Amara Raja Power Systems Limited

Amara Raja Power Systems Limited, Tirupati

DRAWINGS
FOR

APPROVAL

Rating : 220V/200A DUAL FLOAT CUM BOOST CHARGER

(Suitable for 220V/1020AH VRLA Battery of 110cells)

Customer : Chhukha Hydropower Plant

End Customer : Chhukha Hydropower Plant

P.O. No. : Customer Mail, Dated: 30.04.2015

J.O. Nos. : 15-0196

S.O. No. : PKOLS/000014/15-16

Manufacturer : AMARA RAJA POWER SYSTEMS LIMITED

Renigunta - Kadapa Road, Karakambadi – 517 520
Tirupati, Andhra Pradesh, India
Ph: 0877-2265000 email ID: [email protected]

Page 1 of 12
 Amara Raja Power Systems Limited

Amara Raja Power Systems Limited, Tirupati

TECHNICAL PACKAGE
FOR
DUAL FLOAT CUM BOOST CHARGER
(STANDBY LOGIC)

AMARA RAJA POWER SYSTEMS LIMITED

RENIGUNTA – KADAPA ROAD
KARAKAMBADI – 517 520
TIRUPATI, ANDHRA PRADESH
Tel: +91 877 2265000
Fax: +91 877 2285551

Page 2 of 12
 Amara Raja Power Systems Limited

CONTENTS

SL.NO DESCRIPTION

1. GENERAL DESCRIPTION

2. TECHNICAL SPECIFICATION OF THE BATTERY CHARGER

3. LOGIC SHEET OF THE BATTERY CHARGER

4. FUNCTIONAL BLOCK DIAGRAM

5. SCHEMATIC DRAWINGS

6. BILL OF MATERIALS

7. DIMENSIONAL DRAWINGS

8. BATTERY DRAWINGS

Page 3 of 12
 Amara Raja Power Systems Limited

GENERAL DESCRIPTION
The Battery Charger System basically consists of Two Float Cum Boost Chargers with an
Interlocking Circuit called Smart Switch (Common Circuit for FCBC-1 & FCBC-2). Each
Float cum Boost Charger is capable to supply the Load and Battery Charging requirements.
In normal mode of operation, FCBC-1 will float charge the battery and feeds the load and
FCBC-2 will be in OFF condition. When FCBC-1 fails, the other Charger, FCBC-2 comes
into operation automatically and supplies to the Load and Battery Bank.

Smart Switch is the main circuit which controls entire charger system by communicating
with FCBC-1 & FCBC-2 and activating them as per the requirement. It performs the
operations like when FCBC-1 has to work; when FCBC-2 has to work and in which mode;
when both FCBC-1 & FCBC-2 has to work etc. Also, smart switch measures the load and
battery parameters like load voltage, load current, battery voltage, battery charge/discharge
currents etc. It also generates annunciations like DC Under Voltage, DC Over Voltage,
Battery Under Voltage, Battery Over Voltage, Battery Earth Fault, Battery Fuse Fail etc.

Each Float cum Boost Charger is a rectifier unit which works on 3-phase AC input power
supply and gives required DC voltage as output, delivering certain amount of power as
demanded by the application. Conventionally this kind of rectifier unit is controlled manually
and is analog control. However the analog portion of the control circuit has been replaced
here in this charger with a microcontroller. Advanced microcontroller has been selected for
this application. This controller section not only provides accuracy of operations but also
adds the ability of communication. Block diagram of one such rectifier unit is shown below
in Fig.1.

FUNCTIONAL BLOCK DIAGRAM OF

MICRO BASED RECTIFIER UNIT
R

AC MAINS Y RECTIFIER
LC FILTER
(3 PHASE) OUTPUT
B
TRANSFORMER SCR BRIGE

CONTROL CIRCUIT

FIRING BOARD MICRO BOARD SENSING BOARD

Fig. 1
Page 4 of 12
 Amara Raja Power Systems Limited

Also, Single Line Diagram of Total Battery Charger System is shown below in Fig. 2.

AC INPUT FCBC - 1 LOAD

SMART
SWITCH

FCBC - 2 BATTERY

Fig. 2

Rectifier unit consists of a transformer to bring the input voltage to a required level and also
to provide isolation between input and output. The secondary of the isolation transformer is
fed to SCR Bridge. Initially SCRs will be fired slowly for DC soft start and controls the phase
angle depending upon the output voltage of the charger. The rectified DC is connected to
filter section which in turn filters out all harmonics and provide DC voltage with low ripple
content.

Charger mode of operation can be selected through LCD. The charger will work in FLOAT,
BOOST and AUTO modes. In any mode, monitoring and controlling happens through micro
board. Charger feedback signals are fed to micro board based on which it generates
reference signal. Micro board is provided at front panel to display charger parameters, load
parameters and battery parameters in LCD. Micro board is having LED indicators for different
operating conditions like MAINS ON, CHARGER ON, AC MAINS FAIL, CHARGER FAIL,
SCR FUSE FAIL, FLOAT ON, BOOST ON, CHARGER OVER VOLTAGE, CHARGER
UNDER VOLTAGE, BATTERY OVER VOTLAGE, BATTERY UNDER VOLTAGE, LOAD
OVER VOLTAGE, LOAD UNDER VOLTAGE, BATTERY EARTH FAULT, GROUP ALARM
etc. Based on faulty condition, appropriate LED glows & activates audio alarm. This audio
alarm can be disabled or silenced by setting buzzer in LCD set parameters menu. However,
indicating LED will be glowing continuously until the fault is rectified.

The firing board receives the voltage and current reference signals from micro board. It
generates SCR firing signals based on reference and feedback signals.

Sensing board senses different faulty condition like RECTIFIER FUSE FAIL, EARTH FAULT
etc. and send it to micro board for alarms generation. Sensing board is also having potential
free contacts for alarm conditions.

Page 5 of 12
 Amara Raja Power Systems Limited
The Battery Chargers FCBC-1, FCBC-2 & Smart Switch (Common Circuit for both FCBC-1 &
FCBC-2) are housed in a single cabinet of free standing sheet steel construction. The cabinet

is provided with front & rear doors for easy accessibility. All AC input and DC output
switchgear of FCBC-1, FCBC-2 & Smart Switch (Common Circuit for FCBC-1 & FCBC-2) are
provided inside the cabinet at appropriate place for easy accessibility and maintenance.
Cable entry is provided at the front bottom of the cabinet. By opening the front door, one can
reach the termination easily.

PRINCIPLE OF OPERATION

The Charger Unit is designed in such a way that Float cum Boost Charger-1 (FCBC-1) will
be in ON condition taking care of load and battery charging requirements and Float cum
Boost Charger-2 (FCBC-2) will be in OFF condition. If FCBC-1 fails for any reason, FCBC-2
will cut into the circuit automatically and takes care of both load and battery. Provision is
available to select any of the two chargers manually.

During Normal Operation, the FCBC-1 supplies Load Current as well as Trickle Charges
the Battery. The common Mode Selection in Logic box is kept in Auto to select the Battery
Charging Mode (Float or Boost) automatically based on Battery condition.

