Performance Comparison of Conventional, Hybrid, Hydrogen and
Performance Comparison of Conventional, Hybrid, Hydrogen and
Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: This work presents a new method to compare energy and environmental performances of five types of
Received 16 May 2017 urban passenger buses powertrains using a multiphysic index on the basis of a well to wheel analysis.
Received in revised form The well to tank step was made for present and future (year 2030) scenarios using different assumptions
22 August 2017
for the years to come and obtaining various energy and environmental parameters. Additionally, the tank
Accepted 16 September 2017
Available online 20 September 2017
to wheel analysis was performed using dynamic models of vehicles, two different driving cycles and four
ranges. Later both stages were integrated in a well to wheel stage where relevant indexes were proposed
and discussed. In order to properly asses the different hypotheses for systems, range, cycles and sce-
Keywords:
Well to wheel analysis
narios; a multiphysics indicator (Integrated Sustainability Index), valued between zero and one was used.
Dynamic vehicle model The best results were achieved by hybrid electric vehicles for short and medium terms. In the long term
Electric battery electric vehicles are convenient only for short driving range, while the fuel cell buses yield good
Diesel and hybrid buses performances for more extended driving ranges. For the cleaner powertrains to be competitive, hydrogen
Hydrogen production must be fed with clean and renewable energies and the renewable energy share in the
Diesel electric energy matrix should be considerably high.
Battery © 2017 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.energy.2017.09.066
0360-5442/© 2017 Elsevier Ltd. All rights reserved.
538 G. Correa et al. / Energy 141 (2017) 537e549
China. The results show that approximately eighty percent of the the systems under different scenarios, allowing to examine the
respondents in the four cities would like to pay a higher fare to performance of vehicles, energy consumption, range autonomy and
support the adoption of buses powered with renewable energies. environmental impact, when they are fed with varied energy
However there are significant technological barriers, such as the sources and driven along different types of roads, such as the Well-
limited driving range of those vehicles and the lack of a battery and to-Wheel (WTW) analysis. A WTW analysis is also called a fuel-
hydrogen charging infrastructure, that still prevent the widespread cycle analysis in the fuels transportation field and a life-cycle
usage of EVs [9]. For BEVs, technical barriers are mostly associated analysis (LCA) for consumer products [15].
with battery technology [10]. A significant challenge is the rela- There are many studies in literature based in WTW analysis for
tively low energy density of batteries, which means that, for a detailed examination of the transport systems and diverse gener-
reasonable range, they have to be large, heavy and expensive. For ation types applied to different countries. The WTW analysis,
example, with present technology a range of 200 km requires developed by the Argonne National Laboratory, is a useful approach
roughly 150 kg of lithium ion cells or more than 500 kg of lead acid for evaluating greenhouse gas emissions, among other important
batteries. With FCHEVs the infrastructure problem is truly a sig- indicators, produced by various means of transport using fuels
nificant one [11], there is very little commercial hydrogen-refueling produced through different pathways. It takes into account all the
infrastructure in the world and it exists only in very localized areas processes from Natural Resources extraction and/or exploitation
[12]. This means that even if an individual wishes to buy a FCHEV until the vehicle operation. This analysis can be broken down in
they are prohibited from doing so due to the lack of support two stages, well to tank (WTT) and tank to wheel (TTW). The first
infrastructure [13]. On the other hand, Diesel hybrid city buses are stage, WTT, includes the energy costs of natural resources extrac-
estimated around 30e50% more expensive that conventional Diesel tion, exploitation, transportation, processing and delivery. The
buses [6]. The variation can be partly explained by the different concept of TTW refers to the efficiency of the vehicle itself, since
hybrid technologies [14]. fuel is loaded until it is transformed into mechanical energy and
When it is planned to concretely install some of these new heat.
transport technologies, the subjects discussed before shows that it Wang [15] studied the impact of a fuel cell vehicle using the
is necessary a global vision with the aim to analyze the behavior of GREET model, and evaluated WTW energy and emissions; Mizsey
G. Correa et al. / Energy 141 (2017) 537e549 539
Fig. 1. Energy sources, transport and distribution process, relevant fuels and energy vectors to supply all propulsion systems used.
few of them are used for the purpose of this work and are described Parameter Value Unit
in section 2.3.
