0% found this document useful (0 votes)
37 views

Batch Test Certificate: Less Than 0.0025 Less Than 0.0025

The batch test certificate certifies that batch number 23F1010 of product ZL-60D: 1. Meets the requirements for sulfur and halogens according to various ASME and ASTM standards. 2. Does not contain mercury as a basic element and mercury-bearing equipment was not used in its manufacture. 3. Meets the requirements of AMS 2644H and is approved by the U.S. Air Force and listed on the QPL-AMS-2644.

Uploaded by

venki
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
37 views

Batch Test Certificate: Less Than 0.0025 Less Than 0.0025

The batch test certificate certifies that batch number 23F1010 of product ZL-60D: 1. Meets the requirements for sulfur and halogens according to various ASME and ASTM standards. 2. Does not contain mercury as a basic element and mercury-bearing equipment was not used in its manufacture. 3. Meets the requirements of AMS 2644H and is approved by the U.S. Air Force and listed on the QPL-AMS-2644.

Uploaded by

venki
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

BATCH TEST CERTIFICATE

Date : 19/06/2023

Product : ZL-60D

Batch No : 23F1010

Mfd. in : JUNE 2023

We hereby certify that when tested at time of manufacture, the above material:

1. Meets the requirements of and has been tested for sulfur and halogens according to:

A. ASME Boiler and Pressure Vessel Code, 2004, 2007, 2010, 2013, 2015, 2017,2019 and 2021 Edition,
Section V, Nondestructive
Examination, including 2005, 2006, 2008, 2009b, and 2011a Addenda, Article 6 Paragraph T-641
and Article 24 as applicable.

B. ASME Boiler and Pressure Vessel Code, 1995, 1998 and 2001 Edition, Section V Nondestructive
Examination, including 1999, 2000, 2002 and 2003 Addenda, Article 6 Paragraph T-640 and Article
24 as applicable.

C. ASME Boiler and Pressure Vessel Code, 1986, 1989and 1992 Edition, Section V, Nondestructive
Examination, Article 6 including 1992 Addenda, Paragraph T-625, 1993 Addenda Paragraph T-640
and Article 24 as applicable.

D. ASTM E-165-92, ASTME-165-94,ASTM E-165-95, ASTM E-165-02,ASTME-165-09,ASTM E-165/E-


165M-12, ASTM-165/E-165M-18, Paragraph 7.1.

The following test results were obtained:


1. Sulfur : less than 0.0025 % of residue.

2. CL+F : less than 0.0025 % of residue

3. Cleaner residue (see note 3) : NA g/100g

2. We further certify that this material does not contain mercury as a basic element and no mercury bearing
equipment was used in its manufacture.

Quality Assurance
Notes:
1. Batch numbers are printed on the base of aerosol cans and on the labels of bulk containers.
2. Most specifications require test results stated in percent but some require parts per million (ppm). To convert “percent” figures to “parts per million” move the
decimal four places to the right.
3.The above certification gives the results obtained at the time of manufacture. Age and use may alter the properties of any material.

Page 1 of 3 Form No: F/QC/155/08 Rev: 05/2022


We further certify that the product meets the requirement of AMS 2644H and is approved by the U.S. Air Force and
listed on QPL-AMS-2644

When tested according to paragraph 4.3.2., Sampling Plan A, the following results were obtained:

4.2.2.1. Penetrant Tests:

Flash Point (PMCC), 3.3.3 ______>205________ûF

Viscosity, 3.3.4(10.36 cs. Nominal) 9.97 CSt @ 100ûF

Fluorescent Brightness, 3.3.8.3.2.(FP-4PE Standard) 97.5


____ %

Water Tolerance (Method A, B, C, D), 3.3.8.5 >5 _%

Removability, 3.3.8.6 ______PASS __

4.2.2.1 Emulsifier Tests:

Flash Point (PMCC), 3.3.3 ________NA_________ûF

Viscosity, 3.3.4( cs. Nominal) ________NA_________cs@100ûF

Water Content (Method B only), 3.3.9.6 ________NA________%

4.2.2.3. Developer Tests:

Developer Fluorescence, 3.3.10.2 _________NA_______

Developer Removability, 3.3.10.4 _________NA_______

Redispersibility, 3.3.10.5 _________NA_______

3.3.11.4 Remover Tests:

Penetrant Removal, 4.4.11.2 _________NA________

We further certify that this material meets the requirements of ASTM E 1417, Paragraph 5.1.

