CYPULL

LOCKING CORE-PULLING CYLINDERS

SHORT STROKE BLOCK CYLINDERS

COMPONENTS
PERFECTION.

1 1
MADE IN GERMANY
 CYPULL...
SIMPLIFIES COMPLEX MOULD DESIGN

CYTEC locking core pulling cylinders are a result Typical features:

of profound product know-how gained over many • Extremely rigid structure
years by CYTEC Zylindertechnik GmbH. They have
• Integrated locking
been used successfully for decades in the
• Maximum process security
plastics processing industry. The latest gene-
ration sets new benchmarks for economic produc- • Holding forces are a multiple
tion of complex and highly specialised solutions in of the stroke forces
the mould design and construction. • Exact locking point
CYPULL cylinders enable technically elegant and sim- • Simple installation
plified concepts, combining high forces with compact • Compact design
structural shape. Significant advantages for the produc-
• Revised series
tion process: reduced construction, cost and manufac-
turing effort, minimised susceptibility to trouble and • Maintenance-free
longer production cycles. • Wide range of accessories

The cylinder structure, optionally available as round

or block design, is extremely rigid. This guarantees con-
stantly high workpiece quality and maintenance-free
operation along with reliable productivity.
For almost every application an appropriate CYPULL is
available, supported by a wide range of options and
accessories (function and status monitoring, mounting
solutions etc.).

2 2 3 3
THE RIGHT CYLINDER FOR ANY APPLICATION CYPULL SERIES OVERVIEW

Series CyPull Round cylinder Block cylinder

Content:
Locking principle: without preload with preload without preload with preload
Introduction ............................................................... 2
Overview .................................................................. 4 Locking position: in end position with extended piston rod
Function without preload ........................................... 6
Nominal sizes
Function with preload ................................................ 7 20 - 200 20 - 80
(Piston Ø) [mm]:
Technical data round cylinder..................................... 8
Technical data block cylinder...................................... 10 Rod Ø [mm]: 14 - 140 14 - 56

Cylinder dimensioning ............................................... 12

Stroke length standard [mm]: 20 - 200, depending on the particular series
Technical data accessories ......................................... 13
Sensors ...................................................................... 14 Holding forces [kN]: 32 up to 3.300 max., depending on the particular series and locking principle
Order advice .............................................................. 15
Locking inquiry: inductive sensors (on rod side or piston side)

Optional accessories: Mounting components (flanges, lock nuts, pressure screws)

4 4 5 5
FUNCTION WITHOUT PRELOAD FUNCTION WITH PRELOAD

Function example of a cylinder Function example of a cylinder

1 with locking without preload, with locking and preload,

Phase 1 Phase 1
completely exposed core, not tou- touching core
ching core (Series CP-H...-P)
(series CP-H..-L) Phase 2a: Begin of tolerance range
2 3
Phases 1 to 4:
The mode of operation is similar to
Phase 1:
series CP-H...-L, but here the seg-
In the initial position the piston rod
ments create an additional preload
1 is retracted.
to provide that the core touches the
Phase 2: mould surface reliably.
The piston rod is extended by app-
lying hydraulic pressure on the piston The locking slide and segments have
Phase 2a: End of tolerance range
side. As soon as the piston reaches a characteristic cone shaped contour
Phase 2 the final position, the locking slide Phase 2 Total tolerance range which enables the piston rod to lock
moves axially over the three-dimen- within a defined tolerance range.
sional locking segments 2 and Elasticities which can occur commonly
pushes them into the annular groove in the mould construction are com-
X of the rod 3 . So the segments are X pensated.
fixed in radial and axial direction. This tolerance range in the final
The piston rod is clamped with position can reach up to 1 mm
positive lock. stroke.
The self-inhibiting locking is
The hydraulic pressure is switched
maintained permanently and as a
off, providing a maximum of operati-
result the pressure supply is not
onal safety. Force distribution necessary. In this range a preload is
Phase 3: generated that guarantees reliable
Phase 3 Phase 3
During the injection process the core operational process and high work-
is pressurised, but it doesn't recede piece quality.
in any case. The piston rod always
reaches the defined final position.
The red curve displays the force distri-
The hydraulic pressure is branched off
bution as it is achieved in the locked
with a by-pass drilling from the main
position with positive lock. Core and
supply ports for extending and retrac-
piston rod withstand the high counter
ting, enabling very fast stroke cycles.
pressure during the following injec-
Phase 4: tion cycle definitely. The core does
The release port is pressurised, the not recede!
piston rod unlocks and moves back to
the initial position.
Phase 4 Phase 4

