PC 4 2017 Chukwuemeka 48-Cor1-1
PC 4 2017 Chukwuemeka 48-Cor1-1
Abstract
Since early 1980s, the oil and gas industry has committed a huge amount of resources towards
solving the problem of wellbore instability. Investments in wellbore stability studies are justified
by the reduction in drilling and field development costs associated with a stable wellbore. A lot of
progress has been made so far. However, wellbore instability continues to present a considerable
challenge du- ring well construction operations. The causes of instability and the mechanism of
instability especially in shale formations have been studied over the years by several researchers.
The results of their experimental and field experiences lead to varying conclusions and differing
opinions. This work reviews existing technologies and practices within the industry directed
towards understanding the causes of, predicting, preventing, and controlling wellbore instability;
highlighting in the process, their limitations and making relevant suggestions. Field examples also
provided to buttress some points.
1. Introduction
Ensuring the stability of boreholes became an important aspect of drilling in the early
1980s when long, highly inclined wells began evolving for effective offshore and onshore
develop- ment of large reservoirs. In addition to this, the re-entry of producing and
abandoned wells, by side tracking, in mature oil fields, where earlier hydrocarbon production
and earlier rock- drilling fluid interaction have resulted in changes to rock mechanics in the
field, increases the necessity of wellbore stability studies.
Today, geomechanics has become a discipline in petroleum engineering and
geomechanical analysis a standard practice for the construction of most oil and gas wells, in
order to reduce drilling risk and cost. Minimizing rig time is a great contribution towards cost
reduction goal.
One of the approaches towards reducing rig time is to take measures that avoid wellbore
instability during drilling and well completion operations. Wellbore instability consists about
10-15% of extra drilling costs [1-2]. Wellbore instability is the main concern of drilling opera-
tions, resulting in higher than necessary drilling costs, extra rig time and sometimes in a loss
of parts of or even the whole well. Wellbore instabilities make the data acquisition very
difficult as well as the interpretation [3].
A well is considered stable if the diameter of the well matches the diameter of the bit and
this is maintained over the entire length of drilling and completion time. In contrast, geome-
chanical instability refers to the mechanical conditions such as wellbore collapse or failure. In
general, wellbore instability is related to drill pipe sticking, tight spots, cavings production,
wellbore collapse and unscheduled sidetracks. These conditions are mostly caused by unknown
rock mechanics and lead to increased cost during drilling and completion operations [4].
Well- bore instability is characterized by a wellbore diameter that varies from bit diameter.
The problem in many cases builds up over a period of time starting sometimes from
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wellbore wall fragmentation. Fragments transfer to the annulus culminating in tight holes,
pack offs
and stuck pipes under poor hole cleaning condition. Instability can occur not only during
drilling but also during completion operations. Wellbore instability is a natural function of the
unequal mechanical stress and physicochemical interactions and pressures created when
support in the material and surfaces are exposed in the drilling process of the well [5].
Although a lot of work has been done and progress recorded in the field of wellbore insta-
bility and a lot of models developed for instability analysis, borehole instability related pro-
blems continue to pose a threat to successful drilling and completion operations and
continues to contribute a substantial amount to annual industry expenditure on drilling. It is
a continuing problem which results in substantial yearly expenditures by the petroleum
industry, costing the oil industry over US$500–1000 million each year [6-7]
While wellbore instability is also encountered in vertical wells, it is a challenge more commonly
encountered in highly deviated and horizontal wells. This in part is due to the difficulties that
accompany hole cleaning in such wells. If the buildup region is at the shale cap rock as is
often the case, chances of wellbore instability become exacerbated. More recent drilling
innovations such as underbalanced drilling technique, high pressure jet drilling, re-entry
horizontal wells and multiple laterals from a single vertical or horizontal well often give rise
to challenging wellbore instability question [8].
A proper design of any well should include a study of mechanics of the rocks that will
likely be encountered in the process of drilling; including the integrity, strength and the
stress regime of such rocks. A poor understanding and or inadequate consideration of these
can lead to severe instability issues during drilling and or completion. Drilling equipment must be
desig- ned to drill through different rock materials, but the design should also be such that
when drilling through the rock, the rock formation integrity is not changed thereby not
affecting the stability of the drilled well [9].
Rock mechanics postulates that drilling through any rock formation changes the stress pattern
of the formation due to a loss of particles which hitherto had served as supporting materials
to the formation and helped maintain balance within it. The process of drilling induces both
radial and tangential stresses that lead to increased shear stresses. In situations where a
com- bination of drilling practices and drilling fluid properties fail to compensate adequately
and effectively balance out the new stress regime, wellbore collapse or stuck pipe may arise.
On the other hand, if these factors produce an overbalance beyond formation strength, the
forma- tion gets fractured; another form of wellbore instability situation.
While wellbore collapse has received a relatively larger coverage in wellbore instability
studies, formation fracturing can be very devastating as well. In accessing wellbore
stability, any variations of well diameter from the diameter of the bit in use, in form of hole
enlargement or reduction in wellbore diameter is an indication of instability in the section
under examination. When drilling a new well in an old field, offset data from previous wells
drilled in the field can give an idea of formation situation in the field and serve as a guide on
what drilling fluid type and parameters might be used to escape instability and its related
problems. However, this should be done with caution especially when the inclination of the
new well and or its azimuth varies significantly from that of the earlier well. For instance,
offset wellbore stability data from a vertical well applied to a horizontal well will be
misleading even when the two wells are
drilled in the same field and in close proximity.
