Test and Commissioning Reports
Test and Commissioning Reports
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Data Sheet No. 1
S Y N O P S I S of this Report
PURPOSE Commissioning of power generating & exporting to grid equipment & facilities for commercial operation
PERFORMANCE The 3 Diesel-Generator (DG) gensets and auxiliary equipment performed very well during this
commissioning work with all operating parameters within the manufacturer's specificifications or within
technically acceptable values. During the pre-GCT preliminary load-up at about 19:06 P.M. on July 09,
DG No.1 underwent an unwanted auto shutdown while on 75% (2,800 kW) load due to faulty electrical
connector of the temperature sensor for the Cyl # 1 liner. DG's Nos.2 & 3, also on the same 75% load
were deliberately unloaded and stopped due to excessive water coming out of the engine intake charge
air drain after the cooler. The same was true with DG No.1 This was found to be due to the natural
condensation of the amospheric water vapor. The relative humidity in Mati at that time was at 94%.
During the July 12th 4-hour Pmax 3,680 kW tests all the 3 gensets performed very well without any
incident.
Installation Engine and alternator flex-coupled on a common base and resilient rubber-isolated from fixing rails
Number of cylinders 8L
Fuel Module Common for the 3 DG's Auramarine Model AMB-M-18 EE, Ser No. 9844
Total hours run, 12 Jul 27, 18 & 23 for DG1, DG2 & DG3, respectively
2009, June 24: Factory Acceptance Tests, Wartsila Works, Vaasa, Finland
2020, March: Engines, Generators and auxiliary equipment were received at site. Installation followed.
2021, February: Completed mechanical Installations. Starting air blow of engines, first time
PURPOSE Commissioning of power generating & exporting to grid equipment & facilities for commercial operation
2021, November first time starts of the engines. Setup of protection safety devices. Set up electrical