Page 6 of 12
 Amara Raja Power Systems Limited

TECHNICAL SPECIFICATION OF THE BATTERY CHARGER

SCHEME : DUAL FLOAT CUM BOOST CHARGER

(STANDBY LOGIC)
TYPE : FULL WAVE FULL CONTROLLED
TYPE OF BATTERY : VRLA
INPUT
a) Three phase Input : 415V AC ±10% (Three Phase, Three/Four Wire)
b) Frequency : 50Hz ± 5%
OUTPUT
a) Nominal Voltages : 220VDC
b) Output Currents : 200A
c) Ripple : 2% RMS (Without Battery connected)
d) Efficiency : > 80%

Battery Type VRLA

Nominal Voltage 220

No. of Cells 110

Float Voltage 247.5

Boost Voltage 253.0

Load Voltage 253.0

VOLTAGE REGULATION
Charger output is ±1% of the set value in the following conditions in set mode
(FLOAT /BOOST/AUTO)
Load variation : 10-100%
Line variation : ± 10%
Frequency Variations : ± 5%
Temperature Variations : 0 ºC to +50 ºC

INDICATIONS
Cluster LED Lamps will be provided for “AC Mains ON (R, Y, B)” condition.
The following indications will be indicated by 5mm LEDs in FCBC-1 & FCBC-2:
a) AC Mains ON : Green LED
b) Charger ON : Green LED
c) Float ON : Green LED
d) Boost ON : Amber LED
e) AC Mains Fail : Red LED
f) Charger OV : Red LED
g) Charger UV : Red LED

Page 7 of 12
 Amara Raja Power Systems Limited
h) SCR Fuse Fail : Red LED
i) Charger Fail : Red LED
j) Group Alarm : Red LED

The following indications will be indicated by 5mm LEDs in Smart Switch

(Common Circuit for FCBC-1 & FCBC-2):

a) Battery Fuse Fail : Red LED

b) Battery Earth Fault : Red LED
c) Load Under Voltage : Red LED
d) Load Over Voltage : Red LED
e) Battery Under Voltage : Red LED
f) Battery Over Voltage : Red LED
g) Battery Reverse Polarity : Red LED (provided at Battery Termination)

DISPLAY
The following parameters will be displayed on LCD of FCBC-1 & FCBC-2:
a) AC Input Voltage either Line to Line or Line to Neutral
b) AC Input Current in each phase
c) Charger Output Voltage
d) Charger Output Current
e) Charger ON/OFF
f) Alarms

The following parameters will be displayed on LCD of Smart Switch (Common

Circuit for FCBC-1 & FCBC-2):
a) Battery Voltage
b) Battery Charging Current / Discharging Current
c) Load Voltage
d) Load Current
e) Alarms

ALARMS WITH BUZZER

The following Alarms will be displayed on FCBC-1 & FCBC-2:

a) AC Mains Fail/Out of Limit : Both LCD and LED indication

b) SCR Fuse Fail : Both LCD and LED indication
c) Charger Fail : Both LCD and LED indication
d) Charger Under Voltage : Both LCD and LED indication
e) Charger Over Voltage : Both LCD and LED indication
f) AC Input CB Trip/OFF : LCD only
g) DC Output CB Trip/OFF : LCD only
h) Filter Fuse Fail : LCD only
i) Charger Over Temperature: LCD only
j) DC Overload : LCD only
k) Group Alarm : Both LCD and LED indication

Page 8 of 12
 Amara Raja Power Systems Limited

The following Alarms will be displayed on Smart Switch (Common Circuit for
FCBC-1 & FCBC-2):
a) Battery Fuse Fail : Both LCD and LED indication
b) Battery Earth Fault : Both LCD and LED indication
c) Load Under Voltage : Both LCD and LED indication
d) Load Over Voltage : Both LCD and LED indication
e) Battery Under Voltage : Both LCD and LED indication
f) Battery Over Voltage : Both LCD and LED indication

POTENTIAL FREE CONTACTS

The following Potential Free Contacts will be available on FCBC-1 & FCBC-2:
a) Float ON
b) Boost ON
c) SCR Fuse Fail
d) Charger Fail
e) Charger Under Voltage
f) Charger Over Voltage
g) Group Alarm

The following Potential Free Contacts will be available on Smart Switch (Common
Circuit for FCBC-1 & FCBC-2):
a) Battery Earth Fault
b) Battery Fuse Fail
c) Load Under Voltage
d) Load Over Voltage
e) Battery Under Voltage
f) Battery Over Voltage
g) Group Alarm

PROTECTIONS
The following protections are provided:
a) AC Input Circuit Breaker
b) Fast acting Semiconductor Fuses for SCR Bridge
c) DC Over Voltage Cutback / Shut Down
d) DC Overload
e) DC Output Circuit Breaker
f) Battery Input Fuses
g) Battery Current Limit
h) Charger Current Limit
i) Blocking Diode

Page 9 of 12
 Amara Raja Power Systems Limited
CONTROLS & SWITCHES
a) AC Input ON/OFF Circuit Breaker
b) DC Output ON/OFF Circuit Breaker
c) Battery Input Fuses
d) Socket ON/OFF Switch
e) Heater ON/OFF Switch
f) Door Lamp ON/OFF Push Button
g) Push Buttons: Menu; Increment; Decrement; Enter & Back
ENVIRONMENTAL STABILITY
Operating Temperature : -5 ºC to +50 ºC
Storage : 25 ºC to +70 ºC
Relative Humidity : 0-95% (Non-condensing)
Noise Level : < 70 dB (A)
SPECIAL FEATURES
a) Auto Phase Reversal Operation
b) Soft Start on DC side
c) Class-F Insulation with Class-F Temperature Limits for all Magnetics
d) Automatic Voltage Regulation using Microcontroller
e) Filter Circuit to Limit Ripple
f) Charger Current Limiting
g) Battery Current Limiting
h) Automatic Float to Boost changeover based on current drawn by Battery
i) Automatic Boost to Float changeover based on Current or Voltage.
j) Anti-condensation Heater with Thermostat Control
k) Remote shut Down
l) RS-485, 4-Wire Communication with Amara Raja Protocol (communication cable from
Battery Charger System to user equipment like SCADA is not in Amara Raja scope)

GENERAL
Cabinet : Freestanding Cabinet; Floor Mounting Type,
Sheet Steel Construction; Easy for Installation and
Maintenance; Components are accessible from Front
& Rear; Cable entry at Front Bottom of the Cabinet
Protection : IP – 42
Paint Shade : Exterior/Interior: RAL – 7032
Component Mounting Plates: Glossy White
CRCA Sheet Thickness : Load bearing sections – 2.0mm
Non-load bearing sections – 1.6mm
Undrilled Cable Gland Plate – 3.0mm
Nature of Cooling : Natural Air Cooling

Dimensions in mm : As per the Dimensional Drawings enclosed

Page 10 of 12
 Amara Raja Power Systems Limited

LOGIC SHEET
System
Mode Selection FCBC – 1 FCBC – 2 Battery Load
Conditon
Supplied by FCBC-1 Supplied by FCBC-1
(FCBC-1 Float or Boost (Load will see either Float
AC Mains Available AUTO ON OFF Charges the Battery Voltage or Boost Voltage
based on the Battery based on the Battery
Charging Current) Charging Current)

Supplied by FCBC-1 Supplied by FCBC-1

AC Mains Available MANUAL FLOAT ON OFF (FCBC-1 Float Charges (Load will see Float
the Battery) Voltage)

Supplied by FCBC-1 Supplied by FCBC-1

AC Mains Available MANUAL BOOST ON OFF (FCBC-1 Boost Charges (Load will see Boost
the Battery) Voltage)

Supplied by FCBC-2 Supplied by FCBC-2

(FCBC-2 Float or Boost (Load will see either Float
AC Mains Available AUTO FAIL / OFF ON Charges the Battery Voltage or Boost Voltage
based on the Battery based on the Battery
Charging Current) Charging Current)

Supplied by FCBC-2 Supplied by FCBC-2

AC Mains Available MANUAL FLOAT FAIL / OFF ON (FCBC-2 Float Charges (Load will see Float
the Battery) Voltage)