Ensuring a stable wellbore is a sure way of reducing drilling cost and its neglect can be
catastrophic both in cash, time and resources. This work reviews the earlier works that have
been done in the area of wellbore instability; highlighting the causes of instability, types of insta-
bility, instability analysis models and methods of preventing and controlling wellbore instability
during drilling and completion operation; pointing out the shortcomings of earlier wellbore
stability models, the improvements in later models and suggesting parmameters that when
studied and properly integrated into wellbore stability analysis and models, will improve the
performance of such models in stabilzing both shale, poorly cemented, soluble and hard
brittle formations.
Fig.1. Effect of borehole pressure and horizontal stress ratio on wellbore stability.
A. Mud weight lower than the horizontal stress; B. Mud weight equal to the horizontal stress;
C. Mud weight higher than the horizontal stress.
Figure 1 above presents a simplified version of wellbore instability issues where the mini-
mum and maximum horizontal stresses around the wellbore are equal. In field situations
where these values vary, wellbore instability can lead to an uniform decrease or increase in
hole diameter different from the patterns represented above.
2.5. Shale instability
While each of the above type of wellbore instability can be classified as either shear or
ten- sile failure, shale instability can occur in some cases as a shear failure, when caused by
insu- fficient borehole pressure, and in other instances involves a complicated mechanism
that invo- lves shale interaction with drilling fluid. In shale formations, wellbore instability
can occur as a physical process and in other cases as a physico-chemical process that
involves shale inter- action with drilling fluid components. A detailed discussion of this
process is presented in section 3, ‘’Shale chemistry and instability ’’. While analyzing stuck
pipe problems in her offshore operation in Nigeria, MPN in 1991 concluded that the borehole
enlargement from sloughing of mechanically weak shale intervals in close proximity to in-
guage mechanically stronger sand- stone stringers was the fundamental cause of high
frequency of stuck pipe. The ellipticity of the wellbores and hole enlargements of up to 22 in.
through the intra Biafra and Qua Ibo shales strongly indicated that the wells were drilled
with insufficient mud weights and therefor suffered from mechanical wellbore instability [12].
The analysis of drilling data of sixty wells
from an oil field by Mohiuddin et al. [14], found
that the compiled data of instability instances
from the daily drilling reports (DDR's) showed
that 80% of these problems occurred during
hole control and only 20 percent of the prob-
lems occurred during drilling. Typically, hole
control problems occur before or during the
Fig.2. Problems during drilling and hole placement of casing, therefore they are time
control phases [13] delayed [13].
3. Causes of wellbore instability
In general, wellbore instability is caused by the presence of one or more mechanisms of
instability. Wells drilled in complex geological areas encounter many layers of rock having
different properties. Some layers could be weak, while others brittle, fractured, chemically
reactive or rubble. There is no simple solution for wellbore instability in such cases. A collap-
sing weak layer needs high mud weight for stability, but increasing the mud weight could
excite instability in fractured layers by mud invasion. Therefore, such cases require careful
rock characterization and mud weight optimization [14] in proper selection of additives that
will improve drilling fluid performace. These causes of wellbore instability are grouped under
three interrelated headings: Mechanical, Rock-chemical interactions and manmade causes
[15]
.
1. Mechanical causes. Key parameters are: rock stresses/Rock Types and rock strength/weakness.
2. Rock chemical interactions(Shale)
3. Manmade (Drilling practices). This includes: Lack of adequate well planning (example: Selec-
tion of wrong inclination & azimuth, selection of wrong drilling fluid system) and Improper
(poor) drilling practices (examples: excessive wellbore pressures, poor hole cleaning,
exces- sive drill string vibrations).
These causes are either controllable or uncontrollable/natural. Through proper
adjustments to the controllable causes such as drilling fluid density, the negative effects of
the uncontrol- lable causes can be minimized and in some cases eliminated.
Table 1. Causes of wellbore instability
Mechanical causes Manmade Rock-fluid interaction
factors/drilling practices
Tectonically Stressed Bottom Hole Pressure Physico-chemical Rock-
Formations Naturally (Mud Density) Fluid Interaction
Anomalously high In- Well Inclination and
situ Stresses Azimuth
Naturally Over-Pressu- Transient Pore
red Shale Collapse Pressures
Unconsolidated Induced Over-Pressured
Formations Shale
Mobile Formations Drill String Vibrations
Fractured or Faulted Erosion
Formations Collapse
Soluble formations Temperature
Hole cleaning practices
Poor hole cleaning
lead to formation strength degradation over time, shale swelling and an ultimate collapse of
the section. A natural fracture system in the rock can often be found near faults. Rock near
faults can be broken into large or small pieces. If they are loose, they can fall into the
wellbore and jam the string in the hole to help stabilize such formations, Bowes and Procter
suggest minimizing drill string vibrations [17-18].
