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ScrewThreadCutting 10072255

This document discusses screw threads, specifically the difference between pitch and lead of screw threads and how to calculate change gears for cutting screw threads on a lathe. It provides definitions of pitch and lead, and explains their relationship for single, double, triple and quadruple threaded screws. Tables and formulas are also included for making thread tools.

Uploaded by

Mihir Panchal
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
83 views

ScrewThreadCutting 10072255

This document discusses screw threads, specifically the difference between pitch and lead of screw threads and how to calculate change gears for cutting screw threads on a lathe. It provides definitions of pitch and lead, and explains their relationship for single, double, triple and quadruple threaded screws. Tables and formulas are also included for making thread tools.

Uploaded by

Mihir Panchal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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B 755

S C R E W T H R EA D
C U TT
C H AN GE G EA R S F O R T H R EA D C U T T I N G KINKS

A N D S U GG ES T I O N S T A B LES A ND F OR M ULA S

THIR D E D IT I O N

"
MA C H INERY S RE FERENC E B OOK NO 32 .

PU BLIS H E D BY MA C H IN ER Y NEW YO R K
,
"
MACH INERY S REFE RENCE SERIES
E ACH NU MBER IS O NE U NIT IN A CO MPLET E LIBR AR Y O F
MA CHINE D ES IG N AND SH O P P R ACTIC E R E V ISED
RE PUBLIS I IED FR O M MAC HINE R Y
-

NU MBER 32

TH D
CU NC

T H I RD R E VI S E D E DI T I ON

tt
C ON T E N T S

t
t
I n r o d uc i on

t t
t
Cha nge Gea rs fo r T hr ea d Cu i ng, by E RI K OBERG
K inks a nd S ugges i ons i n T hrea d Cu i ng

T a bles a nd F o rm ula s fo r M a ki ng T hr ea d T o ols ,


A . L . V AL E NT I NE , E RI K OBE R G, a nd Jos .

S T ABE L

0013 t t
t
ttt
1 910 T h e I nd u s
,

4 9- 55 L a fa y e
ria l

e S ree . N ew Y ork C i y t
P re s s, P ubl i sh ers of MA CH I NE R Y .
I N TR O D U C T I O N

T he terms pitch and lead of scr e w thre ads are often confused and

t t
,

particularly in the case of multipl e threaded scr ews does this confusion -

t
cause d i fii cul i es B efor e we ther e for e enter upon h e subj e ct of ca lc u

t t
.

lating change gears for h e lathe for cutting scr ew thr eads it may be ,

t
" "
well to make cl ear h e r eal meaning of h e words pitch and l ead
“ “

t t
and their r e lation to h e numbe r of threads per inch
"
T h e p i c h of a scr e w thr ead is the distance from the top of one
.

thread to the top of h e next as shown in Fig 1 N o matter wheth er

t
,

the scre w has single double tripl e or quadrupl e thr ead h e pitch is
. .

t
t tt t
t
, , , ,

always h e distance from the top of on e thr ead to h e top of h e n ext .

"
Ofte n though improp e rly h e word pitch is us e d in h e shop o “
, ,

denote number of thre ads p er inch



W e hear of scr ews having 1 2 .

t
t t
Fig l
. . Th e Pi ch o f a S c re w T h rea d

pitch thread 1 6 pitch thr e ad e c T his is not corr ect u sage of h e


, , .

word pitch and only t ends to caus e unn ecessary confus ion

t t
, .

T h e lea d of a scr e w thread is the distance the scr e w will move

tt
forward in a nut if turned around one full revolution I is cl ear that
for a singl e threaded scr ew h e pitch and the l ead are e qual as he
-
.

t ,

screw would th en move forward h e distanc e from one thread to h e


n ext if turn ed around once I n a doubl e thr ead ed scr ew howeve r h e -
t
t
.
, ,

scr ew will mov e forward two threads or twice the pitch so that in

t
,

t
,

a doubl e threaded screw h e lead equals twice the pitch I n a triple


-
.

t
threaded scr ew h e lead equals thr ee tim es h e pitch and so forth

t t t
T h e l ead may also be d e fined a s being h e distance from c e nter
, .

. t
to center of h e s o m e thread af er this thread has m ade o ne turn

t
,

around the scr ew I n h e singl e thr e ad e d scr ew h e s a m e thr e ad is


-

t
the ne x t thread to h e one first cons id er ed I n a doubl e threaded screw -
.

t tt t
th er e are two thr eads running side by sid e around h e scre w so that
h e s a m e thr e ad h er e is h e s e cond o ne from h e o n e first cons id er e d
I n a tripl e thr e ad e d screw it is h e third o n e in a quadrupl e thr e ad e d
- -
,

, ,

34 7 5 4 1
" " TH RE AD C U T T I N G

it is cl ear that h e l ead and pitch a re


alike for a singl e thr ead e d scr ew that h e l ead is twic e h e pitch for a
-

, t t t
doubl e thr ead ed and thr ee tim e s for a triple thr e ad ed as already stated
-
,
-
, .

T h e actual r e lationship is very plainly shown in Fig 2 wh er e parts of

t
.

t
,

three scr e ws with Acm e thr eads a re shown the first singl e thr ead ed ,
-
,

the second doubl e hr e aded and h e l a st tripl e thr ead ed


-
,
-
.

s crew t
tt t t t t
T h e main point to r e m e mber howe v e r is that in a n y k i n d of a
h e l ea d i s h e d i s a n c e wh i c h h e s cre w wi l l m o v e fo rwa rd i n
, ,

t
,

a nu i f urn ed a ro u n d o n e rev o lu i o n

t
.

t
I n this conn e ction it ma y be advisabl e to giv e
formulas for the r e lation b etween h e l e ad and h e number o f threads
h e rul es and
-

S INGLE T H R E AD DO U B LE T H R E AD T RIP LE T H RE AD

be t le bl e l
t
Fig 2 . . C o m p a ri s o n we en S in g , D ou and T ri p e T h re a d s

pe r inch I f th e r e a re 8 threads singl e in one inch h e l e ad is

t
.
, , ,

e vidently 17g inch T his we find math e matically by dividing 1 by


.
, ,

8 which is h e numb e r of thr e ads p er inch


, T h e formula for a singl e .

thr ead e d screw th er efor e is , ,

number of threads per inch

tonfusion
T his formula express e d in words says :
h rea d ed s c rew e q u a ls
,

t T he
c 1 d i v i d ed by t ,

h e n um ber of
lead of a

h rea d s p er i n h
s i ngle

most common way to stat t


.

C is oft n caused by d signation of multipl


e ind finite e e e

threaded scr ws e . l ad and the class


T he e he e

of thr ad is p rhaps to say


e , ec o which m ans a scr w
, i n h l ea d , d u bl e, e e

with a doubl e thr ead which wh en cut has a lath e g eare d for four
, , ,

thr eads p er inch but each thr ead is cut to a d epth corr esponding to

t
,

t
e ight thr e ads per inch only T h e sam e condition is als o expr essed by : .

4 h rea d s p er i n c h d o u bl e T h e s e two ways of expr e ssing h e numb e r


o f multipl e thr e ads a re both c o rr e ct
,
.

but h e e xpr ession which ought , t


to be us ed in ord e r to avoid misund erstanding und e r any circum
stances would be : 14 i nc h l ea d i n c h p i c h d o u ble h rea d ,
t , t .
CHAPTE R I

CH A N G E GE A R S F O R T H R E A D C U T TI N G ‘

W hil e the principl e s and rules gov erning t calculation of chang


he e

t t
g ears a re very simpl e th ey of course e e ,

know ledge of h e u s e of common fractions I f such knowl edg e is at


e , , pr suppos some fundam ntal

t
.

hand h e subj ect of figuring change gears wh e n once thoroughly und er


,

stood can hardly eve r b e forgotten I should be impr ess ed upon h e


,

minds of all who have found d i fii c ul i es with this subj ect that the
.t
t
,

t
matter is ofte n not approach ed in a l o gical mann e r but is usually
grasped by h e memory rath er than by the inte ll ec t B e for e attempting
t
,

t
.

to lay down any d efinit e rul e s for h e figuring of change gears let us

t
,

th er efor e analyz e h e subj ect T h e l e ad scr e w B of the lath e ( see .


-

Fig 3 ) must be recogniz e d as our fi rst factor and the spindl e as h e


.

t t
s econd Assum e a l ead scr ew with six thr eads p er inch ; th en if h e
.
-

l ead scr ew makes si x r evolutions h e carriage trave ls one inch and h e


-
,

, t
t
t
, ,

t
thr ead cutting tool trav e ls o n e inch along he pi ec e to be thr ead ed
-
.

t t t
I f h e spindl e mak es h e sam e numb e r of r e volutions in a giv e n time
as h e l ead scr ew it is cl e ar h e tool will ou six thr e ads p er inch
-
,

t
.

t t
t t
I n such a cas e ge ar D on the spindl e stud J and g e ar E on
l ead scr ew a re alik e I f h e spindl e mak es twic e h e number o f r evo
-
; .

lutions of h e l ead scr ew h e spindl e r evolve s twe lve tim es while the
-
he ,

tt
,

b e ou t
tool move s o n e inch and c o nsequ ently twe lve thr eads p er inch will

t t
,

B u in order to mak e h e spindl e r e volv e twic e as fast as h e


l ead screw i is n ec essary that a ge ar b e put on h e spindl e stud o f
t
t
.

t
-
,

t t
only half h e number of teeth of h e g ear on the l ead screw so that -
,

when h e lead screw revolves onc e h e spindl e stud gear mak es two
-

r evolutions .

S i m p l e G e a ri n g

S uppos e we wish to cut nin e thr e ads p e r inch with a lead scr e w
t
-

t
of six th r eads per inch as r e fe rr ed to abov e T h en h e six threads of
,

h e l e ad screw corr espond to nin e thr e ads on the pi e c e to be thr e ad ed


-
.

t
t
,

which is the same as to say that six revolutions of h e l ead scr ew -

corr espond to nine r evolutions of h e spindle ; or in oth er words o n e

t
, ,

r evolution of the l ead screw corresponds to 1 % of the spindl e From


-
.

t
this it is evid ent that h e gear on the l ead screw must make only
t
-

o n e r e volution whil e h e spindl e stud ge ar makes


,

t
T hus if h e
l ead scre w g ear has for instance 36 tee th the g ear on h e spindl e
-
, , t ,

t
stud should hav e only 24 h e small er gear of cours e revolving faster
than h e larger I f we e xpr e ss what has be en previously said in a
formula we have
. .
, , ,

threads per inch of l e ad scr e w t eeth in gea r on spindl e stud -

thr e ads p er inch to be cut teeth in gear l ad scr ew


"
on e -

M AC H I N E R Y J a nua ry 9 08
, .
6 N o 32 — S CR E W T H R E AD C UT T I N G

ttcas
.