Bodywork weight 12754.4 kg
The powertrains have been studied with four different ranges: Aerodynamic drag coefficient 0.79 e
100 km, 200 km, 300 km and 400 km, and two driving cycles Rolling factor 0.0094 e
designed to assess the emission levels and fuel efficiency in vehi- Wheel Radio 0.486 m
Passengers load 1500 kg
cles: EUDClow (Extra Urban Driving Cycle for Low Powered Vehi-
cles) [29] and UK-BUS (London Transit Bus Drive Cycle) [30]. The
driving patterns affect fuel consumption significantly, as the anal-
ysis made in Karabasoglu et al. work shows [25]. Fig. 3 graphically transported via pipelines (Forecast: Argentina 2030).
displays the frequency of speed of the two driving cycles used in
this work. UK-BUS cycle represents a real life cycles with more
starts and stops that the EUDClow cycle but with less final speed, as 2.1.2. Electricity generation
shown in Fig. 3. Table 2 shows the mix of technologies, efficiencies and partici-
pation rates in the electricity generation from Argentinian mix of
primary energies for the current scenario [34] including the targets
2.1. Well to tank model description
to achieve by 2018 of 8% (already tendered) share of renewable
energy proposed by the Argentine Republic Ministry of Energy and
The model used is the well-known GREET [15], which is an
Mining; and the proposed scenario for the year 2030.
analytical tool for estimating fuel-cycle energy use and emissions.
Each technology used for power generation from fossil sources
The model was used to study the fuel-cycle energy use and emis-
account with different raw materials: in the case of the combined
sions for four different energy vectors, Diesel, H2, HCNG, and
cycle, it has 88.42% of natural gas (NG) and 11.58% of gas oil; the
Electricity.
nuclear has 68.31% of Slightly Enriched Uranium and 31.69% of
Natural Uranium; the simple cycle gas turbine has 91.18% of NG and
2.1.1. Hydrogen production 8.82% of gas oil and finally the steam turbine has 16.06% of carbon,
Steam reforming of hydrocarbons is the most economical and 59.1% of fuel oil and 24.84% of NG. The Argentinian mix of primary
widely used process for the production of hydrogen [31]. Actually, energies for 2030 scenarios were taken from the work Di Sbroia-
approximately 90% of hydrogen generated in the world is produced vacca et al. [28].
from fossil fuels, mainly through steam methane reforming [32,33]. In both scenarios, the losses due to electricity distribution and
Natural gas, consisting primarily of methane, is commonly used as transportation in the grid were taken into account.
the main feed. Electricity is also required for the compression,
storage, and dispensing of hydrogen gas. The production of H2 for
the present scenario was considered from natural gas reforming 2.1.3. Diesel production
with sources from the Argentinian mix of primary energies. The Diesel fuel pathways, were based on the updated inputs of
Currently in Argentina, H2 is produced following the world Argentina and included fuel oil imported transported in barge,
trend of steam reforming of hydrocarbons. Since almost all the shale oil and traditional oil from domestic reserves, crude oil
production is captive, new methods can be proposed for a future transportation, diesel refining, diesel transportation and distribu-
scenario. Therefore, for the future scenario its assumed that the tion, and finally serving as fuel for the Diesel Vehicle and the Hybrid
hydrogen will be produced by wind powered electrolysis and Electric Vehicle.