E. Unconsolidated formations: The effect can be a gradual increase in drag over a
num- ber of meters, or can be sudden [18]. These formations usually occur at shallow depths
as a result of small overburden pressure value consequent to which the formation are
loosely packed with little to no bonding between neighboring particles. Borehole pressure
alone is insufficient to hold them back as the fluid rather flows into the formation under high
hydro- static pressure. The falling of rock particles from this zone into the wellbore distorts
wellbore diameter and in the presence of insufficient hole cleaning, these particles can lead
to a pack off of the drill string. To drill through these formations successfully, an adequate
filter cake is required to help stabilize and keep the unconsolidated rock in shape.
F. Mobile formations: These are formations which have a tendency to flow or squeeze
into the wellbore under insufficient hydrostatic pressure. This happens as a result of the
force of compression exerted on them by the overlaying rock mass. Their deformation leads
to a decrease in hole diameter, difficulty with landing casing and logging tools and hole
cleaning problems. Maintaining sufficient drilling fluid weight while drilling through such
intervals is required to help stabilize them.
G. Soluble formations: These are rocks, mostly salt formations, which when in contact
with certain forms of drilling fluid dissolve in them to form solutions. For instance, drilling
through a NaCl formation using water based drilling fluid leads to formation dissolution in
the fluid. Such dissolution results in loss of control over wellbore diameter and shape,
leading usually to hole enlargements.
3.2. Man-made factors/drilling practices
A. Bottom hole pressure (drilling fluid density): The density of the drilling fluid which
has a direct influence on the bottom hole pressure is often time the most important property
of the drilling fluid affecting wellbore stability in most formation intervals. Depending upon the
appli- cation, either the bottom hole pressure, the mud density or the equivalent circulating
density (ECD), is usually the most important determinant of whether an open wellbore is
stable [17,19]. During drilling, the support provided by this pressure determines the stress
concentration in the near wellbore zone. During cementing, the density of the cement solution
has a similar effect on wellbore stability. However, drilling fluid density, equivalent circulating
density of bottom hole pressure is not the only parameter that determines stability.
Optimizing them without appropriate filter cake formation will not control instability in
unconsolidated formations.
Figure 3 shows three lines of pressure and three
regions represented by different colours. Drilling
acti- vities at equivalent mud densities in the red
zone, below the blue line (pore pressure), will lead
to a kick and a possible blow out situation. In
mobile forma- tion, over pressured shale
formations and tecto- nically stressed formations,
this will lead to wellbore collapse. On the other
hand, drilling at equivalent mud weight values to
the right of the red (fracture pressure) line will lead
to formation fracture. The re- sulting loss
circulation can lead to a number of other
complications during drilling.
Fig.3. Alternative mud-weight schedules In the drilling industry recent experience favours
[20]
with modifications drilling using mud equivalent mud weights in the
white coloured zone along the median line mud weight profile. This principle determines the
optimum mud weight for drilling while taking the risks of wellbore collapse and formation
fracture into account. Aadnoy reports a reduction in wellbore instability issues evidenced by
decrease in tight holes and back reaming after invoking this principle [21].
B. Well Inclination and Azimuth: wellbore inclination and azimuthal orientation with
respect to the principal in-situ stresses are important factors affecting wellbore stability.
Using a linear elastic constitutive model along with Mohr-Coulomb failure criterion to perform
stabi- lity calculation for different inclinations and azimuths, Abouzar et al. showed that
drilling wells parallel to minimum in-situ horizontal stress causes less stability problems when
the difference between in-situ horizontal stresses is high, low inclination wells are more
stable than highly inclined boreholes. In the case of high difference between the in-situ
stresses, the optimum path for a well is a low inclination and an intermediate azimuth.
Theoretically, it is possible to design the well trajectory in a way to face least stability
problems [22].
C. Transient wellbore pressures: Swab and surge effects create transient pressures during
drilling. While swabbing leads to a decreased hole pressure, surging leads to an increased
hole pressure. The effect of hole pressure on wellbore stability is discussed above. The rapid
reduc- tion of wellbore pressure caused by swabbing can lead to tensile spalling, carvings
production in fractured formations, tight holes or eventual wellbore collapse. Surge pressures on
the other hand can cause rapid wellbore pressure increase to levels above formation strength
leading to formation fracture. A similar situation can arise during casing landing in the
wellbore. Con- trolling the speed of tripping and casing landing operations can help
moderate the values of these pressures and hence control instability.
Earlier calculations of swab and surge pressures were performed using approximate methods
which assumed that the drilling fluid’s properties were constant through the entire depth of
the wellbore. The method developed by Burkhardt [23] was based on the Bingham fluid
model while Schuh’s [24] method was based on the power law model. The assumption of a
constant drilling fluid property leads to shortcomings that make these methods ineffective
for field applications. Based on the works of Burkhardt and Dodge and Metzner; and the
works of Schuh and Dodge and Metzner, Fontenot [23- 26] developed equations for calculating
swab and surge pressures for the Bingham and power law models respectively. The
developed equations were programmed for computer solution which enables the
investigation of complex well geo- metries. The program, with little modification can handle
above 10 sections of different geometry, where each section has a uniform description.