6 6 7 7
TECHNICAL DATA ROUND CYLINDER

Optional accessories for round cylinders: SLRA

L1 + Stroke
Hub
SLPA
L5
L7
Standard flange

L6 (min)
square KS

L8 (min)
E L2 Sensors for function
monitoring
60

Pressure screw F

Counterpiece to
SW
D2
D3
D1

D4

B A pressure screw G

Lock nut N
L3 L4

Standard flange
Dimensions and forces series CYPULL CP-HR-P / CP-HR-L round KO

L1

Holding force
max. preload
Nominal L9
Type of locking*

L11

Pressure

distance
size Stroke force Retraction force

ports

[kN]
all series [kN] all series [kN]
L10 (min)

L12 (min)
Piston Ø E
100 150 200 100 150 200
D1 L1 Ø D2 L2 D3 L6 E D4 SW L3 L4 A/B L5 L6 L7 L8 Standard strokes
bar bar bar bar bar bar
P 140 40 90 78 0,5
20 14 55 M50x1,5 8 M6x15 11 15 75 15 66 32 3,1 4,7 6,3 1,6 2,4 3,2
L 110 30 60 49 -
P 150 50 100 86 0,5
25 16 60 M55x2 10 M8x20 13 15 78 15 66 50 4,9 7,4 9,8 2,9 4,3 5,8
L 120 40 70
G1/4
58 -
SW
D1

D2
L5
L3

P 180 60 120 105 0,5

32 20 75 M70x2 12 M10x20 17 15 98 15 86 80 8,0 12,1 16,1 4,9 7,4 9,8
L 145 55 85 73 -
P 190 70 130 113 25/50/75/100 0,5
40 28 95 M85x2 15 M16x25 22 15 107 15 88 150 12,6 18,8 25,1 6,4 9,6 12,8
Standard

L 160 70 100 83
differing
-
L4P 225 80 L7 B 160 A L8 144 stroke lengths available 1,0
50 36 100 M90x2 21 M20x35 27 15 111 15 91 240 19,6 29 39,3 9,5 14,0 18,9
L2L 175 80 110
G3/8
94 on request -
P 235 90 170 151 1,0
63 45 120 M110x2 25 M27x45 36 15 116 15 98 360 31,2 47 62,3 15,3 23,0 30,5
L 180 80 115 99 -
P 275 100 200 182 1,0
80 56 150 M140x2 28 M30x45 46 17,5 125 19 105 560 50,3 75 100,5 25,6 38,0 51,3
L 210 100 135
G1/2
117 -
P 290 110 215 195 1,0
100 70 170 M160x3 33 M42x45 60 17,5 137 19 112 880 78,5 118 157,1 40,1 60,0 80,1
L 220 110 145 128 -
P 1,0
125 90 M190x3 33 M56x50 70 G3/4 1.280 122,7 184 245,4 59,1 88,7 118,2
L -
on request

on request

on request

on request
P 1,0
Option

160 110 M235x3 40 M64x95 95 customer specific 2.100 201,1 302 402,1 106,0 159,0 212,1
L
G1
-
P 1,0
200 140 M290x3 50 M80x112 115 3.300 314,2 471 628,3 160,2 240,3 320,4
L -
*P: with preload | *L: without preload | Designations in mm respectively Inch

8 8 9 9
 60

SW
TECHNICAL DATA BLOCK CYLINDER

D2
D3
D1

D4
B A

L3 L4

Optional accessories for block cylinders:

L1
L9 L11
SLRA

L10 (min)

L12 (min)
E SLPA Sensors for function
L6
monitoring

SW
D1

D2
L5
L3

Pressure screw F

L4 L7 B A L8 Counterpiece to
L2 pressure screw G

Shim

Dimensions and forces series CYPULL CP-HB-P / CP-HB-L

(Stroke 76 ≤ 100)

Holding force [kN]

(Stroke 26 ≤ 50)

(Stroke 51 ≤ 75)
(Stroke 0 ≤ 25)

Stroke force [kN]

