ELECTRICAL CIRACUIT

HYDRAULIC CIRCUIT

NC TURRET PUNCH PRESS

ARIES 245

EO5-199112

Copyright © 1998 by Amada Engineering & Service Co., Inc.

14921 East Northam Street, La Mirada, CA 90638

All rights reserved. No part of this book shall be reproduced, stored in a retrieval system, or transmitted by
any means, electronic, mechanical, photocopying, recording, or otherwise, without written permission from
the publisher. No patent liability is assumed with respect to the use of the information contained herein.
While every precaution has been taken in the preparation of this book, the publisher assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use
of the information contained herein.
 HARDWARE BLOCK DIAGRAM

I
CPU Module HI0 M o d u l e -
,
MEM Mod;le PC Module
(Dolphin-201 GCRT Module
C0049C-PAJMvl COO41 0-PAJSQ C0035B-PAHIO-
C0037A-PAJI 1 - C0036C-PAGDP
MD1 M o d u l e
-: CO621 A-PAMD I
I I

j _._ ._ _._ _ ._-._ _. _ .~ ~ ~ ~. .~.~ .~ .~ . _ . _. _. _ . _ . _. _ _. _. ._. _ ._ ._ _ ._ _ _ l

JMB Module C06290-PAJMB
.
t
LI S W C M o d u l e SWP Module
COO1 OD-PATBI C06%70-PASWP
SPC Module - SAR Module - RLY Module i
C0748X-PASAR C0636A-PARLY [
A/

LED Module
C0623A-PALED I

RS-232C

PCL Module
C0029A-PAPCL
(C0069C-PAPCL)

PCL Module
C0029A-PAPCL
(C0069C-PAPCL)

1~
PCL Module
C0029A-PAPCL TCC Module
(C0069C-PAPCL) CO64OA-PATCC

!,
L ;i ;’
b
 I(NFBl) (25A/SOA)
21 (NFl 1
TCI QF3
(CP3)wwJ
(TFI) ,-JOY :----‘“-’
I I
MACH I NE
i--~‘---------------- 5.BD” 155” R9 : R
14ov
460”
1 .4KVA Y - A X I S S E R V O POWER
2F---*
‘RESS MOTOR
!.7kW 4 P

X. TBC-AX I S
SERVO POWER

PF5
(~~5113~) K A S ’

I TPE 4KVA
FU4 -Yf HYDRAULIC UNIT
;...--............-.--,
(F4) ’ g;?;Ig NC UNIT FAN POWER
L

R3I
“ 6 A *
I . , TfU5

IYDRAUL I C PUMP
0TOR
.5kW 4 P

H Y D R A U L I C 53
,___.._. U!!!II ______ de-.
AMPERE RATING OF FUSE AMPERE RATING OF NOISE FILTER
200V. 230V OOV. 460V seov
NF2030A NF2015A NF2015A
(30A) (I 5A) (ISA)

AMPERE RATING OF THERMAL RELAY

MOTOR FAN

-1

458OV motor:special specification.

 MACH I NE
“r! GNAL ADDRESS CONNECTOR

LUBRICATION
jHP \LM PUMP MOTOR
INDEX PIN

j.PE ,
jWC I
=
WORKCLAMP
CLUTCH AND
‘EN8 BRAKE

SWH (014) CN63-1 > ” YV6

(SOL61 ‘F
.PE WORKHOLDER
I
CN20-22 ;-. . . . .._._. __.
=CN63-3 > s3
I I

SAFV (09) CN62-1 >F16 YV2 1

(SOL21
PE SAFETY VALVE OVERTRAVEL (II)
I
=CN62-3 x)s3 - ___________..._.._._.~~..~~. _._.-.

3 .ci,\;
CMDX (07) C N I O - 2 >,, . KM1 C-AX I S
I (CMD) INSTRUCTION
w #I

CNI O-8 > 4 ’ ’

EMERGENCY STOP
#3 (OPT I ON1
HPM (08) HYDRAUL I C
PUMP MOTOR
#2

CNI O-9 >I-

,I29
1 5 (“‘) EMERGENCY STOP
:MX (03) CN3-14

APM (04)

I .x A 3TR
CNI O-7 > ’

EM

St3 Install t h i s b u t t o n w h e n e v e r aux.machine control stand is added.

 IGNAL ADDRESS CONNECTOR ;IGNAL ADDRESS CONNECTOR MACH I NE
i--‘---------------------------.