Supplied by FCBC-2 Supplied by FCBC-2

AC Mains Available MANUAL BOOST FAIL / OFF ON (FCBC-1 Boost Charges (Load will see Boost
the Battery) Voltage)

AC Mains Fail ANY POSITION OFF OFF Discharges to Load Supplied by Battery

Page 11 of 12
 Amara Raja Power Systems Limited

FLOAT CUM BOOST CHARGER-2 SMART SWITCH

X
X
V LAST
R SCR BRIDGE LC FILTER CELL
TRANSFORMER +
BATTERY TO
Y CIRCUIT CIRCUIT INPUT BATTERY
AC INPUT BREAKER BANK
CONTROL CIRCUIT BREAKER FUSES
B
1st
FIRING MICRO SENSING
N BOARD BOARD BOARD - Cell

RELAY
BOARD

SMART
SWITCH
CONTROLLER

FLOAT CUM BOOST CHARGER-1 RELAY

BOARD

X
V
TRANSFORMER SCR BRIDGE LC FILTER
+
CIRCUIT
BREAKER CIRCUIT
CONTROL CIRCUIT
BREAKER TO
LOAD/DCDB
FIRING MICRO SENSING
BOARD BOARD BOARD

FUNCTIONAL BLOCK DIAGRAM OF DFCBC-STANDBY LOGIC

Page 12 of 12
 1 2 3 4 5 6 7 8 9 10 11

TO T1 OF SMART SWITCH
A4
A A15
A3
3.C1
A6 .D7 6.G11
2.D6
-H403 A2 D1
-R404 3.B1 DC +Ve(X5)

A1
A5 .D7
A5
6.G11 -PC406 D2 A
3.B1 2.D6 DC -Ve(X6)
A14
R-Ph Y-Ph B-Ph
-H402 -R403 B42 A4 .D7
A6
6.G11 (X1) (X2) (X3)
.G7 2.D6

A13
B43
.G7 -SCR 404 -SCR 401
D2 A10 D1

A7

A8

A9
-H401 -R402 -Q401 (AUX) B27 B33
B34 2.E7
-X401 -T401 B28 2.E7
-Q401 -F402 2.E7 2.E7
-CT401 A7 A10
A1 A4 A4 X1
H1
B R + - M G A7 A10
B
CN.[CT401]
D2
-SCR 405 A8
-SCR 402
D1
-CT402 B29 B35

.F1

.F1
415V AC +/- 10%

A2 A5 A5 H2 H3 X3 X2 B30 2.E6 B36 2.E6

A8 A8 2.E6 2.E6
AC INPUT

+ - M G
Y CN.[CT402]

-CT403 -SCR 406 -SCR 403

A3 A6 A6 D2 A11 D1
B H1 H2 + - M G B31 B37
C B32 2.E6 B38 2.E6
A9
-F401 A11 2.E6 2.E6
-T404 D1
C
N CN.[CT403] A9 A11 2.C2

-F403 B47 X1 X2 B46

.F1

.E1
D2 D2
-SC401 2.B2
-S401 B2 L N B46 CN.[T402] -T402
CN.A
A4
G 4 X1(R) H1 .A4
B99 3 X2 (Y)

-S402 -B401 -E401 2 X3(Blue)

A5
D B3 B4 1 X0 H2 .A4 CN.[PC403(5)]
B10

B11
B12
B13
B14

B15
B16
B17
B18
B7
B8
B9

(Black)
-DS401 D
B46
B1

CN.A BROWN
\c -DL401 B23 A6 1
gio B5 B46 2.G4 8 Y1(P) H3 .A4
B24 ORANGE
l 2.F4 7 Y2 (O) 2

TO SMART SWITCH
by 2.F4
B25 6 Y3 (G) BLUE
nda (AT-5174) 3
tS -DS402 -DL402
5 Y0 (W) CN.[PC403(7)]
-PC403 4

10 PIN
B1 B6 B46

CN.5
To be placed on SCR Heatsink
BC

CN.7
GREEN
C
F -B402 (Charger Over Temp.) MICRO BOARD 5

FLAT CABLE
BROWN WHITE
D

B19
B20
B21
B22
6
A0 BLUE WHITE
02
CN.[PC402(10)]

U102
7
-V

CN.[PC402(1)]

U101
CN.[PC402(2)]
CN.[PC402(4)]

CN.[PC402(3)]

ORANGE WHITE
02 F1 CN.2 CN.4 CN.6 8
2- .F9 GREEN WHITE
E 16- B26
FLAT CABLE
CN.[PC402(9)]
U99
16 Pin 34 Pin
9
51
-4
To Web Controlling &
Monitoring System
2.G7 CN.[PC402(21)] E
010 (If Applicable) CN.[PC402(20)]
00 CN.[PC403(2)]
_S
L CN.[PC403(4)] CN.[PC403(6)]
O
KP .C8
A11 1 2 34 PIN 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 1 2 3 4 10 PIN 1
1
p\o CN.4 CN.2 CN.1 + - M G
A9 CN.20 CN.10 CN.3 CN.6 CN.9 CN.21 2 F2 F1 B26
tk .C8 2 CN.19 2.G6 .E3 2.G7
es FLAT CABLE FLAT CABLE
A7 3
\D
as
.B8 3
-PC402 4
p A10
s\r .B8 4 CN.5 CN.24 C3
es 5
5 2.A7
U
\: SENSING BOARD C4 (DC O/P CB Trip/OFF)
C 6
F 6 2.A7
F
ITEM CODE:
:
:

7
VARIANT

7
8
PATH

8 CN.7 CN.8
CN.23 CN.18 CN.17 CN.16 CN.15 CN.14 CN.13 CN.12 CN.11 + - M G E L- L+ B- B+ CN.22
CN.[PC402(24)]
CN.[PC402(5)] 1 2 C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4

CN.[PC402(22)]
CN.[PC402(23)]
CN.[PC402(7)]
CN.[PC402(18)]

CN.[PC402(17)]

CN.[PC402(15)]

CN.[PC402(14)]

CN.[PC402(13)]

CN.[PC402(12)]

CN.[PC402(11)]

B42
B43
D8
-PC404

G 10
FU TRIP G

.A3
.B3
9
U25 (AC I/P CB Trip/OFF)
TO SMART SWITCH

6.B7
(Filter Fuse Fail) D7
U24
6.B7
U10

U12

U13
U14

U16
U17
U18

U19
U20
U11

U21
U15
U1
U2
U3

U4
U5
U6

U7
U8
U9

U23
6.B7
U22
6.B7
-X402 i-SWIFT
H
GROUP CHARGER SCR FUSE DC UV FLOAT ON BOOST ON DC OV
ALARM FAIL FAIL
DFCBC - STANDBY LOGIC H
POTENTIAL FREE CONTACTS

DATE 19.05.15 SIGN PROJECT : Chhukha Hydropower Plant A M A R A R A J A DRG. NO : SCH - 15-0196
DRAWN PSA CUST : Chhukha Hydropower Plant POWER SYSTEMS LTD
CHKD. JRB CONSULTANCY : ---- Registered Office & Works.
220V/200A Dual Float Cum Boost Charger REV : 0 THIS 1
REV ECO REMARKS DATE APPD. APPD. GKMN P.O.NO. : Customer Mail, Dated: 30.04.2015 Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2265000
SALE ORDER NO : PKOLS/000014/15-16
LOC. : NEXT 2
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

C3
A
1.F8
C4

.F8

.F8
1.F8

-Q402 (AUX)