A pplying this o he e above , we have


6 24

9 36
T he
by 4 B y multiplying both h e num erator and h e d enomi n a tor by h e
.

sam e nu m b er we do not change h e proportion As a gen eral rul e we


tt
valu e s 24 and 36 a re obtain e d by multiplying 6 and 9 r esp ectively
t ,

t ,

t
, .

may th e n say that the change g ears n ecessary to cut a c ertain numb e r

t
of thr e ads p er inch a re found by placing h e numb er of thr eads of h e
l ead scr e w in h e num e rator h e number of thr eads to b e cut in h e
-
t t
t
t
,

d enominator a n d th e n multiplying numerator as we ll as d enominator


,

tt t t
by h e s a m e numb er by trial until two g ears a re obtaine d h e numb er t
,

t t
, ,

of teeth of which a re b o th o b e found in h e s e of g ears accompany


ing h e lath e T h e ge ar with h e numb er of t eeth d e sign a te d by h e
.

n ew num erat o r is to be plac e d on h e spindl e stud ( at J Fig t


and ,
.

le
t g ar with the numb r of t th corr sponding to td nomin tor
Fi g 8
. . S im p G e a ri n g F ig 4 . . C o m p o u n d G e a ri n g

on t
he e e ee e he e a ,

l ad scr w
he e -
idl r g ar F with any conv ni nt numb r of
e B An e e e e e

xamples of this will mor cl arly xpl in t


.

t eth is plac d b tw n th s two g ars


e e e ee e e e .

A few e rul uppos e e e a he e. S e

and so forth increasing by t th up t that tl ad


the numb rs of t eth of the chang ge s of a lath
e e e ar e a re 24, 28 , 32, 36 ,

,
ssu 4 ee o 1 00 . A me he e

screw is provid d with threads einch and that thr ds per


6 p er ,
10 ea

inch a re to be cut . T h en ,

6 6 x 4 24

10 40

By multiplying both numerator and d enominator by 4 we obta in

t
two availabl e g ea rs with 24 and 4 0 t eeth r esp ectiv e ly T h e 2 4 h tooth
tt t ,
.

t t ,

t
gear go es on h e spindl e stud and h e 4 0 tooth gear on h e l ead scr ew - -
.
,

Assuming h e sam e lath e and g ears l e us find h e g e ars fo r cutting ,

thr eads p er inch this b eing the standard numb er o f thr eads for
,

c e rta in sizes of pip e T h en .


,

6 6 X 8

1 1 175 1 1 175 X 8 92
CH AN GE GE AR S

I
w
t will be foun that
ould not in this cas e
multiplying by any other numb er than 8
d
hav e give n us ge ars with such numbers of

t
, ,

t eeth a s we have in our set with this lath e U ntil getting acc ustomed .

to figuring of this kind we can o f course only by trial find out h e

tt t
, , ,

t
.

corr ect numbe r by which to multiply num erator and d enominator .

T h e numb er of t ee th in h e i n erm ed i a e g e ar F Fig 3 which meshes ,


.
,

with both the spindl e stud g ear and h e l ead scr ew gear is of no con -
,

s equ enc e.

t t t t
t
L a h e s w i h R e d u c i o n G e a ri n g i n H e a d s o c k -

In
t
som e lathes however th er e is a r e duction g earing in h e head

t
, ,

stock of h e lath e so that if equal g ears a re plac ed on h e l ead scr ew


.

t t -

t
,

and the sp indle stud h e spindl e d oe s not mak e h e sam e number

t tt t
,

of r evolutions as h e l ead scr ew but a gr eat er numb er U sually in-


, .

such lath es h e ratio of h e g earing in h e h ead stock is 2 to 1 so -


,

t
that with e qual g e ars h e spindl e make s two revolutions to one of
h e l ead scr e w
-
T his is particul a rly common in lath es int e nd e d for
t
t
.

cutti ng fine pitch es or in g en er a l in small lath e s Wh e n figuring h e

t
.
, ,

gears this must of cours e be tak en into consid eration As h e spindl e


, , .

t
makes twic e as many r evolutions as h e l ead scr ew with equal gears
t t
-

t
,

if h e ratio of the g ears be 2 to 1 it follows that if h e h ead stock -

t
,

gearing w ere eliminated and h e lead scr e w i nstead had twic e h e -

t
,

numb er of threads p er inch as it has with e qual gears h e spindl e ,

would still r evolve h e sam e as b efore for each inch of travel along

t
the pi ece to be threaded I n oth e r words the gearing in the h ead

ttt t t
.

stock may be d i s regard ed i i h e num ber of h rea d s of h e l ea d s crew


,

t t -

t
,

i s m u l i p li ed by h e ra i o of h i s gea ri n g S uppos e for instanc e that .


,

t
,

in a lath e h e l ead screw has e ight thr eads p er inch that h e lath e
-

t t
,

is g ear e d in h e h ead stock with a ratio o f 2 to 1 and that 20 thr eads


-
,

a re o be ou . T hen
2 x 8 16 16 x 4 64

t t
20 20 20 x 4 80

S om e tim es t tt
h e ratio oft
which two last valu es giv e h e numbe rs of teeth in h e gears
h e g earing in h e h e ad s tock cannot b e
d ete rmin ed by counting h e t eeth in the g ears b ecaus e the g ears a re
.

t t
,

so plac e d that th ey can not be plainly s een I n such a case equal

t
.
,

gears are plac e d on h e l ead screw and h e spindl e stud and a thread -
,

cut on a pi ece in h e lathe T h e number of thr eads per inch of this

tt
.

t t t
pi ec e should be us e d for the num erator in our calculations inst ead of
h e actual numbe r of thr e ads of h e l ead scr e w T h e ratio of h e g e ar -

t t
.

t
ing in the head stock is equal to h e ratio b etw e en h e numb e r of
-

t
thr eads cut on h e pi e c e in h e lath e and h e actual numbe r of thr eads
p e r inch of h e l ead scr ew
-
.

Compound G e a ri n g

Th e cas es with only two gears in a train r e ferr ed to are t ermed


simpl e ge aring S o m etim es it is not possible to obtain h e correct
.

ratio exc e pting by introducing two mor e ge ars in h e train which as t t , ,

i s W ell known to mec hanics is t erm e d co m pound g earing T his c l a ss


,
.
8 N o 3a—S CR E W TH RE AD C U T TI N G
.

of gear ing i s shown in Fig 4 T he ru les for calculating compound

t
. .

gearing are exactly the same as for simpl e ge aring except that we must
divide bo th h e num erator and denominator into two factors each of
which are multiplied with the same numbe r in order to obtain h e
change gears .
,

t
S uppose a lathe has a lead scr e w with six thr e ads p er inch an d that
t
-
,

the numbers of teeth in h e gears availabl e are 30 35 4 0 and so , , ,

forth incr easing by 5 up to 1 00 Assum e that it is d esired to cut 24


, .

thr eads per inch W e have th en .


,

6
ratio .

24
By dividing the num erator and denominator into factors and multi
t t
plying ea c h p a i r oi fa c o rs by h e s a me n um ber we find h e gears , t ,

6 2 X 3 4 o x 3o

t t
24 4 X 6 80 x 60

T he last four numb ers indicat e h e gears which should b e us ed T h e .

,
,

tt t t tt
upp er two 4 0 and 30 a re driving g ears h e lowe r two with 8 0 and 60
,

te eth are drive n gears D riving g ears are of cours e h e g e ar D


Fig 4 on h e spindl e stud and h e gear P on h e interm ediat e stud
.
,

,
,

, ,

tt t
.
, ,

K meshing with h e lead scr e w g e ar


t
D riven g ears a re h e l e ad scr e w - -
.
,

, ,

t t
gear E and h e gear N on h e intermed iate stud m eshing with h e
spindl e stud g ear I makes no d i fi erence which of h e driving ge ars
.

is plac e d on h e spindle stud or which of the driven is plac ed on the

t
,

l ead scr ew-


.

S uppos e for a final e xampl e that we wish to ou 1 154 thr e ad p er


, ,

t
inch on a lath e with a l ead screw having six thre ads p er inch and that -
,

h e g ears run from 24 up to 1 00 teeth increasing by 4 P roc ee ding as , .

be fore we hav e ,

6 2 x 3 72 x 4 8

t t
1 34 1 X 1% (1 36 ) X ( 1 % X 1 6 ) 36 x 28

T hisis h e case directly illustrate d in F ig 4 T h e g ear with 72


te eth is plac e d on h e spindle stu d J h e one with 4 8 on h e inter
m ediate stud K meshing with h e lead screw ge ar T h es e two ge a rs t t ,

-
. .

.
t
,

( 72 and 4 8 te eth ) a re the d ri v i ng g e ars


-
T h e g e ars with 36 and 28

t
.

teeth a re plac e d on the l e ad scr ew and on the intermediat e stud as -


, ,

shown and are h e d ri v en g ears


r t
.
,

r s i o na l T h e a d

ometim s tl ad of the thr ad is xpr ss d by a fraction of an


F ac

inch instead of by stating t


S e he e e e e e

cas t
a thr ad may
e
e r quir d to
expr ssion
he
t
number of threads per inch For instanc
having a
be inch l ad
e such a
inch lead should first be transformed to num
e -
e
he
b e ou -
e
.

. In

e,

be r of thr ads inch aft r which


e can proc d in the sam way
p er e we ee e

ther is when t simply find how many tim s t


,

as has alr ady be n xplain d e find how many thr ads


e inch
e e . To e per
e l ad is stat d he e e , we e he
lead is contain d in inch or in other words
e divid by the
one , , , we e 1
CH AN GE GE AR S 9

given lead T hus " 1 divided by giv es us 2


.

of threads per inch of a thr e ad having


w hich is h e number
inch lead T o fi nd change -
t
t
.

t
gears to cut such a thread we would proceed as follows
Assum e that h e l e ad screw h as si x thr e ads per inch and that h e
-

change gears run from 24 up to 1 00 teeth incr e asing by 4 P roceeding .


,

.
,

to find the gears as befor e we hav e ,

6 2 X 3 72 x 72

t
36 X 6 4

T herul e for finding h e number of threads per inch when the l ead ,

is given may-be expr ess ed by the formula :


,

1
number of thr eads p er inch
l ead of thre ad
which is simply a r e v er s al of t
he formula given on page 4
t
.

l
'

R u l e s fo r S e ec i n g C h a n ge G e a r s

1
t t
W hat h as be en sa i d in the foregoin g in r e gard to the figuring of

tt t
cha nge gears for h e lath e may be summ ed up in h e follow i ng rul es
T o find h e numb er of thr eads p er inch if h e lead of a thr e a d

t
.

t
,

is given d i vi d e 1 by h e lea d

t
, .