WINCH (145) NFWS (136) CN30-1 WORKCLAMP

FOOT SWITCH
NC?4 j
WYC CN30-2 > .___________________~------------,I i
(146) HYDRAULIC UNIT
__....______________~---~--------.

SHDPS (13) CN31-1

- . - n
WSP I CN3-24 > ” CN31-2
(18) ’ -=----l,NDEX P I N I N
I - - - - - -
CN3-31 > ” I P/S WH (151
CN32-1 WORKHOLDER

WTRR ( 11) CN32-2

P/S WC (16) WORKCLAMP

CN33-1

WTRL 12) TURRET ROTATION CN33-2

COUNTERCLOCKWISE

‘6 PAN (171 AIR ‘PRESSURE DOWN

CN34-1
I
P Lw-rC CN34-2
I

-TC (111) CN35-1 TOOL CHANGE

DOOR OPEN (FRONT)
WCSTO (142) START

TOOL CHANGE
DOOR OPEN (FRONT)
NY*STPO STOP ).,N24 /
CN36-2 1 !
.----.___________________________I
HYDRAULIC UNIT

kHDFL (126)
CN37-1

hUOD (160) CN37-2

kLTC2 (154) CN29-I j TOOL CHANGE

i DOOR OPEN (REAR)
NJONX (162) AXCS JOG ON
CN29-4 $-+ /-.----.---.._____________________I

iPRl1 (155) CN29-5 > 216

NSRST SAFETY DEVICE RESET
CN29-3 > N24
P
 r
HYDRAULIC UNIT ;IGNAL ADDRESS CONNECTOR MACH I NE
i~.-------------~~---,
1GNAL ADDRESS CONNECTOR i-~--.---.--.----------~.-----. I
; ST1
X-AXIS ORIGIN
(125) cLHSX (1121 DECELERATION
iDTH OIL
TEMPERATURE UP
Y-AXIS ORIGIN
CN3B-2 )‘?* 1,_______._______.------~------.
i.-...-‘-----.-~.------~-----~-
_:i rLHSY (113) DECELERATION

I SQ34
: (LS341
OVERTRAVEL 1+X1
L L B N A (121) CN39-1 )r,=
:
j 6 jl~UBRlCATlON FINISH
kLOT-X (I 151
: 5926
_/ : (LS26) ;
-. t
kLOT-X ( II 6) CN20-25 >;,- ; & 18 O V E R T R A V E L 1-X)
CN39-2 >.yN*+ i
j SQ29
: (LS291 j
I;LOT+Y (I 17) CNZO-32 >;t- ; A-f *’ O V E R T R A V E L (+Y)
LSG (1471 SAFETY GUARD
j SO28
I (LSZB) j
C L O T - Y (I 18) CN20-24 >;F” j A ‘8 O V E R T R A V E L 1-Y)

; SQ21
(LS211 !
XLLP (1201 CN20-31 >*v” ; v I’ X - G A U G E B L O C K U P
MANIPULATOR STOP
j SQ35
: CL5351 j
4-f ,, Y - A X I S O V E R R I D E
*YOR (114) CN20-23 >‘a73 I
:...............-----, (MANUAL MODE)

o STOP WCSTI (IO) ,) S T A R T

I WSTPI (141 ,_____________________: 82
cn #I
AUX.,&tCHINE CONTROL
T 586 j ,
- (PB61 I ,, O V E R R I D E C O N F I R M A T I O N NZ MP START
VORC (127) __._______._____..--.
MACHINE . 82
!-.-.-..-.---.....-.‘i
N-2

STRIPPING MISS
jPRM
J
#I S h o r t circuited w h e n aux.machine confrdl s t a n d I s a d d e d .

OVERRIDE (12 N o r u s e d w h e n BUX. m a c h i n e oont~d, s t a n d 1s a d d e d .

kORX (1321

NTRX (163)
j AUXILIARY TURRET JOG

_..__. i:: 1,.