Wilson Chin and Xiaoying Zhuang [27] details the development of a fluid-dynamical model
with new capabilities in modelling steady and transient non-Newtonian flow in highly enccentric
annuli, with or without plug zones associated with yield stress fluids, haiving realistic
geometric anomalies, in addition to effects like borehole axis curvature and drillpipe
translation and rota- tion. Its exact mathematical solution is augmented by rapidly
converging algorithms that enables convinient estimation of swab and surge pressures in
horizontal wells. More recently in 2012, Crespo et al. [28] developed a new steady-state
model that can account for fluid and formation compressibility and pipe elasticity for
accurate surge and swab pressure estimation. For the closed-ended pipe, the model is cast
into a simplified model to predict pressure surge in a more convenient way. The success of
this model in field applications is due to the appli- cation of a more realistic rheology model.
The model is useful for slimhole, deepwater, and exten- ded-reach drilling applications. Another
model for predicting surge pressures in different inter- vals of horizontal wells using the
program called mathematica was developed by Yuxue Sun et al. [29]. This model on
simplification can also be used effectively in vertical and inclined wells. The model’s
developers argues that it can direct the secure production on location through predicting
surge pressures under different working conditions of drill string.
The ability of these models to predict trasient surge and swab pressures is of great
benefit in the industry in the fight against wellbore instability. They creat room for
preventive rather than corrective actions to be taken at intervals prone to fracture or
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collapse to ensure a stable
welbore and safe drilling; helping dictate pipe tripping and casing landing speeds in vertical,
inclined and horizontal wells.
D. Drillstring vibrations (during drilling): Drillstring vibrations can be divided into three
types, or modes: axial, torsional, and lateral (Fig. 4).
The destructive nature of each type of
vibration is different. Lateral vibrations are the
most des- tructive type of vibration and can
create large shocks as the BHA impacts the
wellbore wall [30]. This impact can create
cracks in the formation and in some cases, lead
to significant hole enlar- gements. Optimizing
bottom hole assembly (BHA) design with respect
to the hole geometry, inclination, and
formations to be drilled is an important step in
controlling drill string vibra- tions.
[30]
Fig.4. Types of drill string vibrations
instability is usually the consequence. Chen et al. [43] report that shale failure is primarily
caused by the redistribution of in situ stress which subsequently exceeds the shear or tensile
strength of the rock. This stress redistribution can also arise from:
A. Capillary pressure: Through the pore-throat interface drilling fluid can come in contact
with the native pore fluid in shale leading to the development of capillary pressure with a
possibility of shale instability.
B. Shale hydration: the clay component of shales possesses the ability to absorb water.
This absorption of water otherwise called hydration leads to enlargement of the shale
formation and consequent wellbore instability as a result of the swelling of some mineral
present in the formation or due to an induced stress that leads to modification of the pore
pressure to values that that surpass the supporting pressure created by the driling fluid.
4.2. Chemical shale instability
Chemical effects are caused by the imbalance between drilling fluid’s water activity and
shale water activity. The magnitude of this contribution depends on the effectiveness of the
mud/shale system to perform as a semipermeable membrane.
Experimental results show that osmotic pressures develop inside shales when they are
expo- sed to different drilling fluids. This osmotic pressure is treated as an equivalent
hydraulic po- tential, and is then added to the hydraulic wellbore and pore pressure as time
progresses. The osmotic pressure in a mud/shale system can be determined by the following
expression,
𝑝 = −𝐼𝑚 𝑅𝑇 Ln[𝑎𝑤𝑚] (1)
𝑉 𝑎𝑤𝑠ℎ
where, the gas constant R = 8.314 kg m2 s-2 g mol-1K-1; T = temperature, K; V = 1.8*10-
5
m3/g mol, partial molar volume of the water; awm = mud water activity; awsh = shale
water activity; and Im = membrane efficiency [44].
By modifying the chemical content of the drilling fluid, its water activity can be altered
with a resulting change in the value of the osmotic pressure. The high water activity of water
based drilling fluids is the reason for their poor performance in ensuring wellbore stability in
shale formations.
In addition to osmotic pressure, chemical instability of shales occurs as a result of the
follo- wing processes:
Pressure diffusion in the near wellbore zone
Drilling fluid invasion into the shale formation
Overbalanced drilling results in fluid invasion of rock formations. This process has a signi-
ficant effect in shale formations because of the saturation and very low permeability of
shale. The penetration of a small volume of drilling fluid filtrate leads to a considerable
increase in pore pressure in the near wellbore vicinity. The increased pore pressure reduces
the effective mud support, which can cause instability.
4.3. Thermal instability
Cooler muds can reduce pore pressure and increase collapse stress. Hotter muds can
result in unstable shales and are not desirable in drilling operations. Thermal diffusion inside
the drilled formation induces additional pore pressure and rock stress changes and
consequently affects shale stability. Thermal effects are important because thermal diffusion
into shale formations occurs more quickly than hydraulic diffusion and thereby dominates
pore pressure changes during early time [7].