Retraction force
Pressure ports

max. preload
Nominal
Type of locking*

size

distance

[kN]
Piston Ø

150 150
D1 L1 L1 L1 L1 L2 L3 L4 L5 L6 E D2 SW L7 L8 A/B L9 L10 L11 L12 Standard strokes
bar bar
P 140 165 190 215 86 78 0,5
20 14 55 77 35 55 8 M6x15 11 12 74 8 68 32 4,7 2,4
L 110 135 160 185 56 49 -
P 155 180 205 230 95 86 0,5
25 16 63 85 40 63 10 M8x20 13 15 78 13 71 50 7,4 4,3
L 125 150 175 200 66
G1/4
58 -
P 170 195 220 245 105 93 25/50/75/100 0,5
32 20 75 100 45 76 12 M10x20 17 15 97 13 91 80 12,1 7,4
Standard

L 140 165 190 215 75 61

differing
-
P 185 210 235 260 118 105 stroke lengths available 0,5
40 28 95 125 65 95 2 15 M16x25 22 15 107 14 101 150 18,8 9,6
L 155 180 205 230 88 75 on request -
P 240 265 290 315 160 143 1,0
50 36 120 160 80 120 21 M20x35 27 20 110 18 101 240 29 14
L 190 215 240 265 110
G3/8
94 -
P 250 275 300 325 170 151 1,0
63 45 150 200 108 158 25 M27x45 36 20 115 17 106 360 47 23
L 195 220 245 270 115 99 -
P 1,0
Opt.

80 56 on request 28 M30x45 46 on request G1/2 on request customer specific 560 75 38

L -

*P: with preload | *L: without preload | Designations in mm respectively Inch

10 10 11 11
DIMENSIONING TECHNICAL DATA ACCESSORIES

Pressure screw F Cyl. nom.- Ø 20 25 32 40 50 63 80 100 125 160 200

Dimensioning of the cylinder with coupling cone for A M6 M8 M10 M16 M20 M27 M30 M42 M56 M64 M80
Core situation 1: misalignment compensation
B 11 14,5 14,5 20 28 39 35 40 45 85 105
Condition: FH,cylinder > Fprocess completely exposed,
C 26C 32 32 40 56 75 89 115 135 200 250
not touching C B H G

(FH,cylinder >>> see technical data) D 12 16 20 25 32 40 52 65 80 102 130

p
E 6 8 10 16 18 24 29,5 40 55 70 90
G 5 6,5 6,5 7 10 13 19 25 30 38 48

ØE
ØD

ØA

ØA

SW
ØD
Calculation example for a touching core and following core situation: SW H 5 5,5 5,5 6 10 12 19 25 30 38 48

D
SW 10 14 17 22 27 36 46 55 70 90 110

[
H G B

A = d (touching surface) = 12 mm
D (pressurised surface) = 45 mm
B
p (injection pressure) = 1000 bar
D = pressurised surface
p = injection pressure
Counterpiece to pressure screw G Cyl. nom.- Ø 20 25 32 40 50 63 80 100 125 160 200
Applied formula for the determination of the required holding force:
A M6 M8 M10 M16 M20 M27 M30 M42 M56 M64 M80
C
Fprocess [kN] = p [bar] · A [mm2] · 10-4 Core situation 2:C B H G B 11 14,5 14,5 20 28 39 35 40 45 85 105

ØDG
ØDA
touching C 26 31,5 31,5 41 58 79 92 120 135 200 249,5
π
=p · · [D2 - d2] · 10-4 p
G 5,2 5,5 5,5 6 9 12 18 24 29 37 46
4
H 6 6 6 6,5 10,5 12,5 19,5 25,5 30,5 38,5 49

ØE
ØD

ØA

ØA

SW
ØD
π
= 1000 [bar] · · [ (45 mm)2 - (12 mm)2 ] · 10-4 SW D 20 25 31 37 47 57 76 92 108 137 173
4 H G B
SW 17 22 26 32 41 50 65 80 90 110 140

D
d
= 147 kN
B

Lock nut N
Conclusion: to secure the cylinder against torsion
D = pressurised surface
A cylinder with nom. size 40 (with max. holding force150 kN) would be sufficient d = touching surface B B Cyl. nom. Ø 20 25 32 40 50 63
theoretically. p = injection pressure Ø DA 70 75 92 110 120 145
The process force is very near to the maximum holding force of this series (see techni- B 11 11 12 16 16 19