, ,, ,. .
\
,,,
IGNAL ADDRESS CONNECTOR r‘~~‘~ __._____
~%!LNE _._. . IGNAL ADDRESS CONNECTOR MACH I NE
r---__-..__ __._______ _._____,
I
I SQI 4
>Jp24
1 RED ,a, P24
(LSI 4)
j RED
CN23-1 CN24-5 Xb

LCU (134) CN23-7 TOP DEAD CENTER LSPOB (141) CN24-3 IN D E X p 1 N OUT (LONER)

CN23-2 CN24-6

CN23-8 CN26-1

LEFX (157) CN23-3 PUNCHING FINISH AUX. *LHST (156) CN26-6 T-AXIS ORIGIN
ZIECELERATION
N24
CN23-9 CN26-2 >:F

CN23-4

LCOF (158) CN23-10 CLUTCH OFF

CN23-5

CN23-11

LNBS (137) CN23-6 NIBBLING START

.
CN23-12

CN25-1

> 105 ! WITE

LSPIA ‘( 138) CN25-4 IN D E X PIN INKJPPER)

CN25-2

CN24-1

-SPIB (I 39) CN24-4 INDEX PIN IN(L~WER)

CN24-2

CN25-5

-SPOA (1140’ CN25-3 1 NDEX P IN OUT (UPPER)

CN25-6
 MACH I NE GNAL ADDRESS CONNECTC
,GNAL ADDRESS CONNECTOR j_____________.______________________
Sal 6 V*STPZ (19) CN22-1
(LS16)
RED -
3P”A (148) CN27-2 hPZ4 :
CN22-4
WIT6
CN27-1 x,‘=’ ; .Q SAFETY MAT (OPT I ON)

BLACK >-
CN27-4 >,v
SQI 7
RED (LSI 7)
- PPER AUTO-INDEX
CPUB (1491 CN27-6 >>“’ j LAMP ‘CLOSE’
WilTE
CN27-5 ~*‘= : .9
/- -.
BLACK I-
CN27-3 >8NZ’ / --
SQI 8
RED (LSl 8)
(
CPDA (150) CN2B-2 hp2* i
WlTE
CNZB-1 b-3 / 9
CN22-3
6LACK >-
CN2B-4 lTNZ4 i --
SQl3
RED
(Ls19)
.WER AUTO-INDEX
CNZZ-2
i........................------....~.~
AUX.MACHlNE CONTROL STAND
CPDB (151) CN2B-6 hpz4 j LAMP ‘CLOSE’ (OPT I ON)
24 ~________.__________~.....~~.~.~~~~...~.~
WlTE
9 N24 TB, -1 I i
CN28-5 >?5’ j
BLACK A-
CN2B-3 ktNz4 i
SQ20 MEM2 (164) TBl-2 EMERQENCY
RED (LS20)
-
CN26-7 ):>- i
WTO-INDEX POSITION
:ONFIRMATION IKCSTP3 (165) TBl-3 STOP
.I PC (152)

WCST2 (166) TBI -4 START

:-AXIS ORIGIN ~
*LHSC (153) )ECELERATION WRG TBI -5 ORIGIN
(167)

%N26-9 > We ; WSRST (168) TB1-6 SAFETY DEVICE RESET

WJRLY (169) TBl-7 CONFIRMATION

WTO- I NDEX CLAMP

OPERATICNNAINTENANCE
*SFD” (170) TB, -B

SFDVON (048) TB, -3 SAFETY DEVICE ON

P24 TBI -1

I
=
SP12 (171) TBZ-1 1 NPUT 2 (RESERVED)

SPO? (0491 TBZ-2 OUTPUT 1 (RESERVED)

SPO2 (050) TBZ-3 OUTPUT ZCRESERVED)

SPO3 (051) TE2-4 OUTPUT 3WESERVEDl

 IGNAL ADDRESS CONNECTOR : MACH 1 NE CONNECTOR
.----------.--‘----~ MACH I NE____..__ .-..-
,.-..--.- __.._.__.__...._.
!-.’
LWSN (154) CN29-1 WORK CHUTE NORMAL CN20-11 CLAMP I

\ N24 i
CN29-4 >,* I
/ SQ44 CN20-5
! (LS44)
LWSD ( 155) CN29-5 >,173 j b WORK CHUTE DOWN

. N24 j
CN29-3 >,* CN20-10 CLAMPII

ALP CN20-30 X-GAUGE BLOCK UP

N; CN20-4
I __ ____ _ . . . . . _. . . . . . . . . . . .-. .-. . . . . . . . MANIPULATOR
CN21-17 X-GAUGE BLOCK UP

CN20-9 tr X-GAUGE BLOCK

CN21-7 >$

CN21-20 > ‘8’ EXTERNAL POWER OFF

h CN20-3

MACH,NE ,,2’-‘0 qd3 CN21-IS

t 184
L
i _____. _ . . . . . . . .._..... _ ..---.-.-......... CN21-4 ‘I .X-GAUGE BLOCK
,183
CN21-14 CLAMPII
.‘173 : YV12 - X-GAUGE BLOCK