2 T o fi nd h e change ge ars used in simpl e ge aring wh en he

t
.
,

t t
numbe r of threads per inch of the l ead scr e w and h e numbe r of -

t t tt t
,

t t
t t t
threads per inch to be ou a re given p la c e h e num ber of h rea d s of

t
h e l ea d s c rew a s n u m era or a nd h e n um ber of h rea d s o be c u a s
-
, ,

tt tt t t t tt t tt
d eno m i na o r i n a fra c i on a n d m u l i p ly n u m er a o r a n d d eno mi na o r

wi h h e s a me number un i l a n ew fra c i o n res u l s rep res en i ng s ui


,

tt t tt t
a bl e n u m bers of ee h fo r h e c h a nge ge a rs I n h e n ew fraction
num erato r r epr es ents h e numb er of t eeth in h e g ear on h e spindl e
stud and the denominator h e numb e r o f t eeth in h e gear on h e
he .
,

, ,

l e ad screw
t
-
.

t
t
3 .

tt t t t t
T o fin d the change ge ars used in compound gea ring p la c e h e

t
n um ber of h rea d s p er i n ch on h e l ea d s crew a s n u mera o r a nd h e -
,

t t t t
,

t t
number of h rea d s p er i n c h o be ou as d en omi na or i n a fra c i o n

t
,

t
d i vi d e bo h n umera o r a nd d eno mi na o r i n o wo fa c o rs ea c h a n d

t t t
mu l i p ly ea c h p a i r of fa c ors ( o n e factor in the numerator and o ne
,

t t t t tt t
"
in h e d enominator making a pair ) by h e s a m e n u mber u n i l n ew “

t
,

fra c i o n s res u l repres en i n g s ui a b le n u m bers of ee h for h e c h a nge


yea rs T h e g e ars r e pr es ent e d by the numbers in h e ne w num e rators
.

are driving g e ars and thos e in the d enominators are driv en g ears

t
t t
.
,

M e t ri c re a d s rew
t
Cu i ng Th wi h an E n gl i s h L e a d -
sc

cording to tmetric syst m


ve y oft n happens that screws or taps having thr ads cut
I r e e ao

r quir d
he l ad of th s scr ws e are e e . T he e e e e

inch it is said that t


is xpr ss d in millim t rs
e e hus inst ad of saying that a scr w has
e e e . T , e e

so many threads scr w has so many milli


p er , he e

m t rs l ad
e e uppos for xampl that
e . hav a lath having
S e, e e, we e e a

l ead screw with 6 threads


-
p er inch and that a scr ew with 3 milli
,
~

meters lead is r equir e d to be cut W e can find the change g ears to


.
10 N o 32 —S CR E W T H R E A D C U T TI N G

t
.

be
t
us ed in h e same mann er as has been previously explained for

t
screws ou according to the E nglish system if we only first find out ,

t t
t
out how many threads there will be in one inch if we cut a screw
t
h o w ma ny h rea d s p er i n c h we wi l l h av e i f we cu a s crew wi h a
c er ai n lead gi v en i n mi l li me ers T hus in this cas e we must find .
, ,

with a 3 millimeters l ead T here a re millimeters to one inch

t
.
,

so that if we fi nd out how many times 3 is contained in we

t
,

e vidently ge the number of thr eads in on e inch T o find out how

t t
.

many times 3 is contain ed in we divide by 3 T hen we ge .

as a result h e numbe r of thr eads per inch I is not necessary to


carry out t ta fraction in the form
.

division he ; simply write i as

t
x

3
which implies that is to be divid ed by 3 T his fraction is h e .

number of thr e ads p er inch to be cut We now proceed e xactly as if

t t
.

we had to do with E nglish threads only W e place the number of .

threads on h e lead scr e w in h e lath e as the num erator in a fraction


-
,

and the number of threads to be cut which number is e xpressed by ,

the fraction as the d enominator . T hen we h a ve


3

T hisseems ve ry complicat ed but as the line between the numerator

t
,

and d enominator in a fraction simply means that we are to div i d e


the num erator by h e d enominator we get by carrying out this divi , ,

sion ,

6 X 3

If t
we now proc eed as in h e cas e of figuring change gears for any
numb e r of threads p er inch we multiply numerator and d enominat o r

t
,

by the s a me number until we fi nd suitable numbers of teeth for our

t
,

gears I n the case above we can find by trial that h e first number
.

by which we can multiply so that we get a whol e number as h e


r esult is 5 M ultiplying . by 5 gives us 1 27 T his means that we .

must have one gear with 1 27 teeth wh en ever we cut metric threads
by m eans of an E nglish l ead screw T h e gear to mesh with the 1 27 -
.

tooth gear in this case has 9 0 teeth because 5 tim es 1 8 equals 9 0 ,


.

S ummari z ing what we have just said in rul e s they may be e x ,

press e d as follows
1 .

in millimeters d i v i d e t t
T o fi nd the number of threads per inch when the lead is give n
t
by h e n u mber of mi l li me ers i n h e gi ven
,

find t
l ea d

t t
.

c t
2 chang g ars for cutting metric thr ads with an
To he e e e E ng

t t t t t t
.

t
lish l ad scr w
e -
e , p la c e h e n um ber h rea d s p er i n h
of of h e l ea d s cre
-
w
m u l i p li ed by h e n u m ber o f mi lli me ers i n h e l ea d of he h r ead o
CH A N GE GE AR S 11

be t t
tt cu to as t t
he t
numera o
t t
o
r of a frac i on , a nd as h e d en mi na r,

a nd

to
d en
o
t
o t o
cto
o
t o
mul i p ly nu mera r a nd
mi na r of h e n ew fra i t t
se same rule expressed in formulas would
be us ed Th e
t o

s
d en mi na
n a re h e n um bers
r by 5 .

o
T h e num era
f ee h in
r

h e gea rs
be
a nd

t
.

n u m b e r o f h re a d s pe r i n c h
l ea d in m i ll i m e te rs

l
t
n u m b e r o f h rea d s p e r
i n c h i n ea d -s c re w X
lea d
o f scre w o
t
t t
i n m i ll i m e
be cu
e rs
ge a r l
o n s p i nd e s u d t
t l ea d
g

x 5 ge a r o n - s c re w
cours e it is so m etimes ne c e ssary to compound h e g ears becaus e
Of ,

the g ear on the spindle stud would oth erwis e ge too many teeth that
is it woul d be too large S uppos e for an exampl e that we wish to cut
t ,

t
.
, , ,

a scr e w having 6 millimeters l e ad on a lathe having a l ead scr e w -

with 8 threads p er inch According to our rule and formula h e g ear


.

t
Fig 5
. . l
t
m a ni p e o f G e a rin g fo r C u i n g
l
M e ri c T h re a d w i h E n g i s h L e a d -s c re w
t
t F ig 6 . E x a mp
l
.

E n g i s h T h re a d
le
tt
f G e a rin g fo r C u i n g
o
wi h M e ri c L e a d -s c re w
t
t
on the spindle stud would th e n have 8 X 6 X 5 or 24 0 teeth As no , .

lathe is provid ed with a change g ear with so many t eeth we must use ,

compound gearing I n this cas e we would proc ee d as follows :


.

8 X 6 X 5

t
25 4 x 5
. 1 27 x 24

t
which is e xactly h e sam e m ethod as has alr eady been e xplain ed un d e r
h e h e ad of compound gearing in conn e ction with h e figuring of t
t
change gears for E nglish scr ews T h e m ethod of mounting th ese gears
is shown in h e diagram Fig 5 , .
.

t t
What should in particular be impr ess e d upon h e mind of h e

t t
read er is that th er e is n o d i fferenc e i n m e h o d of figuring h e g ears t t
t
wh eth er h e thr ead to b e cut is giv en in the E nglish or in h e m etric
system I f giv e n in h e latter syste m simply transform h e l ead in
.
, t
12 N o 32 —S CR E W T H R E AD C U T TI N G
.

t t
millimete rs to number of thr e ads p er inch and proc ee d in exactly
h e sam e way as if h e thr ead had b e en give n according to the E nglish
syst e m .

T h e 1 27 tooth gear is always plac e d on h e l e ad screw wh e n cutting


-

m e tric thre ads with an E nglish l e ad screw


t -

t
t t t
-
.

t
Cu s
ing r e a d w i h a M e ri c L e a d s c r e w
an E n gl i h T h -

T h e m e thod of figuring h e change g e ars wh e n an E nglish scr e w


is to be cut with a metric l ead scr e w is simply h e r everse of h e
o n e alr e ady explained W e mer e ly trans form the millim eter l ead of
-
t t
t
.

t
"
the metric le ad screw into numb er of thr eads per inch
-

T his we d o .

in h e same way as e x plain ed b efor e : we divid e ( whi ch is h e

t t
numbe r of millimeters in o ne inch ) by the numb er of millimeters in
h e l ead of h e metric l e ad scr e w A fter having obtain e d h e numb er
-

t t
t t t
.

of thr eads per inch we pr o ce e d as usual putting h e number of thr eads

t
, ,

p er inch of h e l e ad s cr e w in h e num e rator and h e numb er of thr e ads


per inch to be cut in h e d enominator of a fraction simplifying h e
,

t
tt t
,

fraction and multiplying both num erator and denominator by 5 to


,

ge h e numb e r of t e eth in h e change g e ars .

S uppos e for e xampl e that we wish to cut 5 thr e ads p er inch with
, ,

a l e ad scre w having 4 millim eters l e ad T h e numb er of thr eads per


-

tl ad scr w is th n tg ars by writing


.

inch of he e -
e , e , and we find he e
4

T his fraction can be simplified by actually dividing by 5, i n

which cas e we ge t
as a r esult .

5 x 4

M ultiplying both num erator and d enominator by 5 gives us the n ,

X 5 1 27

t
5 X 4 X 5 1 00

which gives us h e number of t eeth in our change gears .

T h e formula e xpr e ssing this calculation would tak e this form


t
t t
x 5 ge a r o n l
s p i nd e s u d

num
per t tl
b e r o f h re a d s
i nc h o b e c u
X
ea d i n m i ll i m e e rs
o f l e a d s c re w
-
X 5 ge a r on l ea d -
s c re w

E
t
xpressed as a rule this formula would r ead

t t tt t
T o find h e change ge ars for cutting E nglish thr e ads with a m e tric

cu t t tto t
-

t
l ead scr ew p la c e

t tt t
as

t
t
,
h e n u m e ra or a n d h e h re a d s p er i nc h o be
m u l i p li ed by h e nu m ber of m i l li m e ers l ea d of h e h rea d of h e
,

t t t t
lea d s crew i n h e d en mi n a or of a fra c i o n a n d m u l i p ly n u mera or ,

t
fra c i
o
t t o
a n d d en m i na or by 5

o n a re
T h e n um era or a n d d en o m i na r of h e n ew
he c h a nge
.

gea rs o be used .
CH AP TE R II

K I NK S A N D S U G GE S T I ON S IN TH RE AD CU T TIN G

In t following a numb r of kinks and sugg stions in thr ad cut


he
ting have be n coll ct d and pr s nt d h s sugg stions hav be n
e
,

e e
e

e e e . T e e
e

e
e

e e

mad e from tim e to tim e by the read ers of M A CH I N E R Y and the m ethods

t t
,

outlined a re in use e very day in some shop or other in the country

t
.

T h e nam es of h e p e rsons who originally contribut e d h e sugg e stions

t
giv e n and the d escriptions of the d e vic e s shown to h e columns of

t
M A CH I N E R Y hav e b ee n giv en in notes at h e foot of h e page s together
,

with the month and y ear wh en h e articl e app eared


,

t ,

t r tt
.