G. Correa et al. / Energy 141 (2017) 537e549 541
fuel cell system. previously validated and published in Ref. [37], includes the effect
of temperature in voltage and current using a lumped thermal
2.2.2. Diesel vehicle model for heat generation and dissipation. The model is semi-
This vehicle operates with a conventional powertrain consisting empiric and quasi-static using experimental results of a new bat-
of a compression-ignition Caterpillar 3126E Diesel Engine, a Rock- tery, without considering the aging of the battery. Within the
well RM10-145A gearbox and a standard catalyst for compression model, the code defines a surface of working points of the battery
ignition (CI) engines all of which add up to 1262 kg. using the experimental data and matches the required power with
an appropriate voltage and current output or input during the
2.2.3. Hybrid electric vehicle simulations. Fig. 5 shows the workflow of the battery model.
Hybrid vehicles make use of two or more power sources e.g. As inputs the model needs the ambient temperature, the power
electric motors and internal combustion engines. There are several required by the vehicle to complete the driving cycle and the power
powertrain configurations available for vehicles such as series, delivered by the regenerative brake of the vehicle, giving as output
parallel, series parallel, etc. For the hybrid bus a parallel configu- the voltage and current delivered, the heat transferred to the at-
ration is adopted (see Fig. 4). The engine is a Mercedes OM611 mosphere, the battery temperature, the state of discharge and the
reaching 92 kW at 4200 rpm connected to a Rockwell RM10-145A losses due to the processes of charging and discharging.
gearbox with a standard catalyst for CI engine. The electric pro- The batteries cells connection can be in series or parallel
pulsion comprises 100 modules of 6 Ah Saft Lithium Ion batteries depending the goals. Using batteries in series it is possible to in-
and a 100 kW electric motor. The powertrain elements listed above crease the voltage bus maintaining the capacity of the batteries
weight 895 kg. stack equal to the capacity of a single battery, while a parallel
arrange increases the capacity and keeps the voltage bus of the
2.2.4. Hydrogen enriched compressed natural gas fueled vehicle batteries stack equal to the voltage of a single battery. Thus a stack
Argentina has a very developed infrastructure for CNG, since in of 56 Li-ion battery cells in series is defined as the target voltage
the transport sector a fleet of nearby 2 million vehicles is feed with bus, and the number of stacks in parallel varies as the bus range is
this fuel. The very wide net of pipes and service stations implies a increased.
big opportunity for implementing a future Hydrogen economy in Table 4 shows the parameters used in the model of battery.
the country [38]. The HCNG bus uses a modified Daewoo (186 kW)
SI Engine which operates on a 30% hydrogen and 70% natural gas 2.2.6. Fuel cell hybrid electric vehicle
volume mixture. The engine was tested on a dynamometer bench The powertrain architecture of the hybrid fuel cell vehicle
to obtain the fuel economy and emissions maps [39]. The power- consist of a fuel cell system with a li-ion battery. The main source of
train is completed with an Eaton Fuller RTLO-12610B gearbox and a energy is hydrogen stored in a pressure vessel (350 bar) which is
standard catalyst for spark ignition (SI) engines adding up to transformed into electricity in the fuel cell (FC Stack), with a
1269 kg. lithium-ion battery (see model in Section 2.2.5) to help in moments
in which it does not achieves to generate the required power, which
2.2.5. Battery electric vehicle can be due to delays in the response of the fuel cell or a power
These vehicles are powered by electricity stored in Li-ion bat- request that exceeds the FC maximum power. Battery charging was
teries, especially designed for this type of vehicles. Since the power also considered through regenerative braking.
source is electricity, TTW emissions are zero. The emissions in the The Ballard FCvelocity-HD6, specifically designed for electric
electricity generation process are considered in the WTT stage. drive buses, delivers 150 kW (2 stack of 75 kW) of gross power with
Among the many advantages of electric vehicles is that of having a system weight of 400 kg. The system includes air humidification,
regenerative brakes. In traditional, friction-based brake systems, H2 recirculation and condenser for water management [7]. Table 5
the kinetic energy of the vehicle is lost as heat. Regenerative brakes shows the main characteristics of this FC and the number of bat-
allow a significant fraction of the vehicle's kinetic energy to be teries used for the EUDC and for the UK cycles.