9
ALP CN65-1 >,> : 182
WLI 2) CN21-5 CLAMP I
*PE j
MANIPULATOR
I CN21-13 . INTERFACE
=
.s3 !
CN65-3 >,’
CN21-3
85
AUTO OPERATION
.lBO j YV13 - WORK CHUTE 86
sws (010) CN64-1 >,> : (SOL1 3) X-AND Y-ORIGIN
.PE /
(042) RETRACT FINISH
-L 187
=
.s3 / X-GAUGE BLOCK UP
CN64-3 >,p
CN21-12
. . . .._...... ,’
L __.___._..._.._._....~.. _ . ..-......-.... ,_____-_-__-________-
I
 I J I
=r
L
L
I- c
-9-
- __..._ -_--. ____.........._.-_-.~...~-
-- . _.
Ib--v ‘*- 3 :

CN-20 TERMINAL BOX

I
1 ?
-
1I R- 1
I
4 1
I
5 1
I
6 1
I
21 1
I
22 t1 23 I1 24 I1 25 1 21 3 27 20
1 TSr;
.__ 1 TSA
._, I TSd
.-_ I -AORX
..- EM
-... 1 EM 1 *YOR 1 *LOT-Y /*LOT-X 1 *LHSY 1 WORC I WCSTI
I I I-- I--I -~I
164 183 la2 a2 97 95 73 70 68 65 52 51
7 a 9 10 _ _ 11 12 29 30 31 32 33 34 35 38
OV TS5 TS4 TS3 EM EM ALP L L P *LOT+Y *LOT+X *LHSX W*STP’ +24V
N24 181 181 181 90 91 178 71 69 67 64 56 P24
(172256-2, AMP)

CN-21 MANIPULATOR (OPTION) CN-22 SAFETY MAT (OPTION) CN-23 PRESS PROXIMITY SWITCHES B-2
1 2 3 4 I 5 ! 6 ! 7 ! a ! 9 ! I0 1 2 3 4 1 2 3 4 5 6
HFN LLP CPI ov 1 ov 1 W*STPl OV 1 EOF SMI 1 SM2 1 SM3 1 SM4 +24V OV *LEFX +24V OV *LNBS
1 186 1 164 I 182 I N24 1 N24 1 56 1 N24 1 189 181 167 188 174 P24 N24 102 P24 N24 104
11 12
LPU
la7
13
OP
la5
14
CP2
ia3
15
MPC
181
16
WC
17

176
la
A L P W*STPl S T A R T E O F
50
19

51
20

iaa
(5273-04A, Molex)
*I
(172257-2, AMP) (5566-12A, Molex)
0

CN-24 INDEX PIN (LOWER) B-20 CN-25 INDEX PIN (UPPER) B-19 CN-26 T- AND C-AXIS ORIGIN B-l CN-27 AUTO-INDEX CLAMP (UPPER) B-4
I 1 I 2 I 3 I 1 2 3 4 5
+24V OV IPC ‘LHSC
P24 N24 155 156 PE
6 ,7 a 9 IO
*LHST +24V OV ov
109 P24 N24 N24
(5588-08A, Molex) (5568-08A, Molex) (5588-lOA, Molex) (5588-08A, Molex)

CN-26 AUTO-INDEX CLAMP (LOWER) B-5 CN-29 TOOL CHANGE DOOR (REAR) CN-30 WORKCLAMP CN-31 OIL PRESSURE DOWN B-21 CN-32 WORKHOLDER B-14

I 1 I 2 I 3 I

‘Ml
(5273-03A. Molex) (5273-03A. Molex) (5273-03A, Molex)

(5568-06A, Molex) (5586-08A, Molex)

 - _. I _ . ,__.., :i 7 .’
. 2 ::-.:z ..

CN-35 TOOL CHANGE CN-38 TOOL CHANGE

CN-34 AIR PRESSURE DOWN B-15 DOOR (FRONT) DOOR (FRONT) CN-38 OIL TEMPERATURE UP B-23

mj
CN-33 WORKCLAMP B-13 CN-37 FILTER ABNORMAL B-22

1”,:“1
(5273-03A, Molex)
1
a3 I
I

(5273-03A, MOleX)
N24
I

1I PE
1
wi

(5273.03A, Molex)
lig%Ej
(5273-03A, Molex) (5273-03A, Molex) (5273-03A, Molex)

CN-43 OVERRIDE 1ST

CN-39 LUBRICiITION FINISH B-12 CN-40 SAFE-l-f GUARD CN-41 NC TEMPERATURE UP CN-42 MODE CHANGE WORKSHEET DETECTION OFF CN-44 AXIS JOG ON
1 2 3