C1

C2
-L401 -Q402
D2 D3 D4 J88
1.D11 5.G2

D2 D3 -SH401
B -R401 -C401
+
B
D6
2 3 -PC404
-PC405 TO SMART SWITCH

-F404

FU TRIP
2
1
-V401 +
D1 D1 D1 D5 J44
1.C11 5.E2

.F8

.G8
-T403
CN.B
A4
H1 1.A4
CN.[T403]
D
1 X1 H2
A5
1.A4 D
\c 2 X2
gio 3 X3
l
by 4 X0 A6
H3 1.A4
nda
tS
BC
C
F
D
A0
02
-V B41
02
2-
B40

E 16-

1.C10
1.C10

1.B10
1.B10
5.C10
5.B10

1.B10
1.B10
1.C9
1.C9

1.B9
1.B9

1.B9
1.B9
51 E
B39

-4
010
00
_S

B38

B30

B36

B28

B34
L

B32
O
KP

CN.[PC401(7)]

CN.[PC401(6)]
CN.[PC401(1)]

CN.[PC401(5)]
p\o
J10
J8

tk

B31

B37

B29

B35

B27

B33
es
\D
as
p
s\r
es
U
\:
C
F
CN.6

CN.5
CN.1

C2
F
CN.7
ITEM CODE:
:
:

L1 1

K1 1

K1 1

K1 1
L2 2

G2 4

G1 2

G2 4

G1 2

G2 4

G1 2
L3 3

7
8

K2 3

K2 3

K2 3
.B5
VARIANT

FIRING BOARD
BATT+VE

BATT-VE

C1
PATH

.B5

6
B25
4

5
1.D6 D1
.C5
CN.2

-PC401
2 3

4
CN.3
B24

2 3
1.D6
1

B23 D4
1.D6 .C5

1
CN.[PC401(2)]
CN.9 CN.[PC401(3)]
CN.4

16 PIN 1 2

G CN.[PC401(4)] G
CN.[PC401(9)]

F2 B26
1.F8 1.F10
FLAT CABLE
B26
1.E2

i-SWIFT
H DFCBC - STANDBY LOGIC H
DATE 19.05.15 SIGN PROJECT : Chhukha Hydropower Plant A M A R A R A J A DRG. NO : SCH - 15-0196
PSA Chhukha Hydropower Plant
CUST :
220V/200A Dual Float Cum Boost Charger
DRAWN POWER SYSTEMS LTD
CHKD. JRB CONSULTANCY : ---- Registered Office & Works.
REV : 0 THIS 2
REV ECO REMARKS DATE APPD. APPD. GKMN P.O.NO. : Customer Mail, Dated: 30.04.2015 Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2265000
SALE ORDER NO : PKOLS/000014/15-16
LOC. : NEXT 3
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

A W3 .D7
4.D7 Z1
DC +Ve(X5)

W2 -PC505 Z2 A
.D7 DC -Ve(X6)
4.D7
B44 R-Ph Y-Ph B-Ph
.G7 (X1) (X2) (X3)
W1 .D7
B45 4.D7
.G7
-SCR 504 -SCR 501

W4

W5

W6
Z2 W7 Z1
-Q501 (AUX)
X21 X27
X28 4.E7
-T501 X22 4.E7
-Q501 -F502 4.E7 4.E7
-CT501 W4 W7
A1 W1 W1 X1
1.A3 H1
B R + - M G W4 W7
B
CN.[CT501]
Z2
-SCR 505 W5
-SCR 502 Z1
FROM FCBC-1

-CT502 X23 X29

.F1

.F1
A2 W2 W2 H2 H3 X3 X2 X24 4.E6 X30 4.E6
1.A3 4.E6 4.E6
+ - M G W5 W5
Y CN.[CT502]

-CT503 -SCR 506 -SCR 503

A3 W3 W3 Z2 W8 Z1
1.A3
B
+ - M G X25 X31
C 4.E6 4.E6
CN.[CT503] X26 X32
W6
-F501 W8 4.E6 4.E6
C
Z1
W6 W8 4.C3

.F1

.E1
Z2 Z2
4.B3
CN.[T502] -T502
CN.A
W1
4 X1(R) H1 .A4
3 X2 (Y)
2 X3(Blue)
D 1 X0 H2
W2
.A4

X10

X12
CN.[PC503(5)]

X11
X1
X2
X3
X4

X5
X6
X7
X8

X9
(Black)
D
\c X17 CN.A
W3
BROWN
gio 4.G4 H3 1
8 Y1(P) .A4
l X18 ORANGE
4.F4 7 Y2 (O)
by
2

TO SMART SWITCH
X19 6 Y3 (G)
nda
4.F4 3
BLUE
5 Y0 (W) (AT-5174)
tS CN.[PC503(7)]
-PC503 4

10 PIN
BC

CN.5
To be placed on SCR Heatsink

CN.7
GREEN
C
F -B501 MICRO BOARD 5
D (Charger Over Temp.)

FLAT CABLE
BROWN WHITE

X16

X13
X14
X15
A0 6
02 BLUE WHITE
CN.[PC502(10)]

F3
-V

U104
7

U103
.F9
CN.[PC502(4)]

CN.[PC502(3)]

CN.[PC502(1)]
CN.[PC502(2)]

FLAT CABLE
02 8
ORANGE WHITE
2- X20 CN.2 CN.4 CN.6
E 16- 4.G7 U100 9
GREEN WHITE

51
-4
CN.[PC502(9)]
CN.[PC502(21)]
16 Pin 34 Pin
E
010
00 CN.[PC502(20)]
_S CN.[PC503(2)]
L CN.[PC503(4)]
O
KP W8 1 2 34 PIN 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 1 2 3 4 10 PIN 1 CN.[PC503(6)]
.C8
p\o
1 + - M G
CN.20 CN.10 CN.4 CN.3 CN.2 CN.1 CN.6 CN.9 CN.21 F4 F3 X20
tk .C8
W6 2
2
4.G6 .E2 4.G7
es
CN.19 FLAT CABLE
W4 3 FLAT CABLE
\D
as .B8 3
p 4
s\r -PC502
W7 4
.B8 CN.5 CN.24
es 5 Y3
U
\: 5 SENSING BOARD Y4
4.A7
(DC O/P CB Trip/OFF)
C
F 6
6 4.A7
F
ITEM CODE:
:
:

7
VARIANT

7
PATH

CN.8 8
8 CN.7
CN.23 CN.18 CN.17 CN.16 CN.15 CN.14 CN.13 CN.12 CN.11 + - M G E L- L+ B- B+ CN.22
CN.[PC502(24)]
CN.[PC502(5)] 1 2 C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4

CN.[PC502(22)]
CN.[PC502(23)]
CN.[PC502(7)]
CN.[PC502(18)]

CN.[PC502(17)]

CN.[PC502(15)]

CN.[PC502(14)]

CN.[PC502(13)]

CN.[PC502(12)]

CN.[PC502(11)]

Z8

B44
B45
-PC404

7
G FU TRIP G

.A3
.B3
6
(AC I/P CB Trip/OFF)
U50
TO SMART SWITCH

(Filter Fuse Fail) Z7 6.B8

U26
U27
U28

U29
U30

U32
U33
U34

U36
U37

U38
U39
U40

U42
U43

U44

U46
U31

U41
U35

U45

U49
6.B8
U48
6.B8
U47
-X501 6.B8
i-SWIFT
GROUP CHARGER SCR FUSE DC UV FLOAT ON BOOST ON DC OV
H ALARM FAIL FAIL
DFCBC - STANDBY LOGIC
POTENTIAL FREE CONTACTS
H
DATE 19.05.15 SIGN PROJECT : Chhukha Hydropower Plant A M A R A R A J A DRG. NO : SCH - 15-0196
PSA Chhukha Hydropower Plant
CUST :
220V/200A Dual Float Cum Boost Charger
DRAWN POWER SYSTEMS LTD
CHKD. JRB CONSULTANCY : ---- Registered Office & Works.
REV : 0 THIS 3
REV ECO REMARKS DATE APPD. APPD. GKMN P.O.NO. : Customer Mail, Dated: 30.04.2015 Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2265000
SALE ORDER NO : PKOLS/000014/15-16
LOC. : NEXT 4
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

