NTPC LTD

CC-OS
EOC NOIDA

Sub: Qualifying Requirement for Vendor Enlistment for supply of Transformers up to 100kV

A) MEG DETAILS
1.0 MEG NO. 87MEC-01
2.0 MEG DESCRIPTION Transformer upto 100kV
3.0 RESPONSIBILITY CENTRE CC
B) Technical Criteria of QR:

1) The applicant should have manufactured and supplied at least five numbers of 100kVA or above
rating Dry Type Transformers of 415V class or above within last FIVE years from date of application
for enlistment which should be in operation for at least two years as on the date of application for
enlistment.

2) The applicant should have tested minimum 01 Transformer, within last FIVE years from date of
application for enlistment, of 100kVA or above rating dry type transformers of 415V class or above,
in any third party lab / in-house lab with witnessing from client, as per IS 2026/ 11171.

C) Other Documents to be submitted: In addition to the documents required in support of meeting technical
requirements as stated above, following documents are required to be submitted by the Applicants
applying for enlistment:-
1. Three POs of the highest executed values of similar work during previous five years from the date of
application. Copy of Invoice / Completion certificate from the concerned buyer/s in support of
successful execution of supply against the POs to be submitted.
2. Audited balance sheet including Profit & Loss statement for the previous three completed financial years
reckoned from the date of application. In case the audited documents are not ready / available, then
certified copy by a registered practicing Chartered accountant may be submitted.
3. Latest annual report OR NSIC / SSI / MSME registration certificate / BIS license / ISO certificate /
Certificate of registration from the concerned excise department / any other statutory document as a proof
of being manufacturer of the required material.
4. Any other documents in addition to the above which the applicant wants to submit.
D) NOTE-1 Similar works means: Supply of 415V, 100kVA or higher rating Transformer.
NOTE-2 The executed value means Basic value of quantity of similar works executed/supplied against the
reference PO(also applicable to partly executed POs as on date of application).Where PO value is
composite(i.e. including Taxes etc.),the applicant to give item-wise break-up of Composite PO
value mentioning Basic Value, Taxes etc.
 NTPC LTD
CC-OS
EOC NOIDA

Sub: Technical Specifications for Vendor Enlistment for supply of Transformers up to 100kV

A) MEG DETAILS
1.0 MEG NO. 87MEC-01
2.0 MEG DESCRIPTION Transformer upto 100kV
3.0 RESPONSIBILITY CENTRE CC
B) Technical Specifications:

As per attached annexure below

CLAUSE NO.
ITEM :

SPECIFICATION FOR LIGHTING / ISOLATION TRANSFORMER

1.00 TECHNICAL PARAMETERS

1) Type & Rating Dry type ,Three Phase & 100 KVA

2) Voltage Ratio 415/415V, +/- 5% taps(OCTC) in

steps of 2.5%

3) Class of insulation B or better

4) One minute power frequency withstand 2.5 KV

voltage

5) Winding HV/LV Delta/Star

2.00 SPECIFICATIONS
1. Each AC Lighting Distribution Board (LDB) shall be fed from 415V / 415V, 100kVA
isolating transformer.
2. The lighting / Isolation transformer may be located:

a. Inside the LDB / Welding DB panel itself.

b. By the side of respective LDB / Welding DB.

c. In a separate 2 mm thick CR sheet steel enclosure with IP-42 degree of protection

as per IS/IEC 60947. However, the transformer terminal box shall have IP-52
degree of protection.

d. Bidder to coordinate with respective Site for necessary requirements.

3. Lighting / Isolation transformers shall be dry type, natural air cooled with class B insulation
or better.

4. Impedance of lighting / isolation transformer shall be so selected to meet site

requirements.

5. Lighting / Isolation transformers shall be tested as per IS: 2026/11171

6. Winding conductor shall be of copper free from any deformity impacting transformer
performance.

7. Core and windings shall be capable of withstanding shocks during transport, installation,
service and adequate provision shall be made to prevent movement of core and winding
relative to enclosure during these conditions.

8. The insulation of transformer windings & connections shall be free from insulating
compounds which are liable to soften, ooze out, shrink or collapse.

9. Wherever cable connections are specified, suitable cable boxes shall be provided and
shall be air insulated type and shall be of sufficient size to accommodate cable and
termination.