4.4. Mechanism of shale swelling and instability
Clay minerals in shale generally undergo two forms swelling [42]: a surface hydration;
obser- vable in all types of clays and osmotic swelling which results in larger overall volume
increases than surface hydration, but only a few clays, like sodium montmorillonite, swell in
this manner. Gazaniol et al. [45-46] showed that several mechanisms can be involved in the
process of shale instability during drilling: pore pressure diffusion, plasticity, anisotropy,
ficantly to instability of shales and therefore demands adequate consideration in shale insta-
bility analysis:
1. Movement of fluid between the wellbore and shale (limited to flow from the wellbore into
the shale),
2. Changes in stress (and strain) that occur during shale-filtrate interaction, and
3. Softening and erosion caused by invasion of mud filtrate and consequent
chemical changes in the shale [47].
Conventional notions of the mechanism of shale instability places emphasis almost always
on the expandability of smectite, particularly when saturated with Na + in attempting to eluci-
date the role of clay mineralogy in relation to the instability of shales [48]. That is, on the os-
motic exchange of ions between the clay minerals of the shale formation and the drilling
fluid. This understanding is presented with varying modifications in such published
literatures as: Norrish [49], Bol et al. [50], Van Oort [51]. Applying the results of these studies
fails in many field circumstances; an indication of their imperfection. Such field observations
led to the arguments presented by Mering & Oberlin [52], Ballard et al. [53], Santarelli &
Carminati [54], Bostrøm et al. [55], and Carpacho et al., [56] against the conventional
mechanism of shale insta- bility. While Santarelli & Carminati, based on evidence from their
simulation tests and field experience, , expressed doubts concerning the reality of osmotic
flow in shales, and concluded that shales do not swell downhole in situ, Carpacho et al.,
presented evidence indicating that kaolinite-dominant shales can be highly unstable when
drilled, and can give rise to bit-balling problems, which implies that a mechanism other than
that of osmotic smectite interlayer expan- sion must be responsible given the relative
inactivity of kaolinite clays.
It is suggested for many shales that invasion of fluids through heterogeneous features
such as micro-fractures and sedimentary laminations leads to increased pore/hydration
pressure in micro- and meso-pores where the charged external faces of the clay minerals
are exposed. In this scenario the principal reason forshale instability would be the forced
overlap of the diffuse double layer DDLs associated with the clay minerals [57]. Baohua Yu et
al. [58] while studying the cause of instability in the Nahur Umr fractured shale formation; a
brittle hard shale, where drilling fluid inhibition was not an issue, identified filtrate invasion
into the fractures of the shale formation as the primary cause of instability. The instability of
this formation led to well- bore collapse with consequent sidetracking in two of the three
horizontal wells drilled through it in order to reach total depth. The situation was improved
by use of a drilling fluid of higher viscosity and a better sealing capacity which controlled
filtration into shale fractures.
In addition to the osmotic ion exchange and its consequent effect on stability that arises
on filtrate invasion of shale, Wen et al. [59] proved that wettability is another factor which not
only controls reservoir fluid distribution, but also greatly affects physical and chemical
proper- ties of rock, including capillary force, relative permeability, electrical properties and
even strength. Especially before and after drilling formation, wettability exerts a more
significant influence on wellbore stability. In most previous literatures, unchanged wettability
was considered as a default premise, impact of wettability and its changes on the rock,
thereby on wellbore stability was ignored.
Analysing the outcomes of the works cited above in combination with field experience, it
is evident that the mechanism of shale instability involves not only the general osmotic
swelling of smectite clays due to their hydrophilic nature but the overall texture of the clay
present in drilled shale in addition to the structure and fabric of shales, play significant roles
in determi- ning the severity of instability of shale formations when exposed to aqueous
fluids during well construction operation.
Another approach towards understanding crystalline swelling of smectite clay minerals in
shale considers the process as a series of layer spacing transitions which are thermodynami-
cally analogous to phase transitions. This approach is detailed in the works of Shroll et.al.
and Whitley et al. [60-61]. While experimental study of the swelling process is possible,
computer simulation of the process can provide information on crystalline swelling of clay
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[62]
minerals that is difficult or impossible to obtain experimentally . Simulations can reveal
the entire swelling
potential along with its entropic and energetic components and makes structural information
directly accessible for a clear correlation between structure and swelling thermodynamics
[63]
. The descriptions and results of such computer simulations are reported in the works of
Hensel [62], Smith et al. [63], Frenkel and Smit [64] and Allen and Tildesley [65] among others.
Results of these simulations indicate that shale swelling is in large parts controlled by an
energetic driving force with entropy playing a smaller compensating role and increasing clay
layer role has a similar effect to increasing shale interlayer hydration energy by altering its
size or charge.
Mechanical stability problem can be prevented by restoring the stress-strength balance
through adjustment of mud weight and effective circulation density (ECD) through drilling/
tripping practices, and trajectory control. The chemical stability problem, on the other hand,
is time dependent unlike mechanical instability, which occurs as soon as we drill new
formations.