Y3
A
3.F8

.F8

.F8
Y4
3.F8

-Q502 (AUX)

Y1

Y2
-Q502
-L501
Z2 Z3 Z4 J88
3.D11 5.D2

Z2 Z3 -SH501
-R501 -C501
B +
B
Z6
2 3 -PC404
-PC504 TO SMART SWITCH

FU TRIP
-F503

4
3
-V501 +
Z1 Z1 Z1 Z5 J44
3.C11 5.B2

.F8

.G8
-T503
CN.B
H1 W1
3.A4
CN.[T503]
D 1 X1 H2
W2
3.A4
2 X2 D
\c 3 X3
gio 4 X0 H3 W3
3.A4
l
by
nda
tS
BC
C
F

X33
D
A0
02

X34
-V
02

5.C10

3.C10
3.C10

3.C10
5.B10

3.B10

3.B10
3.B10
2-

3.C9
3.C9

3.C9
3.B9

3.B9
3.B9
X35
E 16-
51
-4 E
010
00
_S
L

X23

X29

X27
X31

X21
X25
O

CN.[PC501(6)]
KP

CN.[PC501(7)]
CN.[PC501(1)]

CN.[PC501(5)]
J10
p\o
J8

tk

X26

X32

X24

X30

X22

X28
es
\D
as
p
s\r
es
U
\:
C
F Y2

CN.6

CN.5
CN.1

CN.7

F
ITEM CODE:

.B5
:

L1 1

K1 1

K1 1

K1 1
:

L2 2

G2 4

G1 2

G2 4

G1 2

G2 4

G1 2
L3 3

7
8

K2 3

K2 3

K2 3
VARIANT

FIRING BOARD
BATT+VE

BATT-VE

Y1
PATH

.B5

6
X19
4

5
3.D6 Z1
.C5
CN.2
2 3

4
-PC501

CN.3
X18

2 3
3.D6
1

X17 Z4
3.D6 .C5

1
CN.[PC501(2)]
CN.9 CN.[PC501(3)]
CN.4

16 PIN 1 2

G CN.[PC501(4)]
G
CN.[PC501(9)]

F4 X20
3.F8 3.F10
FLAT CABLE
X20
3.E2

i-SWIFT
H DFCBC - STANDBY LOGIC H
DATE 19.05.15 SIGN PROJECT : Chhukha Hydropower Plant A M A R A R A J A DRG. NO : SCH - 15-0196
PSA Chhukha Hydropower Plant
CUST :
220V/200A Dual Float Cum Boost Charger
DRAWN POWER SYSTEMS LTD
CHKD. JRB CONSULTANCY : ---- Registered Office & Works.
REV : 0 THIS 4
REV ECO REMARKS DATE APPD. APPD. GKMN P.O.NO. : Customer Mail, Dated: 30.04.2015 Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2265000
SALE ORDER NO : PKOLS/000014/15-16
LOC. : NEXT 5
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

A (Battery Reverse
-LED1 Polarity)
-V1
J12 A

6.D10

6.D10

J11
-R1

J8
-X1

U73

U74
-F1 AUX
J44 J8
4.C9
LAST CELL
+
+ -F1
B 2.E5 B
4.E5
6.B5
6.F8
FROM FCBC - 2

TO BATTERY
J44
C

6.D10
C

6.E10
2.E5
4.E5
6.B5
6.F8

U72
U71
JUNCTION -CT2 -CT1 -F2 AUX
J88 J88 BATTERY CT J88 BATTERY CT J88 J10
4.B9
1ST CELL
+ - M G + - M G
-F2
CN.[CT2] CN.[CT1]
D
U62 U65 U66 U69 D
\c
gio
l U63 U64 U67 U68

J88
by

6.C10
6.D10

6.D10

6.C10
nda
tS
BC

6.D10

6.D10

6.C10

6.C10
C
F -X2
D
A0
02
-V
02 J44 J44
E
2- 2.C9 +
16- +
51
-4 E
010
00
_S

TO LOAD / DCDB
6.B5
L
O
KP
p\o
FROM FCBC - 1

tk
es
\D
as
p
s\r
es
U
\:
C
F
F
ITEM CODE:
:
:

VARIANT
PATH

6.B5

-CT3
2.B9
J88 J88 LOAD CT J88
+ - M G

JUNCTION
CN.[CT3]
G G
U54 U70
U55 U56
6.B6

6.B6

6.B6

6.B6

i-SWIFT
H DFCBC - STANDBY LOGIC H
DATE 19.05.15 SIGN PROJECT : Chhukha Hydropower Plant A M A R A R A J A DRG. NO : SCH - 15-0196
JRB Chhukha Hydropower Plant
CUST :
220V/200A Dual Float Cum Boost Charger
DRAWN POWER SYSTEMS LTD
CHKD. PSA CONSULTANCY : ---- Registered Office & Works.
REV : 0 THIS 5
REV ECO REMARKS DATE APPD. APPD. GKMN P.O.NO. : Customer Mail, Dated: 30.04.2015 Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2265000
SALE ORDER NO : PKOLS/000014/15-16
LOC. : NEXT 6
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

FROM FCBC-1 FROM FCBC-2

5.C10
5.E10

5.B10
5.F10

5.G6
5.G6
5.G7
5.G7

3.G6
3.G6
1.G6
1.G6
1.G6

3.H6
3.H6
Communication from FCBC-2 Communication from FCBC-1

1.H6
BROWN
BROWN

ORANGE
ORANGE

BLUE

GREEN
BROWN WHITE
BLUE

GREEN
BROWN WHITE

ORANGE WHITE
ORANGE WHITE

BLUE WHITE

GREEN WHITE
BLUE WHITE

GREEN WHITE
B99

U54
U55
U56
U70
J10
J88

J44

U25

U23
U24
J8

U22

U47

U50
U48

U49
B B
CN.[PC1(5)]

CN.[PC1(4)]

CN.[PC1(7)]

CN.[PC1(8)]
CN.[PC1(9)] CN.[PC1(10)]

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 1 2 3 4 1 2 1 2 3 4 1 2 3 4

+5V RX0+TX0+ NIL GND +5V TX0- RX0- GND +5V RX0+TX0+ NIL GND +5V TX0- RX0- GND EARTH V- NIL V+ NIL V- NIL V+ + M G TST TST + M G + M G
ISO ISO ISO ISO ISO ISO ISO ISO LOAD LOAD BATT BATT U66
1 5.D8

+
C CN.5 CN.4 CN.7 CN.8 CN.6 CN.9 CN.10 U67
2 5.D8
CN.11 U68 C
M 3 5.D8
U69
G 4 5.D8
CN.[PC1(11)]