When cutting a thread in a lath if t number of thr ads to t


Ind ic a or fo r T h ea d Cu ing

inch b ing cut is a multiple of t


e, he e he

the
e

scr w at any time and t


lead scr w the split nut may
-
numb r of thr ads to the inch on

tool will follow t


e thrown into m sh with the l ad
he
be
e e

e e

t
,

case however wh n the numb r of threads to tinch being cut


e first cut his is not he he T

is not a multiple of tnumb r of threads to tinch on the l ad


.
,

he , , e e he
he e he e

scr we ecaus of this lath s


. B g nerally equipp d with a backing
e , e are e e

t carriage is rought back to tstarting point without having


b lt which is thrown in wh n the tool has made the d sir d cut and
e e e e

b n dis ngaged from tlead scr w which of cours necessarily


, ,

he b he

brings t tool into t


ee e he -
e , e,

he right relation with the work his is a good he . T


arrangem nt for short thr ads say two or three inch s in l ngth but
e e , e e ,

when th ey a re long er and esp ecially wh en they are larg e in diameter

t
,

( which m e ans slow e r spe e d ) the backing belt is not a v ery economical
c ontrivance

s tarting point
,

t
becaus e consid erable tim e is wasted whil e h e carriage
is b e ing mov e d by h e l ead screw from the end of h e c u back o the -
tt t
tt
.

Fig 7 shows a simpl e d evice which may be attach ed to any lathe

t
.
,

e ned to t
a n d us e d to good advantage when cutting thr eads

t
I can be fast
h e carriage as shown in h e cut and pr e fe rably on h e side
.

tt
,

n e xt to h e tail stock as v e ry oft e n th ere is not e nough thr e ad on the


-
,

l ead screw to p ermit putting it on h e opposit e side T his indicator


-
.

t
i s us e d in the following manner :

t
S tart h e lath e and when one of
h e three points mark e d A of the triangular pointer ( s e e plan vi ew )
,

t
t t t
, , ,

i s opposit e h e zero mark throw the split nut into m esh with h e

t t t
,

l e ad scr e w
-
A ft er the t o ol has r each e d h e en d of its o u bring h e

t
. ,

c arriag e back by hand to h e starting point Wait until one of h e

t
.

t tt
points mark ed A is again opposite h e z ero mark th en throw h e split
n u into mesh with h e l e ad screw as b efor e I f this is done wi h e ach -
,

t
t
.

s ucc essive cut h e tool will always com e right with h e thread Wh e n .

t
,

the point er is a triangle as shown h e worm whe e l which is in m esh ,


-
,

with h e l ead scr e w should be so proportione d that its numb er of


-
,
K I N KS AND S U GGE S T I ON S 15

e xampl e t
te eth is three ti l des the threads p er inch of h e l e ad screw I f for
h e l ead scr e w has e ight thr eads p er inch th en the worm
-
t -
.
,

, ,

wh eel should have twenty four te eth T h en when o n e of the points


-
.
,

marked A is op posit e the zero mark the l ead s cr ew and the lath e ,

S pindle will occupy the same relative positions T h e devic e do e s not


"
.

work for fractional thr eads T his devi ce it i s claimed was originate d
.
, ,

in this country thirty or thirty fi v e yea rs ago by William Gl eason of -


,

D e v i c e P e rmi t
t
i n g O p e n in g
b
up t
h e L e a d -n u
a ck b y H an d
t and R un n in g t
h e C a rri a ge

R ochester , N . Y . fact howev er it is much old e r than that hav i ng


In , , ,

originally bee n invent ed in E ngland


t t tt
.

t
A n o h e r T h r e a d c a c h i n g D e v i c e fo r h e L a h e
-

t
T h e d evic e shown in Fig 8 which p e rmits h e l ead nut to be op en e d -
.
, ,

and h e carriage run back wh en cutting thre ads still i n suri n g catch
tt

,

"
ing the thr ead was appl ied to s e v eral lath e s in h e Worc est er P oly

t t
,

technic I nstitute som e y e ars ago by M r O S Wa lker of h e same city . .


~

. .

M r Walk er state s that he first saw it in h e shops of h e E W B liss


. . .

C o B rooklyn N Y n e arly thirty y e ars ago

t
. . .
.
, , ,

F ra n k l i n D J o n es B o o k l yn N Y
.
,
r O c o be r 1 9 07
, .
, .
15 N 0 32 .
—S CR E W T H R E AD C U T T I N G

T he lath es to which this d e vic e was applied had the lead s cre w at
t
-

t
the back which explains h e p eculiar engraving A is a casting bolted

t
,

o the back of the carriag e and supporting

h e dotted lin e s at C C A t
h e split nut indicat e d by
t t
h e l e ft of and support e d by A is a v e rtical
t .

t
.

t
spindle carrying on its upp er end h e worm wh ee l E engage d with -
,

t
h e l e ad screw and at h e lower end the disk D
-
, T h e wo rm wh e e l ~

t
.

should have e ither as many te eth as th ere a re thr e ads p er inch in h e


l e ad screw S or a numb er of t eeth which is some multipl e of h e
-

t
,

numb e r of thr eads p er inch .

T h e disk D has equidistant slots milled across its p e riphery


number of slots b e ing as many as h e number of t eeth in h e worm
he
t ttt ,

t
.

wh ee l is tim es the numb er of thr eads per inch of h e lead screw I n -

tt
.

this instanc e h e l ead scr ew has six threads p er inch h e worm wh ee l


- -

t
, ,

h a s thirty six t e eth and th ere a re six slots mill e d in h e p eriph e ry of


-
,

D . F as t en e d to h e low e r sid e of the low er half nut is h e l a tch F -


,

LE AD S CR EW 6 P .

t t tt
t
F ig 8 . . An o h e r D e vi c e o n h e S a m e P ri n c i p l e as ha sho wn in F ig 7 .

t
which engages with o ne of h e slots or notches in D wh e n the split

t
nut is clos ed I is thus evident that when h e split nut has been t
t
.

disengaged from h e l e ad scr ew and the carriage run back for a fr esh -

cut the l ead screw cannot again be engaged until h e wo rm whee l


- -

t
,

turns into po sition for one of the slots to corr espond with the latch F

t
.

T h e latch b e ing engag e d h e worm wh e el c e as e to turn acting th e n


s
-

t
, ,

as a sort of half nut on the scr ew T herefore h e lead scr e w can only .
-

be engaged at e ven inch e s of its length and n e c e ssarily h e thread


cutting tool must engage with the thread already starte d wh en this has
a whol e numb e r of thr e ads p e r inch ; but on fraction a l thr e ads he d e
tt
t
,

vice fails as constructe d H owev er by having thr ee slots in h e disk D .


,

t
,

inste ad of six fractional thr eads having one half for h e fraction could
,
-

be ca ught and with only o n e slot in h e disk fractional thr e ads includ

t t
,

ing one half one third o ne sixth two thirds and fi v e sixths could be
- -
,
-
,
- -

t
,

caught but und er th ese conditions h e tim e r equir ed to bring h e

t
,

notch around so that h e latch F could be engage d would usually be


n early equal to that r e quir e d to revers e and run h e carriage back
"
,

e sp e cially on short work

t
.

H . P . F a i rfi el d , W o rces er, Ma s s , F e b ru a ry, 1 9 01 .


KI N KS AN D S U GGE S T I ON S 17

t
(

t
na i o n T h r e a d i n g T o o l
C o mb i

T hr ead t oo l holde rs hav e always b een of considerabl e in er es t to tool


-

t t t
mak ers and others r equir e d to produc e accurate thr ea ds Th is i nt er est

t
is largely d ue to h e d i fii cul y of p roducing a hread to ol hold er whic h
fi lls al l h e r equir e m e nts placed on such a tool .
-
.

t t
Fig 9 shows a combination spring and solid thr eading tool esp ecially

t
u seful for working o n t o ol st eel I is made high enough so as to rest
on the c arriage instead of on he rocker o f h e to ol post ; therefore the
.

'

tool is a l ways pa ra l lel T h e cutt ers a re easily and quickly mad e and
.

ma y be quickl y chang ed the h old er T h ey may be e asil y set by .

S E CT ION O N X- Y
TO P V I E W

S ID E V I E W

B l ade I ncl i ned m f o mV


°
r tl
e r ica

t
t
Gage fo r S e i ng T oo l

RONT V I EW

tl
t t t
F ig . 9 . S p e c i a l S p ri n g T h re a d i n g- oo H o ld e r

t t
bringing h e fac e o f h e hold er at J parallel to h e face plate and
t
-

raising h e cutt er to h e c ente r line with the s e screw D T h e gage -

t t
.

shown at G which consists of a smooth pi ece of round stock c ent ere d

t
,

at the ends and milled out to h e cent er line for a short d istanc e ,

furnish es a c onve nient m eans for l ocating he top of the c utter at h e


prop er height

t
.

T h e constructio n of the tool will be rea dily und ersto od A slot i s .

t
mill ed out in the fro nt end of h o lder H at an angl e of 1 5 d egre es o

t t
r ec eive the blade A T his slot as shown in h e front vi ew also has a n
,

t t
. , ,

inclination of 1 1A d egre e from h e vertical to mak e he cutt er agr ee

t t
with h e av e rage inclination of h e thread in a U S standard scr ew

t t
I n a ho rizontal slot in he end of h e hold e r is fitted h e clamping
yoke C T his h as a n op ening in it through which h e b lad e A pass es
.
. . .

,
18 N o 32 .
—S CR E W T H R E A D C U T TI N G

and is provid ed with a tap ering seat for the tightening scr e w B As .

this is scr ew ed d o wn yok e 0 is drawn in and the blad e A is h eld

t t
, ,

firmly back against its s eat A saw cut at F extends nearly through
t
-
.

th e hold e r thus l e aving the upp e r e n d fl exibl e to giv e it h e efi ec of


,

h e w e ll known goos e neck tool


-
T hrough a slot in
-
h e bottom is t
t
.

pass e d a tie pi ec e which is pinn ed fast to the outer division of the


holder and may be if so d esired connecte d with the shank by h e
, ,

tap er pin E T his allows the tool to be used e ither as a solid or as a


"
.

spring tool holder -


.

A noth e r thread tool hold e r is shown in Fig 1 0 T his was e specially


-
. .

d esign e d for the economical us e of high sp ee d stee l in thread cutting -


.

l h ld tl
t
F ig 10
. . T h re a d T o o -
o er fo r H i gh - s p eed S ee T o o ls

t
On e advantage o f h e hold er is that cutters can be broken ofi from
h e bar and us e d without f urther wor k ing B y grinding the cutt e rs
as indicated at A B and C a variety of pitch es can be cut clos e up to
.

"
, , ,

a shoulder .

t
S p ri n g H o l d e r fo r T h re a d i n g T o o l s

T h e thread tool hold e r shown in Fig 1 1 is int e nded for h e blad es or


-

t
.

single point cutters made by the P ratt


-
Whitn ey Co T h e improv e

tt
.

t
m ent in the d esign ov er common hold ers consists in h e provision for
permitting h e tool to spring away from h e work if too heavy a cut
.

t
is taken I n oth er r esp e cts the principle of h e holder is the same as

t t tt t
that of the o n e manufactur e d by h e P ratt Whitney CO its e lf for
th es e tools R eferring to h e engraving A is h e body which is slotte d
.
, ,

t t t
. , ,

at B prop er r esistance b eing given to h e to o l by h e s e scr ew C which " -

has a spring at h e lowe r end acting upon h e front part of h e hold er


tt tt
, ,

t tt
E v e re K n ee n , K ea rn y, N J , A ugu s , 1 9 06 .