transformed in electrical energy and store it in the batteries as The PEMFC stack dynamic model was extracted from the work
electrochemical energy. On the other hand, when a car stops at a of Correa et al. [40,41] and modified by introducing appropriate
traffic light, there is simply no fuel consumption. This contrasts parameters [42]. This model takes into account the main electro-
with internal combustion vehicles, where fuel is consumed even chemical, fluid-dynamic and thermal phenomena to predict the
when the vehicle is idle. The model used for the batteries, power output and it is coupled with the balance of plant model
Table 3
Weights of all the systems in all the cycles in kg.
Range [km] Cycle BUS weight FCHEV bus BEV bus HCNG bus
Empty bus Cargo FCS/EM BAT H2 tank Total BAT weight Total PT HCNG tank Total
100 UK 12754 1500 750 108 209 15621 1404 15659 890 253 15658
100 EUDC 12754 1500 1000 385 166 16105 1138 15393 890 219 15624
200 UK 12754 1500 750 108 420 15832 2988 17242 890 657 16062
200 EUDC 12754 1500 1000 385 329 16268 2338 16592 890 410 15815
300 UK 12754 1500 750 108 638 16051 4854 19109 890 960 16365
300 EUDC 12754 1500 1000 385 497 16436 3662 17916 890 615 16020
400 UK 12754 1500 750 108 864 16277 7143 21397 890 1314 16719
400 EUDC 12754 1500 1000 385 665 16603 5145 19399 890 876 16281
Table 5
FCS parameters. En
hEnTTW ¼ Pwheelk (4)
Parameter EUDC UK k Eni
i
Number of Stacks 2 1
Active Cell Area 419 419
En
Stack cells no. 370 370
hEnWTW ¼ P wheel
Eni
k
(5)
Gross power [k W] 150 75 k
H2 purge percentage 8% 8%
hEnWTT
i i
where:
gravimetric density of energy (stored energy per unit mass) as an i: Energy vectors.
efficiency indicator, in order to measure the amount of energy that j: Primary energy sources.
the vehicle stores as a whole per unit of the powertrain mass. In this k: Diesel, HEV, HCNG, FCHEV and BEV.
way a holistic perspective of it is obtained.
Table 6
Relevant indexes.
air contaminants (NOx and CO) were considered and are shown in Ij TEE RLED VGE EI CT
Table 7. Wj 0.3 0.3 0.1 0.2 0.1
The results are expressed as linear density of emissions (g/km).
2.4. The integrated sustainability index and HEV) have significant differences with respect to the UK. The
HEV improves the efficiency and CO emission rates significantly.
Seeking to address a more comprehensive approach in the The diesel improves in energy efficiencies and NOx emissions, but
assessment of the sustainability of the different buses studied here, the VGE is reduced and the CO emissions increase. The HCNG im-
able to include efficiency ratios, autonomy ranges and the envi- proves on all indexes except for the VGE.
ronmental friendliness degree, an Integrated Sustainability Index The UK400 presents a more balanced graph between the
(ISI) (Hacatoglu et al. [48]) is proposed. The ISI index assess his different configurations of buses, although again the BEV and the
performance considering appropriate weighting factors associated FCHEV appear to have the best performances. They practically do
with those relevant indexes (described above and used as in- not modify their indexes from 100 to 400 km. In contrast the HEV
dicators) with normalized values ranging from zero to one, where presents an evident improvement since it substantially increases
one is the best possible evaluation achievable for the buses. The the VGE index. The diesel and HCNG also increases the VGE while
value of the indicator j (Ij) is multiplied by its weighting factor (Wj). maintaining the other indexes. The EUDC400 presents the most
The ISI of the system is obtained as the sum of this values. even scenario. Bus configurations with ICE improve on the VGE
All weighting factors were taken based in the criterion of index with respect to the EUDC100, but decrease slightly with
reference [50] and are shown in Table 8. respect to the UK400. They also improve CO emission rates for the
UK400 and EUDC100. The buses with electric motor (BEV and
3. Results and discussion FCHEV) practically do not modify their indexes with respect to the
cycle UK or to the range 100 km.
