Kinetic Modeling of Reactive Absorption
Kinetic Modeling of Reactive Absorption
Keywords: Carbon dioxide, Kinetic equation, Response surface methodology, Shrinking core
model, Spray-dryer absorber
Received: June 01, 2012; revised: December 05, 2012; accepted: December 07, 2012
DOI: 10.1002/ceat.201200304
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Spray-dryer absorber 501
2 Experimental signed and installed at the exit line before the measuring
point.
2.1 Experimental Setup Each experiment was carried out within about 30 min. In
[6], the liquid/gas ratio (L/G) was fixed at 0.01 mL L–1 in order
The experiments were carried out in a laboratory-scale spray to achieve complete drying, while in this study different L/G
dryer (Armfield SD-05, LAB-PLANT UK Ltd.). The schematic ratios were examined in order to study the effect of this ratio
diagram of the process as reported in our previous work [6] is on the CO2 removal efficiency. However, some of these values
illustrated in Fig. 1. The equipment consisted of a main glass led to intensive weeping and accumulation of injected solution
chamber with 215 mm inner diameter and 500 mm height, in the collecting vessel located at the bottom of the spray
equipped with a fan and a feed pump. Feed and hot gas chamber.
streams flowed cocurrently through the drying chamber.
Clean air and pure CO2 were mixed in a static mixer and
used as the inlet gas. This mixture was heated through an elec- 2.2 Reaction Analysis by the Shrinking Core Model
trical heater before entering the drying chamber. A valve was
installed between static mixer and main heater for sampling When NaOH solution is sprayed into the hot gas stream, it
and measuring the inlet concentration of CO2. The absorbent breaks down to very fine liquid droplets and the reaction takes
was NaOH (Merck, Germany) purchased from a chemical place between CO2 and NaOH. The water content of droplets
trading company in Iran. For preparation of the absorbent so- is evaporated from the droplets surface simultaneously. The
lution, solid NaOH was weighed and dissolved in distilled overall reaction is as follows:
water. After the temperature in the spray dryer reached its pre- CO2 (g) + H2O + 2NaOH → Na2CO3 + 2H2O (1)
defined value and the inlet concentration of CO2 became
stable, the feed pump was turned on and the prepared absor- As mentioned before, due to simultaneous reaction and
bent was pumped and sprayed by a pressure-type nozzle. A evaporation processes, a solid crust is formed rapidly around
CO2 analyzer (Guardian Plus- D600, USA) measured the inlet each droplet. For the remainder of the drop’s residence time,
and outlet CO2 concentration in the gas stream. Since the CO2 the CO2 must diffuse through the solid layer to reach the un-
analyzer was sensitive to high temperatures and high velocity reacted NaOH. For this fluid-fluid reaction, since evaporation
of the gas stream, a cooling and expansion chamber was de- coincides with chemical reaction, the overall reaction could be
Chem. Eng. Technol. 2013, 36, No. 3, 500–506 © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim www.cet-journal.com
502 M. S. Hatamipour et al.
simulated like a fluid-solid reaction. Experimental observa- and mass transfer, well mixing of two existing phases, and
tions indicate that the shrinking core model (SCM), first de- using mean values for variable parameters, n_ A may be consid-
veloped by Yagi and Kunii [8], could be adopted for describing ered as a constant value. Thus, by substitution of the unreacted
the behavior of this reaction (see Fig. 2). core radius and KCB with the following assumed expressions,
Eq. (5) can be rewritten as Eq. (6):
R
r
2
KCB K ′ cte
CAb
n_ A (6)
4=3pR3 4=3pR3 4=3pR3
4pR2 kC 4pRDe pR2 K ′
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2.3 Proposing a Correlation for Kapp by RSM Table 2. Designed experiments and calculated kinetic coefficients.