OS-TS-ELECT-002
Document No. Revision No.R0 Page 1 of 4
(Lighting & Control Transformer)
CLAUSE NO.
ITEM :
10. Fittings

(a) The following fittings, (wherever applicable) shall be provided with all the transformers,
unless mentioned specifically otherwise.

1. Termination insulators.

2. Winding temperature indicator (s) with alarm and trip contact (as
applicable).

3. Cover lifting eyes, transformer lifting lugs, towing holes, core and winding
lifting lugs, supporting structure, foundation bolts etc. as applicable

4. Rating and diagram plate.

5. Off circuit tap changing links.

6. Earthing terminals.

7. Cable boxes.

(b) The fittings listed above are only indicative and any other fittings which are generally
required for satisfactory operation of the transformers are deemed to be included, in the
scope of supply of the Contractor.

3.0 TESTS
3.01.00 The contractor shall only submit the type tests reports as listed in the technical
specifications on the equipment mentioned therein and carried out within last
ten years from date of bid opening.
3.02.00 These reports should be for the tests conducted on the equipment similar to those
proposed to be supplied under this contract and test(s) should have been either
conducted at an independent laboratory or should have been witnessed by a client. In
case the contractor is not able to submit report of the type tests(s) conducted within
last ten years from date of bid opening or in case the type test report(s) are not found
to be meeting the specification requirements, the contractor shall conduct all such
tests under the contract at no additional cost to the owner either at third part lab or
in presence of client/owner’s representative and submit the report for approval.
3.03.00 All routine tests in accordance with relevant IS shall be carried out on each
transformer. Cost of carrying out routine tests will be included in the price of
equipment.
3.04.00 The Contractor shall carry out a comprehensive inspection and testing program during
manufacture of the transformer. It is Contractor’s responsibility to draw up and carry
out such a program in the form of detailed quality plan duly approved by Employer for
necessary implementation.

OS-TS-ELECT-002
Document No. Revision No.R0 Page 2 of 4
(Lighting & Control Transformer)
CLAUSE NO.
ITEM :
3.05.00 Each transformer shall be completely assembled with all fittings & accessories meant
for the particular transformer before offering for inspection & testing by Employer.
Following routine tests are to be carried out as quality assurance requirement:

a.) Measurement of winding Resistance for each tap Routine Test

position.
b.) Measurement of voltage ratio at each taps position. Routine Test
c.) Vector group and polarity check Routine Test
d.) Measurement of impedance voltage/short circuit Routine Test
impedance & load loss at principal tap and extreme
taps
e.) Measurement of no load losses and magnetising Routine Test
current at rated frequency and 90%, 100% and 110%
rated voltage
f.) Measurement of insulation resistance Routine Test
g.) Dielectric Tests
1) Power frequency/separate source AC withstand Routine Test
voltage test.
2) Induced over voltage withstand test Routine Test
h.) Measurement of iron loss & Insulation resistance Routine Test
(repeat after completion of all dielectric test)
i) DOP check (if applicable) Routine Test
j) Paint shade/ thickness/adhesion Routine Test
k) Enclosure sheet thickness Routine Test

4.0 Type test as per IS/IEC:

1. Temperature rise test for transformer.

2. Dynamic short circuit test for transformer.

3. IP protection for Cable box & Enclosure.

INSPECTION:

The power and dielectric tests shall be duly witnessed by NTPC if the order quantity is 05nos
or more such transformers.

OS-TS-ELECT-002
Document No. Revision No.R0 Page 3 of 4
(Lighting & Control Transformer)
CLAUSE NO.
ITEM :

Technical Specification for Control Transformer

1.1.00 Parameters

1) Type Dry

2) Voltage Ratio 415V/ * ( as per site requirement) with

taps + 5% in steps of 2.5%

3) Class of insulation Class-B or better

4) One minute power 2.5 KV

frequency withstand
voltage

5) Rating As per site requirements.

1.2.00 Specifications

a) The control transformers shall be 415 V/ * (as per site requirement) with neutral

point-earthed, of insulation class 'B' or better.

b) Contractor to furnish relevant factory test report as per IS 12021

Note: Site to carry out necessary modifications suitably as per their requirements.

OS-TS-ELECT-002
Document No. Revision No.R0 Page 4 of 4
(Lighting & Control Transformer)