In order to analyze the results, they will be divided into two Figs. 7e10 show the WTW emissions (NOx and CO) and effi-
parts TTW and WTT. While the calculations were performed for all ciencies (TEE and RLED) for each one of the bus configurations and
ranges (100, 200, 300 and 400 km), the figures used in this section for the 100 and 400 km ranges of each cycles in the 2018 scenario.
show the performance of the five bus configurations in the lowest In the case of the WTT only the efficiency and emissions indexes are
and highest ranges (100 and 400 km) for the two cycles and are evaluated since the CT and VGE are a vehicle-specific characteristic.
plotted for each of the proposed scenarios. Fig. 7A shows the behavior of the TEE efficiency for the EUDC
In Fig. 6 the results of the TTW analysis are shown and each of cycle with 100 km range in the 2018 scenario, where, in general, the
the indexes explained in the previous section (TEE, CT, VGE, etc.) are buses with ICE have a superior performance for the WTT, on the
graphed in bars. The emission index was not used in this figure, other hand the electric motor buses have better performance for
instead, each GHG emissions was plotted separately. the TTW. In the case of FCHEV it has an average performance for
The hight of the indexes shown in the graphs is constructed by WTT and TTW. In the WTW analysis, HEV and BEV show the best
performing a canonical normalization of the results and thus are behaviors.
expressed on a scale of 0e1, with 1 being the best. In the case of the In Fig. 7B the range is changed (400 km) and behaviors similar to
efficiency indexes (TEE, VGE and RLED) the higher efficiency is the EUDC100 can be seen. Fig. 7C shows the UK cycle for 100 km,
closer to one, in the case of CT and the environmental indexes the where a remarkable deterioration can be seen in all the bushes
higher the parameters the lower its index. Thus, for the NOx and CO using ICE. This behavior is due to the fact that the UK cycle has more
emissions the value of 1 is achieved when there are no emissions stops than the EUDC cycle, therefore two things happen: ICE en-
(FCHEV and BEV). The graph is divided into four parts. The lowest gines work much longer at lower rpm and hence lower efficiencies,
and highest ranges (100 and 400 km) for the two cycles were used and regenerative braking increases the performance of systems
to display the results variation. with electric motors. Fig. 7D increases the range to 400 km and
For the UK100 it can be seen that the BEV has an excellent similar behaviors to the UK100 can be seen.
performance in almost all indexes, except in the CT that is the A comparison of Reciprocal of Linear Energy Density (RLED)
lowest. Then, the FCHEV has very good indexes, a little more even TTW and WTW for 100 km and EUDC cycle is shown in Fig. 8A and
than the BEV since it has a high rate of energy efficiencies (TEE and 400 km and EUDC cycle in Fig. 8B and 100 km and UK cycle en
RLED), but its gravimetric efficiency index (VGE) is very low. As the Fig. 8C and finally 400 km and UK cycle is shown in Fig. 8D. Fig. 8
BEV, the FCHEV has excellent emission rates (zero emissions). In outlines a different behavior of BEV and ICE systems: Energy
relation to the CT, the FCHEV has similar index to Diesel, HCNG and required per km is strongly dependent on range for BEV, while
HEV. Diesel and HEV have similar rates, although HEV improves Diesel, HEV, FCHEV and HCNG has only a slight dependency.
efficiency rates. Finally the HCNG has very low NOx (high index) Fig. 9 reveals how the emissions related to the generation (WTT)
and high CO (low index) emissions. In the case of EUDC100 the BEV of the electricity, hydrogen and HCNG energy vectors draw the
stands out with low rates in VGE and CT and very high in emissions WTW CO emissions performance to be the worst in vehicles that
and efficiencies as in the UK100 case. The FCHEV also behaves have little or no emissions at all. The NOx emissions plotted in
similarly to the UK100. In contrast the buses with ICE (Diesel, HCNG Fig. 10 shows the opposite effect, in which the ICE high emissions
outweigh the potential benefits of low emissions during the energy
vector production (WTT).