Chemical instability can be prevented through selection of proper drilling fluid, suitable
mud additives to minimize/delay the fluid/shale interaction, and by reducing shale exposure
time. Selection of proper mud with suitable additives can even generate fluid flow from
shale into the wellbore, reducing near wellbore pore pressure and preventing shale strength
reduction [36]. Chemical instability of shale is a major reason for the preference given to oil
based and syn- thetic drilling fluid over water based fluid in drilling shale formations. Water-
based drilling fluids are generally considered to be more environmentally acceptable than
oil-based or synthetic- based fluids. However, the former type of drilling fluid facilitates clay
hydration and swelling, which can lead to significantly increased oil well construction costs
Anderson et al. [48]. The conventional process in the industry is to control swelling by use of
inhibitors as drilling fluid additive. However, field results prove that inhition alone is usually
insufficient for ensuring a stable shale. In addition to addition of inhibitors, viscosifiers and
filtration control agents such as polymers play significant roles in controlling instability in
shales. Expermental and field results in support of this are well documented in literature.
The addition of increasing salt con- centrations to a combination of anionic polymers
(polyanionic cellulose PAC and xanthan) increases the viscosity of the solutions and the ionic
effect of silicate, PAC, xanthan and the steric effect of partially hydrolysed polyacrylamide
PHPA confer favourable rheological, filtration, and inhi- bitory properties to drilling fluids [66].
The use of inhibitors failled to control instability in Nahur Umr formation. To overcome this
situation and successfully reach total depth, the vicosity and filtration properties of the drilling
fluid were improved to reduce filtrate invasion of the bedding
planes of the fractured shale.
Recent research in the preservation of monuments built with clay containing sandstone mate-
rials such as performed by Rodriguez-Navarro et al. [67], Schmittner and Giresse [68] and
Sebastian et al. [69] reveal that all clay minerals, including chlorite and illite, may be
subjected to osmotic-type swelling processes, if the pores in the rock contain an electrolyte
in solution with NaCl considered as one of the most effective electrolytes in osmotic swelling
of clay. These studies are of significant importance to the drilling industry as they shed light
on the reasons for certain instability situations in shale formations. If salts are used as
inhibitors in water based muds, shale instability could arise when mud filterates find their way
into the pore spaces of the shale formation especially in fractured shales. Preventing filtrate
invasion involves the use of fluid loss materials, improving mud rheology and proper hole
pressure management during well construction operation.
The above understandings nothwithstanding, the uncertainty in accurately predicting
exact shale water activity through the entire height of the formation makes the use of non-
water based drilling fluids a preferred choice where cost and environmental restrictions
permit.
5. Symptoms of wellbore instability
Wellbore instability occurring in a well manifests itself in different ways. These manifesta-
tions or symptoms of wellbore instability are classified into two categories as shown in the
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table 2 below: direct and indirect symptoms [10]. The presence of rock carvings in the drilling
fluid arriving the surface from the wellbore, and hole fill after tripping out signify that
spalling
processes are taking place in the wellbore. Symptoms of hole enlargement include: Large
volumes of carvings; in excess of the expected rock volume from a stable well of same
diame- ter, a requirement for an extra volume of cement than the calculated drilled hole
volume in wells where neither fracture gradient was exceeded nor was vuggy or naturally
fractured forma- tions encountered. When any or a combination of these symptoms are observe
on the rig, nece- ssary measures should be taken to establish the exact condition of the
wellbore and restore its stability.
[10]
Table 2. Symptoms of wellbore instability during drilling and well completion operations
Direct symptoms Indirect symptoms
Oversize hole High torque and drag (friction)
Undergauge hole Hanging up of drillstring, casing, or coiled tubing
Excessive volume of cuttings Increased circulating pressures
Excessive volume of cavings Stuck pipe
Cavings at surface Excessive drillstring vibrations
Hole fill after tripping Drillstring failure
Excess cement volume required Deviation control problems
Inability to run logs
Poor logging response
Annular gas leakage due to poor cement job
Keyhole seating
Excessive doglegs
in this case. This effect is more easily and effectively achieved in non-water based drilling
fluids especially synthetic and oil based drilling fluids.
In an attempt to ensure wellbore stability, researchers have conducted experiments
aimed at strenghtening the wellbore during well construction and examining the efficiency of
such wellbore strengthening materials. Wellbore strenghtning is a term used Wellbore
strengthen- ing is a term in drilling engineering that describes the artificial increase of the
maximum pressure a wellbore can withstand without significant drilling fluid losses.
This process by increasing fracture gradient expands the mud weight window. Wellbore
strengthening is commonly believed to work by bridging, plugging, or sealing the fractures
from which mud losses occur [70]. Wellbore strengthening treatments can be either preventive
or remedial. Simply put, preventive treatments attempt to “strengthen” the wellbore using
lost circulation material (LCM) to prevent the creation of new fractures and extension of
small pre- existing fractures on the wellbore wall before the lost circulation event. Remedial
wellbore strengthening treatments attempt to “strengthen” the wellbore by bridging,
plugging, or sealing the lost circulation fractures using LCM after a substantial loss has
already occurred. In other words, while preventive strengthening intends to protect
formations along the wellbore from induced fracture and etension of natural fractures,
remedial treatments are basically a loss circulation control mechanism. The ultimate goal of
wellbore stability studies is to as much as possible prevent instability. That is to develop a
drilling practice and a drilling fluid system that ensure a stable wellbore throughout the well
construction process. For this reason, this work gives priority to preventive wellbore
strengthening over its remedial counter- part.