ØDG
ØDA
cal data pages 8 to 11). But it is recommended to provide a force reserve in terms of Ø DG M50x1,5 M55x2 M70x2 M85x2 M90x2 M110x2
security reasons, and to choose the next larger series 50. Thus the maximum preload
cannot be exceeded even in case of a possible lift-off of the core. Cyl. nom. Ø 80 100 125 160 200

ØDG

ØDG
ØDA

ØDA
Ø DA 180 210 240 285 340
B 22 25 28 28 30
Recommended cylinder choice as an example:
Ø DG M140x2 M160x3 M190x3 M235x3 M290x3
CP - HR (HB) - P1E - 050 - 036 - ..... - SLPA - SLRA - ...

For the inquiry of the locked position and the position of the retracted piston rod, the
cylinders can be equipped with inductive proximity sensors, see page 14. Standard flange Standard flange
round KO square KS

DG
DG

DG
B DA B DA DA B DA
DA DA

Cylinder nominal Ø 20 25 32 40 50 63 80 100 125 160 200

DA 100 120 130 150 180 210 240 290 380
B 20 25 30 30 40 45 60 70 90

on request
on request
Ø DG M50x1,5 M55x2 M70x2 M85x2 M90x2 M110x2 M140x2 M160x3 M190x3
rec. screw mounting 6xM10 6xM10 6xM12 6xM12 6xM16 8xM16 8xM20 8xM24 8xM30
rec. pitch circle Ø for version KO 75 95 107 127 150 180 205 245 325

12 12 13 13
SENSORS ORDER ADVICE

CP - HR - P1E - 063 - 036 - 0075 - SLPS - SRPS - F - G - N - KS

Designation Order code B L M NA NA KO
H H
X X
Locking core pulling
Series CP
cylinder

Pressure supply hydraulic H

Round cylinder R
Structural design
Block cylinder B

Locking with extended

1
piston rod
Locking
principle without preload L

with preload P

metal M
Wiper seal
Inductive sensor: inquiry of locking and extended position Inductive sensor: inquiry of retracted position of the Elastomer E
of the piston rod (order code SL...) piston rod (order code SR...)
Piston Diameter in mm

Rod Diameter in mm

Stroke Length in mm
For the functional monitoring, inductive sensors in Typical features:
Sensor S
the cylinder housing are available, which detect • 3 different types:
reliably the actual condition of the locking system Position rod side
• PNP (up to 80°C) (inquiry rod extended/ L
and the final position (extended, retracted) of the
• PNP high temperature (up to 120°C) locked)
piston rod.
• NAMUR (up to 80°C) Position piston side
They work contactless, are free of wear and durable. (inquiry rod retracted/ R
• self-secure unlocked)

• free of wear and enduring not used X

• plug design straight or angled Sensors PNP sensor P

• most simple exchange NAMUR sensor N

• retrofit for all standard series high temperature type H

no sensor X
straight plug angled plug
(order code S...S) (order code S...A) straight plug S

angled plug A

no plug X

Pressure screw F

Counterpiece to
G
CYTEC offers them with straight or angled plugs. pressure screw

Lock nut* N
Accessories
Mounting flange
KS
square*
Mounting flange
KO
round*

*only for round cylinders

14 14 15 15
 CYTEC WORLD WIDE
Sales & Services, Home Address and Subsidiaries:

Jülich, Germany | Pliezhausen, Germany | Oldham, Great Britain

Le Vésinet, France | Leiria, Portugal | Milano, Italy | Liberec, Czech Republic
Schwarzenburg, Switzerland | Donaújváros, Hungary | Port Saint Lucie, USA
Anaheim, USA | Aragua, Venezuela | Indianópolis, Brazil
Shenyang City, China | Taichung City, Taiwan

CYTEC Zylindertechnik GmbH

Steffensrott 1 • D-52428 Jülich
Tel.: (+49) 2461 / 6808-0 • Fax: (+49) 2461 / 6808-758
E-mail: [email protected] • http:// www.CYTEC.de • www.CYTEC.blog

CYPULL_CYBLOCK_02 | 10/2021 | english

We reserve the right to make technical modifications. The components/ machines shown
here may include options, accessories and control variants.

16 16