2022, May 16: Energised the 14MVA export station transformer from the incoming 69kV line. "Soaked"
for 24 hours,
2022, July 09, 5:00 PM: Synchronized in parallel for the first time the 3 DG's to the grid via the 69 kV
DORECO network. Loading was each at 1 hour step up at 25% on LFO, then at 40% in which the
change-over to HFO was done on the common fuel Feeder-Booster (FB) module. This operation was
aborted at about halfwaythrough the next planned 75% load due to false auto shutdown of DG1 and
2022, July 10: Correction and rectifications of the defects found on July 09th
2022, July 11: Continuation of the load up tests to 85% load for 40 minutes each DG. Minor defects
were rectified after this tests. The 3 DG's were then shutdown on HFO and made ready for GCT.
2022, July 12: 10:00 A.M. to 7:10 P.M. Grid Compliance Tests (GCT) by the NATIONAL GRID CORP of
the PHILIPPINES (NGCP). Main features were capability and stability tests at declared 100% 3680
kW "Pmax", the 30% 1104kW "Pmin" and the governor response tests at Pmax load rejection. The
2002, July 13: A.M. Off line tests of the 3 DG's on the frequency response & OEL UEL, This concludes
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'ŽǀĞƌŶŽƌĂĐƚƵĂƚŽƌ tŽŽĚǁĂƌĚ'W'ϱϴ ĞƐŝŐŶĂƚŝŽŶEŽ͘ϴϱϳϰͲϯϲϯ͕WĂƌƚEŽ͘ϴϱϳϱͲϯϲϯ ^Ğƌ͘EŽ͘ ϭϱϯϳϬϭϲϴ
'ŽǀĞƌŶŽƌŽŶƚƌŽů tŽŽĚǁĂƌĚϳϮϯWůƵƐ WĂƌƚEŽ͘ϴϮϴϬͲϱϬϭϬ͕ŶƚƌŽůƐƐLJϵϵϬϲͲϲϭϵ ^Ğƌ͘EŽ͘ ϭϱϭϳϱϱϵϰͲϬϳϬϰ
&ƵĞů ĞŶƐŝƚLJ <ŝŶĞŵĂƚŝĐsŝƐĐŽƐŝƚLJ >ŽǁĞƌ,ĞĂƚŝŶŐsĂůƵĞ
Ϭ Ϭ
Ŭ'ͬĚŵϯ dĞŵƉ; Ϳ ŵŵϮͬƐ dĞŵƉ; Ϳ ƚƵͬůď D:ͬŬ'
,&K͕dLJƉŝĐĂůĨƌŽŵ^ŚĞůů Ϭ͘ϵϵϬϬ ϭϱ͘Ϭ ϮϯϬ͘Ϭ ϱϬ͘Ϭ ϭϳ͕Ϯϲϰ ϰϬ͘ϭϴϬ
>&K͕dLJƉŝĐĂůĨƌŽŵWĞƚƌŽŶ Ϭ͘ϴϯϬϱ ϭϱ͘Ϭ ϯ͘ϭϭϳ ϰϬ͘Ϭ ϭϴ͕ϱϳϯ ϰϯ͘ϮϮϬ
KE'Z/^/dKDD/^^/KE/E'dͲ'Ϯ͕ŶŐEŽ͘WϬϰϯϱϱϬ
/ŶƐƚĂůůĂƚŝŽŶƚLJƉĞ ^ƚĂƚŝŽŶĂƌLJŝĞƐĞůůĞĐƚƌŝĐ^Ğƚ͕ĚŝƌĞĐƚůLJĨůĞdžŝďůĞͲĐŽƵƉůĞĚ
ŶŐŝŶĞŵĂŝŶƐƉĞĐƐ tĂƌƚƐŝůĂ&ŝŶůĂŶĚtϴ>ϯϮ ϯϴϰϬŬtŵ ϳϮϬƌƉŵ ϯϴϬƐƚ,&KĨŝƌĞĚ ϯϮϬdžϰϬϬŵŵΘ^ ^Ğƌ͘EŽ͘ WϬϰϯϱϱϬ
ůƚĞƌŶĂƚŽƌŵĂŝŶƐƉĞĐƐ ,LJƵŶĚĂŝ,^:ϳϴϬϵͲϭϬW ϰϲϬϬŬs͕Ϭ͘ϴϬW͘&͘ ϳϮϬƌƉŵ ϯϲϴϬŬtĞ ϲ͘ϲŬsͬϲϬ,nj ^Ğƌ͘EŽ͘ ϮϬϬϴϰϭϮϳZ,ϮϵϲϬϭ
dƵƌďŽĐŚĂƌŐĞƌ EĂƉŝĞƌͬůƐƚŽŵEϯϬϳ ^ƉĞĐŝĨŝĐĂƚŝŽŶEŽ͘ϰ:ϴϭϮϱD͕ϮϵϱϬϬƌƉŵ͕ϱϱϬĚĞŐ ^Ğƌ͘EŽ͘ ϳϬϰϰϳϵ,dϱϬϮϴϵϵ