In preventive wellbore strengthening the drilling fluid is treated with certain additives
called lost circulation materials. These materials in addition to aiding a speedy formation of
a filter cake of high ductility and low permeability, quickly seals off any naturally occurring
or drilling induced micro fractures in the formation [71-74]. This way, fracture initiation
pressure of the formation is increase and filtrate invasion of the formation is prevented or
drastically reduced. The effect of filtrate invasion of shale rocks has been discussed above.
It is important to note that the negative effect of fluid invasion is not limited to shale rocks;
while studying core samples from an oilfield in Western China, Wen et al. [59] established
that wettability of the rock surfaces plays an important role in the wellbore instability
arising while using oil based mud. As a result of rock surface wetting by drilling fluid
invading the micro and nano fracture of the formation, stress builds up over time that can
lead to micro and nano fracture enlar- gement to macro fracture and consequent wellbore
instability. This points to the fact that fluid filtrate invasion of micro fractures can be
disastrous in other rocks other than shale. Field practices and recent experimental results
prove that wellbore strengthening additives when added to drilling fluids facilitate the
development of filter cake that improves the effective strength of the wellbore [75-77]. The
success of wellbore strengthening additives is believed to be as a result of their ability to
bridge fractures at the wellbore to increase wellbore hoop stress, and as a result of their
ability to build a low-permeability mud cake on the wellbore wall
to alter the effective stresses around the wellbore [71,78].
Laboratory experiments by Chuan et al. [79] show that Nano sealing can effectively
strengthen wellbores in shale formations, whereas traditional highly macro sealing and
inhibitive drilling fluid system cannot.
It is important however, to note that the formation of filter cakes and their physical
proper- ties are time dependent. A comprehensive understanding of the process of filter
cake forma- tion and variation of their physical properties with time are still subjects of
further research.
7. Wellbore instability criterion and method of instability analysis
7.1. Wellbore instability criterion and stability model
A wellbore instability criterion defines the boundary conditions for maintaining a stable
wellbore. The selection of an appropriate failure criterion, which represents the true in-stu
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failure conditions, plays a key role in any proper wellbore stability analysis. Wellbore failure
or instability can be shear, tensile or compactive failure. Consequently, there are shear
failure and tensile failure criteria. These criteria range from simple forms, which consider
only the principle stresses to more complex forms, which take into account the effect of
intermediate stresses on rock stability.
The Mohr-Coulomb rock failure criterion is the most commonly used shear failure criterion
employed during wellbore stability analysis. Under this, failure occurs when the value of the
maximum shear stress developed on a specific plane, is enough to overcome the formation
cohesion (𝑆0) and frictional force. This failure depends only on the maximum (𝜎1) and minimum
(𝜎3) principal stresses. The Mohr-Coulomb criterion can be described by the following
equation:
𝑟=𝑆0+𝜎𝑛𝑡𝑎𝑛𝜑 (2)
Fig.5. Mohr– Coulomb representation of shale failure: the increase in pore pressure and/or swelling
pressure will reduce all effective normal stresses (note that shear stresses remain unaltered) until the
stress state touches the failure envelope and the shale fails for a given orientation around the wellbore.
Reproduced after [51]
applied to all carried out simulations and found that well trajectories have the biggest impact
factor in wellbore instability followed by rock properties [84].
Based on hypothesis of static load, traditional wellbore stability analysis models cannot
reveal the real mechanism of irregular large-scale collapse phenomena experinced during
horizontal drilling in brittle shale formations. In this process, borehole rock suffers dynamic
load originating from impact of bit, hit of drilling tool and chemical action of drilling fluid. The
micrometer or even nanometer cracks, triggered by dynamic load, will not destroy the rock
immediately, but accumulate and then aggravate the development of macroscopic fracture
until rock failure after a period of time [79]. Elsewhere, Yin et al. [85] present a fully coupled
approach to wellbore stability modeling with thermal and solute convection considered. Its
applicability is however, limited to problems such as naturally fractured shales where the
scale of the fracture spacing allows a homogenization approach so the medium can be
treated as a continuum.
The input parameters needed for any well stability analysis can be grouped into three.
They are:
Formation conditions,
Wellbore and drilling fluid data and
Formations properties.
While in situ stress, pore pressure and temperature are formation condition parameters,
rock mineralogy, porosity, permeability, diffusion constant, strength parameters, elastic
para- meters, thermos-elastic parameters, poro-elastic parameters, chemo-elastic
parameters, plastic parameters are formation property parameters and such parameters as
Inclination and azimuth, well diameter, physical and chemical properties of the drilling fluid
are wellbore and drilling fluid parameters. The stability will depend on the degree of
uncertainty of all above parameters, but some input is more important than others [86].
Guizhong et al. [7] present a clearer list of factors that are important for a successful
modelling of wellbore stability. They include: unequal horizontal in situ stresses, membrane
efficiency, water activity ratio (between the drilling fluid and shale formation), pore
pressure, rock strength, the ratio of shale hydraulic diffusivity to thermal diffusivity, the
thermal coupling coefficient cV, thermal expansion coefficients of shale and pore fluid, and
the temperature difference between the drilling fluid and the formation.
