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Asshnment For J@T 2

A template jig is selected to drill 4 holes of 5mm diameter at 70 P.C.D. in a mild steel component. Press fit bushes with a range of 5-6mm will be used. Nesting locators are selected to locate the vertical cylindrical workpiece. The template will be fabricated from case hardened C45 steel to the dimensions of 170x240x60mm. M8x1 clamping nuts and custom T-bolts measuring Φ12x50mm will be used to secure the workpiece.

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46 views

Asshnment For J@T 2

A template jig is selected to drill 4 holes of 5mm diameter at 70 P.C.D. in a mild steel component. Press fit bushes with a range of 5-6mm will be used. Nesting locators are selected to locate the vertical cylindrical workpiece. The template will be fabricated from case hardened C45 steel to the dimensions of 170x240x60mm. M8x1 clamping nuts and custom T-bolts measuring Φ12x50mm will be used to secure the workpiece.

Uploaded by

wabdushukur
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Design a drill jig for drilling 4 holes in the

following component.
Design procedure for Jig
a. Selection of Jig
A leaf (or) latch jig is selected to accomplish this component. The leaf
is hinged on one side of jig body by hinges.

b. Selection of bushes [ DDB-5.100] (linear bush)


For producing Ф 10mm hole a linear bush is selected with 10-12 mm
range.
D1 = 10mm
L = 12
D2 = 18
R1 = 2.5
R2 = .8
Diameter with fit d1F7 10mm
Hole size d1F7 = 10-.06 +.024
Brush size d2h6 = 10-.06 +.024
D2 = 18-.013 +.000
Jig frame thickness is taken as 12mm
c. Selection of locating element
For cylindrical shape – select V block
For base location – pin locator is selected

From DDB-5.97- for thr cylindrical profile workpiece 20mm select v block with
the above size.
Pin locator:
Workpiece width = 40mm
Select round locating pin at DDB-5.92 with head diameter D = 10mm
of 3 numbers. One more pin is selected. For frame thickness 12mm,
round pin with following dimensions is selected.
H1 = 10mm D = 12mm
H2 = 18mm D1 = 10mm
d. Selection of clamping element
In order to clamp the right hand side of the workpiece pressure pad is
selected with dimension of d1 = 40mm [DDB-5.104] screw for pressure
pad M20 is selected.
To accommodate varying dimensions of width of work, adjustable
locator may be selected.
e. Design of jig plate
Thickness of the plate = 12mm
Thickness of hinge = 12mm
Length of jig plate = (2 X tp) + Lw + allowance (fp) + locator pin (h2)
Tp = thickness of plate = 12mm
Lw = length of workpiece = 101m
fp = allowance = 9mm
h2 = locator pin head = 18mm
length of jig plate (or hinge) = (2 X 12) + 101 + 9 + 18
= 152mm
Height of jig body =tp + locator head + hw+ clearance + hinge
thickness
Locator head = 18mm
Height of workpiece = 10+30+10 = 50mm
Clearance (workpiece is assumed as casting)(brittle material)
Clearance = drill diameter
= 10mm
Hinge thickness and plate thickness = 12mm
Height of jig body without jig feet = 12+18+50+10+12
=102mm
Hinge is to be fabricated
Length = 152mm
Thickness = 12mm
Quarter turn screw can be used for easy operation
f. Selection of jig feet (or) jig button
Inorder to place drill jig, jig button should be at the bottom.
Dimension h = 5mm [DDB-5.98]
Material : case hardened – C45
Tensile strength , бu = 520 N/mm2
Hardness = 45-50 RC
Surface finish = .025mm to .05 mm
g. Bill of material

Sno Part name


No.off

1 workpiece 1
2 V block 1
3 adjustable support 1
4 clamping screw with pressure pad 1
5 bush 1
6 V block clamping screw 1
7 jig feet 1
8 pin locator 1
Design a drill jig for drilling an oil hole of size
3mm for the given job as in figure.
Design procedure for jig

•Selection of jig
Angle plate jig is selected to do the drilling operations
•Selection of bushes [ DDB 5-100]
L1 = 8mm D1 = 3mm
L2 = 6mm D2 = 6mm
D3 = 10mm
The required fit for bush is d1F7 [DDB 3.9]
Tolerance for diameter D1, d1F7 is running fit
D1 = 3+.006 +.016
D2 = press fit
D2h6 from DDB 3.7
= 6-.009 -.000
Thickness of jig body = L2 of bush
= 6mm
c. Jig body (casted body)

Base length of jig body may be selected as


3 times the length of the workpiece for
better rigidity.
Base length Lb = 3 X 35
=105 mm
Thickness of jig body = 6mm
The working height h2 of the jig body is
approximately equal to 1.5 to 2 times outer
dia of workpiece.
H2 = 2X45 = 90mm
Ht = 2tp + h2 (including
clearance) + (2X6) + 90
Ht = 102mm
•Design of locator

Specially designed locator can be used for making oil hole. It can be
fabricated as follows.
L1, L2, L3, L4, d1, d2 are dimensions on the locator.
L1 can be equal to thickness of jig plate.
L1 = 6mm
L2 = L4 = 15 to 20% of length of the work for button clamping.
L3= Lw – (L2 + L4)
d1= inner dia of the workpiece
= 25mm
d1 should be less than d2 to give clearance = 5mm (assume)
inner diameter locator d1=15mm as measured from the diagram.
Selection of clamping
Quick acting knob is to be selected for fast clamping of workpieces.
Design and draw jig for mild steel component
shown in figure to drill 4 holes of 5mm diameter
at 70 P.C.D
Design procedure for a jig
a. Selection of jig.
Template jig is selected.

b. Selection of bush
Press fit is preferred.
Fixed bush is selected, range 5-6mm (DDB – 5.100)

l1 = 10mm d2 = 10mm
l2 = 7mm d1 = 5mm

required fit for a bush is d1F7 (DDB – 3.9)

Hole size of bush d1 = 5+.010 +.022

Bush size d2h6 = 10-.011 -.000


Thickness of frame work = 7mm which is equal to l2 of bush

Material : case hardened C45


Tensile strength бu = 520 N/mm2
Hardness = 229 BHN
Surface finish = .025mm to .05mm
Bush material- high carbon steel – hardening 60 +_ 2 RC
c. Selection of locator
Nesting locator is selected because vertical cylinder is to be drilled.
Size 240X240X60 mm

d. Template design (to be fabricated)


Size 170X240X60 mm

e. Selection of clamping nut (DDB 5.81)


M8X1 is selected.

f. T- bolt
Ф 12X50 is to be fabricated.

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