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gm50h mk3

This document provides a user manual for the GM50H MK3 Engine Meter. It describes the meter's features such as displaying engine speed, oil pressure, temperature, voltage, and running time. It also covers protections, parameters, dimensions, wiring, installation, display, settings, and fault finding. The meter monitors engine parameters and has alarms for issues like overspeed, low pressure, and high temperature. It connects to sensors with European-style terminals and can be installed behind a 91x91mm panel cutout.

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0% found this document useful (0 votes)
50 views17 pages

gm50h mk3

This document provides a user manual for the GM50H MK3 Engine Meter. It describes the meter's features such as displaying engine speed, oil pressure, temperature, voltage, and running time. It also covers protections, parameters, dimensions, wiring, installation, display, settings, and fault finding. The meter monitors engine parameters and has alarms for issues like overspeed, low pressure, and high temperature. It connects to sensors with European-style terminals and can be installed behind a 91x91mm panel cutout.

Uploaded by

Ayub Waskito
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

GM50H MK3

ENGINE METER
USER MANUAL
GM50H MK3 ENGINE METER USER MANUAL

Software Version
No. Version Date Note
1 V1.0 2020-11-11 Original release.

Chongqing Mebay Technology Co.,Ltd


Add: No6-2,Building 4, Gangan Rd, Jiangbei District, Chongqing.
Tel:+86-23-6869 3061
Fax:+86-23-6765 8207
Web:http://www.mebay.cn
http://www.cqmb.cn
E_mail:[email protected]

1
GM50H MK3 ENGINE METER USER MANUAL

Symbol Description
Symbol Description

Remind operators to operate correctly, otherwise it may cause


Note the equipment not to work correctly.

It is indicated that potential hazards can damage equipment


Be care without proper precautions.

It is indicated if appropriate preventive measures are not taken,


potentially dangerous situations may result in death, serious
Warning personal injury or significant property losses.

2
GM50H MK3 ENGINE METER USER MANUAL

Warning
1. The installation of this equipment must be carried out by professionals.
2. When installing and operating the meter, please read the entire instruction manual
first.
3. Any maintenance and commissioning of the equipment must be familiar with all the
equipment.
4. t, safety standards and precautions in advance, otherwise it may cause personal
injury or damage to related equipment.
5. The engine must have an overspeed protection device independent of the meter
system to avoid casualties or other damage caused by engine out of control.
6. After the installation of the meter is completed, please verify that all protection
functions are valid.

Be Care
1. Please keep the good connection of the power supply of the meter. Do not share
the connection lines of the positive and negative electrodes of the battery with the
floating charger.
2. During the operation of the engine, do not disconnect the battery, otherwise it may
cause damage to the meter.

3
GM50H MK3 ENGINE METER USER MANUAL

CATALOGUE

1. Summary ............................................................................................................. 5

2. Main Features ...................................................................................................... 5

3. Parameters Display ..............................................................................................5

4. Protection .............................................................................................................5

5. Parameters .......................................................................................................... 6

6. Overall Dimension and Wiring Diagram ................................................................ 6

7. Installation instruction ...........................................................................................9

8. Panel and display ............................................................................................... 10

9. Warnings and Shutdown Alarms .........................................................................12

10. Parameters setting ........................................................................................... 13

11. Fault finding ..................................................................................................... 15

Notes:
1. All rights reserved. No part of this duplication may be reproduced in any material
form (including photocopying or storing in any medium by electronic means or others)
without the written permission of the copyright holder.
2. MEBAY Technology reserves the rights to change the contents of this document
without prior notice.
4
GM50H MK3 ENGINE METER USER MANUAL