S eph en C o u r e r, P a e rs o n. N J , A ugu s , 1 9 08
.

. .
.

.
KI N KS AN D S UGGE S T I ON S

t fro t
19

which will k p t
thold
A D
he
may be in erted a blad or

A e
e
s

e
art of

gr at many d signs of spring tool hold rs have been tried t


r from bending to sid whil cutt ng
e

o ne
k ey,
e
-
e

e
i .
ee he n p

he on e
,

shown in F ig 1 1 being comparative ly common T h e di fficulty with


. .

hold ers of this kind is that it is almost impossible to adjust the screw

t
for each particular p itch to be thread e d so that h e spring has the t
t
proper tens ion I is evid ent that in cutting a coars e thread there is
.

no need of h e too l being as sensitiv e as when cutting a very fin e

t
thread but th er e is no m eans for judging wh en in each particular cas e
,

h e prop e r springing action has b e en attained Anoth e r obj ection to

t
.

.
, t
the d esign shown b elow is that it pr events a full and clear view of
the thread b e ing cut h e proj ecting part ext ending partly above h e
wo rk Of all spring thr ead tool hold ers hith erto d esign ed however
-
, ,

F i g 11
. . S p rin g H o ld er fo r T h re a di n g T o o ls

t
this o ne is abo ut as good as any A spring tool h o ld e r for threading -

t
.

tools which will overcom e h e obj e ctions m e ntion e d is gr eatly in

a s ye t
d emand and many atte mpts have b een mad e to solve h e pr o bl em but
,

none has be en entir e ly successful


,

t
t
.

t
T o o l fo r C u i n g S q u a re S c re w T h re a d s

In Fig 1 2 is shown a tool of h e chas er type fo r cutting squar e


.

G B
. .T ayl o r
.

B a rtholom ew S
, t
scr e w thr e ads T his tool has been rec ently pate nted by M essrs C
B ir m ingha m E ngl a nd. Ordin a rily , .
. .

t
,

square screw thread tools eve n wh e n th e y h a v e b een us e d v ery littl e


-
,

t
,

are found to hav e worn to such an ext ent that h e r esulting groov e

t t tt
is not as wid e as requir e d I is obvious that it is impossible to
.

r e gr i nd th es e tools afte r h e sid es of h e cutting te eth have worn down

t
be low h e requir e d width
tt
With h e hope of overcoming thi s defect
h e tool shown in h e ou has b een d e sign e d
o f two halv e s A and B
.

As s een the tool consists


each be ing p rovid e d with teeth which gradu
.
,
,

, ,
20 N o 32 —S CR E W T H R E A D C U T T I N G

t t
.

t tt
ally cut h e groove to h e r equir e d d epth T h e require d width is
obtain e d by adjusting h e r e lativ e positions of the two tools A and B
.

t
,

so that h e tool B wid e ns h e grooves already cut by A T hes e two .

tools or chas ers a re h e ld in a t ool holder E and h e a djustm ent is -


,

F i g 12
. . A djus t
bl
a e Too l fo r C u t
t in g S q ua re T h re a d s

e ffect e d by m eans of two scr ews F and G h a ving conical ends which

t
,

t
a re forc e d in b etwe e n the tools A and B these in turn be ing clamped
by h e scr ews H and J W h eth e r h e tool will prove to poss ess such
.

practical qualiti es as wi ll insur e for it any exte nsive application is


,

“ (1 t PM . N I
o .

t t
t but t
F ig 13 . . I n e rn a l T h re a d - o ol H o ld er
to
d i fii c u l s a y, id a is ing nious and may
he e e , be a ppli ed in oth er
c s s than that cutting squar scr w thr ads
t
a e of e e e .

t e rn a l T h r e a d i n g o o l H o l d e r
In -

T h e lathe boring and thr e a ding tool hold e r shown in Fig 1 3 has
-
.

be en in u s e in a w e ll known Ohio sho p and has give n ve ry good satis


-
,
22 N o 32 —S CR E I V T H R E AD C U T TI N G

t t
/
.

A plain circular plate Fig 1 5 to bolt on h e face plate of h e lath e i s


, .
,
-
,

mad e and locate d and h e ld in exact position with two small dowe l
,

pins AA T hen a numb er of circl es are scored in this plate T h e


.

t
, .

circl e nearest the center is divided into three parts the n ext one into

t
,

four parts which answers for two divisions as w e ll h e n ext one into

t
, ,

t
.

fi ve parts etc H ol e s are drill e d in h e circl e s larg e enough in diam


, .

e t e r to hold pins for drivin g h e carrier T o u s e h e plate for cutting .

tt t
t t t
t
F i g 15
. . D e vi c e fo r F a c i i l a in g h e C u i ng o f M u l i p l e T h re a d s

multipl e threads h e carrier is move d from one pin to anoth er until

t
,

each thr ead is cut T h e plate mentioned is k ept sp ecially for multipl e
.

thread cutting and can be bolte d on by bolts through the back of h e


face plate "
,

t
.

Fig 1 6 shows anoth er inter esting dev e lopment of fac e plate arrange
.
-

m ent fo r thr ea ding lathes brought out by h e fi rm of Ferdinand P l ess , ,

Fe chenh eim a M Germany and intended for facilitating the cutting


, .
,

Fi g 1 6 . . t t t
t
An o h e r D e v i c e fo r C u i n g M u l i p l e Th re a d s

of multipl e thr eads in the lath e A s se en from the illustration it .

t
,

consists of two parts A and B the part A b eing fr e e to be rotated in

t
, ,

relation to h e part B wh en the bolts 0 are loos ened T he driving pin .

for h e lathe dog is attach e d to the plate A and in cutting multiple

t
threads wh en one thr ead is fi nish e d h e bolts 0 a re simply lo o s en ed
,

and h e plate A turn e d around in r e lation to the spindle of h e machin e


, t ,

t ,

J a mes H Go mersa ll Germa n o wn P a M a rc h 1 9 00


. , t , , , .
KI N K S AN D S U GGE S T I ONS 23

an amount corr e sponding to the type of thread being cut ; thus for ,

instanc e if a double thr ead is cut the plate A is turned around one

t
, ,

half revolution or 1 8 0 degrees ; for a triple thread 1 20 degrees ; for a


, ,

quadruple thread 9 0 degrees e c T h e p eriphery of plat e A is gr a du


, , .

ated in degr ees and a ze ro line provided on p late B so that the


, ,

r equir e d s etting is v ery easily obtained On lath es which are con .

tt
t t used for thr ad cutting tadvantag of an arrang m nt of
F ig 1 7
. . D ou bl e T o o l -
po s wi h C i rc u la r F o rm ed T h re a d T o o l

this typ is v ry vid nt as it sav s mploying any of t


s an ly e he e e e

e e e emor or , e e he e

Fig 1 8 . . Cu t t t
t
LE AD S C RE W
in g A c i o n o f h e T o ols

l ess cumbersom e methods in vogu e for moving the work in r e lation to

t
the tool wh en cutting multipl e thr eads
t
t t
.

M e h o d fo r C u ing L a h e L ead -
s c re ws
T he method shown in Fig 1 7 may b e us e d fo r cutting lathe l e ad

t
.

screws T wo cutting tools a re us ed one in front right side up and

t
.
, , ,

h e oth er at the back also right sid e up to cut on the r e v e rs e trip


, , .

T h e cutting t ools are round lik e short s ecti o ns o f h e scr e w to be cut


, ,
24 N o 32 —S CR E W T H R E A D C U T TI N G

t t
.

t t
but l eft hand to cut a right hand scr e w T h ey a re c u with h e thr ead
- -

t
.

t t t t
on a ta p er and h e o utsid e turne d straight so th a t h e l eading cutter

t t
ooth will cut to h e full d epth fed at e ach trav ers e and h e succe ed ,

tt
ing t eeth wid en h e ou only h e last two usu a lly cutting on h e full

tt t
,

sid e of h e thr e ad as shown in Fig 1 8 T h e limiting e l em e nt in usi n g


,
.

this d evic e is h e torsi o nal str ength of h e screw b eing ou


.

T h e bolts

t t t
.

t
00 and th e ir wash e rs and nuts h e lp to hold h e cutt e rs in pl a c e
D holds h e d e vic e to h e top of e cross slid in plac e o
B olt
tool post "
.

t
h e f h-
e ,
-
.

A c c u r a e T h re a d i n g o f T a p s a n d D i e H o b s

t E xp e rienc e in tap and d i e making has taught th a t it is o n e thi n g


o mak e a p e rf ect scr ew and quit e anoth e r to mak e a

t
p erfe ctly corr espond with it I is w ell kn o wn that a tap shortens in
.
a p which will t
hard ening this shrinkage varying som ewhat with differ ent grad e s of
,

i n c ry, N Y.
.

t t
t t
t
F i g 19
. . A rra n gi n g L a h e fo r C u in g T a p s L o n g in h e Lea d

st ee l so that a tap and a scr e w mad e with h e sam e l ead scr ew will -

t t
,

place in the hard ening


t
not corr e spond in pitch T h e r efor e to b e accurate allowan c e must be

.
.
,

mad e in chasing h e thread on h e tap for h e shrinkage that will tak e


,

T o carry out this id e a a littl e furth er : A h o b and a tap may thus

t t ,

t
be mad e to corr espond but aft e r a d i e is hobb e d and hard en e d it will
not exactly match h e hob or h e tap which it is intended to suit S o .

a ge s t t t t
we s ee that h e hob should b e mad e with an allowanc e of two shrink

t
o count eract the short ening that tak e s place wh e n it ( h e hob )

is hardened and again wh en h e d i e is hard en e d Whil e it is not h e

t
.

t
best policy to mak e taps and di e s in h e tool room it ofte n b ecom es

t
~

t t
,

n e cessary to do so for siz es varying fr o m h e standard and h e prob ,

le m th e n pr e s ents i s e lf to cut th em s o a s o make h e prop e r allow


anc e for shrinkage T h e following m ethod sh o ws h o w this is a c com
.

t
p l i s h e d in a v ery satisfactory mann e r :
T h e change g e ars of h e lath e a re first a rr a n g e d a s usual for cutting

. .
, t
E H F i s h W o c es e r M a s s O c o b e r 1 9 06
r , t ,
.
KI N KS AND S U GGE S T I ONS 25

t
the required number of threads per inch tail stock is then s e T he
t
-

tt t
.

ov er e ith e r way for a short distanc e and the taper attachm ent is s e
to corr espond with h e s eto v er of h e tap T h e thr ead is then cut

t
.

as usual the too l being s e by the fac e of the tap T h e thr e ad cut in
,
.

t
this way will be slightly coars er than would have b een h e cas e if
h e cent ers were in lin e with the axis of the lathe T h e r e ason for .

this will be o bvious from the cut Fig 1 9 and a littl e practic e will

t
,
.
,

t
enable the machinist to judge j ust how much the tail stoc k should be
-

se over to obtain the required r esult For exampl e : I f h e tap is 1 0 .

t t t
t t
t t
F ig 2 0. . A n o h e r Arra n ge m e n fo r C u i n g T a p s L o n g i n h e L ea d

t
inche s long and is set over 175 inch whil e h e tool is moving h e whol e
le ngth o f the a p the movem ent of h e carriage parallel to the ax is
, ,

of the lathe would be through a distance of but inches so that


,

t
t
,

the threa d is l engthened inch ; in other words th er e a re as many ,

threads i n 1 0 inch es on h e tap as would have been cut in inches


"

had the centers be e n in lin e with the shears

t t
.

