Material (Type) : N/A

Metal Nonfusing Metal

Nonmetallic Other

Retainers
Or refer to applicable drawing
BASE METALS (QW-403)
P.No. 8 Group No. All to P.No. 8 Group No. All
OR
Specification type and grade : ASTM SA-312 TP.316L
to Specification type and grade : ASTM SA-312 TP.316L
OR
Chem. Analysis and Mech. Prop : -
to Chem. Analysis and Mech. Prop : -
Thickness Range
Base Metal Groove : 1.5 - 6.02 mm Fillet : All
Pipe Dia. Range Groove : All Diameter Fillet : All
Max Pass Thickness : 12.04 mm
Other : None

FILLER METAL (QW-404) GTAW


Spec. No. (SFA) SFA-5.9
AWS No. (Class) ER-316
F-No. 6
A-No. 8
Size of Filler Metals ø 2.0 and/or 2.4 mm
Filler Metal form Bare Solid
Supplemental Filler Metal N/A
Weld Metal Thickness Range
Deposited Thickness
Groove 12.04
Fillet All
Electrode-Flux (Class) None
Alloy Flux None
Alloy Elements None
Flux Type None
Flux Designation None
Recrushed Slag None
Consumable Insert None
Other None
PT. SAMKHO MITRA SUKSES
WELDING PROCEDURE SPECIFICATION (WPS)
SECTION IX, ASME BOILER AND PRESSURE VESSEL CODE

Sheet : 2 of 2
WPS No. : 002/WPS/SMS/ASME-IX/2024
POSITION(S) (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove : All Position Temperature Range (min) : N/A


Welding Progression : Uphill or Downhill
Position(s) of Fillet : All Position Time Range : N/A
Other : None
Other : None

GAS (QW-408)
PREHEAT (QW-406) Precent Composition
Gas(es) (Mixture) Flow Rate
Preheat Temp. Min. : Ambient Temperature Shielding ARGON 99,99% 5-25 L/min
Trailing - - -
Backing ARGON 99,99% 5-25 L/min
Interpass Temp. Max. : 172 ° C ` Other - - -
Preheat Maintenance : -
Other : None

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC : : DC Polarity : EN / EP
` Amps(Range) : See below table Volts (Range) : See below table
Heat Input : Variable
Pulsing Current : None
Tungsten Electrode Size and Type : EWTh 2% Ø 2.0 and/or 2.4 mm
Made of Metal Transfer : None

Filler Metal Current Travel Speed


Weld Process Class Diameter Type Amp. Volt Range Remarks
Pass (mm) Polar Range Range (mm/min)
Root GTAW ER-316L 2.0 / 2.4 DCEN 60 - 70 13 - 17 54 - 74 -
Hot pass GTAW ER-316L 2.0 / 2.4 DCEN 60 - 70 13 - 17 58 - 78 -
Filler GTAW ER-316L 2,6 DCEP 80 - 90 20 - 30 74 - 100 -
Capping GTAW ER-316L 2,6 DCEP 80 - 90 20 - 28 75 - 120 -

TECHNIQUE (QW-410)

String or Weave Bead String and/or Weave


Orifice or Gas Cup Size 6 ~ 10
Initial and Interpass Cleaning Brushing, Grinding
Method of Gouging Grinding
Oscillation N/A
Tube to Work Distance N/A
Multiple or Single Pass (per side) Single and/or Multiple
Multiple or Single Electrode Single
Electrode Spacing N/A
Peening N/A
Closed to out chamber N/A
Use of thermal processes N/A
Other None

Note / Special Instruction : None

Prepared by, Approved by,


PT. SAMKHO MITRA SUKSES DISNAKER

Sign : Sign

Name : Iqbal Fauzy Name : ………………………………………………….


Title : Welding Engineer Title :…………………………………………………..
PT. SAMKHO MITRA SUKSES
PROCEDURE QUALIFICATION RECORDS (PQR)
SECTION IX, ASME BOILER AND PRESSURE VESSEL CODE
Page 1 of 2

Company Name : PT. SAMKHO MITRA SUKSES


Procedure Qualification Record No. : 002 / PQR / SMS / ASME-IX / 2024 Date : Mar 14, 2024
WPS No. : 002 / WPS / SMS / ASME-IX / 2024
Welding Process(es) : GTAW
Types (manual, Automatic, Semi-Automatic) : MANUAL

JOINTS (QW-402)

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)