Quality Assurance

Page 2 of 3 Form No: F/QC/155/08 Rev: 05/2022

Date:
19/06/2023
VENDOR’ S REPORT - TEST RESULTS
Please forward in duplicate to:
REPORTS, MATERIALS CONTROL LABORATORY
PRATT & WHITNEY
(Plant to which material is shipped)

This is to certify that Paragraph Number(s)__________________________________ apply to the shipment below: (insert at least one of the first
4, plus 5 if applicable).
1. (Applicable to all raw material, to parts made from raw material furnished or purchased by vendor, or to assemblies of which some or all components are made from
raw material furnished or purchased by vendor.) Material, parts, or components of assemblies have been inspected and accepted to the specifications involved, and
results of tests required by Pratt & Whitney Aircraft are shown herein.
2. (Applicable to parts or assembly components made from raw material furnished by Pratt & Whitney Aircraft and not chemically or metallurgically treated by vendor
so as to change surface or internal condition significantly.) Parts or assemblies have been machined or formed from material furnished by Pratt & Whitney Aircraft, to
make these parts or components of assemblies.
3. (Applicable to parts or assembly components made from raw material furnished by Pratt & Whitney Aircraft and chemically or metallurgically treated by vendor so as
to change surface or internal condition significantly.) Parts of components of assemblies have been made from raw material furnished by Pratt & Whitey Aircraft to
make these parts or components of assemblies. Parts, components of assemblies have been inspected and accepted to the specifications involved, and results of
tests required by Pratt & Whitney Aircraft are as show herein.
4. (Applicable to repaired or reworked raw material, parts or assemblies.) The raw materials, parts or assemblies have been reworked or repaired in accordance with
Pratt & Whitney Aircraft Instructions, and are the same material, parts or assemblies returned for such reworking or repair, except for replacement of assembly
components, in which case paragraphs 1 and 5 are also applicable.
5. (Applicable to all assemblies, and to parts when specifically authorized by purchaser.) Results of all chemical and physical tests not shown below, as well as all
other evidence which shows acceptability of raw materials and assembly components, are on file and available for inspection at any reasonable time.

PART OR ASS’Y NO.(Size if no Part No.) CHG.LTR SUF.No SPECIFICATIONS, AS ORDERED


PMC 4350AH 2 PWA 300 Rev.BR
QUANTITY DATE SHIPPED LOCATION OF PWA PLANT PACK SLIP NO P O No.
TO SHIPPED TO

HEAT ,LOT,CODE OR BATCH NO. RAW MATERIAL VENDOR TYPE – COMPOUND OR CASTING PWA HEAT CODES (If required)
Batch No. 23F1010 ZL-60D

If materials, parts or assemblies do not entirely confirm to specification requirements, the deviation and authority for furnishing such materials are indicated below:

RESULTS OF TESTS (Use reverse side if necessary)

PMC LIMITS
PMC LIMITS
PHYSICAL PROPERTIES ACCEPTED VALUES (MINIMUM)
(MAXIMUM)
Flash Point >205 deg F 200 deg F --
Viscosity 9.97 cST 8.8 11.91
Water Content < 0.5 % -- 1%
Fluorescent Brightness 97.5 % 80% --
Separation of Constituents-Homogenous None -- None

CHEMICAL PROPERTIES ACCEPTED VALUES PMC LIMITS PMC LIMITS


(MINIMUM) MAXIMUM)
Fluoride Content <5 ppm -- =< 50 ppm
Chloride Content <5 ppm -- =< 400 ppm
Sulfur Content <0.0025 % -- =< 0.1000%
Sodium Content <0.001 % -- =< 0.0100%
Magnaflux certifies that ZL 60 D meets the requirements of PMC 4350 AH-2

VENDOR NAME ITW India Private Limited-Magnaflux BY (Authorizing Agent)

VENDOR ADDRESS IDA, Phase 2 , Pashammylaram Bhaskar V, Quality Assurance


Hyderabad

Page 3 of 3 Form No: F/QC/155/08 Rev: 05/2022

You might also like