ŚĂƌŐĞĂŝƌĐŽŽůĞƌ s^d^ /ZK/>tsϭϬϭ< ŝƌƐŝĚĞW͕ŵďĂƌ ϰϴ ^Ğƌ͘EŽ͘ ϳϮϭϲϴͲϱϳϲϲϵϲϲͲϭϱ
'ŽǀĞƌŶŽƌĂĐƚƵĂƚŽƌ tŽŽĚǁĂƌĚ'W'ϱϴ ĞƐŝŐŶĂƚŝŽŶEŽ͘ϴϱϳϰͲϯϲϯ͕WĂƌƚEŽ͘ϴϱϳϱͲϯϲϯ ^Ğƌ͘EŽ͘ ϭϱϯϯϬϲϭϮ
'ŽǀĞƌŶŽƌŽŶƚƌŽů tŽŽĚǁĂƌĚϳϮϯWůƵƐ WĂƌƚEŽ͘ϴϮϴϬͲϱϬϭϬ͕ŶƚƌŽůƐƐLJϵϵϬϲͲϲϭϵ ^Ğƌ͘EŽ͘ ϭϱϭϳϱϱϵϴͲϬϳϬϰ
&ƵĞů ĞŶƐŝƚLJ <ŝŶĞŵĂƚŝĐsŝƐĐŽƐŝƚLJ >ŽǁĞƌ,ĞĂƚŝŶŐsĂůƵĞ
Ϭ Ϭ
Ŭ'ͬĚŵϯ dĞŵƉ; Ϳ ŵŵϮͬƐ dĞŵƉ; Ϳ ƚƵͬůď D:ͬŬ'
,&K͕dLJƉŝĐĂůĨƌŽŵ^ŚĞůů Ϭ͘ϵϵϬϬ ϭϱ͘Ϭ ϮϯϬ͘Ϭ ϱϬ͘Ϭ ϭϳ͕Ϯϲϰ ϰϬ͘ϭϴϬ
>&K͕dLJƉŝĐĂůĨƌŽŵWĞƚƌŽŶ Ϭ͘ϴϯϬϱ ϭϱ͘Ϭ ϯ͘ϭϭϳ ϰϬ͘Ϭ ϭϴ͕ϱϳϯ ϰϯ͘ϮϮϬ
KE'Z/^/dKDD/^^/KE/E'dͲ'ϯ͕ŶŐEŽ͘WϬϰϯϱϱϭ
/ŶƐƚĂůůĂƚŝŽŶƚLJƉĞ ^ƚĂƚŝŽŶĂƌLJŝĞƐĞůůĞĐƚƌŝĐ^Ğƚ͕ĚŝƌĞĐƚůLJĨůĞdžŝďůĞͲĐŽƵƉůĞĚ
ŶŐŝŶĞŵĂŝŶƐƉĞĐƐ tĂƌƚƐŝůĂ&ŝŶůĂŶĚtϴ>ϯϮ ϯϴϰϬŬtŵ ϳϮϬƌƉŵ ϯϴϬƐƚ,&KĨŝƌĞĚ ϯϮϬdžϰϬϬŵŵΘ^ ^Ğƌ͘EŽ͘ WϬϰϯϱϱϭ
ůƚĞƌŶĂƚŽƌŵĂŝŶƐƉĞĐƐ ,LJƵŶĚĂŝ,^:ϳϴϬϵͲϭϬW ϰϲϬϬŬs͕Ϭ͘ϴϬW͘&͘ ϳϮϬƌƉŵ ϯϲϴϬŬtĞ ϲ͘ϲŬsͬϲϬ,nj ^Ğƌ͘EŽ͘ ϮϬϬϴϰϭϮϳZ,ϮϵϲϬϮ
dƵƌďŽĐŚĂƌŐĞƌ EĂƉŝĞƌͬůƐƚŽŵEϯϬϳ ^ƉĞĐŝĨŝĐĂƚŝŽŶEŽ͘ϰ:ϴϭϮϱD͕ϮϵϱϬϬƌƉŵ͕ϱϱϬĚĞŐ ^Ğƌ͘EŽ͘ ϳϬϰϰϴϬ,dϱϬϮϴϵϵ
ŚĂƌŐĞĂŝƌĐŽŽůĞƌ s^d^ /ZK/>tsϭϬϭ< ŝƌƐŝĚĞW͕ŵďĂƌ ϰϴ ^Ğƌ͘EŽ͘ ϳϭϰϲϴͲϮϳϲϲϵϲϲͲϭϱ
'ŽǀĞƌŶŽƌĂĐƚƵĂƚŽƌ tŽŽĚǁĂƌĚ'W'ϱϴ ĞƐŝŐŶĂƚŝŽŶEŽ͘ϴϱϳϰͲϯϲϯ͕WĂƌƚEŽ͘ϴϱϳϱͲϯϲϯ ^Ğƌ͘EŽ͘ ϭϱϯϳϬϭϲϴ
'ŽǀĞƌŶŽƌŽŶƚƌŽů tŽŽĚǁĂƌĚϳϮϯWůƵƐ WĂƌƚEŽ͘ϴϮϴϬͲϱϬϭϬ͕ŶƚƌŽůƐƐLJϵϵϬϲͲϲϭϵ ^Ğƌ͘EŽ͘ ϭϱϭϳϱϲϬϬͲϬϳϬϰ
&ƵĞů ĞŶƐŝƚLJ <ŝŶĞŵĂƚŝĐsŝƐĐŽƐŝƚLJ >ŽǁĞƌ,ĞĂƚŝŶŐsĂůƵĞ
Ϭ Ϭ
Ŭ'ͬĚŵϯ dĞŵƉ; Ϳ ŵŵϮͬƐ dĞŵƉ; Ϳ ƚƵͬůď D:ͬŬ'
,&K Ϭ͘ϵϴϮϱ ϭϱ͘Ϭ Ϯϭϱ͘ϳ ϱϬ͘Ϭ ϭϳ͕Ϯϲϰ ϰϬ͘ϭϴϬ
>&K Ϭ͘ϴϰϭϮ ϭϱ͘Ϭ ϯ͘ϭϮϯ ϰϬ͘Ϭ ϭϴ͕ϰϮϯ ϰϮ͘ϴϳϳ
PAAE043549
920 kW
1104 kW
+6-: Data sheet No. 6B
PAAE043550
920 kW
Data sheet No. 6C
3 PAAE043551 +6-:
Pre - GCT load up, 09 July 2022 Deliberate shutdown due to excessive
water with charge air cooler drain. Was
later found as normal condensation of
water from air
1104 kW
920 kW
Data sheet No. 7A
PAAE043549 (DG1)
Pre - GCT load up, 11 July 2022 Loaded at 3100 kW for 40 minutes
with DG2 & DG3 in parallel with a total
load of 3680 kW for the 3
PAAE043550 +6-: Data sheet No. 7B
PAAE043549
Started Hot
condition, sync 1104kW, Pmin 4 hrs
& ramp up to Pmax
30kW/s-on
HFO.
HFO
HFO Stopped on HFO
+6-: Data sheet No. 8C
PAAE043551
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