U62
1 5.D7

+
1
-PC1 2
U63
5.D7
2 CN.25 U64

3
SMART SWITCH M 3
U65
5.D7

D CN.13 G 4 5.D7
4 CN.[PC1(25)] D
\c 5
gio
U73
l 1 5.B9
6
by U74
nda
2 5.B9
tS CN.12
3
U71
5.C9
BC U72
C
F
4 5.C9
D
A0 CN.[PC1(12)]
02
-V (SPARE)
02 CN.24
CN.23 CN.22 CN.21 CN.20 CN.19 CN.18 CN.17 CN.16 CN.15 CN.14 CN.1
2-
E 16-
PC PC PC PC
GND TX1- RX1- +5V GND NIL RX1+TX1+ +5V B- B+ L2 L1
E
L3
51
-4 NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
010
9 8 7 6 5 4 3 2 1 C C C C C C C C C C 8 7 6 5 4 3 2 1

00

CN.[PC1(14)]
CN.[PC1(18)]

CN.[PC1(17)]

CN.[PC1(16)]

CN.[PC1(15)]

CN.[PC1(1)]
CN.[PC1(20)]

_S
CN.[PC1(19)]

L
O
KP
p\o To Web Controlling &
tk
es Monitoring System
\D
as (OPTIONAL) -T1
p
s\r
es CN.B
A4
U
U75
U76
U77

U78
U79
U80

U81
U82
U83

U84
U85
U86

U87
U88
U89

U90
U91
U92

U93
U94
U95

U96
U97
U98
J10
\: H1

J8
C
F
F
ITEM CODE:
:

-CN1
:

VARIANT

1 X1 A5
H2
PATH

2 X2
-X3 3 X3
A6

5.C10

5.B10
4 X0 H3
GROUP BATTERY LOAD LOAD BATTERY BATTERY BATTERY
ALARM OV OV UV UV FUSE FAIL EARTH FAULT CN.[T1]

1.A5
1.A5
1.A5
G
FROM FCBC-1

i-SWIFT
H DFCBC - STANDBY LOGIC H
DATE 19.05.15 SIGN PROJECT : Chhukha Hydropower Plant A M A R A R A J A DRG. NO : SCH - 15-0196
PSA Chhukha Hydropower Plant
CUST :
220V/200A Dual Float Cum Boost Charger
DRAWN POWER SYSTEMS LTD
CHKD. JRB CONSULTANCY : ---- Registered Office & Works.
REV : 0 THIS 6
REV ECO REMARKS DATE APPD. APPD. GKMN P.O.NO. : Customer Mail, Dated: 30.04.2015 Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2265000
SALE ORDER NO : PKOLS/000014/15-16
LOC. : NEXT

1 2 3 4 5 6 7 8 9 10 11
 POWER SYSTEMS Pvt. Ltd. Bill Of Material Report Doc Ref No : ENG-SFS-08/REV 0
Sale Order No PKOLS/000014/15-16 Line No 1 Configuration No 1 Customer Name Chhukha Hydro Power Corp.Ltd., Bhutan Rev No 0.00
Item Code DFSB220200V Variant Code FE30 Description iSt-220V/200A DFSB-V:DFCBC-SB (3PH-FWFC) Jobno 15-0196 Qty 2 UOM NOS
Sl.No Rev Circuit Designation Input Item Code Description Variant Variant Description Qty / System UOM Sub Remarks
1 0 -B401 42500000067V THERMAL SW-SET AT65`C-NC U007 UTILITY APPLIACES 1.000 NOS
2 0 -B402,-B501 40488200103 Thermistor-10K-2%-25D With Clip term N025 Nila Tech:NTS 05 103 2.000 NOS
3 0 -C401(3),-C501(3) 40713506800V Cap-Elec-6800mfd-350V DC A006 Alcon-76x146 6.000 NOS
4 0 -CT1,-CT2,-CT3 47612190013 Hall effect current sensor-300A/0-4V E083 Electromhm-HS300T01 3.000 NOS
5 0 -CT401,-CT402,-CT 47612190008 Hall effect current sensor-200A/0-4V E083 Electromhm-HS200T01 6.000 NOS
403,-CT501,-CT502
,-CT503
6 0 -DL401,-DL402 42500003704 Havells 1 Feet 8W CFL with the Fittings H001 E-Lite Magler DLX 2.000 NOS
7 0 -DS401,-DS402 47311000200V PB-door lamp-NC-(Refrig switch) STD STD Vendor 2.000 NOS
8 0 -E401 42500000011V Space Heater-100W-240VAC with Gland E084 Encore-ESH-01G-100W 1.000 NOS
9 0 -F1 AUX,-F2 AUX 47317000304 PB-microswitch-Fuse fail-1C/O-black STD Standard Vendor 2.000 NOS
(Micro Switches for
Batery Fuses)
10 0 -F1 AUX,-F2 AUX 47599990008 FUSE TRIP - 1C/O STD STDVendor 2.000 NOS
(Supports for Micro
Switches)
11 0 -F1*,-F2* 47512000030V Fuse base-250A-500/660/690VAC-size-1 B017 Bussmann-SB1-250 2.000 NOS
12 0 -F1,-F2 47503045250 HRC fuse-slow-250A-500VAC-size 1-din typ B017 Bussmann-250NHG1B 2.000 NOS
13 0 -F401,-F402,-F501,- 47501126280 Semiconductor fuse-fast-280A-690V AC B017 Bussman-280MT 4.000 NOS
F502
14 0 -F403 47504200600 Glass Fuse-fast-6A-250VAC-20mm P011 Protec-PSF6A 1.000 NOS
15 0 -F403* 47512000063 Fuse base-1A-6.3A-600V W/O fuse C059 Connectwell-CSFL4U 1.000 NOS
16 0 -F404*,-F503* 47512000017V Fuse base-125A-415/660VAC B017 BUSSMAN-LA125 2.000 NOS
17 0 -F404,-F503 47503016100 HRC fuse-slow-100A-600/690VAC-offset tag B017 Bussman-100L14 2.000 NOS
18 0 -GANG BOX 42500002407 Gang Box Domestic-2Sw+1Socket A008 Anchor-7123 1.000 NOS
(S401, S402,
BOM Status Prepare SUNEETHA.P
Report Run Date & Time 20/05/2015 09:02:17 Prepared By Checked By Approved By Page No 1 Of 6
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
 POWER SYSTEMS Pvt. Ltd. Bill Of Material Report Doc Ref No : ENG-SFS-08/REV 0
Sale Order No PKOLS/000014/15-16 Line No 1 Configuration No 1 Customer Name Chhukha Hydro Power Corp.Ltd., Bhutan Rev No 0.00
Item Code DFSB220200V Variant Code FE30 Description iSt-220V/200A DFSB-V:DFCBC-SB (3PH-FWFC) Jobno 15-0196 Qty 2 UOM NOS
Sl.No Rev Circuit Designation Input Item Code Description Variant Variant Description Qty / System UOM Sub Remarks
SC401)
19 0 -H401 47712105221 Clustered LED-assly-240VAC-22.5mm-red E007 L&T ESBE: EIL R 240A 1.000 NOS
20 0 -H402 47712105222 Clustered LED-assly-240VAC-22.5mm-yellow E007 L&T ESBE: EIL Y 240A 1.000 NOS
21 0 -H403 47712105224 Clustered LED-assly-240VAC-22.5mm-Blue E007 L&T ESBE: EIL B 240A 1.000 NOS
22 0 -L401,-L501 43200006338 Filter Choke-1.25mH-0200289 A010 ARP-AT-6338 2.000 NOS yes
23 0 -LED1 40477112001V LED-RED-ROUND-5mm S009 Sanken-C4-R13 1.000 NOS
24 0 -LED1* 42500002804 LED Holder-5mm round-press fit-white L016 Lalwani Elect-LHO-5 1.000 NOS
25 0 -PC1 ARE22015117 PCB-Smart Switch-220V/300A-i-Swift A041 AREPL-P22015117 1.000 NOS
26 0 -PC401,-PC501 ARE22004097 Firing Bd.- 220V Micro Based FCBC Ver.2 A041 AREPL-P22004097 2.000 NOS
27 0 -PC402,-PC502 ARE22004098 Sensing Bd.-220V Micro Based FCBC Ver.2 A041 AREPL-P22004098 2.000 NOS
28 0 -PC403,-PC503 ARE22015099 PCB-Micro BD-220V/300A-i-Swift A041 AREPL-P22015099 2.000 NOS
29 0 -PC404 ARE02008301 PCB-FUSE FAIL-DUAL DPSS A041 AREPL-P02008301 1.000 NOS
30 0 -PC404 (Fuse Trip 47599990000V Fuse Trip indicator B017 TI300 2.000 NOS
Indicators)
31 0 -PC405,-PC504 ARE02001109 PCB-FILTER-1 MFD-10K-10W A041 AREPL-P02001109 2.000 NOS
32 0 -PC406,-PC505 ARE12001334 PCB-Snubber bd for i-C/D A041 ARE12001334 2.000 NOS
33 0 -Q401,-Q402,-Q501 48695100023 Auxillary switch(1NO/1NC)-CVS 100-630 S049 29450 4.000 NOS
,-Q502 (Auxiliaries)
34 0 -Q401,-Q501 48633250616 MCCB-160A-3P-25KA-415VAC S049 Schneider-LV516303 2.000 NOS
35 0 -Q402,-Q502 48639900019 MCCB-3P-250A-36KA@415VAC S049 Schneider-LV525333 2.000 NOS
36 0 -R1 40483326803V Resistor-68K-2W-5%-wire wound P005 PIA-68K-2W-5% 1.000 NOS
37 0 -R401(3),-R501(3) 40483371003V Resistor-10K-10W-5%-wire wound D023 Diagram 6.000 NOS
38 0 -R402,-R403,-R404 40483381203V Resistor-12K-25W-5%-wire wound D023 Diagram-DRP25 3.000 NOS
39 0 -SCR(401-406)*,-S 44804000300 Heat sink-PI-80AD-300mm G040 Global Alum : 3082 6.000 NOS
CR(501-506)*
BOM Status Prepare SUNEETHA.P
Report Run Date & Time 20/05/2015 09:02:17 Prepared By Checked By Approved By Page No 2 Of 6
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
 POWER SYSTEMS Pvt. Ltd. Bill Of Material Report Doc Ref No : ENG-SFS-08/REV 0
Sale Order No PKOLS/000014/15-16 Line No 1 Configuration No 1 Customer Name Chhukha Hydro Power Corp.Ltd., Bhutan Rev No 0.00
Item Code DFSB220200V Variant Code FE30 Description iSt-220V/200A DFSB-V:DFCBC-SB (3PH-FWFC) Jobno 15-0196 Qty 2 UOM NOS
Sl.No Rev Circuit Designation Input Item Code Description Variant Variant Description Qty / System UOM Sub Remarks