1. Summary
GM50H MK3 is one light and low price-orientated module used for
demonstrating engine RPM,coolant temperature, oil temperature,oil pressure, battery
voltage and Hours. The users can adjust and set the parameters by the button on the
front face in order to meet the different requests.
Besides, it uses the European-style terminals for connection which is more
convenient for installation and detachment.
2. Main Features
There are two models for GM50H MK3 series Meter:
GM50H MK3: monitor and display RPM, Oil Pressure, coolant temperature, oil
temperature, Battery voltage and Accumulation Time with Alarm function added.
GM50HR MK3: Based on the functions of GM50H MK3, RS485 Port is added to
support MODBUS Protocol.
 32bit high performance single chip microcomputer.
 5 screens high-light digital tube can demonstrate the parameters.
 Various kinds of protections.
 Input frequency is available to check RPM.
 Variety of sensor curves' parameters is set inside.
 Sensor curve can be self-defined by buttons.
 It has three analog input channels of sensors, among which the oil pressure
sensor is compatible with voltage signal input;
 The parameters can be set and adjusted by the button on the front face.
With RS485 port, remote data monitoring can be realized by using Modbus
Protocol (only GM50HR has it);
It has high current alarm relay, one normally open and one normally closed output,
which is convenient for users to use;
 Standard coolant-proof rubber gasket. The coolantproof can reach IP54.
 All the connections are adapted with European connectors so that installation,
connection, repair and replacement can be more easily.
3. Parameters Display
 Engine speed
 Engine oil pressure
 Engine coolant temperature
 Engine oil temperature
 Engine battery voltage
 Total running time
4. Protection
 Over speed
 Low oil pressure
 High coolant temperature
 High oil temperature
 Sensor open
 Battery under voltage warning

5
GM50H MK3 ENGINE METER USER MANUAL

5. Parameters
Options Parameters
Working voltage DC8V----36V Continuous
Standby:24V:MAX 1W
Power consumption
Working:24V:MAX 1.5W
AC Voltage Input 1P2W 50VAC-280VAC(45~70Hz)
Rotate speed sensor
50-10000Hz(AC3~65V)
Frequency
MAX Accumulating Time 99999.9Hours(Min storage time:6min)
Relay Output 5AMP Non-contact normal open & normal close output
Working condition -25-65℃
Storage condition -40-85℃
IP54:when coolantproof rubber gasket is added between
Protection Level
meter and its panel
Apply AC2.2kV voltage between high voltage terminal and
Insulation strength low voltage terminal; The leakage current is not more than
3mA within 1min.
Overall dimension 100mm*100mm*77mm
Panel cutout 91mm*91mm
Weight 0.15Kg
6. Overall Dimension and Wiring Diagram
 Overall Dimension:
100 100
90
100

100
90

顶视图 底视图
Top view Bottom view

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GM50H MK3 ENGINE METER USER MANUAL

100 100
90 90

9
9
68

59
88 88
 Descriptions of terminal
左视图 connection
Left view

Cable cross
No. Function Description
sectional area
1 Battery Negative Input B- meter power supply input B-. 1.5mm2
2 Battery Negative Input B+ meter power supply input B+. 1.5mm2
3 Oil pressure sensor 1.0mm2
4 Temperature Sensor Connect sensor input. 1.0mm2
5 Oil temperature sensor 1.0mm2
6 Sensor common GND Connect the battery negative or outer. 1.0mm2
7 Speed sensor + Use a shielded wire to connect the 1.0mm2
8 Speed sensor - speed sensor. 1.0mm2
9 RS485 B A 120 Ω shielded wire and good 1.0mm2

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GM50H MK3 ENGINE METER USER MANUAL

10 RS485 A grounding are recommended. 1.0mm2


11 RS485 SCR 1.0mm2
Connect the power supply of the oil
12 +5V Output pressure sensor with the output voltage 1.0mm2
signal, with a maximum of 50mA.
13 Reserved
Connected to the generator set output L
14 AC Voltage L 1.0mm2
phase.
Connected to the generator set output
15 AC Voltage N 1.0mm2
N.
16 Alarm relay Normal close 1.5mm2
17 Alarm relay Normal open Passive Output, Max 5Amp. 1.5mm2
18 Alarm relay Common 1.5mm2
 GM50H MK3 typical Wiring Diagram

B A SCR +5V GEN VOLTS ALARM OUTPUT


OUTPUT

COM
NO
NC
N
L

9 10 11 12 13 14 15 16 17 18
RS485
GM50H MK3 / GM50HR MK3

1 2 3 4 5 6 7 8

+ -
COOLANT TEMP.
OIL PRESSURE

- + R/U
OIL TEMP.