A successful welbore stability criterion would be one which is based not only the under-
standing that the wellbore is subject to a dynamic load mechanism especially in high inclination
wells but also on a good underatnding of the strength and rate of formation of a filter cake
by the drilling fluid intended for use under the prevailing reservoir condition.
7.2. Method of wellbore instability analysis
In analysing wellbore instability, both the wellbore wall and the entire near wellbore area
need to be inspected for failure because the location of shear failure can be displaced inside
the formation. Two effects can cause the displacement of the initial collapse failure location:
(1) the poroelastic effect of equalized pore pressure at the wellbore wall, and (2) the
thermal diffusion between the wellbore and the formation [7].
Aadnoy [87], presents a general methodology of analyzing the stability of a wellbore for
both fracturing and collapse. This is valid for all stress states (normal, strike-slip, and
reverse) and for all borehole orientations. The method involves the following calculation
procedures:
• Calculate the stresses in the direction of the borehole.
• Insert these data into the borehole stress equations.
• Determine the point on the borehole wall where failure will occur.
• Implement a failure model.
• Compute borehole pressure at failure [87].
The value of the determined borehole pressure at failure dictates the mud window chosen
for the interval analyzed. However, as already proven above, mud weight is not the only
factor that determines the success of a wellbore stability model. Considering the other factors
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that affect
instability at the stage of analysis will greatly improve accurracy and field applicability. In
essnece, to properly model wellbore stability in poorly cemented formations, the
consolidating property of the drilling fluid should be considered in addition to other drilling
fluid properties listed above. In addition to this, the friction reduction property of the drilling
fluid and the impact of drill string contact with the walls of the wellbore should also be given
adequate attention especially in highly inclined and horizontal wells. In sidetracks in wells of
mature fields, an effective wellbore stability model will be one which considers the effect of
earlier drilling and production activities on the rock strength and pore pressure. Wellbore
stability models used for earlier drilling in such fields often fail to replicate their successs
during side- tracking operations.
8. Recommendations
Based on this review, its obvious that the drilling industry understand the enormity of the
challenge presented by wellbore instability to the cost and success of well construction and
has dedicated great amount of resources and time to combating instability. However, the
challenge of wellbore instability remains real even today. Based on this, the following
recommendations can be made:
1. More work should be directed towrads improving the capcity and efficiency of
measurement while drilling equipment to give the driller an up to date information of the
nature of the formation being drilled at every given time. Such equipment should be
designed to detect and report the smallest fractures existing in the formation and the
minutest of induced fractures arising from dynamic loading. This will help shift the
industry’s response to insta- bility from a remiadial to a more preventive approach.
2. Commonly used wellbore stability models should be improved upon to capture the effect
of all factors that influence wellbore stability.
3. Future studies should investigate the effect of lubrication additives on wellbore stability;
to quantify their effect on the impact between drilling equipment and the wellbore wall,
collision between drilled among drilled cuttings and that between cuttings and the
wellbore. This is of great importance to horizontal wells especially those of small
diameters.
4. More research should directed towards the development of sealing agents and
consolidation additives that function effectively over varying temperatures and pressures.
In addition to this, efforts towards understand the mechanism of mud cake formation and
their physical properties’ variations over time should be intensified.
5. With little research published so far on wellbore stability during sidetracking in mature fields
and the increasing re-entry and sidetracking of wells in such fields for enhanced
production, the industry should direct more resources towards developing wellbore
stability models, with factors the compensate for the changes in formation stress patterns
and rock strength arising from previous drilling and hydrocarbon production, for mature
fields.
9. Conclusions
Wellbore instability is a rig time consuming incidence that increases the cost of drilling and
field development; leading to a total loss of the well in severe cases.
Wellbore instability can occur during drilling and well completion activities. The causes of
instability are: mechanical failure of the rock formation, interaction of drilling fluid with
drilled formations, thermal interaction between wellbore fluid and formation and inappropriate
drilling practices.
Mechanical earth models can be used to predict the possibility of instability problems in
sections of the wellbore and to define the boundary conditions for maintaining stability.
The consequences of wellbore instability during drilling can spread to well completion;
affecting the quality of cementing and consequently, well integrity.
Sealing agents and consolidation additives in drilling fluids have positive effects on
wellbore stability.
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In all drilling operations, the crew should make efforts to regulate formation exposure
time to drilling fluid given that instabilty is a time dependent process. In addition to this, the
drilling parameters should be regulated to optimize not just the rate of penetration but to
ensure a stable wellbore.
All drilling projects should include characterization of the dominant shale in the field given
that about 75% of drilled formation is shale and about 90% of instability problems occur in
shale. Choosing drilling fluid components and parameters, wellbore parameters and drilling
prac- tices based on knowledge from geomechanical studies of the field in combination with
equip- ment that provide real time information of the nature of the formation being drilled
can help achieve stability in a proposed well.
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To whom correspondence should be addressed:Augustine Okechukwu Chukwuemeka, Institute of Oil, Gas and Energy, Kuban State Technologic