RSM was applied for experimental design. Through this Run T CB ×10–3 D0 L/G DTapp g Kapp
[°C] [mol m–3] [mm] [mL L–1] [°C] [%]
method, the correlation between a response variable and a
set of quantitative experimental factors or variables could 1 100 1.32 0.5 0.01 42 52.7 0.661342
be obtained. Application of RSM has gained prominence
2 200 1.32 0.5 0.01 95 38.7 0.354254
in process design and optimization tasks due to its simplic-
ity and possibility of correlating the model parameters by 3 100 3.96 0.5 0.01 38 38.6 0.410671
means of the measured responses [10, 11]. Response sur- 4 200 3.96 0.5 0.01 104 27.4 0.209158
face design is selected because it provides a reasonable dis-
tribution of data points throughout the region of interest 5 100 1.32 1 0.01 38 40.7 0.442315
and the sequence of the most important factors. Response 6 200 1.32 1 0.01 108 26.0 0.200458
surface designs do not require a large number of runs and
too many levels of the independent variables [10]. 7 100 3.96 1 0.01 40 25.3 0.224678
The response can be related to the selected factors by lin- 8 200 3.96 1 0.01 107 14.0 0.048502
ear or quadratic models. A quadratic model, including the
9 100 1.32 0.5 0.05 15 59.3 0.724483
linear model, is given as:
10 200 1.32 0.5 0.05 83 46.0 0.448285
X
k X
k k X
X
Z b0 b j xj b jj xj
2
i<j
b ij xi xj e (9) 11 100 3.96 0.5 0.05 32 47.3 0.537926
j1 j1 j1
12 200 3.96 0.5 0.05 88 32.0 0.236719
where Z is the response, xi and xj are the design variables, k 13 100 1.32 1 0.05 29 47.3 0.529719
is the number of independent variables (factors), b0 is the 14 200 1.32 1 0.05 87 34.7 0.273658
constant coefficient, bj, bjj, and bij are the coefficients of
linear, quadratic, and interaction terms, respectively, and e 15 100 3.96 1 0.05 22 32.7 0.274315
is the error value. The first sigma term is related to the 16 200 3.96 1 0.05 93 20.7 0.095791
main effects of variables, the second to the curvature of the
17 100 2.77 0.7 0.03 25 59.3 0.750745
response surface, and the third to the interaction between
variables. 18 200 2.77 0.7 0.03 93 46.0 0.4715
According to the above description, Kapp is correlated as
19 150 1.32 0.7 0.03 59 58.0 0.709476
a combination of the main factors and their squares and
interactions: 20 150 3.96 0.7 0.03 69 47.3 0.528971
Here, for determination of the levels of factors that lead required in many design procedures, and an average response
to maximum absorption, the desirability function technique for each trial is reported.
(also called utility transfer function) is applied. In this tech-
nique, a target value and allowable minimum and maximum
values are selected for optimization. In the case of maximiza-
3 Results and Discussion
tion, the responses that are smaller than the allowable mini-
For a quadratic model for the kinetic coefficient (Kapp), coeffi-
mum values of desirability, d, are zero. The closer the response
cients of Eq. (10) were estimated through nonlinear regression.
to the target, the closer the desirability is to 1 [10].
Tab. 3 illustrates the results of the regression.
Tab. 2 lists the conditions of experiments designed by RSM
In Eq. (10), the terms with P-values less than 0.05 are signifi-
(central composite design) and the calculated Kapp for each of
cant. Values of less than 0.01 indicate that the term exerts a
them. The removal efficiency for each run is also reported in
highly significant influence on all dependent variables, whereas
this table. The removal efficiency is calculated as follows:
values greater than 0.1000 denote no significant terms. After
Qin Cin Qout Cout regression it was concluded from P-values that some terms
g × 100 (11)
Qin Cin should be omitted from the equation, and finally regression re-
sults to the following equation:
The software package Minitab® Release 15.1.0.0. (Minitab
Kapp 0:098 0:0253DTapp 0:232 CB × 10 3
Inc.) was used for statistical modelin and analyses. The experi- (12)
ments were repeated at least twice in randomized order as is 0:288D0 0:000229DTapp 2 0:0541 CB × 10 3 2
Chem. Eng. Technol. 2013, 36, No. 3, 500–506 © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim www.cet-journal.com
504 M. S. Hatamipour et al.
Table 3. Estimated regression coefficients. approach temperature beyond the maximum. The approach
temperature increase, i.e., the increase of the difference be-
Term Coefficient Standard error P-Value tween exit gas temperature and adiabatic saturation tempera-
coefficient
ture of the inlet gas, corresponds to the inlet gas temperature
Constant 0.098 0.2432 0.69 increase. This result is similar to that obtained in our previous
study [6], i.e., by increasing the inlet temperature the removal
DTapp 0.0253 0.006061 0.000
efficiency decreases. The reason can be explained as follows:
–3
CB ×10 0.232 0.1018 0.031 although the increasing temperature enhances the reaction
D0 –0.288 0.1435 0.050
rate, reaction (1) is a neutralization reaction which proceeds in
the presence of water. When water is rapidly evaporated, the
2
DTapp –0.000229 0.00004663 0.000 reaction does not proceed to a considerable extent. Also, at
(CB ×10 ) –3 2
–0.0541 0.01861 0.008 high temperatures a solid crust is formed faster around the
droplet, CO2 in the gas stream has to pass through the crust to
2 2
R = 69.3 %; Radj = 63.1 % reach the alkaline solution, and the solid resistance decreases
the reaction rate. Hence, high temperatures have a negative
where the variables are DTapp (°C), CB (mol m–3), and D0 impact on the reaction rate.