40 0 -SCR(401-406),-SC 46040212160 Dual SCR block-slow-160A-1200V R006 RIR-IRKT162/12 6.000 NOS

R(501-506)
41 0 -SH401,-SH501 47602110250 Shunt-250A/75mV,±1% B011 Beemet 2.000 NOS
42 0 -T1,-T403,-T503 43200005177 Control Xformer -415V/75V-1A A010 ARP-AT-5177 3.000 NOS yes
43 0 -T401,-T501 43200005709 CHARGER I/P XFR-415V/223.55V,66.43KVA A010 ARP-AT-5709 2.000 NOS yes
44 0 -T402,-T502 43200005174 Ctrl xfr-3PH-PS-415V/2x10V(500mA) A010 ARP-AT-5174 2.000 NOS yes
45 0 -T404 43200002495 Control Xformer-415V/230V-0.5KVA A010 ARP-AT-2495 1.000 NOS yes
46 0 -V1 40462101003V Diode-GP-1A-1000V-SOD-81-1N4007 K003 KHEL 1.000 NOS
47 0 -V401*,-V501* 44802000300W Heat sink-130HD-300mm G040 130HD-Global Aluminu 2.000 NOS
48 0 -V401,-V501 46011112300 Diode-Forward-300A-1200V-stud H004 Hirect-S12HNS300 2.000 NOS
49 0 -X3,-X402,-X501 41004001010V Terminal Block-Power-32A-Single E015 ELMEX-CST2.5 63.000 NOS
50 0 10 Way Flat Cable 44150000010V Cable-flat Ribbon-10core-28AWG F004 FARCOM 2.000 MTRS
51 0 16 Way Flat Cable 44150000016V Cable-flate-16core F004 F004 2.000 MTRS
52 0 34 Way Flat Cable 44150000034V Cable-flat-34core F004 F004 2.000 MTRS
53 0 CAT Cable 50700000136 CABLE CAT 5E UTP LAN K030 Krone 5.000 MTRS
54 0 CN.[PC1(1/7)], 41100000641 Conn-Housing-ST-F-8W-3.96 mm T009 Tyco : 2132781-8 8.000 NOS
CN.[PC401(1)],
CN.[PC402(5,24)],
CN.[PC501(1)],
CN.[PC502(5,24)]
55 0 CN.[PC1(12)], 41100000637 Conn-Housing-ST-F-4W-3.96 mm T009 Tyco : 2132781-4 7.000 NOS
CN.[PC401(2)],
CN.[PC402(1,22)],
CN.[PC501(2)],
CN.[PC502(1,22)]
56 0 CN.[PC1(14-22)], 41100000636 Conn-Housing-ST-F-3W-3.96 mm T009 Tyco : 2132781-3 23.000 NOS
BOM Status Prepare SUNEETHA.P
Report Run Date & Time 20/05/2015 09:02:17 Prepared By Checked By Approved By Page No 3 Of 6
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
 POWER SYSTEMS Pvt. Ltd. Bill Of Material Report Doc Ref No : ENG-SFS-08/REV 0
Sale Order No PKOLS/000014/15-16 Line No 1 Configuration No 1 Customer Name Chhukha Hydro Power Corp.Ltd., Bhutan Rev No 0.00
Item Code DFSB220200V Variant Code FE30 Description iSt-220V/200A DFSB-V:DFCBC-SB (3PH-FWFC) Jobno 15-0196 Qty 2 UOM NOS
Sl.No Rev Circuit Designation Input Item Code Description Variant Variant Description Qty / System UOM Sub Remarks
CN.[PC402(11-15,1
7,18)],
CN.[PC502(11-15,1
7,18)]
57 0 CN.[PC1(4/5)], 41100000135V Conn-Dsub-dil-ST-F-buck sold-9W-DE09S064 F007 FCI-DE 09 S 064 4.000 NOS
CN.[PC403(5)],
CN.[PC503(5)]
58 0 CN.[PC1(4/5)], 41100000133V Connector cover-Dtype-9W-8630-CH9UNC O001 OEN-8630 CH 09 4.000 NOS
CN.[PC403(5)],
CN.[PC503(5)]
Accessories
59 0 CN.[PC1(8-11,25)], 48900000083V Connector-4W-F-ST-2.54MM M014 MOLEX-22-01-2045 24.000 NOS
CN.[PC402(2-4,7,9)
],
CN.[PC502(2-4,7,9)
],
CN.[CT1-3/401-403
/501-503]
60 0 CN.[PC401(3)], 41100000639 Conn-Housing-ST-F-6W-3.96 mm T009 Tyco : 2132781-6 2.000 NOS
CN.[PC501(3)]
61 0 CN.[PC401(4)], 41100000194 Connector-oen-dil-ST-F-16W O001 8613-016-31-30-345 4.000 NOS
CN.[PC403(2)],
CN.[PC501(4)],
CN.[PC503(2)]
62 0 CN.[PC401(5-7)], 41100000311 Connector-molex-4W-M-13.5A M014 Molex-50-84-1040 9.000 NOS
CN.[PC501(5-7)],
CN.[T1/403/503]
63 0 CN.[PC401(9)], 41100000635 Conn-Housing-ST-F-2W-3.96 mm T009 Tyco : 2132813-2 6.000 NOS
CN.[PC402(20,23)],
CN.[PC501(9)],
BOM Status Prepare SUNEETHA.P
Report Run Date & Time 20/05/2015 09:02:17 Prepared By Checked By Approved By Page No 4 Of 6
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
 POWER SYSTEMS Pvt. Ltd. Bill Of Material Report Doc Ref No : ENG-SFS-08/REV 0
Sale Order No PKOLS/000014/15-16 Line No 1 Configuration No 1 Customer Name Chhukha Hydro Power Corp.Ltd., Bhutan Rev No 0.00
Item Code DFSB220200V Variant Code FE30 Description iSt-220V/200A DFSB-V:DFCBC-SB (3PH-FWFC) Jobno 15-0196 Qty 2 UOM NOS
Sl.No Rev Circuit Designation Input Item Code Description Variant Variant Description Qty / System UOM Sub Remarks
CN.[PC502(20,23)]
64 0 CN.[PC402(10)], 41100000114 Connector-oen-dil-ST-F-34W O001 OEN8613-34-31-30-345 4.000 NOS
CN.[PC403(4)],
CN.[PC502(10)],
CN.[PC503(4)]
65 0 CN.[PC402(21)], 41100000112V Connector-oen-dil-ST-F-10W O001 8613-010-31-30-345E1 4.000 NOS
CN.[PC403(7)],
CN.[PC502(21)],
CN.[PC503(7)]
66 0 CN.[PC403(6)], 48900000085V Connector-2W-F-ST-2.54MM M014 MOLEX-22-01-2025 2.000 NOS
CN.[PC503(6)]
67 0 CN.[T402/502] 41100000465 Conn-ST-M-8W-5559-08P M014 Molex-5559-08P 2.000 NOS
68 0 Crimps for 41100000038V Crip terminal-suitable for 2132813 model T009 Tyco-1744201-1/16-20 145.000 NOS
CN.[PC1(1/7/12-22)
],
CN.[PC401/501(1-3
)],
CN.[PC402/502(1,5,
11-15,17,18,22-24)]
69 0 Crimps for 41100000037V Connector-crimp terminal-F-5159 M014 Molex: 08-70-0064 94.000 NOS
CN.[PC1(8-11,25)],
CN.[PC402/502(2-4
,7,9)],
CN.[PC403/503(6)],
CN.[CT1-3/401-403
/501-503]
70 0 Crimps for 41100000315 Connector-CrimpTerminal-Female-14-20 AWG M014 Molex: 02-08-1002 39.000 NOS
CN.[PC401/501(5-7
,9)],
CN.[PC402/502(20)
BOM Status Prepare SUNEETHA.P
Report Run Date & Time 20/05/2015 09:02:17 Prepared By Checked By Approved By Page No 5 Of 6
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
 POWER SYSTEMS Pvt. Ltd. Bill Of Material Report Doc Ref No : ENG-SFS-08/REV 0
Sale Order No PKOLS/000014/15-16 Line No 1 Configuration No 1 Customer Name Chhukha Hydro Power Corp.Ltd., Bhutan Rev No 0.00
Item Code DFSB220200V Variant Code FE30 Description iSt-220V/200A DFSB-V:DFCBC-SB (3PH-FWFC) Jobno 15-0196 Qty 2 UOM NOS
Sl.No Rev Circuit Designation Input Item Code Description Variant Variant Description Qty / System UOM Sub Remarks