I f now in cutting this tap we w e re to use an ordinary dog d rive n ,

from h e fac e plate it will be apparent that h e result would be a


-
,

t tt
t
F ig 2 1 . . M i c ro m e e r fo r T e s i ng h e Le a d o f L ead -
s c re ws

drunken thr ead sinc e h e velocity of r evolution of the tap wo uld not
,

be constant throughout its r evolution but would be variabl e ; th e r e ,

for e a dog as shown in Fig 1 9 is r equired to transmit a uniform .

motion from the spindl e to the tap On e could also employ a smal l
,
.

t
gear A F ig 20 mounted upon h e end of the tap and a similar gear B
,

attach ed to h e live center or to h e fac e plate A fixtur e C is us ed for


t
t
.

-
.
,

suppo rting a short shaft on e ach end of which is plac ed a pinion as


t ,

t
shown at F and G T h e s e pinions are of h e sam e size and engage wi th
.

h e gears A and B Wh en they a re prop erly adjusted so as to run freely


.
N O 32 —S CR E W T H R E AD C U T TI N G
.

with th es e gears th ey impart a p erfectly un ifo rm move m ent to the


,

t
tap b eing ch a s ed .

T e s ing a L e a d - s c re w

A method of testing the p itch of a l ead scr e w at any positi o n of its -


,

l ength consists in procuring a microm eter scr ew and barr e l compl ete
,

t t
,

such as can be purchased from any of the manufactur ers of accurate


measuring instrum ents and bore out a holder so that h e axis of h e
,

microm eter scr ew will be parallel to its body wh e n the scr e w is in


,

tt
plac e as shown in Fig 21 With the lath e gear e d for any selected
.

pitch the nut engaged with h e l ead scr ew and all backlash of screw
,
.

-
,

t
,

gears etc pr o perly tak en up clamp h e micrometer hold er to the lath e

t t
, .
, ,

bed as shown in Fig 22 so that h e body of the hold e r is parallel to

t
, .

t
,

h e carriage A dj ust h e microm et e r to one inch when the point of


.

any numb er of full r e volutions that r e quir e d


t
h e screw b e ars against h e carriage and with a surf ac e gag e scribe a
lin e on the outer edge of h e face pl a te N o w rotate h e lath e spindl e
caus e h e car riage
-
,

. tt

W CRO “ETER
.

tt
t tt
Fig 2 2 . . T e s in g h e L e a d - s c re w

t
to trav e l ov e r h e portion of h e l ead scr e w that is b eing t est ed bring
t
-

t t
,

ing the line on h e fac e plat e to h e surface gage point I f h e distan ce


-

t
.

travel ed by h e carriage is not greate r than one inch h e microm eter ,

will indicate h e error directly For length of carriage trav e l great er

t
.

than one inch an end m easuring rod set to the number of e ven inch es
,

r equir ed can be used b etw een h e microm eter point and h e lath e
,

t
t
,

carriage T h e e rror in the l e ad scr e w is th en e asily d et e rmined by -

t
.

h e adjustment that may b e r e quir e d to mak e a conta ct for the m ea s ur


ing points b etw een h e carriag e and h e micrometer scr ew T h e pitch
can be test ed at as many points as a re consider ed n ec essary by using
t -

e n d m e asuring rods of l engths s el ected set to good verni er calip ers


,

T h e styl e of hold e r shown can with h e microm e te r scr e w be us ed ,

tt ,
.

t
for num erous oth er shop t ests and as h e scr ew is only h eld by friction
caus e d by h e clamping scr ew it can e asily be r e mov ed and placed in
any form of holder that is found n ec essary "
,

tt t
.

Wal l er Ca n e o, B ri d ge p o r . C o nn .
, Jul y , 1 9 03 .
K I N KS AN D S U GGE S TI ON S 27

t
t t
t
Cu ing a. S m o o h T h re a d
When cutting threads one ofte n m eets with d i fii cul y in obtaining a

t
,

smooth thr ead such as is r equ i red for screw gages and taps One

t
.
,

good way to obtain a smooth thr ead is to turn h e tap n early to siz e

t
"
and hard en it ; th en draw h e temp er to a light blue Wh en turning “

t t
.

to siz e if the tool do es not stand up well draw still lower h e obj ect
, , ,

being to l eav e just enough temp er in the a p to make h e stee l firm .

B y taking light chips with a hard thr e ad tool a glossy smooth thr e ad , ,

will r esult Anoth er advanta ge gain ed by hard ening the tap befor e
.

t
fi nishing is that it will greatly e liminat e the chanc e s of the l e a d chang
ing aft er h e final hard ening A thin lubricant of lard oil and turpen
tine is an e xc ell ent one for thr ead cutting When cutting two or more
.

t t
.

taps it is customary in some shops to rough out both or all the taps

t t
,

l eaving h e dogs on th em and for h e sizing or finishing cut the taps

t
, ,

a re chased without moving the thr e ad tool

c eed i n g taps will not be e xactly the same size "


t
B u if h e thr e ad tool
dulls a trifl e wh en maki n g h e fi n i s h i n g cut on h e fi rst tap ( he suc :
.

.
t ,

R e m o v i n g B ro k e n T a p s

T o r e mov e a broke n tap from cast iron the hole should first be ,

th o ro ughly cl ean e d out by means of a small squirt can fill e d with

t
Ma c hi n ery N Y
, . .

t
F ig 2 3
. . A L i mi S cre w T h re a d Ga ge

k e ros en e A l l small br o k en pi ec es of h e tap can be r emove d with a

t t t
.

pair of tw e ezers T h en the tweez ers which should be as large as


.
,

possibl e should be ins erted b etwe en h e hol e and h e flutes of h e

t
,

tap and by slowly working back and forth and occ a sionally lubricating
with k eros en e h e brok en pi ece is e asily r e l eas ed A through hol e
, .
,

of cours e simplifi es matters som ewhat


,
“ .

A H and y S c re w T h r e a d G a ge

Wh en cutting thr eads on scr ews and bolts whe th e r by thr eading di es
or in a lath e much tim e is wasted by gaging h e thr eads with e ith e r
t
,

t t
t
,

a nut or a ring thread gage o f h e ordinary typ e I n h e cas e of a


piec e h e ld betw een lath e c e nt ers in order to gage h e thr e ad with h e
ring gage it is n ec essary to remov e the piec e from b etween the c enters
, t .

t
, .

T h e D r esdn e r B o h rm as c h i n enfa bri k A G D r e sd e n Ge rmany is mak .


-
, ,

ing a gage for measuring h e thr eads of scr e ws which s erves the same

t t
,

purpos e as a ring gag e but sav es the us er consid erabl e time T his

t
, .

t
gage is shown in Fig 23 T h e end mark ed A fi s o ve r h e threads and
. .

h e e n d m a rked C is suppos e d not to pass ov e r h e thr ead e d scr e w wh en


,

t ttJ
,

F E S h a i l o r, G rea B a rri ng o n , M a s s , M a rch , 1 9 07


J
. . .

H . . B a c h ma nn , N ew Y o rk C i y, a n ua ry, 1 9 06 .
28 N o 32 —S CR E W T H R E AD C U T T I N G

tt t
.

thr ead e d to h e right si z e T hus not only can the size of h e thr e ads
b e tried but at h e sam e time h e gage acts a s a limit gage
.

t ,

t t
t t t
, .

t
M e th o d o f D ri v i n g L a h e W h e n C u i n g S cr e w s o f S e e p P i c h
'

t
W hen cutting scr ews of v ery quick pitch or cutting h e t eeth of

t t
sp i ral gears in a lath e plac e a pull e y on h e l ead scr ew and l ength en
,

h e c o n e b e lt so as o dri v e h e l e a d s cr e w dire ctl y fr o m h e count e r -


t ,

t
t t
shaft and driv e the spindl e back through the change ge ars B y doing
,

this h e carriage may be driv en back and forth much quick er and with
.

t
,

l ess strain on h e lath e Wh e n cutting a quick pitch more po wer is


.

"
,

generally required to operat the carriage than to driv e h e spindl e


e .

C a s e h a r d e n i n g R i n g T h r e a d G a ge s
-

T o harden ring thread gages without distortion ann e al the gage afte r
roughing out and wh en having finish e d the thread fill h e gage with
,

t
tt
, ,

powde red cyanid e and then heat it in a gas furnace b e ing v ery car eful ,

to exclude cold drafts as much as possible W hen h e gage has r each ed .

the right temperature turn the gas almost off and let h e p i ec e r emain
, ,

t
t
F ig 2 4
. . T o o l fo r Cl e a n in g Th re a d s i n Ch u c k s and F a c e -p la es

in the furn ac e for about en minutes T hen dip it in oil and keep it
moving around in a path shap ed like h e fi gure 8 When cool en ough
remove it and clean it with keros en e oil "
.

t .
.
,

T h r e a d C l e a n e r fo r C h u c k s a n d F a c e p l a t e s
t
-

T h e practic e of cleaning out h e threads on chucks and other fac e


plates every tim e they are screwed on the spindle is very nece s sary
for maintaining the accuracy of h e chuck and should th erefore not be
neglected esp ecially by appr entic e s T h e only instrument n ecessary is
t
t
.
,

a piece of inch drill rod bent into the shap e of a safety pin and
-

having its two ends bent outward with h e points fi l e d to 6 0 d e grees as


shown in F ig 24 I ns erting this little tool between h e thread s and
t t ,

t t
. .

moving it around by hand insur e s h e r emoval of all dirt and chips


that have accumulated in h e thr eads I n his conn e ction it is also
well to remember that after removing a chuck or face plate from h e
spindle it should b e laid away face down or with the chuck jaws rest
.

-
t
t t
,

E v eret t
E ugene W 0 a l e z ky T ren o n N J Nov e mb er 1 9 04
ne e n K e a rny N J J u l y 1 9 06
,
,

, .
,

.
.

, , .
,
.
30 N o 32 —S CR E W T H R E AD C U T T I N G

t
t
.

t t
thread e d until the upp er die F com e s down and carri es it pas h e
lower die G I n cutting h e d i e it may be mad e in one pi ece H be ing
.

the circumference of h e thread to be rolled and G the des ired length


,

,
,

t
, 1

for the lower die F is the desired length for the upper die which
,

t t
.
,

mus t be longer than the lower die so that it will roll h e wire past the
die G and permit i to drop out of h e way T h e part K must be c u
out when cutting in two parts T h e proper angle to which to cut h e .
. t
t
d i e d e p ends on the pitch of the thread T h e pitch divid e d b y the cir .

c umference of the screw to be rolled will give the tangent of the angle

t
.