MPU

DC8-36V

Note: Please don’t move during running status or it may cause the meter
broken!
8
GM50H MK3 ENGINE METER USER MANUAL

7. Installation instruction
 The meter is fixed by two special fixing members and screws, and the screws of
the metal fasteners cannot be too tight.
 Panel Cutout: W91mm*H91mm.
91
91

开孔尺寸
Note: If the meter is installed directly
Opening in thesize
genset shell or other fluctuated
equipment, the rubber pad must be installed
.
Battery Voltage Input
GM50H MK3 is suitable for 8-36V DC battery voltage. Battery negative must be
reliably connected to the enclosure of the engine. The meter power supply B+ and B-
must be connected to battery positive and negative, and the wire size must not be
less than 1.5mm2.

NOTE:
In case of floating charger connect charger output to battery positive and negative
directly, then, connect battery positive and negative poles to meter positive and
negative power supply.

Output and relay expansion

Note: All outputs of the meter are relay contacts. The maximum current
capacity is described in the "Parameters" in this manual. Please use it in the relay
current capacity. If an extended relay is needed, add a continuous current diode
(when the extended relay coil is DC) or a resistance-capacitance loop (when the
extended relay coil is AC) to both ends of the coil to prevent interference with the
meter or other equipment.

9
GM50H MK3 ENGINE METER USER MANUAL

Withstanding voltage test

If withstanding voltage test is conducted after the meter has already been
installed onto the control panel, please unplug all meter terminal connections in order
to prevent high voltage from damaging it.
8. Panel and display

Engine speed Public alarm

Oil pressure Value Inc

Coolant temp
&Oil Temp. Setting

Battery volt Value Dec

Total time

ICON NAME Meaning


Engine speed The LED screen displays the engine speed in RPM.
Engine oil pressureThe LED screen displays the engine oil pressure in kPa.
Engine coolant The LED screen shows the cooling coolant temperature
temperature of the engine in centigrade ℃.
The LED screen shows the oil temperature of the engine
Oil temperature
in centigrade ℃.
The LED screen displays the battery voltage of the
Battery voltage
engine in volts.
The LED screen displays the accumulated working time
Total running time
of the engine in hours H.
 Key Function Description
KEYS NAME Main Function
Press for 4 seconds to enter the parameter setting mode.
In the parameter browsing interface of setting mode, press
Setting to enter the parameter modification interface.
In the parameter browsing interface of setting mode, press
to enter the parameter modification interface.
Under display mode, parts of the page can move up.
Under edition mode, pressing this key to move the digit or
+ increase the numbers.
In the display mode, the coolant temperature and oil
temperature change pages.

10
GM50H MK3 ENGINE METER USER MANUAL

Under display mode, parts of the page can move down.


Under edition mode, pressing this key to move the digit or
- decrease the numbers.
In the display mode, the coolant temperature and oil
temperature change pages.
Custom Press the PROG and + together for more than 4 seconds,
+ sensor curve can enter the sensor parameter setting interface.
Check the
Press PROG key and - key together to check the software
software
+ version of the meter.
version
Test if all LED lights are ok, pressing this key to test if all
LED Test
+ lighted, all off when loosen it.

+ Restore Press PROG key, + key and - key together,then all the
default parameters can be set as defaults.
+
 Work flow chart

Note: within the safety delay time, only the overspeed alarm will be responded,
and other alarms will not respond.
11
GM50H MK3 ENGINE METER USER MANUAL

9. Warnings and Shutdown Alarms


 Warnings

Notes: Warning is a non-serious failure state, which will not harm the engine
system for the time being. It only reminds operators to pay attention to the situation
that does not meet the requirements and solve it in time to ensure the continuous
operation of the system. When the warning occurs, the engine does not stop. Once
the fault is removed, the warning is automatically canceled.

Under battery voltage warning


When the meter detects that the battery voltage is lower than the "Under battery
voltage warning", Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of Under battery voltage warning is reported.

lights will light up, bettery display flashing.

 Shutdown Alarms

Warning: After the Shutdown Alarm occurs, the system will be locked
immediately and the engine will be stopped. Only after troubleshooting, press
key to clear the alarm, can it be re-operated.

Notes:When the shutdown alarm failure occurs, the "ALARM" lights will light
up and the engine automatically stops.
Over speed alarm
When the meter detects that the engine speed is higher than “Over speed alarm”,
Then start alarm delay and the duration (Emergency delay) have not returned to

normal, the alarm of over speed is reported.The alarm light flashes, the
speed display screen locks the alarm speed value, and the alarm relay outputs.