], CN.[T1/403/503]
71 0 Crimps for 41100000466 Crimp terminal for 5559 connector-M M014 Molex-5558 14.000 NOS
CN.[T402/502]
72 0 Front Panel Sticker 42500003663 Smart Switch FP Sticker for i-Swift J035 JK Screen Print-FPS 1.000 NOS
73 0 Front Panel Sticker 42500003664 FCBC_FP Sticker for FC&FCBC/DFCBC_iSwift J035 JK Screen Print-FPS 2.000 NOS
74 0 Ground Bus 44199900000 Bus bar-copper-Oxygen Free-25x6sqmm C062 25x6sqmm 5.000 KGS
Bar,-X1,-X2,-X401
75 0 LCD Insulation 43151020621 Nomex-0.254mm LCD Sheild 203x40mm ANY ISWIFT-Display-NP-01 2.000 NOS
Paper for Micro Mic.Bd
Board
76 0 LCD Insulation 43151020622 Nomex-0.254mm LCD Sheild 300x40mm ANY ISWIFT-Display-NP-01 1.000 NOS
Paper for Smart Sm.Sw.
Switch Board
77 0 Software SW002015099 Software-220V/300A Micro BD A041 AREPL:SW002015099 2.000 NOS
(isf:SW002015099)
78 0 Software SW002015117 Software-220V/300A Smart Switch A041 AREPL:SW002015117 1.000 NOS
(isf:SW002015117)

BOM Status Prepare SUNEETHA.P

Report Run Date & Time 20/05/2015 09:02:17 Prepared By Checked By Approved By Page No 6 Of 6
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 1 2 3 4 5 6 7 8 9 10 11

CABINET DETAILS
CHARGER-1 CONTROLLER LEGEND
A A

AC MAINS ON
LCD DISPLAY FLOAT ON

CHARGER ON BOOST ON

AC MAINS FAIL CHARGER OV

CHARGER FAIL CHARGER UV

SCR FUSE FAIL SPARE

SPARE MENU INC DEC ENT BACK SPARE

SPARE GROUP ALARM

B B

SMART SWITCH-CONTROLLER LEGEND

C BATTERY OV BATTERY EARTH FAULT C

LOAD OV
LCD DISPLAY BATTERY MCCB TRIP

LOAD UV BATTERY UV

MENU INC DEC ENT BACK

D D

E E

E E

FRONT VIEW SIDE VIEW REAR VIEW

F F

G G

PROJECT : Chhukha Hydropower Plant TITLE : DRG No. : DID-15-0196

H H
Gotta be a better way
CUSTOMER : Chhukha Hydropower Plant DIMENSIONAL DRAWING OF
220V/200A FCBC-1&COMMON
CONSULTANCY: --- SALE ORDER No.:
PO No. : PKOLS/000014/15-16

1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

CABINET DETAILS
CHARGER-2 CONTROLLER LEGEND
A A

AC MAINS ON
LCD DISPLAY FLOAT ON

CHARGER ON BOOST ON

AC MAINS FAIL CHARGER OV

CHARGER FAIL CHARGER UV

SCR FUSE FAIL SPARE

SPARE MENU INC DEC ENT BACK SPARE

SPARE GROUP ALARM

B B

C C

D D

E E

E E

FRONT VIEW SIDE VIEW REAR VIEW

F F

G G

PROJECT : Chhukha Hydropower Plant TITLE : DRG No. : DID-15-0196

H Gotta be a better way H
CUSTOMER : Chhukha Hydropower Plant DIMENSIONAL DRAWING OF
220V/200A FCBC-2
CONSULTANCY: --- SALE ORDER No.:
PO No. : PKOLS/000014/15-16

1 2 3 4 5 6 7 8 9 10 11
 

 



  

 





   
 

  

 

 

     




                       

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