I n cutting the die which must be of good tool steel and hardened afte r
,

making h e shaper is us ed T h e cut is taken with a tool that can be


taken off and put back again without changing its location—such a
t
.
,

tool for instance as a circular thr e ading tool I n cas e h e point should
, , .

t t
Fi g 2 6
. . T h re a d -ro lli n g D e v i c e
,

t
happen to ge dull the tool can hen be removed for grinding
the fe ed screw has not h e d esired graduations on it a brass index
-

plate can be mad e very quickly and us ed on the machine T h e bras s


If
,

.
.

plate should be of a good size and cut accurately in a milling machin e


"t
,

and a pointer clamp ed on the s h aper


t
.

P r o d u c i n g T h re a d s b y a R a p i d l y R e v o l v i n g S e e l D i s k
.

Fig 27 illus trates a m ethod us e d for thr eading studs pins etc of
.
, , .
,

mangan es e st ee l this material being so hard that it cannot be cut

t
,

by any kind of tool steel A plain hard en e d tool steel disk having the

tt
.
, ,

e dg e mad e according to h e angl e of thr e ad is employ e d T his disk , .

is re volv e d at a high sp eed and at the same time forced into h e work
, ,

tt
which is r e volv ed slowly Owing to the friction b etween the edge of h e
,
.

t
disk and h e work and the softening of h e material d ue to the h e at
gene rated by h e friction h e disk w ears away the stock and by m eans
t ,

t
, , ,

S ta c y O l i v e r G rea t B a rri ng o n M a s s Ju l y 1 9 07
, , ,
.
tt
KI N KS AND S U GGE S TI ON S

t
31

of this crea es h e thr ead T h e stock come s off in a very small hin
, .
,

scal es like chips which to som e extent r e mind one of the s cales of a
,

fish An ordinary lath e may be rigged up for the purpose by r emov


.
,

ing the too l p ost and top rest and substituting for th e m the fixture
- -
,

shown in the cut T h e disk must be driven ind epend ently by an over ‘

t
.

h ead drum or some similar arrangement


, .

T h e peripheral spe e d of h e disk is usually b e tw een 3000 and 4000


feet per minute T h e operation is unavoidably slow and exp ensive
.

t
and the method is used only wh en no oth er way is possible I is v ery
likely how ever th at h e e fficiency can be increased to some extent
. t ,

t
, ,

by increas" ing the peripheral speed of the disk p erhaps to as high as

t t fee per minute—a speed used on friction saws


,

t t
.

I is likely hat high speed ste e l would be preferable to ordi nary tool
-

s ee l as material for
_
h e disks but as the process described is nec es , ,

sari ly slow and is used only when no other wa y of threading is


,

t
t l l t
tt t t
F ig 2 7
. . C u i ng a T h re a d b y a R a p id y R e v o v in g H a rd en e d S e e l D i s k

it has not as ye b een d eve lop ed to h e l i mit of i s ca pacity


T here is a certain point in h e gradual d e ve lopm e nt of h e method
above at which it becomes e conomically pr eferable to emp loy high speed
t -
.

steel for the disk but below this point of d evelopment although high
, ,

speed ste e l may be the best the ordinary tool ste e l disk owing to its, ,

smaller first cost is e conomically the one to be pr eferr ed A pr efer

t
, .

e nc e for the one or the other kind of steel is influ e nced by a number

tt
of factors vi z h e numb er of pi ec es to be thread ed p er unit of time ;
,

t
h e peripheral sp eed of the disk ; the pr essure b etween disk and work ;
and h e efficiency of h e system of cooling

t t
.

T h e qu estion of cooling is in its e lf an int e r esting o n e T h e reason

t
.

why the heat does not draw the temper of h e tool steel in h e disk

t
whil e the h e at is so gr eat that it softens h e m etal of h e work is that t
t ,

the disk is revo lvi ng a a high sp ee d and h e work only revolving very
slowly so that a unit of length of h e p eriph ery of the disk is in con
,

tact with the work but a very short tim e while every point on h e
t t ,
32 .

N o 32 S CB E W T H R E AD C U T TI N G

tt
work at the place where it is cut is in contact with the di sk a co m
,

p a ra i v e ly long tim e
tt
Owing to this h e disk has ampl e time to c o ol
,

t t
.

o ff whil e
, h e work accumulat es h e g e n e rat e d h e at T h e high speed
of h e disk also throws h e film of air n ear est to h e disk outward t
.

t
,

owing to the c entrifugal forc e and new cool air com es constantly in ,

at the center a current of air thus at all times tending to cool h e


,

disk .

T h e cooling thus obtain e d is found to be satisfactory at the pres e nt


sp ee d at which the disk is run but at a high e r spe ed a syste m of c ool ,

i ng by an air jet or still better perhaps by wat e r could b e employe d


, , , ,

l d e r fo r W i re s t t
t
F ig 2 8
. . H o w h e n M e a s u rin g T a p s b y h e T h re e -w ire S ys e m

to advantage T his would also incr e as e h e limits within which

t t
.

t
ordi nary tool stee l disk could be used to advantage For increasing

t t
h e periph eral sp ee d of h e disk as pr eviously m e ntioned undoubtedly
.

t t
h e b e st way would b e to incr e as e h e diam e t e r of h e disk permitting

t
h e number of r e volutions to r e main h e sam e as b e fore ; but at h e
,

t
t
t t
present stage of h e d eve lopm ent of this d evic e th er e a re som e limita

t
tions to h e siz e of h e disk inasmuch as it is us e d in an ordinary ,

t
lath e and h e spac e possible to utiliz e for h e disk is not very great
A noth e r di fficulty in incr e asing h e dia m e t e r rath e r than the numb e r
.

t
,

of r e volutions i s that fo r a large diam ete r disk it is n ec essary to ar


,

range the disk o n an incline d angl e in r e lation to h e work in ord e r to


K I N KS AN D S U GGE S T I ON S 33

ge t
a p rf ct thr
e e ea d a nd this n ec ess a rily m ean s a more e xp e nsive rig

t
,

ki ng

tt t
.

T he principle involved in this m ethod o f cutting threads is h e sam e


as that involved in the friction saw B u h e principle of h e latter t
t
.

machin e cannot be carri ed out to its full extent in h e pr esent cas e be ,

ca us e h e st eel to be thr ead e d must not be heate d more than to a

tt t
certain d egr e e A bove this limit incr eas e d h e ating would mean i n
.

j ury to h e quality of h e steel


that it burns h e thr ead "
T h e h e at also m ust not be so high
.
,

t t
.

To M e a s ure a T h re a d wi h M i c ro m e r
e a nd T h re e W i re s

A U nit e d S tat es
t
standard or S e ll ers thr e ad may be accurately m e as
ure d with a microm e t e r by h e aid of thr e e wires pr e fe rably S tubbs

t t
,

stee l S e l ect a diam et er of wire that will li e in the thr ead nic e ly and

t
.

p rojec a bo v e h e tops of the thr e ad U s e two wires on o ne sid e in


'

"
adjac ent V s and one wir e on the opposite side so as to be in h e middle ,

plane b etwee n them For conv eni enc e th es e wires may be sharpen ed

t
.

and stuck into a block of soft wood two on one sid e of the scr ew an d

t t t
one on h e oth er as shown in Fig 28 T hen having gotten h e diam
, .
,

.
, t
t t
e t e r as m e asur e d ov e r

t
h e top of h e wir es h e thr e ad diam et e r may be
obtain e d by h e following rul e : From the diam eter as m e as ur e d over
t
t
h e wir e s subtract thr e e tim e s h e diam e t e r of the wir e s
,

ma i n d er a d d h e quoti ent obtain e d by dividing


T o h e re
by the numb e r
.

of thre ads per inch S uppos e that a scr ew with 1 4 thr eads p er inch
is m easur e d in this mann er using
diam eter ov er wir es is
.

inch diameter wir e and h e


,

inch S ubtract i ng 3 x or
t
,

tr maind r add
.

from l eave s To he giv


tdiamet r as
e e

ing he e or inch .

Os ka
t
K yl i n H i gh B ri d ge ,
r ,

E rnes K ro fi , Ci nci n na i t ,
N J J n u a ry 1 9 08
.

,
a
O h i o J a n ua y 1 906 r ,
,

.
.
CH AP T E R I I I

TA B LE S A N D F OR M U L A S F OR M A K I N G
T H R E A D T O OL S

T he pr es ent chapter contains som e information regarding h e mak i ng t


of special thr eading tools squar e thr eading tools and s ev eral tabl es

t
which will prov e us eful wh en making thr e ad tools I is not a com
.
,

t
t
.

p l e e tr e atis e on the making of thr e ad tools but contains such ge neral ,

information as h e tool mak er is most lik e ly to r equir e-


.

F or m u l a fo r P l a ni n g T h re a d T o o l s "

Fig 29 shows a diagr a m of and b e low will b e found formulas for


.
, ,

thread tools with sp ecial r e fer ence to thos e us ed in a P ratt Whitn ey


,

thr ead tool hold er which holder is the o ne consid er e d the b est and
,

most us e d by l eading firms As the planing of thr ead tools us ed in

t
.

tt
this h older is rath er particular and quite confusing to thos e not i a
miliar with h e proc ess formulas are giv en by m eans of which h e
,

t
t
,

angl es to which h e plan er or shap er h ead should b e s e can e asily be -

t t
,

figur ed T h e formulas will b e re adily understood from h e diagram

t t
.
,

"
but a word may be n eeded in explanation of h e l eading and h e “ “

t
following sid e of h e thr ead tool the form er b e ing that sid e of h e
tool first ente ring h e work wh en a thr e ad is cut
,

t
.

1 . Tool wi h S id e C l e a ra n c e
a

t
d epth of thr ea d
b = wi d h of flat on o ffs e t tool
0 a ctu a l w idth o f fl a
,

t ,

d outsid e diam eter o f scre w ,

1) clearance angl e ,

w 75 angl e of thr e ad
: 1
,

y
a:

sid e )
angl e of h elix ,

t
normal angl e ( o wh i ch to s e pl a n e r head wh en planing tool on t ,

L ead


t sin
(d a ) 3 l 4l 6 .

cos yi ( co w o sin y )
cot w x cos 1)
U se for l eading sid e and for following sid e
For A cm e ( 29 d eg ) thr ead and 1 5 d e gr ee cl earanc e angl e
mula can for all practical purp o s es be written :
.
-
.