Material Spec. : ASTM SA312-TP316L Temperature : N/A
Type/Grade, or UNS Number : ASTM SA312-TP316L Time : N/A
P-No. 8 Group No. 1 to P-No. 8 Group No. 1 Other : None
Thickness of test Coupon : Sch. 40 (6.02 mm)
Diameter of test Coupon : 4" (114.3 mm OD ) GAS (QW-408)
Maximum Pass Thickness : 12.04 mm Percent Composition
Other None Gas(es) (Mixture) Flow Rate
Shielding ARGON Industrial Std. 10-15 L/min
Trailing - - -
FILLER METALS (QW-404) GTAW Backing ARGON Industrial Std. 10-15 L/min
SFA Specification : SFA 5.9 Other - - -
AWS Classification : ER316L
Filler Metal F-No. : 6 ELECTRICAL CHARACTERISTICS (QW-409
Weld Metal Analysis A-No. : 8
Size of Filler Metal : Ø 2.0 / 2.4 mm Current : DC
± Filler : Use
Filler Metal Product Form : Bare Solid Polarity : EN / EP
Suplemental Filler Metal : N/A Amps. : 70 - 90 A Volts : 15-24 V
Electrode Flux Classification : N/A Tungsten electrode Size : EWTh 2% Ø2,4 mm
Flux Type : N/A Mode of Metal transfer for GMAW (FCAW) : N/A
Flux Trade Name : N/A Heat Input : Max. 1,66 kJ/mm
Weld Metal Thickness : 6.02 mm Other : None
Other : None

POSITION (QW-406) TECHNIQUE (QW-410)


Position of Groove : 6G Travel Speed (mm/min) : 64 - 88
Weld progression uphill,downhill : Uphill String or Weave Bead : Stirng and Weave
Other : None Oscilition : N/A
Multipass or Single Pass (Per Side) : Single
PREHEAT (QW-406) Single or Multiple Electrodes : Single
Preheat Temperature : 32°C Close to out Chamber : N/A
Interpass temperature : 175 °C Use of Thermal Process : N/A
Other : None Other None

Filler Metal Current Travel


Weld Clasifi- Type and Amps Volt Speed
Pass Process cation Diameter Polarity (Range) (Range) (mm/min)
1 GTAW ER-316L Ø 2.0 DCEN 70 15 64,0
2 GTAW ER-316L Ø 2,4 DCEP 75 15 68,0
3 GTAW ER-316L Ø 2,4 DCEP 84 24 89,0
4 GTAW ER-316L Ø 2,4 DCEP 90 24 88,0
PT. SAMKHO MITRA SUKSES
PROCEDURE QUALIFICATION RECORDS (PQR)
SECTION IX, ASME BOILER AND PRESSURE VESSEL CODE
Page 2 of 2
PQR No. : 002 / PQR / GSK / ASME-IX / 2024
Tensile Test (QW-150)
Ultimate Type of
Tensile Strength
Specimen Width Thickness Area Total Load Failure and
(N/mm2)
No. (mm) (mm) (mm²) (kN) Location
Putus pada material
1 19.05 6.02 114.68 62.0 541
dasar

Putus pada material


2 19.07 6.01 114.61 61.0 532
dasar

Guided-Bend tests (QW-160)


Type and Figure No. Thickness (mm) Type of Bend Result
1 6.05 FB1 Tidak Retak
2 6.03 FB2 Tidak Retak
3 6.01 RB1 Tidak Retak
4 6.02 RB2 Tidak Retak

Toughness Tests (QW-170) (N/A)


Specimen Notch Specimen Test Impact Values
No. Location Size temperature ft-lb or J % Shear Mils (in.) or mm Drop weight Break (Y/N)

Comments None

Fillet-Weld Test QW-180 (N/A)


Result-Satisfactory : Yes - No - Penetration into Parent Metal : Yes - No -
Macro-Results : -

Other Tests (N/A)


Type of Test : Radiography Test
Deposit Analysis : -
Other : None

Walder's Name : - Clock No. Stamp No. :


Test Conducted by : PT. SINERGI NANOTECH INDONESIA Laboratory Test No. : 0188.c/LAB-SNI/03/2024
We certify that the statements in this record are correct and that test welds were prepares, welded, and tested in accordance with the
requirements of section IX of the ASME Boiler and Pressure Vessel Code.

Manufacturer or Contractor PT. SAMKHO MITRA SUKSES

Date Mar 18, 2024

Prepared by Approved by,


PT. SAMKHO MITRA SUKSES DISNAKER

Sign : Sign :

Name : Iqbal Fauzy Name :…………………………..


Title : Welding Engineer Title :..………………………….

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