Table 7 Figs. 11 and 12 were performed to show the bus configurations
Emission index parameters.
and relevant indexes (see section 2.3) for the range of 100 and
t[h] Ax,st [mg,m3 ] 400 km and for the two cycles analyzed. In order to display the
NOx 24 100 multivariate data, the indexes were plotted in two-dimensional
CO 840 10000 radar charts, which pretend to show a comparison between buses
546 G. Correa et al. / Energy 141 (2017) 537e549
Fig. 6. TTW result, expressed on a scale of 0e1, with 1 being the best.
Fig. 7. WTW TEE for the EUDC cycle 2018 scenario result.
without giving any weights to the indexes used. The most desirable
performance in the bus configuration occupy the periphery of the
graph.
The current scenario for Argentina (2018) is shown in Fig. 11 Fig. 10. WTW Emission performance - NOx.
where it can be seen that for the case of EUDC100 the HEV bus
has the best behavior, except in the EI where Diesel Bus shows In the 2030 scenario (Fig. 12), the electric matrix renewables
better performances. participation is increased as stated in section 2.1.2 and the
G. Correa et al. / Energy 141 (2017) 537e549 547
Table 9
ISI 2018.
Table 10
ISI 2030.
the range for both driving cycles, closely followed by Diesel bus. The
BEV, FCHEV, and HCNG turn out to be much less favorable in every
range. The BEV bus stands in the middle point for the UK cycle with
Fig. 11. Radar chart WTW 2018.
a 100 km range.
As shown above BEV, FCHEV, and HCNG buses performance rely
hydrogen production switched to electrolytic, through wind farms strongly on the electric matrix and the hydrogen production which
with distribution via pipeline. This conditions boost the perfor- for the 2018 scenario is very fossil fuel dependent. Thus their ISI
mances of the BEV and FCHEV powertrains, attaining great effi- performance is poor.
ciencies for the BEV and excellent emissions indexes for the FCHEV. The 2030 scenario (Table 10), with its increase in renewable
The ISI evaluations of the 2018 and 2030 scenarios for both energy generation participation evens the performance of the ve-
cycles are shown in Tables 9 and 10 respectively. The cells of the hicles, although it is not enough to place neither BEV nor HCNG
table are colored in a gradient according with the values, green performances over the HEV configuration. Nevertheless, with the
being the best valuation, red the worst, and white the middle point. introduction of electrolytic hydrogen from wind farms the FCHEV
In Table 9 it can be seen at first glance that the ISI for HEV bus increase its performance, beating the HEV for UK cycle in 100 km,
with a 400 km range is the most favorable, from the viewpoint of 200 km and 300 km ranges.
The major ISI difference between ranges is founded in BEV bus
in the 2018 scenario and in the HEV bus in the 2030 scenario, while
FCHEV present the most stable ISI performance in both cycles and
scenarios.
In the first case, this behavior can be explained by the fact that
the weight of the energy storage system increases proportionally to
the range. This impacts negatively on both gravimetric (VGE) and
total energy (TEE) efficiencies. In the second case, this difference is
due to the change in the VGE index. In the third case, the change in
the weight of the energy storage system does not increase as
significantly as in the BEV in function of the range.
Comparing both cycles, it can be observed that the HCNG bus
improves its performance significantly in relation to the other ve-
hicles, as the range increases in the EUDC cycle, but not in the UK
one.
4. Conclusions
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