Low oil pressure alarm


When the meter detects that the engine oil pressure is lower than “Low oil pressure
alarm”, Then start alarm delay and the duration (Normal alarm delay) have not

returned to normal, the alarm of low oil pressure is reported.The alarm light
flashes, the oil pressure display screen locks the alarm oil pressure value, and the
alarm relay outputs.

High coolant temperature sensor alarm


When the meter detects that the coolant temperature value is higher than the "High
coolant temperature alarm", Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of High coolant temperature alarm is

reported. The alarm light flashes, the coolant temperature display screen locks
the alarm coolant temperature value, and the alarm relay outputs.

12
GM50H MK3 ENGINE METER USER MANUAL

Oil pressure sensor disconnected alarm


When the oil pressure sensor is detected to be disconnected,Then start alarm delay
and the duration (Normal alarm delay) have not returned to normal, the alarm of Oil

pressure sensor disconnected alarm is reported. The alarm light flashes,the oil
pressure display shows "---" and flashes.
Coolant temperature sensor disconnected alarm
When the coolant temperature sensor is detected to be disconnected,Then start
alarm delay and the duration (Normal alarm delay) have not returned to normal, the
alarm of coolant temperature sensor disconnected alarm is reported. The alarm light

flashes,the coolant temperature display shows "---" and flashes.

10. Parameters setting


 Enter the edition page
Please set the parameters according to below steps:

1) Press for 4 sec, loose it when “P-00”displayed, which means system


comes into setting page and display the first option.

2) Press or to choose the options and press to set. Press

or again to set the right value. Then press to revert back to last

layer and press again for more than 4 sec to save the value.

3) Press and simultaneously for more than 4sec: when “nu.1” is

displayed, it means system comes into curve setting page. Press or


to choose the curve needed to be modified (1-Oil pressure,2-coolant

temperature,3-oil temperature).Then press to set, choose the value of

resistance(A) and sensor value(d) by pressing or ,press again

to set. Then press to revert back to last layer and press and for
more than 4 sec to save the value.
4) Resistance input data: from min to max.

Note: after the parameter is modified, it will take effect immediately!


 Parameter setting
Code Parameter Range(defaults) Notes
If the setting is 0, RPM sensor
P00 Flywheel teeth 0-300(0) Disabled, then RPM is resulted by
Hz.
When the flywheel teeth is set as
0,the RPM will be resulted by
0:2
frequency.
1:4
P01 Gens poles Pole 2: 50Hz---3000RPM.
2:6
Pole 4: 50Hz---1500RPM.
3:8
Pole 6: 50Hz---1000RPM.
Pole 8: 50Hz---750RPM.

13
GM50H MK3 ENGINE METER USER MANUAL

0: Disabled Choose the usual oil pressure


1: VD0 0-10bar sensor, if the sensor users choose
2: MEBAY-003B is not these types, it can be User-
3: SGH defined.
4: SGD
5: SGX
6: CURTIS
7: DATCON 10Bar
8: VOLVO_EC
Oil pressure
P02 9: 3015237 10Bar
sensor
10: WEICHAI 0-6Bar
11: ZYDQ 0-8Bar
12: SIQIANG 0-10Bar
13: User defined-Resistance
14: Volt In 1MPa-0-5V
15: Volt In 1MPa-0.5-4.5V
16: User defined-Voltage
17: Normally closed oil
pressure alarm switch
0: Disabled Choose the usual coolant
1: VD0 40℃-120℃ temperature sensor, if the sensor
2: MEBAY-001B users choose is not these types, it
3: SGH can be User-defined.
4: SGD
5: SGX
6: CURTIS
Coolant 7: DATCON
P03 temperature 8: VOLVO_EC
sensor 9: 3015238
10: PT100
11:MEBAY-Mier
12: WEICHAI 40-120℃
13: CC073 25-125℃
14: SIQIANG 30-120℃
15: Self-defined
0:Disabled Choose the usual oil temperature
1:VD0 40℃-120℃ sensor, if the sensor users choose
2:MEBAY-001B is not these types, it can be User-
3:SGH defined.
4:SGD
5:SGX
6:CURTIS
Oil temperature 7:DATCON
P04
sensor 8:VOLVO_EC
9:3015238
10:PT100
11:MEBAY-Mier
12:WEICHAI 40-120℃
13:CC073 25-125℃
14:SIQIANG 30-120℃
14
GM50H MK3 ENGINE METER USER MANUAL