(mm). The plot of Kapp versus approach temperature at different
It should be emphasized that Eq. (12) is valid only in the absorbent concentrations together with results of some addi-
mentioned ranges of the involved factors for the specified set- tional tests which were carried out to check the accuracy of
up. In other ranges and conditions, different model equations Eq. (12) are presented in Fig. 5. Experimental data agree well
should be obtained for the system response. The model accu- with the correlation.
racy was determined by residual plots. A normality assump-
tion checking may take place by constructing a normal prob-
ability plot of the residual. If the trend of the residual plot is 3.2 Effect of Absorbent Concentration
approximately a straight line, then the normality assumption
is satisfied [10]. Fig. 3 displays the residual plot for the present For absorbent concentration it can be concluded that medium
study. From kinetic characteristics of this reaction, the effect of values are a little better, similar to the results obtained in our
different parameters could be evaluated. previous work [6]. Fig. 6 presents the plot of Kapp versus absor-
bent concentration at different approach temperatures. Re-
garding Eq. (5), three resistances, i.e., external mass transfer
3.1 Effect of Approach Temperature resistance, diffusion resistance through the intermediate solid
layer, and the reaction resistance affect the overall reaction rate.
For the approach temperature, there is a positive coefficient As a matter of fact, increasing the absorbent concentration has
for the main effect and a negative coefficient for the square two opposite simultaneous effects: (i) it increases the density
term. A surface plot of correlated Kapp versus approach tem- and viscosity of the reaction medium which leads to a lower
perature and NaOH mass concentration is presented in Fig. 4. diffusion rate of CO2 in the liquid phase; (ii) it increases the
This surface indicates a maximum in an approach temperature reaction rate due to providing a higher concentration for the
range of about 55–65 °C (corresponding to an inlet tempera- solid reactant. The first effect increases the diffusion resistance
ture of about 150 °C) and a decreasing trend with increasing through the solid layer and the second one reduces the reac-
tion resistance simultaneously. The increasing-
Normal Probability Plot decreasing trend in Fig. 6 may be attributed to this
reason. In addition, the results of some additional
99
tests which were done to check the accuracy of
Eq. (12) are illustrated in Fig. 6. An agreement
95
exists between experimental data and correlation.
90
80
70
3.3 Effect of Nozzle Diameter
Percent
60
50
40 The nozzle diameter can affect the droplet diame-
30 ters and exhibits a negative coefficient in the pro-
20 posed correlation. A nozzle with smaller diameter
10 leads to higher efficiency. It should be noted that
5 the reaction of CO2 and NaOH occurs rapidly
through a film of liquid, not in the bulk of liquid.
1 For this kind of reactions, the surface area is an
-0.2 -0.1 0.0 0.1 0.2 important factor affecting the rate-controlling step.
Residual
Smaller droplet diameters increase the surface area
Figure 3. Normal probability plot. and consequently the reaction rate.
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Spray-dryer absorber 505
0.9
0.8
0.7
0.6
0.5 corrolaon (at NaOH 2 M)
Kapp
0.4 experiment (at NaOH 2M)
0.3 corroraon (at NaOH 3 M)
0.2
experimental (at NaOH 3 M)
0.1
0 Figure 5. Effect of approach
0 20 40 60 80 100 120 temperature on Kapp at differ-
ent absorbent concentrations
Approach temperature (DNozzle = 0.7, L/G = 0.03).
0.7
0.6
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506 M. S. Hatamipour et al.
Hold Values
Symbols used
NaOH 2.64
L/G 0.03 CAb [mol m–3] CO2 concentration in
the bulk of the gas
1.2 CAR [mol m–3] CO2 concentration on
the droplet surface
0.9 CAr [mol m–3] CO2 concentration on
Kapp the unreacted core
0.6 CB [mol m–3] absorbent concentra-
200
tion
0.3
Cin/out [mol m–3] CO2 inlet/outlet
150
T concentration
0.3 D0 [mm] nozzle diameter
0.6 100
0.9
1.2 De [m2s–1] diffusion coefficient in
D0
the solid crust
Figure 7. Surface plot of Kapp versus nozzle diameter and inlet temperature. K [m4mol–1s–1] reaction coefficient
kC [m s–1] mass transfer coefficient
Hold Values in the gas phase
NaOH 2.64 n_ A [mol m–3S–1] absorbed CO2
D 0.75 Qin/out [m3s–1] inlet/outlet gas flow rate
R [m] droplet radius
r [m] unreacted core radius
0.8
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