(5273-03A. MoleX) (5273-03A, Molex)

I*1
(5273-03A, Molex)
mi

(5273-03A, Molex) (5273-03A, Molex) (5273-03A, Molex)

CN-81 WORK CN-82 SAFETY CN-63 WORK CN-84 WORK CHUTE

wi
CN-45 AUXILIARY TURRET JOG CN-50 STRIPPING MISS CN-60 INDEX PIN SOL B-9 CLAMP SOL B-7 VALVE B-24 HOLDER SOL B-6 SOL (OPTION)

FiElzl
(5273-03A, Molex) (5273-02A, Molex)
I

(5586-04A, Molex) (5566-04A, Molex) (5586-04A, Molex) (5566-04A, Molex) (5566.04A. Molex)

CN-65 X-GAUGE CN-86 AUTO-INDEX CN-67 CONDENSER

BLOCK SOL (OPTION) CLAMP (OPTION) CN-68 SPARE OUTPUT CN-70 LUBRICATION MOTOR B-11 CN-71 CLUTCH AND BRAKE SOL B-8

28 N24
(5273-03A, Molex)
I

PE tTF+&#
(5273-03A, Molex)

(5566-04A, MOleX) (5588-04A, Molex)

Fzq
(5588.04A, Molex) (5566-04A, Molex)

TBI AUXILIARY MACHINE CONTROL STAND (OPTION) TM-3 TB2 INPUT/OUTPUT RESERVED
1 2 3 4 5 8 7
N24 W+EM2 bSTP3 WCSTP WORG WSRST WORLY *SFDV SFDVON P24
N2 114 115 1’1 6 117 ii8 119 120 121 P2
a 9 10
WI
(MKa/lO, Weidmuller) (MK6/4. Weidmuller)

..‘.,: ’
IOP ___- .-..-.
.-.._.-.
ml - _ ---I1

I
,’
-. .
k-avi.~.zL.. ._. .__- i _..... ,.. .._
. . . . .._.___......_... ,

PNEUMATIC CIRCUIT

3-SPS-8T (sanwa)
3--4kg/cm*

X
- L- - 0 6 (SMC)

- V Z 4 1 5 0 - 1 D (SMC) WORKHOLDER

VZ41 50-ID (SMC)

- --

INDEX PIN

$--- V Z 4 1 5 0 - I D(SMC)

- - EAYA
P
EE-y---,B

AUTO-INDEX

* V Z 4 1 50-l D(SMC)
F - 0 1 -06(SMC)
- EAT A
P

2-AN200-.02 (SMC)
WORKCLAMP
04390.71 I
(NI hbn Legr I za
T-r0 ..- __ ___.. --..-.-..--..~ .~.~__..
VV5Z4-50-041-02 (SMC)

@p!gJzJm AC;
1 /4’

i0 1 O-O 2G (SMC)
(Ni ttol
HYDRAULIC CIRCUIT

/
)( /
1L
GA-S PRESSURE - II A I

3/E’
POWER I

HYDRAUL 1 C
PRESSURE

7.2/20.8
!/min
:TRS 1)

-14-
PARTS LIST

HYDRAULIC

No. PARTS NAME TYPE REMARKS WI-Y

--
I3il reservoir 4 2 L Uchida 1
t
! ’3il level gauge gd-80h Maruwa 1
MSA-CSOT-P Masuda 1
! ’3il filler & air breather

j IGear pump GSP2-AOS12A06AHAO-901-O Uchida 1

I .-
I Induction motor 1.5 kW-4P (Totally enclosed fan Toshiba 1
cooled type)

Unload relief valve DA1 O-2-AOBO-998-0 Uchida 1

Check valve Sl OAl-0-998-O (o.5k) Uchida 1

Line filter UCF-E-03-10~ Element UO3-OlOP 1

Masuda
.
Heat exchanger Toyo radiator 1
r=c4td P-h-c?‘%11
Therm0 switch Saginomiya 1

Pressure gauge Du-PT l/4 SO@ x 1 Ok Yodogawa 1

Pressure gauge DC&-PT 1 I4 6Oe x 1 50k Yodogawa 1

Stop valve T-02AT-330 Uchida 1

Pressure switch TDZ-3F Taihei 1

Solenoid valve 4WE6YAO/AG24NZ4-956-O / Uchida 1

Solenoid valve / 3WElOAAO/AWl oo-OONPL 1 Uchida 1

I

-15-