15:Self-defined
Over speed 0-6000RPM if the value is set as 6000, then the
P05
alarm (1650RPM) over speed alarm is disabled.
When the engine speed is higher
Over speed
P06 0.0-5S(0.5S) than the preset value, it is regarded
delay
as over speed.
Low oil pressure if the value is set as 0, then the low
P07 0-500 KPA(100KPA)
alarm oil pressure alarm is disabled.
High coolant if the value is set as 150, then the
P08 temperature 50-150℃(95℃) high coolant temperature alarm is
alarm disabled.
High oil if the value is set as 250, then the
P09 temperature 50-250℃(105℃) over speed alarm is disabled.
alarm
Sensor alarm Sensor alarm delay.
P10 0.5-15.0S(5.0S)
delay
Under battery if the value is set as 5, then the
P11 8.0-36.0V(9.0V)
voltage warning under battery voltage is disabled.
Interval time for coolant
Page-change
P12 1.0-120.0S(5.0S) temperature and oil temperature,
delay
the max time is manually change.
When the RPM is over than the
RPM 200-1000RPM pre-set value once on power, then
P13
for start success (600RPM) it is regarded that engine crank
successfully.
When the oil pressure is over than
Oil Pressure 138-412KPA the pre-set value once on power,
P14
for start success (206KPA) then it is regarded that engine
crank successfully.
Low oil pressure, high coolant
temperature, high oil
P15 Safety delay 3-300S(10S) temperature, Under battery
voltage are all invalid during this
time except for over speed.
Alarm relay output setting.
Alarm output
P16 0~120S(30S) 0:alarm output disabled;
time
120:alarm output all the time.
RS485 ID setting,only for GM50HR
P17 RS485 ID 1-254(16)
MK3.
All the alarm indications and
0:Disabled
P18 Alarm function outputs are forbidden if it is set
1:Available
as 0.
11. Fault finding
Symptoms Possible Solutions
Check DC voltage.
Meter no response
Check DC fuse.
with power
Check if the terminal 1 and 2 is with battery voltage.
Check whether the speed sensor is normal;
Speed display error
Check whether the number of teeth of the instrument flywheel is

15
GM50H MK3 ENGINE METER USER MANUAL

set normally.
Check whether the oil pressure sensor is normal;
Check the wiring of oil pressure sensor;
Oil pressure display Check whether the common ground wire of the sensor is well
error connected to the negative pole of the battery;
Check whether the oil pressure sensor type parameters
selected by the instrument are consistent with the actual use.
Check whether the coolant temperature sensor is normal;
Check the wiring of coolant temperature sensor;
Coolant temperature Check whether the common ground wire of the sensor is well
display connected to the negative pole of the battery;
error Check whether the type parameters of coolant temperature
sensor selected by the instrument are consistent with the actual
use.
Check whether the engine temperature is too high;
Check whether the engine oil pressure is too low;
Engine shutdown
Check the alternator voltage;
Check whether the fuel circuit of the engine is normal.
Check oil pressure sensor and its wiring.
Check the oil pressure sensor type and meter settings must be
Low oil pressure alarm
consistent.
Check whether the low oil pressure sensor is normal.
Check coolant temperature sensor and its wiring.
High coolant Check the coolant temperature sensor type and meter settings
temperature alarm must be consistent.
Check whether the temperature sensor is normal.
Shutdown Alarm in
Find the fault according to the LED display information.
running
The instrument does not alarm
Check whether the rotating speed is normal;
The meter does not
Check whether the oil pressure is normal;
alarm
Check that the alarm value is set correctly and whether the
corresponding alarm function is enabled.
Check the connection.
Check if the communication ID number setting is correct.
RS485 cannot Check if the A and B lines of RS485 are reversed.
communicate normally Check if the RS485 communication line driver is installed or not.
Check if the communication port of the PC is damaged.
Add a 120 Ω resistor between the AB of the meter RS485.

16

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