, tfor
he

t
,

t
,

c os y sin y
an w

M ACH I N E R Y, May , 1 9 05 .
T A BL E S AN D F OR M UL AS F OR T H R E A D T OOLS 35

T he w i dth ttoffs t tool is figur d from tformula


of fla on he e e he : I)
c X co s y

tt
.

tto l has sid cl ar nc tangl of h li cant


2 . T o ol wi h ou S i d e C l e a ra n c e

I f he o no be consid r d
e e a e, he e e x e e

and ab v formula r duc s its lf t


an w
0 d eg , o tan
e for e e e o: a: 60

scr w thr ad nit d tat s standard t


.

cos 1)

d eg . e e , formula has this app ar


U e S e , he e

tan
a nc e : tan cc ar = 30 d eg 52 min
t
. .

cos 1 5 °

t
I n this latt er cas e h e width of flat of to o l ( 0 ) r e mains unchang e d
I will b e n otic ed that formulas a re giv e n first for tools wi th sid e

.

t
" "
cl e aranc e and s econd for t oo ls without sid e cl e aranc e ; of course “

t
a n y thr e ad to o l ought to b e giv e n a sid e cl e aranc e h e amount of
which d epends o n h e angl e o f h e lix of h e thr ead to b e cut but on a o t ,

ttt
N ac h mery, N Y, .

t
F ig 2 9
. . D i a gra m I l lu s ra i n g h e P l a n i n g o f T h re a d T o o s l
c ount of h e s m all angl e of h e lix o n fi ne pitch thr e ads the n ec essity of ,

using a to o l with sid e cl earanc e in such cas es is r educ e d to a minimum ,

a n d can for practical r easons be disp e ns e d with

t t
t
.

W i d h s o f T o o l s fo r C u i n g S q u a re T h r e a d s "

t
Wh en cutting squar e thr eads it is customary to make h e scr ews
t t
e xactly according to

t t
h e th eor e tical standard of h e squar e thr ead
T h e width of h e point of h e tool for cutting s crews with squ a r e
threads is th er efor e exactly one half of the pitch but h e width of h e -
t t
.

t
,

point of the tool for cutting taps which afterwards a re us ed for tap

t
,

t
ping nu s is slightly l ess than on e half the pitch so that the groove -
,

t
,

i n h e tap b ecom e s narrow er and h e land or cutting point wid er


than h e th eor etical squar e thr e ad th er eby cutting a gr o ov e in h e
,

,
t
nut which will be slightly wider than the thread in the scr ew so as -

t
,

e vid ently must b e of t


to provid e fo r cl earance An insid e threading tool for thr eading nuts
.

h e same width as the lan d on h e tap would be


t
t
.
,

o r in other words slightly wid er than one half h e pitch T his pro -

t
.

t t
,

vid es then h e required cl earance T h e accompanying tabl e gives


, , .

the width of h e point o f h e tool for all ordinary pitch es from one o
M AC H I N E R Y, A p ri l , 1 9 08 .
36 N o gz —S CR E W T H R E AD C U T T I N G

t
.

twenty four threads p er inch T h e s econd column gives h e width o f


-
.

t t
the point for cutti n g taps to b e us ed fo r producing squar e thr ead nuts
T h e third column giv e s h e width o f h e point of h e tool for cutting t t
.

t t
scre ws which as we have said equals o ne half the pitch and h e -
, ,

t
,

fourth column gives h e width of h e point for insid e thr eading tools
for nuts Wh il e h e tabl e has b ee n carri e d to as fi ne pitch es as thos e
.

having twenty four threads per inch squar e thr ead ed scr ews having
-
,

so fi ne a p itch a re very s eldom us ed S om e manufactur e rs of squar e .

thr eading tools howe ve r mak e squar e thr eading t o o ls for pitch e s as
, ,

fine as th es e and for this r e ason th e y h a ve be e n includ e d


, .

t
C l e a ra n c e A n gl e s o f S q u a r e T h re a d T o o l s

giv n for tuse of tdi gram pr s nt d


In hart Fig
he C r produc d fr m . 30, e e o "
M A C H I N E R Y S D ata S h e et N o .

9 7, dir ctions
e a re e he he a e e e ,
by
T O OL S F OR S " UARE T H R E AD

W id h t of P o in t of T oo l
No . of
F o r I n sid e T h re a d s
F or T h re a d F or T aps
pe r I n c h
S c re w s
Nu t
T o o l s fo r
s

m eans of which h e cl earanc e angl e s


tools may be d etermin e d at a glanc e
t .
on

T he
txampl
sid s
he
e
e of
e
squar e thr eadi n g
given in the chart
will fully e xplain its us e .

T ab le s G i v in g An gl e s o f T h re a d i n g T o o ls "
T hetabl e s on pages 38 a nd 39 will be of inte r est and use to tool mak
t
-

ers T h e first tabl e in qu e stion d eals with h e circular thr e ading too l
.

T his kind of tool most g en erally has its cutting fac e b e low i s c e nt e r
lin e which o f cours e chang es h e angl es ; it not only change s h e t tt .

, , ,

angl e s but as we lowe r the cutting edge the sam e becom es a convex

t
, ,

line On large diam eters this s econd error is not noticeabl e to any
.

e xtent although it e xists from h e v e ry mom ent we lower h e cutting t t


t
,

face of such a tool T his o ne ite m mak e s it v ery d i fli c u l to accurately


.

t
give h e angl e to make such a to o l which sho uld cut an accurate 6 0
degre e thr e ad wh en h e too l is cut a c ertain amount und er its c ent e r
line .
,
,

M A C H I NE R Y J ul y 1 905 , , .
38 N o 32—S CRE W T H R E AD C U T T I N G

t
.

t angle s in the a ble be low w ere computed by ta ki ng diameter d


T he ‘

o be 175 inch small e r than 0 ; this di fference was us e d throughout he t


t
t tt
ta bl es T h e fi rst column give s the largest diamete r o f tool while h e
'

.
,

s econd gives h e diameter from which h e following angl es were


obtained T he eight columns following give h e angle of one sid e of
.

C I R C UL A R T H RE A D I N G TOOLS

c
b — more wm-u ends o r v oo u .

mc woeo m o mo n 2 x ANGLE a
c

d —
w
c
e "ou n c e roa n
m (w as :
.

YAB LE B wees COMPUT ED m u n os t) -


unno

t
tool and also h e included angl e for such tools which hav e th eir cutting
face and inch b e low the cente r line S hould o n e .

d esir e to construct such a too l for v e ry coars e threads say for instanc e

t t
, , ,

for 2 or 3 pitch it can r eadily be don e with v ery accurate results by


,

simply manipulating h e figures in h e tabl e .

E x a mp l e : A circular tool is to b e mad e of which h e extr e me diam


,

e t er is to b e 2 inch es and which is to b e us e d for cutting 2 pitch


t -

thr eads ; its cutting fac e is to be inch be low the c ente r lin e and ,
i
4
t
0

3
i t J
J
J
J J
J

" a

T A BLE S A N D FOR M UL A S F OR T HRE AD T OOLS "


t
it must cut to h e d epth of inch when the 0p width of cut t
equals inch No w the table gives us for a 2 inch diameter
t
-
.

6 0d egree tool cut inch be low c enter h e half angl e 31 deg 23 min
, .

or 6 2 d eg 4 6 min included angle T hese angles would be accurate for


. . .

making a tool that was to be us e d on thr eads that have an a pprox i


mate depth of about inch but for the tool in question we would
,

come nearer right if we reckon e d our two diameters namely 2 inch es , ,

for the one and inch for second diameter since 2 X

t t
,

"
which is nearly inch and 2 inches, 9g inch would eq ual 1 9g inch
for the second diameter Now if we consid er h e intermedia e diam

.

e ter 1 inch which is found as follows : 2 1 5g inc h ; 56 z -

S T R A I G H T T H R E A D I N G T O O LS

2 inch ; 1 95
; 1 inch —we find upo n refe rring to
the tabl es that a inch diam et er is not given ; so we divid e the
-

d i fi e renc e betwe e n a 1 % inch and 1 % inch diameter ; this d i fi erence is


- -

27 minutes half of which would b e about 1 4 minutes


, T his add ed to

t
.

the angle given in the 1 % inch line would equal 32 d eg 27 min which
-
. .
,

would be the proper angle to make h e tool

t
.

t
W e will now turn to the straight threading tool which is a mor e ,

accurate tool han the circular because we hav e not h e conve x sid e to
,

contend with T h e cutting edge of a straight tool is always a straight

t
.

line ( provided it is mad e accurately ) regardl ess of what the cl earance


angle is W e have however h e same probl e m to solve in relation to

t
.
, ,

this styl e of tool as in the circular nam e ly : Wh en the cutting angle


,

equals 6 0 d egree s for e xampl e wh at i s h e angle on forward sid e of


"
, ,

tool
t
T he table above gives this angle As will be s een in this tabl e the
.
,

first column gives the clearanc e angl e s whic h rang e from 8 o 20


degrees inclusive I n the second and third columns a re the respectiv e
, .

single and included angles which wh en m ea s ured o n h e forward sid e


,

of the tool will coincid e with a p erfect 6 0 degr ee angl e on the cutting
-
t
face.

T h ere is still anoth e r it e m which is of no l ess importanc e than any


previously mentioned and which conc e rns both the straight and c i rc u
,

lar threading tools and that is the s etting of such tools in the machine

t
,

so that th ey may stand in alignment with the angle of the thr ead that

t
is b e ing cut M any threads a re ou which are smooth on o ne side and
.

rough on the other ; h e cause is not havi ng an e qual amount of clear


anc e on each side of the threading tool T h e old style of lathe tool
.

t
which was us ed for threading purposes had a little advantage over
h e circular and straight tools in this respect b ecause it had clearanc e
both ways but with such tools that can be ground without changing
,

t
,

their form we must obtain front cl earance only T his mak e s it more
, .

e ssential to have th e se tools stand as near in lin e with h e angle of


the thread as possible ; but wh en we sp eak of s etting such tools per

t
fe atly in alignment with the angle of a thr ead we have an i mp os s i
,

b i l i y to contend with b e cause the root of a thr e ad is always small e r


,

in diameter than the ap ex and as the l ead on both root and ape x
,

remains the same the angle must of course change when going from

t
, ,

one diameter to another I n oth er words the angl e of the spiral at


. ,

the root diameter is always greater than at h e ap ex of thr ead T h e .

most corr ect diamete r to select would be about midway b etwe en the
root and ap ex of thr e ad but as the chang es of angl es a re very slight
, ,

p t
and really too slight for practical importanc e th ey are g en erally com
u e d from the diamet e r ov e r the ape x of the thr ea d
,

.
t t No 1 S c re w T h rea d s U ni ed S a es , t
t t
t
t t ll
-

t
. . .

W hi wo r h , S h a rp V a n d B ri i s h A s s o c i a
ion S a n d a rd T h re a d s ; B ri g g s P ipe e c

t t
.

T h re a d ; O i l W e C a s i n g G a g e s ; F i re H o s e No 11. M i l li n g Ma c hi n e I nde
C l a m p i n g D ev i c e s a n d
.

C o n ne c i o n s ; Acme T h re a d ; W o rm P l an er J a c

T h re a d s ; M e ri c T h re a d s ; M a c h i n e , W o o d ,
t T a b l es fo r M i l l i n g M a ch i n e I nd e

t l
t
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MAC H I N E R Y
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T h e I nd us ri a l P re s s , P u b li s h e rs of M AC H I N E R Y ,

N e w Y o rk mm

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